NANOpure Infinity UV Module Upgrade

Transcription

1 BARNSTEAD THERMOLYNE CORPORATION NANOpure Infinity UV Module Upgrade INSTALLATION MANUAL D8974 NANOpure Infinity UV Module Upgrade Kit LT897x5 7/97 1

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3 Table of Contents Safety Information... 4 Alert Signals... 4 Warnings... 4 Introduction... 6 Specifications... 7 Environmental Conditions... 8 Declaration of Conformity... 8 Unpackaging and Installation... 9 Unpackaging... 9 Preparing the system for the UV module upgrade... 9 UV ballast Installation UV Power Supply Board Installation UV Lamp Assembly Installation Installing the UV lamp housing Installing the UV lamp Installing the UV lamp protective cover Two Year Limited Warranty

4 Safety Information Alert Signals Warning Warnings alert you to a possibility of personal injury. Caution Cautions alert you to a possiililty of damage to the equipment. Your Barnstead NANOpure Infinity UV upgrade kit has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. This manual contains important safety information. You must carefully read and understand the contents of this manual prior to the use of this equipment. For safe operation, please pay attention to the alert indicators throughout the manual. Water purification technology employs one or more of the following: chemicals, electrical devices, mercury vapor lamps, steam and heated vessels. Care should be taken when installing, operating or servicing Barnstead products. The specific safety notes pertinent to this Barnstead product are listed below. Note Notes alert you to pertinent facts and conditions. Warnings To avoid electrical shock, always: 1. Use a properly grounded electrical outlet of correct voltage and current handling capacity. 2. Do not locate the NANOpure Infinity system directly over equipment that requires electrical service. Routine maintenance of this unit may involve water spillage and subsequent electrical shock hazard if improperly located. 3. Replace fuses with those of the same type and rating. 4. Disconnect from the power supply prior to maintenance and servicing. To avoid personal injury: 1. Do not use in the presence of flammable or combustible materials; fire or explosion may result. This device contains components which may ignite such materials. 4

5 SAFETY INFORMATION 2. This device is to be used with water feeds only. Sanitizing/cleaning agents must be used in compliance with instructions in this manual. Failure to comply with the above could result in explosion and personal injury. 3. Avoid splashing disinfecting solutions on clothing or skin. 4. Ensure all piping connections are tight to avoid chemical leakage. 5. Ensure adequate ventilation. 6. Carefully follow manufacturer s safety instructions on labels of chemical containers and material safety data sheets. 7. Depressurize system prior to disengaging the cartridge hold-down bracket. 8. This upgrade kit is equipped with an ultraviolet lamp. Ultraviolet radiation is harmful to the eyes and skin. Do not attempt to observe the lamp directly. 9. Refer servicing to qualified personnel. 10. Avoid contact of strong oxidizing agents, such as nitric acid, with ion exchange cartridges. An explosion may result. 5

6 Introduction Congratulations on your purchase of a Barnstead NANOpure Infinity UV module upgrade kit. This upgrade kit will allow you to upgrade your existing NANOpure base unit to a NANOpure Infinity UV system or your existing NANOpure UF unit to a NANOpure UV/UF system. The NANOpure Infinity UV system was designed to produce water with less than 1 ppb organics and a resistivity of up to 18.3 megohm-cm. It will provide water that is ideal for your most critical organic determinant analysis including low wavelength H.P.L.C., gas chromatography, GC/ MS, IC & T.O.C analysis. The UV lamp also maintains a bacterial free environment within the system. The NANOpure Infinity UV/UF is a water purification system designed to provide Nuclease (RNase and DNase), DNA free, pyrogen-free, low TOC, high resistivity, reagent grade water that exceeds ASTM Type I, CAP and NCCLS Type I standards. It uses a four-stage deionization process combined with a UV oxidation, a 10,000 molecular weight cutoff ultrafilter and a 0.2 micron filter to polish suitable feed water (potable tap, distilled, deionized, or reverse osmosis) to produce pyrogen-free (<0.001 Eu/ml), low TOC (<3.0 ppb) water with a resistivity of up to 18.3 megohm-cm. Water resistivity is continuously monitored by a resistivity cell and displayed on a digital display. The NANOpure Infinity UV/UF is designed to automatically clean the ultrafilter by flushing water through the filter for one minute every 24 hours. The water is sent to drain. Operation Manuals for your upgraded system have been included with this kit. Please select the appropriate manual for your new system and read the instructions carefully to ensure that you receive maximum benefit from the NANOpure Infinity system. Figure 1 NANOpure Infinity 6

7 SPECIFICATIONS General Usage Do not use this product for anything other than its intended usage. Environmental Conditions Operating: 4 C - 49 C; 20% to 80% relative humidity, non-condensing. Installation Category II (over-voltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664. Altitude limit: 3,500 meters. Storage: -25 C to 65 C; 10% to 85% relative humidity. 7

8 Unpackaging and Installation Unpackaging 1. Remove the upgrade kit from its shipping container. Remove all contents carefully. Ensure that the P.C. board assembly, fuse holder assembly, UV chamber assembly, UV lamp, UV cover assembly, fuses and UV ballast are removed from the packaging materials before discarding. Preparing the system for the UV module upgrade 1. Shut your NANOpure Infinity system down and unplug it. 2. Disconnect system from water supply. 3. Depressurize the system by opening the remote dispenser, allowing water to drain until no more flows from the dispenser. 4. Open the front door. 5. Disengage the cartridge hold-down bracket. 6. Remove all of the cartridges by pulling first up and then out. If you are installing new cartridges at this time, the exhausted cartridges may be discarded. If not, retain the cartridges to be reinstalled later. 8

9 INSTALLATION 7. Remove the 11 screws holding the Infinity unit s outer case in place. As the unit faces you, there are three screws in the left side near the back, three in the right side near the back, two on each side of the front and one above the cartridge holddown bracket. Remove the jumper plug, float switch or pressure switch cable from the back, left, upper portion of the unit. 8. Remove the remote dispenser from its housing. 9. Lift up to remove the outer case. 10. Remove the two screws securing the electrical section cover. This is located directly behind the cartridges. Figure 1 UV ballast Installing the UV Ballast 1. Locate the Static Shielding bag containing the UV ballast, two brackets and two screws. See figure The UV ballast will be installed with the two side connection points facing the front of the unit. Holding one bracket with the large hole to the lower right side, attach the bracket to the upper left side of the electrical section. The screw for the bracket will enter from the outside of the unit. See figure Slide the UV ballast so that it fits snug against the case and is flush with the bracket you just mounted. Figure 2 UV ballast installation location 9

10 4. Holding the remaining bracket with the large hole to the upper left side, insert the bracket to the left of the UV ballast and attach with the remaining screw. It is important that the clamp sits flat to the side of the case when the screws are tightened. Installing the UV Power Supply Board 1. Locate the remaining Static-Shielding Bag containing power supply board and four screws. 2. Holding the power supply board with the red and black wires to the bottom, install the board with four screws to the upper right side of the electrical area. This area is located directly opposite of the UV ballast. 3. Run the red and black wires through the cable clamps located on the rear of the electrical area and plug into the UV ballast. See figure 3. Installing the Fuse Holder 1. Locate the bag containing the black fuse holder and two white wires. Figure 3 cable clamp locations 2. Position the fuse holder with the short white wire on the left and the longer white wire to the right. Secure the fuse holder to 10

11 the back wall of the electrical area using the one screw provided. See Figure 4 for location. 3. There are two fuses provided in the fuse holder bag. Use FZX51(0.315 amp) if you have a 120V system and FZX60 (0.160 amp) if you have a 230V system. Snap the proper fuse in place. 4. One end of the longer white wire should be attached to the right side of the fuse holder. Attach the other end of this wire to the J2 slot on the UV Power Supply board installed in step 2 of Installing the UV Power Supply Board. Main power supply board 5. One end of the shorter white wire should be attached to the left side of the fuse holder. Attach the other end of this wire to the lower right side of the main pc board at position J21(3rd terminal from the bottom right side.) 6. Change the location of the jumper clip located on the main pc board. This jumper is located on the right side of the main pc board and is labeled JMP1. Move the jumper to pins 1 and 2. Figure 4 Fuse holder wire attachment. Fuse holder location 11

12 Installing the UV Lamp Assembly Locate the bags containing the UV lamp housing, the UV lamp cover, and the UV lamp. Always take care not to touch the UV lamp. Installing the UV lamp housing 1. Remove the adapters from the ends of the polypropylene tubing attached to the UV lamp housing and discard. (They are used to secure the o-ring assembly during shipping.) 2. Remove the tube going from the top of the fourth cartridge to the bottom of the third cartridge. Store for later use. 3. Run the longer tubing of the UV lamp housing through the hole behind the bottom of the fourth cartridge and connect it to the top of the fourth cartridge. Hand tighten. 4. Connect the shorter tubing to the bottom of the third cartridge. 5. Attach the UV lamp housing using the two screws and washers provided, from the outside bottom of the unit into the two weld nuts that are on the housing. 12

13 Caution Do not unscrew the black plastic collar, as this will loosen the water tight seal and thus damage the UV lamp. Simply pull the boot forward. Caution Do not touch the glass portion of the UV lamp. We recommend that you wear lint-free gloves when handling the lamp. The glass portion must be free of fingerprints, perspiration, etc. Even a single fingerprint will reduce the effectiveness of the lamp. If you accidentally touch the glass portion of the lamp, clean the lamp with a lint-free cloth; use isopropyl alcohol if required. Note The UV lamp and plug fit together one way. If they do not readily match holes to prongs, rotate the lamp 90 and try again. Installing the UV lamp 1. Remove the UV lamp from its packaging. DO NOT TOUCH THE GLASS PORTION OF THE LAMP! It is recommended that lint-free gloves be worn when handling the lamp. The glass portion must be free of fingerprints, perspiration, etc. Even a light coating of perspiration will reduce the effectiveness of the lamp. If the glass portion of thelamp is touched, clean it with a damp, lint-free cloth: use isopropyl alcohol as required. 2. Carefully slide the UV lamp into the UV lamp housing. 3. Plug the UV lamp into the black UV lamp cap and slide the protective cover in place. See figure Using the two screws from the cover assembly bag, attach the protective cover in place. 5. Route the black wire of the protective cover through the hole on the lower right side of the unit, up the side of the unit and back into the upper right side of the electrical housing through the hole provided. Secure the black wire to the ribbon cable with the two wire ties. 6. Connect the black wire to the remaining connection on the UV ballast. Figure 5 UV lamp housing. 13

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15 Two Year Limited Warranty Barnstead Thermolyne Corporation warrants that if a product manufactured by Barnstead Thermolyne and sold within the continental United States or Canada proves to be defective in material or construction, Barnstead Thermolyne will provide you, without charge, for a period of ninety (90) days, the labor, and a period of two (2) years, the parts, necessary to remedy any such defect. Outside the continental United States and Canada, the warranty provides, for two (2) years, the parts necessary to remedy any such defect. The warranty period shall commence either six (6) months following the date the product is sold by Barnstead Thermolyne or on the date it is purchased by the original retail consumer, whichever date occurs first. All warranty inspections and repairs must be performed by and parts obtained from an authorized Barnstead Thermolyne dealer or Barnstead Thermolyne. Heating elements, however, because of their susceptibility to overheating and contamination, must be returned to our factory, and if, upon inspection, it is concluded that failure is not due to excessive high temperature or contamination, warranty replacement will be provided by Barnstead Thermolyne. The name of the authorized Barnstead Thermolyne dealer nearest you may be obtained by calling or writing to: Barnstead Thermolyne P.O. Box Kerper Boulevard Dubuque, IA USA FAX: (319) Barnstead Thermolyne s sole obligation with respect to its product shall be to repair or replace the product. Under no circumstances shall it be liable for incidental or consequential damage. THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO Barnstead Thermolyne PRODUCTS. Barnstead Thermolyne EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE. 15

16 Barnstead Thermolyne 2555 Kerper Blvd. P.O. Box 797 Dubuque, IA USA PHONE: FAX: Web Address: a subsidiary of 9001 ISO REGISTERED 16