Characterized Port -CP Three-Way Ball Valves
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1 Characterized Port Three Way Ball Valves Technical Instructions The Characterized Port (-CP) Series 3-way Ball Valves are coupled with our Type A actuators to provide three-way mixing or diverting flow control. The ball valves are 1/4-turn rotary control valves and are available in 1/2-inch to 2-inch line sizes. Features: ANSI 250 valve body rating. 200 psi close-off with ANSI Class IV leakage for all line sizes and actuators. Available with chrome-plated brass ball and brass stem or stainless steel ball and stem. Can be used as either a mixing or a diverting valve. Blow-out proof stem withstands high pressure. Universal mounting plate. Actuator and plate can be rotated (90-degree increments). Standoffs provide a thermal barrier between the actuator and the mounting plate. Warning/Caution Notations: 1 01/21/14
2 Specifications: Valve body rating ANSI 250/600 WOG Static pressure: 360 psi (2482 kpa) Media temperature 1/2 to 1-1/4 : 35 F to 250 F (2 C to 121 C) 1-1/2 to 2 : 35 F to 230 F (2 C to 110 C) Controlled media Water, water-glycol solutions to 50% Body Forged Brass: ASTM B283 Flow Optimizer Glass-filled polymer Ball Chrome-plated brass or stainless steel Ball seals Reinforced PTFE seals with EPDM O-rings Female end connections Brass Stem Brass or stainless steel Stem seals EPDM O-rings Angle of rotation 0 to 90 Flow coefficients See Table 2 Close-off ratings See Table 2 Close-off ratings per ANSI/FCI 70-2: Class IV for A-AB, Class III for B-AB Maximum operating differential pressure 60 psi (35 psi for 2 valves) Dimensions and service envelope See Figure 5 and Table 1 Application: Ball valves can control hot or chilled water and up to 50% glycol solution in mixing applications for air handlers, convectors, fan coil units, unit conditioners, radiation, and reheat coils Valve can also be used for Diverting applications. See Page 3 Figure 1. 3-Way Mixing Application 2 01/21/14
3 Operation: The parabolic shape of the control port (A AB) flow optimizer orifice (Figure 2) provides a slowly opening valve. Equal movements of the valve stem, at any point of the flow range, change the existing flow an equal percentage regardless of the existing flow. The ball valve equal percentage flow characteristic (Figure 3) mirrors the flow characteristic of a coil, resulting in linear heat transfer. Figure 2. Ball Valve Flow Optimizer Mounting and Installation: Figure 3. Ball Valve Equal Percentage Flow Control For added flexibility, the actuator mounting plate can be installed in any of the four (4) rotation angles relative to the valve body. See Figure 4. For best performance, install the valve assembly with the actuator above the valve body. The valve and actuator assembly can be installed in a horizontal pipe in any position between vertical and 90. Do not install the valve assembly so that the actuator is below horizontal or upsidedown. The ball valve also can be installed vertically. Allow sufficient space for servicing the valve and actuator. See Figure 5 for valve body dimensions and service envelope. Mixing Applications: Install the valve so that the flow follows the direction of the arrow cast on the valve body. Flow is A to AB or B to AB. See Figure 1. Diverting Applications: Install the valve so that the flow is opposite the direction of the arrow cast on the valve body. Flow is AB to A or AB to B. Note: Control Port is AB-A Figure 4. Mounting Positions 3 01/21/14
4 Figure 5. Dimensions and Actuator Dimensions Dimension D, Depth, is 3.7 inches(94.5 mm). Dimension E, Handle/Indicator, is 5.3 inches (135.9 mm). Anti-Rotation Screw Must be Driven in Fully for EN44/EN88 Actuators Only Table 1. Dimensions and Service Envelope. Actuators EN44 & EN88 Actuators ES62 In. (mm) In. (mm) In. (mm) Lbs. (kg) CP (-SBS) Through CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) CP (-SBS) Dimension C is maximum length, measured from the actuator, end fitting, or mounting plate, whichever extends the furthest. Fail safe three-way A-AB Open; B-AB Closed Standard from the factory. 4 01/21/14
5 Table 2. 3-Way Ball Valve Part Numbers, Close-off Ratings and CV s Part Number Valve Close-Off Size (In) DP in psi Cv CP(-SBS) CP(-SBS) CP(-SBS) CP(-SBS) 1.6 1/ CP(-SBS) CP(-SBS) CP(-SBS) CP(-SBS)* CP(-SBS) CP(-SBS) 3/ CP(-SBS)* CP(-SBS) CP(-SBS) 3/ CP(-SBS)* CP(-SBS) CP(-SBS) 3/ CP(-SBS)* CP(-SBS) CP(-SBS) 3/ CP(-SBS)* CP(-SBS) CP(-SBS) 3/ CP(-SBS)* 100 * Denotes a full-port valve without flow optimizer insert. NOTE: Maximum operating differential pressure = 60 psi for 1/2 to 1-1/2 ; 35 psi for 2 valves. 5 01/21/14
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