V9000 PICV Pressure Independent Control Valve
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1 V9000 Series Valve Body V9000 PICV Pressure Independent Control Valve Wireless Pneumatic Floating FLP Thermostatic Thermoelectric Modulating 0/2-10Vdc FLP Modulating 0-5Vdc/5-10Vdc FLP Pulse Width Modulating FLP Two Position On/Off Spring Return Open Two Position On/Off Spring Return Closed Modulating 0/2-10Vdc Spring Return Open Modulating 0/2-10Vdc Spring Return Closed page 1 Printed in Canada. The V9000 series PICV Pressure Independent control valves are compatible with the complete range of interchangeable actuators as follows:
2 Description The V9000 series PICV pressure independent control valves consist of 3 main parts: 1. Differential Pressure Regulator The integrated diaphragm regulator keeps the differential pressure stable in the area close to the valve outlet section. The strength of the spring counteracts the differential pressure (P2-P3) on the diaphragm. When the differential pressure across the control valve varies (due to the change of the supply pressure or as a consequence of a change in the input control signal), the moving plunger (A) reacts creating a new balance and keeping the differential pressure stable. 2. Control Valve The control valve inserted between sections P2-P3 pressures, allows flow variations according to relation: Q=Kv * Δ P Where Δ P remains stable thanks to the differential pressure regulator. Within any flow rate setting it is possible to maintain a stable flow. The globe control valve plunger has an equal percentage characteristic. 3. Manual Adjustment Knob The maximum value of the flow can be preset using the graduated manual adjustment knob. The percentage value, indicated on the scale, matches the maximum flow rate percentage. This value can be changed turning the adjustment knob until it reaches the selected position (matching the percentage indicated on the scale). A locking mechanism avoids the valve set values from being changed inadvertently. Full control authority remains regardless of a manual maximum flow pre setting. A B C 1 / / 8 (98) 2 1 / 2 (63) 2 1 / 2 (63) 3 / / 4 (98) 2 1 / 2 (63) 2 1 / 2 (63) 1 51/ / 2 (63) 2 1 / 2 (63) V9000 Functional Scheme Dimensions in inches (mm) Limited 5 year warranty to be free from defects in material and workmanship under normal use, service and maintenance. The warranty shall not include any removal and reinstallation cost involved in exchange. Benefits and Ease of Operation: Benefits: V9000 series PICV allows precise temperature control during full or partial load requirement due to constant flow output. The regulator corrects any differential pressure changes this helps to achieve a constant temperature control and reduces hunting which in return extends the life of the internal parts. V9000 series PICV control valves offer remarkable adjustment flexibility; they can be accurately set to a specific flow rate value for precise modulating control maintaining the required flow rate at any change in conditions therefore saving energy. The automatic flow rate limitation eliminates system adjustment costs. Easy on site adjustments will allow you to modify designed flow rates in the future. Since it is not necessary to adjust the valve after installation the water balancing is not necessary. Ease of Operation In order to adjust the flow rate, just set the selected maximum value using the manual adjustment knob. It is simple to choose the suitable valve as the only parameter to be considered is flow rate. V9000 series PICV valve maximum adjustment matches the maximum flow rate allowed by the pipe size on the basis of the values established by International standards. Valve authority calculation is not required Compact design allows installing the valves in small spaces such as fan coils or heating cabinets. The special manual adjustment knob allows change to the flow rate without disassembling the actuators. page 2
3 Technical Specifications V9015 V9115 V9215 V9120 V9220 V9125 V9225 V9325 Connection Size 1/2 FNPT 1/2 FNPT 1/2 FNPT 3/4 FNPT 3/4 FNPT 1 Union 1 Union 1 Union Flow Rate max Accuracy 0 1 bar ± 5% ± 5% ± 5% ± 5% ± 5% ± 5% ± 5% ± 5% Start-up Δ Pressure 35 kpa-5psi 35kPa-5PSI 35 kpa-5 PSI 35 kpa-5 PSI 35 kpa-5 PSI 35 kpa-5 PSI 35 kpa-5 PSI 35 kpa-5 PSI ΔP max. 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI 400 kpa-58 PSI Temperature C C C C C C C C C Temperature F F F F F F F F F Working Press. max. 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI 25 Bar-360 PSI Material Specifications Size 1/2 and 3/4 Regulating Valve (A) Cartridge (B) Presetting (D) Body (C) Gaskets Material Stainless Steel 18/8 High resistance polymer EPDM Stainless Steel AISI 303 High resistance polymer EPDM-x Regulating Valve (A) Cartridge (B) Presetting (D) Body (C) Gaskets Material Stainless Steel 18/8 High resistance polymer EPDM Stainless Steel AISI 303 High resistance polymer EPDM-x Size 1 page 3
4 V9000 Series Valve Body Installation and Maintenance 1. User Installations Instructions: The valve has to be mounted with the arrow in the direction of the flow. Mounting it in the wrong direction can result in valve damage. If flow reversal is possible on the site a check valve should be installed. To maintain a maximum preset constant flow, a minimum differential pressure is required for the valve. 2. Maximum flow Adjustment To set the selected flow follow these steps: Lift the lock pin to unlock the selector Turn the selector to the target position Press the lock pin to lock the selector in the final position 3. Operating Control Range: In order to verify if the PICV valve is working within the 5-58psi operating range measure the differential pressure across the valve as shown in the picture. If the measured differential pressure is higher than the start up pressure, the valve is keeping the stable flow at the set value. Model No V9015 V9115 V9215 V9120 V9220 V9125 Connection Size 1/2" FNPT 1/2" FNPT 1/2" FNPT 3/4" FNPT 3/4" FNPT 1" Union Pre-Setting % 100% % % % % % % % % % V9225 1" Union V9325 1" Union page 4
5 Interchangeable Actuators The Interchangeable Advantage The PICV control valve bodies can be equipped with a complete range of interchangeable control valve actuators available for Stand-alone or BAS control inputs. To install any control valve actuators remove the protective mounting knob and install a mounting 1730 ring before mounting an actuator Thermostatic Actuators OT Direct Coupled OT2100 Remote Bulb with 6.5 (2m) capillary OT5100 Wall Mount Sensor and Adjuster 6.5 (2m) capillary SELECT FROM THE FOLLOWING ACTUATORS TYPES 3. Two position on/off Spring Return Electric Actuators ME4430 Normally Open Stem up 24VAC none ME4430W Normally Open Stem up 24VAC Wire Harness ME4430S Normally Open Stem up 24VAC End Switch ME4431 Normally Open Stem up 110VAC none ME4431W Normally Open Stem up 110VAC Wire Harness ME4431S Normally Open Stem up 110VAC End Switch ME4432 Normally Open Stem up 220VAC none ME4432W Normally Open Stem up 220VAC Wire Harness ME4432S Normally Open Stem up 220VAC End Switch ME4530 Normally Closed Stem down 24VAC none ME4530W Normally Closed Stem down 24VAC Wire Harness ME4530S Normally Closed Stem down 24VAC End Switch ME4531 Normally Closed Stem down 110VAC none ME4531W Normally Closed Stem down 110VAC Wire Harness ME4531S Normally Closed Stem down 110VAC End Switch ME4532 Normally Closed Stem down 220VAC none ME4532W Normally Closed Stem down 220VAC Wire Harness ME4532S Normally Closed Stem down 220VAC End Switch 30mm (1.2 ) 40mm (1.6 ) 50mm (2 ) 2. Extra Compact Thermoelectric Actuators ME Spring Normally Open 24VAC ME Spring Normally Closed 24VAC ME Spring Normally Open 220VAC ME Spring Normally Closed 220VAC 125mm* (5 ) 87.5mm (3.5 ) * 160mm (6 1 / 4 ) sizes 32 & 40mm (1 1 / 4 & 1 1 / 2 ) page 5
6 Interchangeable Actuators 4. Spring Return Modulating Actuators ME4840 Spring Open modulating 2-10/10-2 Vdc ME4844 Spring Open modulating 0-5/5-10 Vdc ME4940 Spring Closed modulating 2-10/10-2 Vdc ME4944 Spring Closed modulating 0-5/5-10 Vdc ME4640 Three point Floating Spring Open ME4740 PWM Pulse Width Modulating Spring Open 30mm (1.2 ) 40mm (1.6 ) 77mm (3 ) 6. Pneumatic Zone Valve Actuators MP5100 MP PSI range 7-11 PSI range 3.10 (78mm) 1.85 (47mm) 2.50 (65mm) 125mm * (5 ) 7. Wireless Zone Valve Actuators ME8300 Bi-Directional, Dolphin TCM320(c) module Antenna * 160mm (61 / 4 ) sizes 32 & 40mm (1 1 / 4 & 1 1 / 2 ) 5. Non-Spring Return Actuators ME4140 ME4240 ME4340 ME4344 Three Point Floating, Fail Last Position Pulse Width Modulating, Fail Last Position Modulating, 0/2-10Vdc, Fail Last Position Modulating, 0-5/5-10Vdc, Fail Last Position Antenna 8. Non-spring-return Syncube Actuators - used with 1 valves ME4145 Three point floating ME4245??????? ME4345 Modulating 0-10 or 2-10Vdc 23mm (0.9") 62mm (2.4") 32mm (1.25") 32mm (1.25") 77mm (3.0") HOW TO ORDER A compact assembly part number consists of combined individual products, see example below: EXAMPLE 1 Product description: 2 way, ½; union type set for maximum 6.5 with thermoelectric 24Vac, 2 wire spring return normally open actuator as an pressure independent control valve assembly VEB Thermoelectric actuator 2 wire 24Vac N/O Valve size ½ Pressure Independent Control Valve A complete pressure independent electric control valve assembly page 6
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