599 Series 6-Way Ball Valves
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1 Technical Instructions Document No Series 6-Way Ball Valves Description The 599 Series 6-way ball valves couple with the Siemens GDE161.1P OpenAir modulating actuator to provide single valve and actuator changeover and control of hot and chilled water for heated/chilled beam applications or any four-pipe system. Features Control two media sources (hot and chilled water) to a single coil with one valve and actuator. 232 psi (16 bar) pressure rating. Large C v range (0.3 to 4.7 C v ) for each media source. 1/2-, 3/4-, and 1-inch line size connections. 58 psi (4 bar) close-off. 0% leakage prevents mixing of hot and chilled water. Chrome-plated brass balls and stainless steel stem. Blow-out proof stem. Actuator and mounting bracket can easily be rotated (90-degree increments). Operating handle for manual operation. Built-in pressure compensation function. Application The 6-way ball valves changeover and control hot and chilled water (both sources similarly treated) in heated/chilled beams and any other four-pipe system utilizing the same coil to heat and cool. WARNING: CAUTION: Personal injury or loss of life may occur if you do not perform a procedure as specified. Equipment damage may occur if you do not perform a procedure as specified.
2 Technical Instructions 599 Series 6-Way Ball Valves Product Numbers See Table 1 through Table 3. Accessories/Kits ASK77.3 ISO Flange Mounting Kit for GDE Actuators on 6-way ball valves /2 union fittings with NPT female tailpieces and gaskets (6 pack) /4 union fittings with NPT female tailpieces and gaskets (6 pack) Specifications Material union fittings with NPT female tailpieces and gaskets (6 pack) Body Balls Ball seals C V inserts End connections Stem Stem seals Hot-pressed brass CW617N Chrome-plated brass Low friction PTFE Stainless steel 1/2-, 3/4-, and 1-inch NPT union, female Stainless steel EPDM O-rings Operating Valve body rating 232 psi (16 bar) Media temperature 41 F to 194 F (5 C to 90 C) Controlled medium Water, water-glycol solutions up to 50% Flow characteristic Linear Angle of rotation 0 to 90 Close-off rating 58 psi (4 bar) Leakage 0% Maximum recommended differential pressure 29 psi (2 bar) Miscellaneous Mounting location NEMA 1 (interior only) Dimensions, service envelope, weight See Figure 7 and Figure 8. Agency Certification (for actuator) UL Meets UL 873 cul Certified to Canadian Standard C22.2 No Ordering a Valve/Actuator Assembly Use the product numbers in Table 1 through Table 3 to order a valve or a valve and actuator assembly. The valve product number consists of a 599 valve prefix code, a hyphen, a 5-digit valve body code, a hyphen, the source A C v value, a hyphen, and the source B C v value. Valve Product Number Example: Digit Valve Prefix Code 5-Digit Valve Body Code Source A Cv Value Source B Cv Value The valve and actuator assembly product number consists of the 171C actuator prefix code, a hyphen, a 5-digit valve body code, a hyphen, the source A C v value, a hyphen, followed by the source B C v value. Valve and Actuator Product Number Example: 171C Digit Actuator Prefix Code 5-Digit Valve Body Code Source A Cv Value Source B Cv Value Page 2 Siemens Industry, Inc.
3 599 Series 6-Way Ball Valves Technical Instructions Table 1. 1/2-Inch Valve and Actuator Assemblies. Valve Body Line Size, Inch (mm) Source A Source B Non-Spring Return, 0 to 10V GDE161.1P Actuator Prefix Code 171C C C C C C C C C C C C C C C C C C C /2 (15) C C C C C C C C C C C C C C C C C C Siemens Industry, Inc. Page 3
4 Technical Instructions 599 Series 6-Way Ball Valves Table 2. 3/4-Inch Valve and Actuator Assemblies. Valve Body Line Size, Inch (mm) Source A Source B Non-Spring Return, 0 to 10V GDE161.1P Actuator Prefix Code 171C C C C C C C C C C C C C C C C C C C C C C C C C /4 (20) C C C C C C C C C C C C C C C C C C C C C C C C C Page 4 Siemens Industry, Inc.
5 599 Series 6-Way Ball Valves Technical Instructions Table 3. 1-Inch Valve and Actuator Assemblies. Valve Body Line Size, Inch (mm) Source A Source B Non-Spring Return, 0 to 10V GDE161.1P Actuator Prefix Code 171C C C C C C C C C C C C C C C C C Mounting and Installation The 6-way ball valve is delivered in the closed position. When shipped as a valve/actuator assembly, the actuator is in the 45 position. Figure 1. Acceptable Mounting Positions. Siemens Industry, Inc. Page 5
6 Technical Instructions Operation 599 Series 6-Way Ball Valves The 6-way ball valve enables control between two sources (A and B) through positions 0 and 90 and is closed at 45. Both sources supply the same coil (C). See Figure 2. Figure 2. 6-way Ball Valve Characteristic Curve. The 6-way ball valve is combined with the GDE161.1P modulating fail-in-place actuator. The market standard operation is shown in Figure 2. A control signal of 0V provides full flow from Source A, 5V is both Source A and Source B closed, and 10V provides full flow from Source B. Both Sources A and B have a linear flow characteristic. The control range for modulating the flow of Source A is with a control signal between 0V and 4.5V. The control range for modulating the flow of Source B is with a control signal between 5.5V and 10V. CAUTION: For the actuator to operate according to the market standard described above, the DIP switches must be set as shown in Figure 3. The left DIP switch is set to the off (down) position, while the middle and right DIP switches are set to the on (up) position. These are the settings when the 171C 6-way valve/actuator assemblies are shipped from the factory. If the GDE161.1P actuator is purchased separately, the default DIP switch settings are all in the off (down) position, and must be set as shown in Figure 3 when used with the 6-way ball valves. Figure 3. GDE161.1P DIP Switch Settings for Proper 6-Way Ball Valve Operation. Page 6 Siemens Industry, Inc.
7 599 Series 6-Way Ball Valves Technical Instructions Operation, Continued Flow Direction The Siemens 6-way Ball Valve has an internal pressure equalization function that ensures the safe operation of heated and chilled ceilings in a closed valve state (45 position). Changes to media temperature in the heated and chilled ceiling can result in over or under pressure in a closed state and may even damage part of the heated and chilled ceiling. The safety function only acts in the closed valve position (45 ). The heating and cooling circuits are safely separated while operating. Ensure that the valve is installed with both media sources piped with proper flow direction. Flow direction is indicated on the bib tag that ships with each 6-way ball valve and is shown below. See Figure 4. AS = Supply from Source A CS = Supply to Coil BS = Supply from Source B AR = Return to Source A CR = Return from Coil BR = Return to Source B C V A = C V for Source A C V B = C V for Source B Figure 4. Flow Direction. To illustrate the information in the Operation and Flow Direction sections above, Figure 5 shows the Source A and Source B flow curves versus the actuator rotation and control signal voltage for part numbers and 171C In this example, the C V of Source A (C V A) is 1.5, and the C V of Source B (C V B) is 2.9. Figure 5. Example Control Characteristic Curve for and 171C Siemens Industry, Inc. Page 7
8 Technical Instructions 599 Series 6-Way Ball Valves Application Example Heating or cooling sources can be applied to either the Source A or Source B connection, but ensure that the correct CV values correspond to the sources being connected to each side: Stem rotates counterclockwise Source B (cooling sequence) opens or Source A (heating sequence) closes. Stem rotates clockwise Source A (heating sequence) opens or Source B (cooling sequence) closes. The following example application describes the flow direction in a heated and chilled ceiling: Service Figure 6. Source A (Heating) and Source B (Cooling) Application Example. The 6-way ball valve and actuator are maintenance-free. Page 8 Siemens Industry, Inc.
9 599 Series 6-Way Ball Valves Technical Instructions Dimensions Figure 7. 6-Way Ball Valve Dimensions in Inches (Millimeters). Part Number Line Size B C D E L1 L2 H2 H3 H4 Weight lb (kg) /2 (15) (87) 0.50 (15) 2.81 (71) 5.63 (143) 1.88 (48) 1.75 (45) 1.13 (29) 5.2 (2.36) / (20) (38) 4.25 (108) 4.50 (114) 1.65 (42) 0.75 (20) (84) 3.50 (89) 6.63 (168) (50) (178) 2.36 (60) 1.42 (36) 6 (2.72) 6.8 (3.08) Siemens Industry, Inc. Page 9
10 Technical Instructions 599 Series 6-Way Ball Valves Dimensions (Continued) Figure 8. 6-Way Ball Valve with Actuator Dimensions in Inches (Millimeters). Part Number Line Size B C D D1 D2 E H1 H2 H3 H4 L1 L2 Weight lb (kg) /2 (15) (87) 0.50 (15) 1.75 (45) 1.13 (29) 2.81 (71) 5.63 (143) 6.8 (3.08) / (20) (38) 4.25 (108) 4.50 (114) 3.98 (101) 3.44 (88) 2.91 (74) 0.75 (20) (349) 5.75 (146) (60) 1.42 (36) 3.31 (84) 3.50 (89) 6.63 (168) 7.00 (178) 7.6 (3.45) 8.4 (3.81) Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. OpenAir is a trademark of Siemens Schweiz AG. Other product or company names mentioned herein may be the trademarks of their respective owners Siemens Industry, Inc. Siemens Industry, Inc. Building Technologies Division 1000 Deerfield Parkway Buffalo Grove, IL USA Your feedback is important to us. If you have comments about this document, please send them to sbt_technical.editor.us.sbt@siemens.com Document No P25 Printed in the USA Page 10
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