Dutchman I N D U S T R I E S U.S Patent Number:

Transcription

1 Dutchman I N D U S T R I E S U.S Patent Number: DIVISION OF Dutchmaster Nurseries Ltd. Tree Rex O w n e r s M a n u a l Manufactured and Sold by Dutchman Industries Inc Sideline 16, Brougham, Ontario, Canada L0H 1A Serial Number: Date Of Purchase: All rights reserved. Reproduction of contents in any form strictly prohibited without written consent of manufacturer.

2 Table of Contents Safety Instructions... 1 Tree Rex Overview... 2 Tree Rex Operation... 3 Tree Rex Wiring... 5 Troubleshooting Maintenance and Adjustments Diagrams Pistol Grip Joystick Mounting Pistol Grip Schematics Warranty... 40

3 THESEINSTRUCTIONSAREOFGREATIMPORTANCEANDMUSTBEREADAND FOLLOWEDCAREFULLYANDOBEYED. ATTENTION:ThisARROWsymbolisusedthroughoutthismanualtocall attentiontothesafetyinstructions. WARNING:Beforeattemptingtooperatethemachine,fullyreadandfollowall instructionshereinwithcare. ThesafetyoftheoperatorisofgreatimportancetoDutchmanIndustriesInc.We haveprovideddecals,anoperatorsmanual,shields,andothersafetyfeaturestoaid youinusingthetreespadesafely.beacarefuloperator.properlyuseandservice yourtreespadeaccordingtoinstructionsprovidedinthismanual. 1

4 Tree Rex Overview ThankyouforpurchasingtheDutchmanTreeRex.Dutchman'sTreeRexhasthe poweranddurabilitytomaneuverupto50jinchdiameterrootjballs.italsohasthe flexibilityofhandlingdelicatepotswithoutanystructuraldamage.itsmanycontact pointsallowyoutograppleanywhereontherootjball,minimizingthetimetakento linejupandadjust.thetreerexisequippedwithanergonomicjoystickthat enablestheoperatortoloadandunloadtrailerssinglejhandedly. Dutchman'sTreeRexhasthepoweranddurabilitytoliftupto50Jinchdiameter rootballs.italsohastheflexibilityofhandlingdelicatepotswithoutanystructural damage.builttolastusinghighgradesteelandhighendcomponents. TheTreeRexisequippedwithanergonomicpistolgriphandlethatenablesthe operatortoloadandunloadtrailerssinglehandedly. Sizes: LargePaddlesfor50"J36"Rootballs MediumPaddlesfor44"J30"Rootballs SmallPaddlesfor36"J24"Rootballs 2

5 TreeRexOperation WARNING:Donotexceedtherecommendedrootballsize(orweight)thathas beenstatedonyourgrapplepaddles.excessiveweightcouldcausemainpin fractureand/orchainlinkdamage. WARNING:AllRPMspeeds(whendepressingfunctionsontheJoystick Controller)shouldbenearoratidle.ExcessiveRPMspeedswillcausetheunitto operateathighspeedsandwillcauseunwantedmovementandstressonthemain pinand/orchainlinks. YourDutchmanTreeRexwasdesignedtogiveyouagreatrangeofmovementwhen carryingarootball.itmustbenotedthatrequiredchecksmustbeimplemented beforeusing. 1. EnsurethattheunitisconnectedsecurelyandthepinlocksforthehookJup platearelockedinplace 2. Ensurethatthehydrauliccouplersusedtopowerfluidtotheunitarelocked andsecured. 3. Ensurethattheplugconnectorforthejoystickcontrollerispluggedin securelyandaproper12jvolt,5jamparebeingdrawnfromtheloader. Oncetheseprimarychecksarecomplete,operationcanbegin. Whenloadingandunloadingarootball,followthesepropersteps. 1. Activatetheauxiliaryhydraulicsfromtheloadertopowertheunit.Note: ensurethatthefluidisbeingsentintheproperdirection.(runningoiltothe unitinreversewillresultinsluggishmovementandloaderpumplabor) 2. UsingtheJoystickControllerthatcamewithyourunit,openthegrapplesto positionaroundtherootballusingthe open function. 3. Usethe tiltdown or tiltup functiononthejoystickcontrollertoalignthe grapplesaroundthelargestgirthoftherootball. 4. Usethe close functiononthejoystickcontrollertoclosethepaddles aroundtherootball.largerrootballswillencompassalmostallofthe grapplesspacewhilesmallerrootballsmayonlycontactthefrontend surfaceareaofthegrapples.(note:the close sectionofthevalveis designedtobepressuresensitive.depressingthe close functionagainwill allowfurtherpressurearoundtherootball.toomuchdepressingmaycause rootballdistortionand/orfracture) 5. Oncetherootballissecuredinthegrapples,raisetheloaderarmsandtravel towardsthedesiredunloadinglocation. 3

6 6. Usingthe grappleleft or grappleright functiononthejoystickcontroller, positiontherootballtowardsthedesiredunloadinglocation. 7. Usingthe tiltdown functiononthejoystickcontroller,tilttherootballuntil itmeetsthesurfaceofthedesiredunloadinglocation. 8. Depressthe open functiononthejoystickcontrollertoopenthegrapples sotherootballcanbereleased. 9. Lifttheloaderarmsupandmoveawayfromtherootball.Therootball shouldnowbelyingdowninthedesiredlocation. 10. Repeatsteps1J9forfurtherrootballs. 4

7 5

8 Trouble Shooting for Electric over Hydraulic Valve Ifyourunithaslostoneormoreofitsfunctions,itmaybeduetoavarietyof reasonsthatcanbeisolatedbyreviewingthefollowingtroubleshootingtips. Checkthefuselocatedbythecontroller.Thefuseisastandard5Jampthatcan easilybereplaced. Turnthekeyforloaderunitoninordertoenergizethespadeelectronics. *Turnthekeytoaccessorymodeifpossible. PreparetouseaTestJLightonthenineJpinplugconnectionsbyfindingan appropriategroundsourcenearby. DisconnecttheMale/FemalenineJpinplugssothatyoucantesttheplugthatis directlyconnectedtothepistolgripcontroller. Activateallavailablecircuitsonthecontrolboxorpistolgrip.Thisshouldbe doneoneatatimesoastoavoidconfusion. Usingthetestlight,movearoundthenineJpinplugtoseeifthecorresponding plugpinlightsup. POSSIBLEISSUES 1. ThePowerisbeingsenttothecontrollerbutthetestlightdoesnotlightupon anypins. - Ensurethatthegroundendfromyourtestlightisproperlygrounded.You cancheckbyhavingdisconnectingthe2jwayplugandensuringthatthetest lightlightsupwherethepoweriscomingfromtheloader. J Retracethegroundwirecomingfromthecontrolboxandmakecertainthat thegroundleadisfastenedtoapropergroundthatreads 0Jvolts.Checkto ensurethatthepositiveandnegative2jwayplugcomingoutofthecontroller isfastenedtogether.alsocheckthatthegroundwirefromthecontrolleris notseveredorsplicedintothepositivewire. 6

9 2. Oneormoreoftheninepinplugpinsdonotlightup. J Thiswouldindicatethatthereisawire,comingfromthecontrollertothe ninejpinplugthathasbeensevered,pinched,orfallenoffofcontactfromthe plug. J WiththeuseofatestJlight,testallplugJendsbyhavinganotherpersonpress ormovethefunctions.ifthereisafunction(s)thatdonotlightupwhen activated,thenbyusingregulareyecontact,examinethecordandplug connectionsfromthecircuitboardtothecontrollerandbesurethatthecord hasnotbeenpinchedorcut.alsochecktheendsoftheplugtobesurethat thewiresaresecurelyfastenedtotheplugends. - Ifawire break canbedetected,turnoffthepowerfromtheloader.usinga smallknife,makeasmall,lengthwiseincisioninthecablebeingcarefulnotto cutintoanotherwire.locatethewire break andspliceitbacktogetherif possible.usingthetestlightagain,testtoseeifallfunctionswork. - Ifthefunction(s)areworkingagain.Tapetherepairedcableusingelectrical tape. 3. ThenineQpinplugconnectedtothecontrollerchecksoutbutthereisstilla problem. - Youwillneedtorepeatstepswithinissue#2atthebaseofthevalvedirectly beforethewiresconnecttothediodepack. - Ifaproblemisdetectedinthecord,followstepscontainedinissue#2. 4. ThenineQpinplugsandthecableatthebaseofthediodepacklightupbut noneofthefunctionsoperate. J J J J Thiswouldmostlikelyindicatethatthe MainSolenoid,whichislocatedon thetopofthetreespadevalve,isnotfunctioning. Checkthewireharnessconnectionsonthebottomofthecircuitboardandbe certainthattheyarefastenedsecurely. Alsochecktoseethatthereisadequateoilflowcomingfromtheloaderto thetreespade. Ifthereisnotproperoilflow,itmaybeattributedto:poorloaderpump senderand/orrestrictedcouplerconnections 7

10 5. ThenineQpinplugsandthecableatthebaseofthediodepacklightupbut oneofmoreofthefunctionsdoesnotoperate. J J J J J Thiswouldmostlikelyindicatethatthereisproblematthevalvebodyonthe treespade. Checkthewireharnessconnectionsonthebottomofthecircuitboardandbe certainthattheyarefastenedsecurely. Ifallwiresarefastenedsecurelythencheckthewiresthatleadintothecoils ofthevalve. Listentohearifthecoilsare clicking.thisinsuresthatthereispower goingtothecoils. Usingametalend(i.e.pocketknifeorscrewdriver),checktoseethatthenut thatholdsthecoilinplacehasmagnetism.themetalendshouldsticktothe nutwhenthefunctionisactivated. Withaplasticend,lightlytapthenuttoseeifitreleasesthefunction.This wouldlikelyindicatethatavalveactuatorhasbecomestuckandneedsa replacement. 6. Oneormoreofthefunctionsareoperatingbackwards. J Thislikelymeansthatthereistoomuchpressureappliedtothe TieRods. Thetierodsarethetwolongboltsthatholdallthevalvesectionsin place. J Usinga TorqueWrench,reJadjustthetierodsto8Qfootpoundpressure.If atorquewrenchisnotavailable,rejadjustthetierodssothattheyarejust pasthandtight. Iftheabovetipsdonothelptheproblem,or,ifthereisdiscoloronthediode pack,itisadvisedthatyoucallfortechnicalsupportfromthemanufacturer. 8

11 DMTR0015 PADDLE ARM 9

12 MAIN SWING FRAME (Spherical Bearings (BL32) 2 Required) (Snap Rings (N ) 2 Required) PADDLE ARM AND MAIN SWING FRAME ASSEMBLY 10

13 DMTR0013 MAIN PIVOT FOR PADDLE ARM *Ensure recess lines up with lock bolts in paddle arm 11

14 *Locate setscrew with #271 Locktite 12

15 ¾ X 2 Stipper Bolt (26391) 2 Required *Ensure slot is 90 degrees to paddle mounting pins 13

16 DM MAIN SWING PIN WITH THRUST WASHER (DMTR0945) 14

17 LOCATE PIVOT PIN BOLTS AND TORQUE TO 320(ft/lbs) 15

18 DMTR1000 ASSEMBLY 16

19 PADDLE ARM ASSEMBLY PADDLE ARM LOCKBOLTS 17

20 CONTROL MANIFOLD (CARTRIDGE VALVE (GS042600N) COIL (CAP010S)) DIODE PACK 18

21 SWING CYLINDER SWING CHAIN ASSEMBLY 19

22 Main Component Parts of Tree Rex Item001 1ea.FrameComponents DMTR1000 Item002 1ea.ManifoldAssembly DMTR0255 Item003 1ea.TiltCylinder DM Item004 2ea.CylinderClamp DM Item005 2ea.SwingCylinder DM Tree Rex Frame Components ¾X2 StripperBolt 2ea /8NylokNut 2ea. 003 N5000J InternalRetRing 2ea. 004 SHS ½ 13X½ LongSocket HeadSetScrew 4ea. 005 B32L 2 UnsealedSphericalBearing 2ea. 006 B36L 2.25 UnsealedSphericalBearing 2ea. 007 DM SprocketDrive 1ea. 008 DM MainSwingPin 1ea. 009 HH HexHeadCapScrew 4ea. 010 DMTR0033 SwingBox 1ea. 011 DMTR0023 MainSwingFrame 1ea. 012 DMTR0015 PinFront1J1/2 1ea. 013 DMTR0013 PaddleArm2 Pin 1ea. 014 DMTR0017 1J1/2 CylinderPin 1ea. 015 DMTR0012 PaddleArm 1ea. 016 DMTR0054 StainlessSteelCover 1ea. 017 SE03J4J4 SteelAdapter 4ea. 018 DM Key 1ea. 019 DMTR0072 Paddles(L&R) 2ea. 020 DMTR0073 GrapplePin 2ea. 021 DMTR0045 ThrustWasher 1ea. 20

23 DM Sprocket Drive DMTR MAIN SWING PIN 21

24 DMTR 0033 SWINGBOX DMTR0023 MAIN SWING FRAME 22

25 DMTR0015 FRONT CYLINDER PIN DMTR0017 CYLINDER PIN DMTR0013 PADDLEARM PIN 23

26 DMTR0012 PADDLE ARM DMTR0054 STAINLESS STEEL COVER 24

27 Tree Rex Valve DMTR DMTR0250 Manifold 1ea. 002 GS042600N Cartridge 1ea. 003 CCP012L Cartridge 3ea. 004 CAP010S Coil 6ea. 005 A04J2HZN CrossoverReliefValve 1ea. 006 A04B2PZN R/V/Dir.Act.Poppet3000p 1ea. 007 FRDAJLAV 5Gal./Min.PriorityFlow 1ea. 008 CKCBJXCN CheckValve(Sun) 2ea HPJ08 #8OrbHollowHexPlug 2ea HPJ06 SAE#6Plug 1ea HPJ04 SAE#4HollowHexPlug 3ea. 012 RP0112 PlasticPlug 1ea. 013 RP0104 PlasticPlug 1ea HPJ02 SAE#2HollowHexPlug 3ea. 015 RP0110 PlasticPlugSAE#10 1ea HPJ12 SAE#12HollowHexPlug 1ea. 25

28 TREE REX VALVE 26

29 Tilt Cylinder DM TT DuctileGland 1ea. 002 DM Piston 1ea. 003 DM BarrelWeldment 1ea. 004 DM RodWeldment 1ea. 005 TT45002 CompleteSealKit 1ea. 006 P153J16 Bushing 2ea. 007 B159J12 Bearing 2ea. 008 LNUT /812AllMetalLocknut 1ea. 009 RP0J104 PlasticPlug 2ea. 27

30 DM TILT CYLINDER 28

31 Cylinder Clamp DM DM Barrel 1ea. 002 DM Rod 1ea CylinderPiston 1ea A 2 CylinderGland 1ea B Clevis 1ea SK SealKit1843 1ea. 007 LNUT12161 ¾ 16Unf.Locknut 1ea. 008 B12L ¾ SphericalBearing 1ea. 009 SHSS ¼ 28UNX¼ SHSS 2ea. 010 Grease.25J28 ¼ 28GreaseFitting 1ea. 29

32 DM CYLINDER CLAMP 30

33 Swing Cylinder DM DM30115 FinalBarrelWeldment 1ea. 002 DM MachiningRod 1ea. 003 DM Gland 1ea. 004 DM Piston 1ea. 005 DM SealKit 1ea. 006 LNUT1216 ¾ 16UNF.AllMetalLocknut 1ea. 007 RP0J104 PlasticPlug 2ea. 31

34 DM SWING CYLINDER 32

35 PISTOL GRIP JOYSTICK MOUNTING INSTRUCTIONS 33

36 DUTCHMAN STREESPADE PistolGripJoystickMounting Beforemountingthepistolgripontoyourskidsteerorloader,becertainyouhave decidedexactlywhatside(leftorright)youprefer.thepistolgriphasanextra brownwirealongwiththepositiveandnegativeend.thisbrownwirecouldbe usedtospliceanexistinghornortwojspeedbutton.ifyourrighthandhandlehas moreexistingwiresthanyourleft,simplyswitchtherighttotheleftandmountthe pistolgripontheright.*ifyourexistinghandlehasmorethanonewirealready mountedinit,youwilllosethesefunctions.ifthisisthecase,(i.e.bobcat)then pleaseproceedtothe:bobcatsectionoftheseinstructions.alwaysmakesureyour positiveandnegativeconnectionsaresecuretomaximizejoystickoperation. Case/Gehl/Hydramac/Thomas/Mustang/Skat8Trak/Takeuchi: Mostoftheaboveskidsteersinvolvetheuseofafootpedaltoactivatethehydraulic system.forthesemachines,thejoystickmountingisfairlyuniversal.first,locate yourdesiredposition,leftorright,andensurethatyouwillnotloseanyexisting function.oncethisisconfirmed,peelbacktherubberbootthatflexeswiththe handle.locatethetubethatattachestothehandle.thistubeshouldbecylindrical inshapeandquiteofteninvolvesasetjscrew.besuretodisconnectallexisting functions(i.e.horn)beforeremovingthistube.yourpistolgripjoystickwillcome completewiththesametypeofadaptinghandle.simplyremovetheoldsystemand replaceitwiththenew.besuretoscrewyourjoystickintotheadaptingtube beforemounting.whenthisiscomplete,spliceinanynecessaryfunctionsand peeltherubberbootback.allowthecabletorunoutthebackoftheskidsteercab andontothebackloaderarm.runthecabledowntowardsthefrontoftheloader armandattachtothereceptacleplugbracket.clipcablesdownasdesiredand locateapositiveandnegativeconnectioninyourskidsteer. New:Holland/John:Deere/Case:1845C: Theseskidsteersactivatethehydraulicsystemorhandcontrolsthroughtheuseof arighthandswivelthatlocksdown.theadaptingswivelthatshouldhavebeen providedwithyourjoystickcanreplacethisswivel.removetheexistingswivel, existinghandle,andwires.oncethishasbeencompleted,replacetheoldswivel withthenewswivelandpistolgripjoystick.besuretoscrewyourjoystickinto theadaptingtubebeforemounting.whenthisiscomplete,spliceinany necessaryfunctionsandpeeltherubberbootback.allowthecabletorunoutthe backoftheskidsteercabandontothebackloaderarm.runthecabledown towardsthefrontoftheloaderarmandattachtothereceptacleplugbracket.clip cabledownasdesiredandfindapositiveandnegativeconnectioninyourskidsteer. 34

37 *Bobcat/MultiQFunctionControlHandles BecausetheBobcathandleshaveamultiJbuttoncontrolsystem,thepistolgrip joysticksimplycannotreplaceanexistinghandlebecauseyouwouldlosetoomany functions.toalleviatethisproblem,yourpistolgripjoystickshouldhaveincludeda sidejmountbracket.simplyattachthebrackettothesideofthedesiredhandle. Besuretoscrewyourjoystickintotheadaptingtubebeforemounting.Clamp downthebracketwiththeuseofthehoseclampthatshouldhavebeenprovided. Thissystemwillstillallowyoutooperateyourloaderarmsbecausethepistolgrip nowbecomesanextensionofyourprevioushandles.whenthisiscomplete,allow thecabletorunoutthebackoftheskidsteercabandontothebackloaderarm.run thecabledowntowardsthefrontoftheloaderarmandattachtothereceptacleplug bracket.clipcabledownasdesiredandfindapositiveandnegativeconnectionin yourskidsteer. Articulated:Loaders/Excavators: Allloadersandexcavatorswillhaveamountingsystemsimilartotheskidsteer mountingabove.ifyourexistinghandlehasamultiqfunctioncontrol,followthe Bobcatinstructionsabove.Onceyourpistolgriphasbeeninstalled,runyourcable outofthecabanddownyourloaderarm.besureyourcableissecuredtoensure thatitisnotsubjecttobeingpinched.thewaythecablerunsoutofthecabisup totheenduserspreference. Note AfteryourPistolGripJoystickhasbeeninstalled,properservicechecksshouldbe madetoensurethatthejoystickisfunctioningproperly.alsomakesureyouhavea solidpositiveandnegativeconnection.anybadconnectionwillnotallowthespade tofunction.thankjyouforyourinterestinthedutchmanproduct. 35

38 PISTOLGRIPSCHEMATICS TreeRex Button Function WireColour 1 Close Yellow 2 RotateLeft Green 3 RotateRight Blue 4 Open Orange 5 PivotLeft Black 6 PivotRight White 7 Brown 8 Grey 36

39 PISTOLGRIPSCHEMATICS Button Wire Colour Position 1 Yellow 2 Green 3 Blue 4 Orange 5 Black 6 White 7 Gray or Brown 8 Tan Most wire breakage problems can be traced back to two common installation mistakes. Crushing the wire: Nylon tie wraps are very useful in giving the wire harness a neat and finished appearance, but applying them too tightly can crush the wire insulation and pinch the wires. When the cable is pinched, it doesn t allow the wire to slide inside the cable jacket creating a stress point. Forcing the wire to Flex at one point: If the wire from the control handle is routed down the joystick shaft with little slack the wire will tend to flex over a small area. 37

40 38 Eventually the repeated flexing will cause the wire strands to break. The solution is to provide enough slack in the cable to the flexing motion is distributed over a longer section of wire.

41 PISTOLGRIPSCHEMATICS # Part Description # Part Description 1 BU-00 5/16 Unthreaded Bushing 14 L6-01 Leef Spring Kit BU mm X 1.25 Bushing 15 L-TR-01 Single Trigger BU mm X 1.25 Bushing 16 L-TR-02 Double Trigger BU mm x 1.75 Bushing 17 PN-03 Mounting Pin BU mm X 2 Bushing 18 RK-02 Rocker Lid BU-05 5/6 NC Bushing 20 SC-03 #2 X7/16 Self Tapping Screw 8 GR-01 Wire Grommet 21 SC X 3/8 Screw 10 L-FP-01 L Series Empty Faceplate 29 SW-00 Switch (Faceplate or Trigger) 11 L-FP-A8 8 Function Switch Pack Assy 31 T0-2MA Toggle (on/off) 12 L-HL-01 Handle Case - left T0-3M0 Toggle (on)/off/(on) L-HL-02 Handle Case right 32 L1M8-W Harness (Single Trigger) 13 L-ME-A8 5 Button Overlay L2M6-W Harness (Double Trigger) 39

42 Dutchman Industries Inc. W A R R A N T Y Dutchman Industries Inc., herein referred to as DMI, warrants each new industrial product of its own manufacture to be free from defects in material and workmanship, under normal use and service for one(1) full year after delivery to the owner. During the warranty period, the authorized selling DMI Dealer shall furnish parts without charge for any DMI product that fails because of defects in material and/ or workmanship. This warranty and any possible liability of DMI hereunder is in lieu of all other warranties express, implied or statutory, including but not limited to any warranties of merchantability or fitness for a particular purpose. The parties agree that the Buyers SOLE AND EXCLUSIVE REMEDY against DMI, whether in contact or arising out of warranties, representations, instructions, or defects shall be for the replacement or repair of defective parts as provided herein. The Buyer agrees that no other remedy (including, but not limited to, incidental or consequential loss) shall be available to him. If, during the warranty period, any product becomes defective by reason of material or workmanship and Buyer immediately notifies DMI of such defect, DMI shall, at its option, supply a replacement part or request return of the product to its plant in Brougham, Ontario, Canada. No parts shall be returned without prior written authorization from DMI, and this warranty does not obligate DMI to bear any transportation charges in connection with the repair or replacement of defective parts. DMI will not accept any charges for labour and/or parts incidental to the removal or remounting of parts repaired or replaced under this Warranty. A formal, faxed estimate to DMI is required prior to any foreseen warranty repairs, alterations and/or labor. This Warranty shall not apply to any part or product which shall have been installed or operated in a manner not recommended by DMI, nor to any part or product that has been neglected, or used in any way which, in the Manufacturers opinion, adversely affects its performance; not negligence of proper maintenance or other negligence, fire or other accident; not with respect to wear items included but not limited to items such as tree spade blades and wear strips; nor if the unit has been altered or repaired or repaired outside of a DMI authorized dealership in a manner of which, in the sole judgment of DMI affects its performance, stability or reliability. Equipment and accessories not of our manufacture are warranted only to the extent of the original Manufacturers Warranty and subject to their allowance to us, if found defective by them. DMI reserves the right to modify, alter and improve any product or part without incurring any obligation to replace any product or parts previously sold with such modified, altered, or improved product or part. No person is authorized to give any other Warranty or to assume any additional obligation on the Manufacturers behalf unless made in writing and signed by an officer of the Manufacturer. 40