METHOD STATEMENT SPRAY APPLICATION OF PRODUCTS JULY 2016 / VERSIONE 1.00 / SIKA ITALIA SPA /

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Ralf Reed
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1 METHOD STATEMENT SPRAY APPLICATION OF PRODUCTS JULY 2016 / VERSIONE 1.00 / SIKA ITALIA SPA /

2 TABLE OF CONTENTS 1 Scope 3 2 Who is Larius? 3 3 Type of machine airless pump with electric piston airless pump with electric diaphragm mist-less pump ANTICORROSION SYSTEM Anticorrosion system with epoxy and polyurethane product - SIKACOR EG SYSTEM Anticorrosion system with epoxy product - SIKA POICOLOR PLUS Anticorrosion system underwater with epoxy product - SIKA POICOLOR SW Anticorrosion system with one component product - SIKACOR-6630 HS FIRE PROOFING SYSTEM SIKA UNITHERM W30/STEEL S/PLATINUM ACID AND FOOD STUF PROTECTION SIKA PERMACOR-3326 EG-H/SIKA POITAR F/SIKAGARD-63 NT PLUS WATERPROOFING SYSTEM SIKALASTIC-445/SIKALASTIC-612/SIKALASTIC-560/SIKALASTI-400 N ELASTIC GROUTING ADHESIVE AND INJECTION SIKADUR-32/SIKADUR 52 INJECTION NO LP ANTIBACTERIAL COATING AND CONCRETE PROTECTION SIKAGARD-203 W/SIKAFLOOR PROSEAL W Legenda Sinotic table Table conversion from inch to mm Technical information Healt and safety information 17 2/17

1.0 SCOPE The goal of this guide is make a list of setting regarding pressure, type of nozzle and type of machine suitable to spray a Sika s products This setting could be help the applicator that

3 1.0 SCOPE The goal of this guide is make a list of setting regarding pressure, type of nozzle and type of machine suitable to spray a Sika s products This setting could be help the applicator that use Sika products like waterproofing, anticorrosion systems, fire proofing, injection, exc. 2.0 WHO IS LARIUS? Larius born in Lecco in 1969, where product and sell spray machine in a range of products includes small professional paint spraying equipment and advanced systems for paints, enamels and coating applications used also in big industrial plants for automatic process with liquid and powder paints. Larius spends its time to the constant technological innovation, based on know-how of over 40 years experience in which we have designed, tested and shipped thousands of equipment all over the world. Larius Srl Via Antonio Stoppani, 21, Calolziocorte LC Tel.: Mail: italia@larius.com NB: This document is only a guide line and explain the setting of the machine and Sika doesn t have any responsability on sell of Larius s machine. In this case, please contact directly Larius. 3/17

4 3.0 TYPE OF MACHINE 3.1 AIRLESS PUMP WITH ELECTRIC PISTON The electric piston airless pump is a device used for high pressure paint without the aid of air. The pump is driven by an electric motor coupled to a gear reduction unit. An eccentric shaft and a connecting rod allow the "alternative motion" necessary to the operation of the "pumping unit" (suction valve, pump piston, material seal gaskets) that feeds the material is that the piston is in the ascending phase, whether it has in descending phase: the pump sucks the material and pushes it to the exit. 3.2 AIRLESS PUMP WITH ELECTRIC DIAPHRAGM The airless electric diaphragm pump is a device used for high pressure paint spraying without atomising. The pump is driven by an electric motor or combustion which transmits its rotary motion to a cam, in continuous contact with a piston immersed in a "room" full of oil. The piston with its alternate action sucks the oil pushing it in pressure against the diaphragm, highly elastic and resistant material, which starts to oscillate with the same frequency as the piston. This action creates a depression: the product is sucked and pushed by the diaphragm itself, towards the Pistolet spray for painting. A special valve allows the regulation of the oil circuit pressure and consequently the pressure of the product at the output. 3.3 MIST-LESS PUMP The pneumatic pumps and accessories of the Vega series, Omega and Ghibli work using the principle of painting mist-less: high pressure painting with air assistance. The atomization takes place by passing the product at a pressure not less than 60 bar through an opening called "nozzle of small size". The range of equipment and accessories allows to satisfy every need, determined by the type of material, the required flow rate and the desired finish. The mist-less painting joins airless technology with those of low pressure 4/17

5 4 ANTICORROSION SYSTEMS 4.1 Anti-corrosion system with epoxy and polyurethane products - SIKACOR EG SYSTEM Products Layer Base SikaCor Zinc R SikaCor EG-1 SikaCor EG-4 SikaCor EG-5 / Inter. layer % Solid weight EP 2,8 89 Zeus 220 bar TSC EP 1,6 77 TSC Keep agitated the product Air 3,5 bar PU 1, Air 3,5 bar Dali Ghibli 210 bar 140 bar Air 3,5 bar PU 1,3 72 TSC Diluite 5% Viscosity Cf (too high for high pressure) DRAGON DALI Airless elettrical with membrane GHIBLI Mist-less pneumatic piston 5/17

6 4.2 Anti-corrosion system with epoxy products SIKA POICOLOR PLUS Products Layer Base % Solid weight SikaCor Zinc R EP 2,8 89 Zeus 220 bar TSC Keep agitated the product SikaCor EG-1 / Inter. EP 1,6 77 Dali Ghibli 210 bar 140 bar TSC Air 3,5 bar Sika Poxicolor Plus EP 1,3 87 Dragon 200 bar TSC Size pipe 3/8 and gun AT300 DRAGON DALI Airless elettrical with membrane ZEUS 6/17

7 4.3 Anti-corrosion system underwater with epoxy product SIKA POICOLOR SW Product Layer Base % Solid weight SikaCor Zinc R EP 2,8 89 Zeus 220 bar TSC Keep agitated the product SikaCor EG-1 / Inter. EP 1,6 77 Dali Ghibli 210 bar 140 bar TSC Air 3,5 bar Sika Poxicolor SW EP 1,5 91 Zeus Dragon 200 bar TSC Size pipe 3/8 and gun AT300 DRAGON DALI Airless elettrical with membrane ZEUS 7/17

8 4.4 Anticorrosion product one component SIKACOR-6630 HS Product Layer Base % Solid weight SikaCor Zinc R EP 2,8 89 Zeus 220 bar TSC Keep agitated the product SikaCor EG-1 / Inter. EP 1,6 77 Dali Ghibli 210 bar 140 bar TSC Air 3,5 bar SikaCor-6630 HS 1k SIN 1,4 77 Zeus 200 bar SFC GHIBLI Mist-less pneumatic piston DALI Airless elettrical with membrane ZEUS Airless elettrica a pistone 8/17

9 5.0 FIRE PROOFING SYSTEMS SIKA UNITHERM W30/STEEL S/PLATINUM Products Layer Base % Solid weight SikaCor Zinc R EP 2,8 89 Zeus 220 bar TSC Keep agitated the product SikaCor EG-1 EP 1,6 77 Dali Ghibli 210 bar 140 bar TSC Air 3,5 bar Sika Unitherm W30 Final 1k W 1,4 65 Dragon Nova 210 bar 250 bar Size pipe 3/8 and gun L91 Sika Unitherm Steel S 1k S 1,31 71 Dragon Nova 230 bar bar Remove the filter Remove filter Sika Unitherm Platinum EP 1,2 100 Nova 300 bar TSC Heat the product or use a bi-mix machine like NOVAMI 2K GHIBLI Mist-less pneumatic piston NOVA Pneumatic airless ZEUS 9/17

10 6.0 ACID AND FOOD STUF PROTECTION SIKA PERMACOR-3326 EG-H/SIKA POITAR F/SIKAGARD 63 NT PLUS Products Layer Base % Solid weight Sika Permacor-3326 EG-H EP 1,9 88 Thor 220 bar TSC Sika Poxitar F EP 1,8 96 Dragon 220 bar SFC Sikagard-63 NT Plus 1k EP 1, Nova 400 bar TSC TSC Evauete bimix machine like NOVAMI DRAGON NOVA Pneumatic airless THOR 10/17

11 7.0 WATERPROOFING SYSTEMS SIKALASTIC-445/SIKALASTIC-612/SIKALASTIC-560/SIKAFLOOR-400 N ELASTIC+ Products Layer Base % Solid weight Sika Concrete Sikalastic Metal Sikalastic-445 Sikalastic-612 Sikalastic-560 Sikafloor-400 N Elastic+ 1k 1k 1k 1k PUR 1,02 - Jolly Excalibur bar S 1,20 - Excalibur bar PU 1,60 88 Nova bar TSC Diluited 3-5% PU 1,42 80 Dragon 200 bar PU/AC 1,35 65 Thor 210 bar PU 1,60 88 Nova 300 bar TSC TSC TSC Remove filter Size pipe 3/8 and gun L91x Size pipe 3/8 and gun L91x Diluited 5-7% DRAGON NOVA Pneumatic airless THOR 11/17

12 JOLLY ECALIBUR 12/17

13 8.0 GROUTING ADHESIVE AND INJECTION SIKADUR-32/SIKADUR-52 INJECTION N o LP Products Layer Base Sikadur-32 EP 1,40 Sikadur-52 Injection N o LP P31 Vega 5:1 400 bar S 1,10 P33 3 bar Tex gun (3-2,5 mm) V77 (2-2,5 mm) Conic metal nozzle 1 cm 10 mt pipe da 3/8 Transparent tube and hopper P33 P31 VEGA 5:1 13/17

14 9.0 ANTIBACTERIAL COATING AND CONCRETE PROTECTION SIKAGARD-203 W/SIKAFLOOR PROSEAL W Products Layer Base % Solid weight Sikagard-203 W 1k AC 1,35 61,4 Excalibur 210 bar TSC Sikafloor Proseal W 1K AC 1,0 16 Excalibur 100 bar fixed or con extension 9-60 Filter 100 mesh in gun ECALIBUR 10.0 LEGEND 1k: one component : Bi-component EP: Epoxy PU: Poliurethene SIN: Sintetic W: water AC: Acrilic S: Solvent 14/17

15 11.0 SINOTIC TABLE PRODUCT SikaCor Zinc R MACHINE Jolly Excalibur Zeus Dragon Thor Dalì Ghibli Nova SikaCor EG-1 SikaCor EG-4 SikaCor EG-5 SikaCor-6630 HS Sika Poxicolor Plus Sika Poxicolor SW Sika Permacor-3326 EG-H Sika Poxitar F Sikagard-63 NT Plus Sika Unitherm W30 Sika Unitherm Steel S Sika Unitherm Platinum Sika Unitherm Top S Sika Concrete Sika Metal Sikalastic-445 Sikalastic-560 Sikalastic-612 Sikafloor-400 N Elastic+ Sikadur-32 Sikadur 52 Injection N o LP Sikagard-203 W Sikafloor Proseal W Vega 5:1 P31 P33 15/17

16 12.0 CONVERSION TABLE FROM INCH TO MM N.B.: Test liquidi s water The flow report in the table are indicative. 16/17

17 13.0 HEALT AND SAFETY RACCOMANDATION Handling or processing resin based floor materials might causeirritation to the eyes, skin, nose and throat. Therefore an appropriate eye protection shall be worn at all times while handling and resin based floor materials. Safety shoes, gloves and other appropriate skin protection shall be worn at all times. Always wash hands with suitable soap after handling products and before food consumption. For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the most recent Material Safety Data Sheet containing physical, ecological, toxicological and other safety-related data TECHNICAL INFORMATION All the technical information regarding the Larius s pumps can be find on web site The technical data sheet of Sika product can be found on web site it.sika.com or official application Sika Product Finder 17/17

Paint spraying equipment

Paint spraying equipment Made in Italy Since 1969 Catalogo 2015 PAINT DECORATION & CONSTRUCTION AIRLESS ROAD MARKING MACHINES www.larius.eu FOR ALL YOUR SPRAY FINISHING NEEDS. SINCE 1969 WHERE EVER YOU