Close-coupled pumps Series ES04

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1 Close-coupled pumps Series ES04

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3 General Description / Application Pumps of series ES04 are extremely compact units which require very little space. They are particularly suitable for all those applications where space is at a premium, i.e. in crate and bottle washing machines, in air conditioning, refrigeration and heating systems, in surface finishing, dust collection, water treatment, water supply and irrigation plant, also in industrial washing machines. The pumps are designed to handle clean or slightly contaminated media over a temperature range from -20 to +140 C. Even corrosive media can be handled provided pump materials and mechanical seals have been selected accordingly. All pumps are available for 50/60 Hz. Operating range Nominal branch diameter DN Capacity Q up to 550 m 3 /h Head H up to 95 m Operating pressure p up to 10 bar Liquid temperature t -20 C up to +140 C Speed n up to 3600 rpm The maximum casing pressure [bar] permissible for the pumps is determined mainly by the casing material and operating temperature: Operating temperature -20 C up to +110 C +110 C up to +140 C Pump up to up to up to up to Material EN-GJL bar 10 bar 8 bar 6 bar CuSn10-C 8 bar 7 bar 6 bar 4 bar Velocities in pipes and fittings In order to reduce noise levels and friction in suction and discharge pipes caused by excessive flow we recommend the following values: 2 m/s max. in suction piping 3 m/s approx. in discharge piping Designation ES /BS + 2,2/2 Series Delivery branch nominal diameter [mm] Nominal diameter of impeller [mm] Code number for impeller design Several pump s in this range can be equipped with different impellers:.1 = closed impeller, steep curve.2 = closed impeller, flat curve.f = vortex impeller Code letter for type of pump/motor connection BS = Pumping unit with special motor, impeller fitted directly to the extended motor shaft. B = Pumping unit with standard IEC motor, separate pump shaft, connected to motor shaft by means of a rigid disc coupling. Nominal power P2 [kw] Number of poles Example Pumps of series ES04 are non-selfpriming volute casing centrifugal pumps. They are assembled from a minimum number of specifically designed modules. Any necessary maintenance work can be carried out quickly and easily. The main pump components are accessible without the need to disconnect the pipe-work from the pump casing (back pull-out facility). BS units with special motor are assembled in our works and supplied as complete units. B units with standard IEC motor can be put together by the client as the assembly of these sets is extremely simple. The majority of components of the pumps is taken from our range of volute casing centrifugal pumps manufactured to DIN EN standard

4 General The units are manufactured in two basic executions: BS with special motor Electric motor with extended shaft (for mounting of the pump impeller) and special flange (for the connection pump/motor). These units are manufactured with motors up to 7.5 kw at 1450 rpm and up to 11 kw at 2900 rpm. B with standard IEC motor Pump and motor shaft are connected via a rigid disc coupling. These units cover the range of 1.1 to 30 kw motors at 1450 rpm and 1.5 to 37 kw at 2900 rpm. All motors for BS and B units are normally held in stock and can be made available at very short notice. Mounting arrangements Various mounting arrangements are available, irrespective of wether the mounting feet are attached to the pump or wether they are produced without feet. The unit will operate equally reliably in any attitude between horizontal and vertical and latter arrangement, but the motor must always be above the pump. Impeller / shaft In order to attain the optimal efficiency and low NPSH values two different impeller designs are available for many pumps. Code.1 is the impeller with a smaller gap between shrouds, resulting in a steeper H/Q curve. Code.2 impeller has a wider gap and consequently produces a more flat performance curve and, in many cases, also larger capacities. Unless we are instructed otherwise by the client we will select the most suitable impeller for each individual application. A special vortex or two-channel impeller is available for certain pump models. Please contact the manufacturer for details. In case of execution BS (motor with extended shaft) the impeller is stripped on the extended motor shaft. In case of execution B (standard IEC motor) the impeller is mounted on the pump shaft. Pump shaft and motor shaft are connected via disc coupling. Branch positions These depend on the position of the pump/motor feet. If the pump casing has been cast with integral feet the delivery branch is always upwards. The larger units with feet on the motor allow the choice of delivery branch position but the suction branch is invariably axial. Units with motor power up to 1.5 kw (A5, B5) Pump casing with feet, motor without feet: Delivery branch upwards. Alternative positions can be arranged by mounting the complete unit in a different position. Pump casing and motor without feet: Delivery branch position as required, depending on the arrangement of the suction and delivery pipework. The units are extremely simple to install, no need for lengthy site preparation or time-consuming coupling alignment and danger of distorting the coupling. 4

5 General Units with motors 2.2 to 37 kw (B35) Pump casing without feet, motor with feet: Upwards delivery branch but can be turned by 90 to the left or the right. Shaft sealing The mechanical seal fitted to these pumps can be supplied with either silicon carbide/carbon viton or silicon carbide/silicon carbide viton. When pumping hot water exceeding 110 C a mechanical seal with silicon carbide/carbon epoxide-caoutchouc faces will be fitted. Materials The standard materials of construction for the main pump components are shown below together with details of materials available. We reserve the right to change material specification without notice. Special materials (e.g. stainless steel) upon request. Material combinations Part Description Material combination Standard Option Volute casing with foot EN-GJL-250 EN-JL 1040 CuSn10-C CC480K Volute casing without foot EN-GJL-250 EN-JL 1040 CuSn10-C CC480K 161 Casing cover EN-GJL-250 EN-JL 1040 CuSn10-C CC480K 210 Shaft X20Cr X5CrNiMo Impeller EN-GJL-200 EN-JL 1030 CuSn10-C CC480K 341 Lanterned distance piece EN-GJL-200 EN-JL Mechanical seal silicon carbide/carbon viton (up to 110 C) silicon carbide/silicon carbide viton (to 80 C) silicon carbide/carbon EPDM (up to 140 C) elastomere of viton, teflon covered Casing wear ring suction side EN-GJL-200 EN-JL 1030 CuSn12-C CC483K Casing wear ring discharge side - - EN-GJL-200 EN-JL 1030 CuSn12-C CC483K 685 Coupling guard X5CrNi Extended motor shaft X20Cr Pump half coupling EN-GJL-200 EN-JL half coupling EN-GJL-200 EN-JL Impeller lock nuts CuZn40PB2 CW617N X5CrNi Key X6CrNiMoTi Key X6CrNiMoTi

6 Selection chart This chart allows a provisional selection of the pump type most suitable for a given set of operating conditions. In certain cases it may be possible to use the next smaller pump type and this possibility should be included in the final selection. For an exact pump selection our individual characteristic curves as well as our pump selection software WinPump are available. Speed 1450 rpm Speed 2900 rpm 6

7 Cross section with part list Cross section BS Cross section B Part list Part Description BS B n n Volute casing with foot n n Volute casing without foot 161 n n Casing cover 210 n Pump shaft 230 n n Impeller 341 n Lanterned distance peace 400 n n Gasket 433 n n Mechanical seal 502 n n Casing wear ring 507 n n Deflector 685 n Coupling guard 819 n Extended motor shaft n Coupling half (pump side) n Coupling half (motor side) 922 n n Impeller lock nuts n n Key n Key 7

8 BS, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness BS A A5 25/ BS A B5 50/ BS A B5 50/ BS A B5 50/ BS A B5 50/ BS B B5 50/ BS B B5 50/

9 BS, Speed 1450 rpm BS S B5 50/ BS L B5 50/ BS S B5 50/ BS L B5 50/ BS L B35 50/ BS A B5 65/ BS B B5 65/ BS S B5 65/ BS L B5 65/ BS B B5 65/ BS S B5 65/ BS L B5 65/ BS L B35 65/ BS L B35 65/ BS L B5 65/ BS L B35 65/ BS L B35 65/ BS M B35 65/ BS M B35 65/ BS S B35 65/ BS B B5 65/ BS S B5 65/ BS L B5 65/

10 BS, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness BS B B5 65/ BS S B5 65/ BS L B5 65/ BS L B35 65/ BS L B35 65/ BS S B5 65/ BS L B5 65/

11 BS, Speed 1450 rpm BS L B35 65/ BS L B35 65/ BS M B35 65/ BS L B35 65/ BS L B35 65/ BS M B35 65/ BS M B35 65/ BS S B35 65/ BS M B35 65/ BS B B5 80/ BS S B5 80/ BS L B5 80/ BS L B35 80/ BS S B5 80/ BS L B5 80/ BS L B35 80/ BS L B35 80/ BS M B35 80/ BS L B5 80/ BS L B35 80/ BS L B35 80/ BS M B35 80/ BS M B35 80/

12 BS, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness BS S B35 80/ BS M B35 80/ BS M B35 80/ BS L B35 100/ BS L B35 100/ BS M B35 100/ BS M B35 100/

13 BS, Speed 1450 rpm BS S B35 100/ BS M B35 100/ BS S B35 100/ BS M B35 100/ BS M B35 125/ BS S B35 125/ BS M B35 125/ BS M B35 125/ BS S B35 150/ BS M B35 150/ BS M B35 200/

14 BS, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness BS A A5 25/ BS A A5 25/ BS B A5 25/ BS S A5 25/ BS L B35 25/ BS A B5 50/ BS B B5 50/

15 BS, Speed 2900 rpm BS S B5 50/ BS L B35 50/ BS L B35 50/ BS M B35 50/ BS S B5 50/ BS L B35 50/ BS L B35 50/ BS M B35 50/ BS L B35 50/ BS M B35 50/ BS S B35 50/ BS S B35 50/ BS M B35 50/ BS S B35 50/ BS S B35 50/ BS M B35 50/ BS S B5 65/ BS L B35 65/ BS L B35 65/ BS M B35 65/ BS L B35 65/ BS M B35 65/ BS S B35 65/

16 BS, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness BS S B35 65/ BS M B35 65/ BS M B35 65/ BS S B35 65/ BS S B35 65/ BS M B35 65/ BS M B35 65/

17 BS, Speed 2900 rpm BS L B35 65/ BS M B35 65/ BS S B35 65/ BS S B35 65/ BS M B35 65/ BS M B35 65/ BS S B35 65/ BS S B35 65/ BS M B35 65/ BS S B35 65/ BS M B35 65/ BS M B35 80/ BS S B35 80/ BS S B35 80/ BS M B35 80/ BS S B35 80/ BS M B35 80/

18 B, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B S B5 50/ B L B5 50/ B S B5 50/ B L B5 50/ B L B35 50/ B S B5 65/ B L B5 65/

19 B, Speed 1450 rpm B S B 5 65/ B L B5 65/ B L B35 65/ B L B35 65/ B L B5 65/ B L B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B S B5 65/ B L B5 65/ B S B5 65/ B L B5 65/ B L B35 65/ B L B35 65/ B S B5 65/ B L B5 65/ B L B35 65/ B L B35 65/ B M B35 65/

20 B, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B L B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B M B35 65/ B S B35 65/ B M B35 65/

21 B, Speed 1450 rpm B S B5 80/ B L B5 80/ B L B35 80/ B S B5 80/ B L B5 80/ B L B35 80/ B L B35 80/ B M B35 80/ B L B5 80/ B L B35 80/ B L B35 80/ B M B35 80/ B S B35 80/ B M B35 80/ B S B35 80/ B M B35 80/ B M B35 80/ B M B35 80/ B M B35 80/ B L B35 80/ B M B35 80/ B L B35 100/ B L B35 100/

22 B, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B M B35 100/ B M B35 100/ B S B35 100/ B M B35 100/ B M B35 100/ B S B35 100/ B M B35 100/

23 B, Speed 1450 rpm B M B35 100/ B L B35 100/ B M B35 100/ B L B35 100/ B M B35 100/ B L B35 100/ B L B35 100/ B L B35 125/ B L B35 125/ B M B35 125/ B S B35 125/ B M B35 125/ B M B35 125/ B M B35 125/ B M B35 125/ B L B35 125/ B M B35 125/ B L B35 125/ B M B35 125/ B L B35 125/ B L B35 125/ B M B35 125/ B L B35 125/

24 B, Speed 1450 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B L B35 125/ B S B35 150/ B M B35 150/ B M B35 150/ B L B35 150/ B M B35 150/ B L B35 150/

25 B, Speed 1450 rpm B L B35 150/ B L B35 150/ B M B35 150/ B L B35 150/ B L B35 150/ B L B35 150/ B L B35 150/ B M B35 200/ B M B35 200/ B L B35 200/ B L B35 200/ B M B35 200/ B L B35 200/ B L B35 200/ B L B35 200/ B L B35 200/ B L B35 200/

26 B, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B S B5 50/ B L B35 50/ B L B35 50/ B M B35 50/ B S B5 50/ B L B35 50/ B L B35 50/

27 B, Speed 2900 rpm B M B35 50/ B S B35 50/ B S B35 50/ B L B35 50/ B M B35 50/ B S B35 50/ B S B35 50/ B M B35 50/ B M B35 50/ B S B35 50/ B S B35 50/ B M B35 50/ B S B5 65/ B L B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B S B35 65/ B M B35 65/ B M B35 65/

28 B, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B S B35 65/ B S B35 65/ B M B35 65/ B M B35 65/ B L B35 65/ B M B35 65/ B M B35 65/

29 B, Speed 2900 rpm B L B35 65/ B M B35 65/ B L B35 65/ B L B35 65/ B L B35 65/ B M B35 65/ B S B35 65/ B S B35 65/ B M B35 65/ B M B35 65/ B S B35 65/ B S B35 65/ B M B35 65/ B M B35 65/ B L B35 65/ B S B35 65/ B M B35 65/ B M B35 65/ B L B35 65/ B M B35 65/ B L B35 65/ B M B35 65/ B L B35 65/

30 B, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B M B35 65/ B L B35 65/ B L B35 65/ B M B35 80/ B S B35 80/ B S B35 80/ B M B35 80/

31 B, Speed 2900 rpm B M B35 80/ B L B35 80/ B S B35 80/ B M B35 80/ B M B35 80/ B L B35 80/ B M B35 80/ B M B35 80/ B L B35 80/ B M B35 80/ B L B35 80/ B L B35 80/ B L B35 80/ B M B35 80/ B L B35 80/ B L B35 80/ B M B35 100/ B L B35 100/ B M B35 100/ B L B35 100/ B M B35 100/ B L B35 100/ B L B35 100/

32 B, Speed 2900 rpm A5 B5 B35 Dimensions L, AB, BB, HA and weights are not binding. Dimensions g and g1 relate to the pump casing. With width of unit pay attention to the motor dimensions. x = disassembly measure Suction and discharge connection Flange connections according to EN , PN with 4 bolts on suction side. * Flange thickness B L B35 125/ B M B35 125/ B L B35 125/ B L B35 125/

33 s s for execution BS Standard motor with extended shaft Winding Temperature control Power factor [cos j] Efficiency [%] Rated current [A] Nominal voltage [V] Nominal speed [rpm] power P2 [kw] speed 2900 rpm no 230/ M no 230/ M no 230/ S no 230/ L no 230/ L no 230/ M no 400/ S no 400/ S no 400/ M no 400/ speed 1450 rpm no 230/ M no 230/ M no 230/ S no 230/ L no 230/ L no 230/ L no 230/ M no 400/ S no 400/ M no 400/ It applies for all motors figured on this page: Frequency 50 Hz Temperature class F Enclosure IP55 Terminal box on top Special motor mounting with regard to shaft and connection flange 33

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