Tripods (Hercules-Lite) Operation and Maintenance Manual...

Transcription

1 Tripods (Hercules-Lite) Operation and Maintenance Manual

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3 3 Document History Rev. Date Aut. Description Page Section 00 09/10/2009 VM 01 21/01/2010 VM 02 28/04/2011 VM 03 04/06/2012 NB First release. Draft. Derived from CCEC/ OM Manual Tripod Hercules Lite 2.0 EN - - Added MCBF and IP degree information - 2 Updated installation information and installation layouts - 5 Updated maintenance recommendations - 6 Updated Spare part list - 7 Added Declaration of Conformity - 9 Lid options for TriStile RO, EL Traffic lights as standard equipment LL2001 fuse value Updated LL2001 LED s information Added ATT sensors description Environmental requirements repetition has been deleted Added information for trouble-shooting Added replacing instruction of ATT sensors Updated spare parts list. 7 Changed character: form Arial to Verdana - - Upgraded Gunnebo Logo - - Updated: Typical Units 11 2 Technical Specification 13 2 Layout Details 23 4 Updated: LL2001 Board Inputs (Figures) 34 4 Updated: Power Supply Unit 40 4 Added Figure Added Heating Kit (Optional) 43 4 Added IP44 Protection (Optional) 45 4 Updated: Tools required 47 5 Updated: Environmental Conditions 48 5 Removed: Environmental Conditions 51 5 Updated: Power Supply 58 5 Updated: Testing after Installation 61 5 Updated: Fuses 71 6 Updated: Spare Parts 75 7 Updated: Trimmer Setting Tables (TR8) 87 8

4 4 Contents Page Section 1 Introduction...7 General... 7 Electrical Warnings... 7 Errors... 7 Proprietary Notices... 8 Hardware Changes... 8 Rotating Machinery... 8 Warnings, Cautions and Notes... 8 Static Sensitive Devices... 8 Good Practices... 9 Equipment Safety Systems... 9 Risk Assessment.. 9 CE - Marking IMPORTANT SAFETY NOTICE Section 2 Product Description Typical Units Technical Specification Section 3 Instruction for Use Using the Hercules-Lite Tripod Turnstile Signs and Symbols Operating Modes Normally Closed Mode Normally Open Mode Emergency / Fire Alarm Traffic Lights and Pictograms Alarms Remote Control interface RS485 Serial Line Count Signals Acknowledgement Signals Authorisation Signal from the Access Control System 19 Programmable Parameters and Trimmers... 19

5 5 Reader Authorization Signal Management Counting pulse and other output signals Reconfiguring the Fail Safe / Fail Lock Solenoids Setting the Fail Safe Control Mechanism Setting the Fail Lock Control Mechanism Section 4 Technical Information Layout Details Head Mechanism Construction Die Cast Base Rotary Unit Locking Device Positioning Device Damper Anti Reversal Device Positioning Sensors Sensors Tripod Static Hub Version Emergency Drop Arm Device (Optional) Electronic Circuit Boards Control Logic Board (LL2001) Entry Characteristics Exit Characteristics Timings LL2001 Board Inputs LL2001 Board Outputs Hall Sensors LEDs Reset Button Power Supply Unit Heating Kit (Optional) Thermostat IP44 Protection (Optional) Section 5 Installation Unpacking Tools required... 47

6 6 Site Preparation 48 Environmental Conditions Power Supply Characteristics General Conditions Cabling Mounting Details Unit Positioning. 57 Floor Drilling Installation Kit Electrical Connections Power Supply Connection with Readers MP2000 Remote Control Unit Connection Emergency / Fire Alarm Connections RS485 Serial Line Connections Testing after Installation Section 6 Maintenance General Care Routine Maintenance Trouble-Shooting Fuses Fault Finding General Component Maintenance. 72 Section 7 Spare Parts Recommended Spare Parts Section 8 Programming Data Processor Trimmer Setting Tables LL2001 RS485 DIP-Switches Configuration Section 9 Declaration of Conformity.. 89

7 7 Section 1 Introduction General Please read this manual carefully, it contains information that will assist you with all aspects of installation and Maintenance, including unpacking. Correct installation & Maintenance will ensure smooth functionality and increase the lifespan of components Gunnebo Entrance Control makes every effort to ensure that this manual is reviewed whenever significant changes are made to the design. However, our policy of continuous improvement may result in some small differences between the unit supplied and the description in this document. Enquiries in this respect should, in the first instance, be directed to our Customer Support Department. Electrical Warnings Technical Support Department Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East Sussex, TN22 1QQ, UK. Telephone +44 (0) , Fax +44 (0) , Turnsupport.entrancecontrol@gunnebo.com The electrical power used in this equipment is at a voltage high enough to endanger life. Before carrying out Maintenance or repair, you must ensure that the equipment is isolated from the electrical supply and tests made to verify that the isolation is complete. When the supply cannot be disconnected, functional testing, Maintenance and repair of the electrical units is to be undertaken only by persons fully aware of the danger involved and who have taken adequate precautions and training. Errors Reports on errors, comments and suggestions concerning this manual are requested and encouraged. They should be submitted to: Technical Support Department Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East Sussex, TN22 1QQ, UK. Telephone +44 (0) , Fax +44 (0) , Turnsupport.entrancecontrol@gunnebo.com

8 8 Proprietary Notices All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo Entrance Control. The possession of this Manual and the use of the information are therefore restricted only to those persons duly authorised by Gunnebo Entrance Control. Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer language, any part of this Manual without prior permission of Gunnebo Entrance Control. Hardware Changes No hardware changes may be made without authority from Gunnebo Entrance Control who will be responsible for ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by Gunnebo Entrance Control may only make hardware changes. Any Maintenance or modification of Emergency Stop and Guarding Circuitry must be followed by safety checks on the whole hardwired Emergency Stop and Guarding Circuitry system. Prior to a hardware change, records must be made of the change, one of which MUST be sent to the Technical Department at Gunnebo Entrance Control. Rotating Machinery Rotating industrial machinery may possess huge amounts of stored energy. On no account must you commence maintenance if you do not fully understand what you are doing and have taken all the safety precautions normally associated with industrial electronic control systems and machines. Before starting to work on the equipment, please make yourself familiar with all the associated blocks in the system, including control loops, mechanics, drives, transducers and electrics. Please read all the Manuals of the equipment you are unfamiliar with first. Warnings, Cautions and Notes Where necessary within the technical manual, Warnings, Cautions and Notes may be given. Warnings Are for conditions that might endanger people. The instructions given in Warnings must be followed precisely. They are given to avoid injury or death. Cautions Are for conditions that may cause damage to equipment, or may spoil work. The instructions given in Cautions must be followed to avoid spoilt work or damage to equipment. Notes Alert the user to pertinent facts and conditions. Static Sensitive Devices Some of the PCBs in the equipment covered by this Technical Manual contain Static Sensitive Devices. It is recommended that maintenance and service engineers are fully aware of the Local Industry Regulations and procedures when handling such devices.

9 9 Good Practices Equipment being installed must not be left unattended unless all potential mechanical and electrical hazards have been made safe. A competent person must be left in charge when the equipment is to be left while potentially unsafe. The following points indicate good practice that will contribute to safety and avoid equipment damage. I. Ensure that all electrical power supplies are turned OFF and disconnected before working on any of the equipment. II. III. IV. Never leave the equipment in a potentially dangerous state. Use only the correct tools for the task in hand. When working on the equipment, remove any personal jewellery that may be conductive, or clothing that may become entangled with mechanical parts. Equipment Safety Systems Safety systems and controls, such as interlocks, covers and guards, must not be overridden or bypassed by personnel other than authorised staff who are qualified to carry out prescribed actions within specified Warnings. Risk Assessment Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level). The following activities are covered. Rating Activity 1 Cleaning 2 General Installation 3 Roof Installation Servicing 4 Servicing General Maintenance Using Chemical Fixers 5 Commissioning 8 Floor Drilling Rating 1: Cleaning Who is at Risk Hazard Current Controls Engineers or Site Personnel Miss-use of Cleaning Fluids Compliance with COSHH regulations Rating 2: General Installation Who is at Risk Site Personnel Hazard Objects/Tools in Installation area Current Controls Trained Installation Engineers

10 10 Rating 4: General Maintenance Who is at Risk Site Personnel Hazard Electric Shock Current Controls Isolation of Power/Trained Service Personnel Using Chemical Fixer Who is at Risk Site Personnel within the Vicinity of the Work Area Hazard Fume Inhalation Current Controls Compliance with COSHH regulations Rating 5: Rating 8: Commissioning Who is at Risk Hazard Current Controls Floor Drilling Who is at Risk Hazard Current Controls Site Engineer Power Supply/Moving Parts Isolate Power Installation Engineer Flying Debris and Noise Protective Equipment must be worn CE - Marking The Gunnebo Entrance Control Hercules-Lite Tripod is CE marked, developed and manufactured according to the EU s Low-Voltage and EMC-Directives. With each unit a Declaration of Conformity is supplied. IMPORTANT SAFETY NOTICE The Gunnebo Entrance Control Hercules-Lite Tripod is a security product and as such any Children or Minors using the turnstile MUST be supervised and accompanied by a responsible Adult. Gunnebo do not accept any liability if this Important Safety Notice is not enforced.

11 11 Section 2 Product Description The Gunnebo Entrance Control Low Level Hercules-Lite Tripod range is designed for applications of low profile, high flow rate whilst maintaining a high degree of security. The unit consists of a mechanism that controls the rotation of a Head Assembly that has three tubular arms. These arms are positioned at 120 intervals so that when the unit is at rest one arm will always be in the horizontal position BARRIER POSITION. The movement of the Head Assembly is controlled by two solenoid devices, which allow rotation in both directions (A) Clockwise and (B) Anti-clockwise. The Head Assembly is moved manually by the person using the turnstile. Figure Schematic Diagram of the Unit The following variations can be supplied by Gunnebo Entrance Control. However this Technical Manual provides sufficient information to cover all models. Typical Units SlimStile BA SlimStile BA Wall Mounted SlimStile BA With Pedestal

12 12 SlimStile EV SlimStile EV SlimStile EV ATT with ITC SlimStile EV Double TriStile RO TriStile EL

13 13 Technical Specification Orientation: Drive: Material: Casework Lid: Hercules-Lite Tripod Hub: Hercules-Lite Tripod Arms: Function: Mechanism: Power Supply: Pass Left or Pass Right Hand Operated Stainless Steel AISI 304 ( as for EN ), Scotch-Brite TM finished Stainless Steel AISI 304 ( as for EN ). Scotch-Brite TM finished. Options for TriStile RO and TriStile EL models: Wood, Marble, Natural Stone or other materials are available on request to suit customer requirements. Cast Aluminium with grey finish. 38mm diameter 458mm Stainless Steel AISI 304 ( as for EN ), with welded end caps. Passage in both directions, electronically controlled. Control of the Hercules-Lite Tripod operation is achieved by an electro mechanical head mechanism located within the top section of the turnstile casework. The unit has the following features as standard: Normally Closed Normally Open 115/230 Vac 50/60Hz The mechanism is locked until a valid authorisation signal is received. The mechanism is permanently unlocked and will only lock if passage is attempted without a valid authorised signal. In this mode the MCBF is increased from 1.5 to 2.5 million cycles and increases passage through put speeds. Power Rating: Fail-Safe in N/C mode: 39W Stand by or Alarm 30W Passage Fail-Safe in N/O mode: 10W Standby or Passage 39W in Alarm condition Fail-Lock in N/C mode: 10W Stand by or Alarm 20W If equipped of optional Drop Arm device: Fail-Safe in N/C mode: 50W Passage Fail-Safe in N/O mode: 20W Standby or Passage Fail-Lock in N/C mode: 50W 20W in Alarm condition Depending on fitted optional, these additional consumptions shall be considered: Heater (winter conditions): + 150W

14 Logic Voltage: Power Failure: Fire Alarm: Interface: Operating Temperature: 24Vdc Transportation and Storage: Relative Humidity: MCBF: IP degree of protection: 14 In the event of an emergency or isolation of the power supply, the Hercules-Lite Tripod can be configured to Fail-Safe i.e. rotates freely or Fail-Lock i.e. locks in the HOME position. Either option is available in both, or one direction. (As standard the Hercules-Lite Tripod is configured Bidirectional fail-safe unless requested otherwise). Input facility available for 0V contact (normally closed) supplied by others to effect fail state. The mechanism is controlled by means of a Microprocessor control logic with the following features: Three Built-In sensors directing the mechanism position; One input for opening/locking the mechanism in each direction; Two protected outputs for control of the opening/locking Solenoids; Four protected outputs (refer to LEDs / Way mode indicators in Section 4) for piloting light mode indicators (2 symbols); Two protected outputs available for counting passage in either direction; Two dry contacts (0V) output relays available for indicating availability of use in either direction or availability for counting passage in either direction; One dry contact (0V) output relay for alarm signalling; Two open collector NPN outputs (refer to EXIT Characteristics in Section 4) available for indicating use in either direction or availability for counting passage in either direction or activate alarms and/or the Drop Arm features; One serial port RS485; Four inputs for sensors (ATT&ITC model only). 0 to 45C -5 to 45C (SlimStile EV with heating Kit option) -25 to +55 C 80% Non condensing cycles (normally closed mode); cycles (normally open mode). IP20 IP44 (SlimStile EV with IP44 Protection Option)

15 15 Section 3 Instruction for Use The information contained in this section should be used as a basis for the instruction of personnel in the correct use of the Hercules-Lite Tripod range of barriers. Using the Hercules-Lite Tripod Turnstile The Hercules-Lite Tripod turnstile is unlocked by presenting a personalised identity card or device to the access control reader. (Supplied by others) It can also be unlocked by depressing a casework or remote reception push button, if fitted. This will release the mechanism locking solenoids and render the Hercules-Lite Tripod ready for use by walking through the walkway passage in the desired direction. Should the user decide not to proceed with the passage, the locking solenoid will remain unlocked for a predetermined time after which it will time out and reset the unit making it available for the next person. Important Notices DO NOT try to push the rotor by hand as you walk through the barrier DO NOT walk through the barrier with large bags or briefcases in front or trailing behind you. DO NOT drag bags over the top casework. (Always lift bags over the top of the barrier). Should any item become caught in the rotor, STOP, and DO NOT keep forcing through in the same direction. Signs and Symbols In this manual the conventional signs shown in the Figure 3.1 will be employed. Direction A is the direction where the mechanism (or the rotor s cabinet) is to the right when passing through the turnstile. Figure Conventional Signs

16 16 Operating Modes The Hercules-Lite Tripod turnstile is bi-directional. The two directions can be separately configured as follows: Unlock mode: passage is authorised for all users in the desired direction; Lock mode: passage is inhibited in the desired direction; Reader control mode: the passage is possible only for those users who are recognised by a badge reader. The mode for each direction can be set by means of: setting of the control logic trimmers position (see Section 8 - trimmer TR 7); remote control (optional Gunnebo Entrance Control MP2000 control module); RS485 serial interface (through the Gunnebo Entrance Control proprietary serial protocol). The action of the Remote Control or the Serial Control has priority over the trimmer s position setting. The HERCULES locking device can be supplied in two versions that can be factory or site set: Fail Locked mechanism locked in the absence of the power supply. Fail Safe mechanism released in the absence of the power supply. Within these versions the control logic offers two operating modes: Normally Closed - Controlled Transit in Standard Mode (STD) At rest the rotary unit is locked. On receipt of an authorisation signal from the reader unit the solenoid releases rotation in the required direction. Normally Open Controlled Transit in Permanently Open Mode (SA) At rest the rotary unit is unlocked and free to rotate in both directions. An attempt to turn the arm without the due authorisation will activate the solenoid and block rotation. Note - The solenoids can be configured for both Fail Locked and Fail Safe operation. The required operating mode can be selected by setting the appropriate Trimmer position. Normally Closed Mode At rest, rotation is prohibited in both directions and solenoids A and B will be deenergised in the Fail Locked configuration (energised in Fail Safe mode). If the authorisation signal enabling transit in direction A is received from the reader unit, rotation will be released in that direction ( A energised in Fail Locked deenergised in Fail Safe). To lock the Hercules-Lite Tripod on completion of rotation, the locking arm is recalled ( A de-energised in Fail Locked or energised in Fail Safe) when the Hercules-Lite Tripod has rotated approximately 67O from the starting point. During the entire rotation solenoid B remains de-energised in Fail Locked configuration (energised in Fail Safe) in order to perform the anti-reversal function. The system operates in the same manner for transit in direction B.

17 17 Normally Open Mode At rest, rotation is not prevented by the solenoids that are energised in the Fail Locked configuration (de-energised in Fail Safe). If a person attempts to rotate the Hercules-Lite Tripod in direction A without authorisation having been received from the reader unit solenoid A will lock the Hercules-Lite Tripod after it has rotated approximately 10. Only when the Hercules-Lite Tripod has returned to the BARRIER position will the rocker arm release. Note - The same action applies for direction B. During transit in any direction, if an attempt is made to reverse the Hercules-Lite Tripod the anti-reversal device will only intervene if the Hercules-Lite Tripod has already completed a rotation of 67 in the authorised direction. The anti-reversal device operates when the control logic detects a rotation of approximately 3.3 in the opposite direction to that authorised. (Solenoid B will operate if the authorised direction is A or vice-versa. The solenoid releases the rocker arm only when the Hercules-Lite Tripod is rotated a further 6.6 in the authorised direction. Emergency / Fire Alarm The Hercules-Lite turnstile offers an input ( 0V normally closed) in order to receive an Emergency / Fire Alarm remote command (by others). When this command is active, the control logic releases the rotation of the tripod in both directions. This condition will remain for the duration of the signal being received by the control logic. If the turnstile is equipped with the optional drop arm device & when the Emergency command is active, the arm in the home position is released in order to leave the passageway open. Connection details are given in Section 5 of this manual. Traffic Lights and Pictograms In order to facilitate the transit flow, traffic lights and optional pictograms are available which show when a turnstile is programmed with the lock mode or is already engaged in the other direction (red cross). Similarly the presence of a green arrow indicates that a user can pass through the turnstile. In scenario where a pictogram is installed, an additional card reader sign indicates that the entrance is ready to accept the access control system authorisation. If the pictograms option is used, a trimmer of the LL2001 electronic board must be properly configured (See Section 8 trimmer TR 5). Alarms If a person attempts to rotate the Hercules-Lite Tripod without authorisation having been received from the reader unit the control logic will interpret this as an attempt at fraud ( Fraud alarm). In the SA mode the solenoid locks rotation. The rocker arm is released when the Hercules-Lite Tripod returns to the BARRIER position. In every case, the tripod rotation must be completed within 8 seconds from the arm leaving the BARRIER position, otherwise the control logic will signal another type of alarm ( Positioning alarm). The alarm is then reset when the Hercules-Lite Tripod returns to the BARRIER position.

18 18 If the Hercules-Lite is equipped with the Drop Arm option, the control logic detects if the arm in barrier position is dropped. In that case, the control logic will signal an alarm ( Drop Arm alarm). The alarm is reset when the arm is restored in the barrier position. The SlimStile EV, ATT version (Alarmed Tripod Turnstile), is equipped of two photocells and a sensitized top lid in order to recognise the attempts of passing through the barrier without authorization. If these sensors are activated when the control logic is not processing any authorized rotation, an alarm will be triggered. That alarm is reset 3 seconds after the sensors de-activation. The photocell generated alarm is automatically inhibited when the Unlock operating mode is set for at least one direction. In that case, only the sensitized top lid alarm is active. The SlimStile EV equipped with ATT & ITC kits, besides the above mentioned ATT feature, incorporates the Improper Transit Control alarm system, which increases the former's potential for utilization especially with regard to the computerized management systems relating to workplace attendance and scheduling. The ITC system is able to sense and give the alarm in case of simulated passage, when a user, once permitted to pass, rotates the tripod by his own hand, without passing. That system uses two photocells in addition of the other two of the ATT kit. During all the described alarm conditions, the control logic locks the rotating head and signals that status by means of buzzer activation, the flashing red cross on the traffic lights and activating a dry contact output. By means of a trimmer (see Section 8 trimmer TR 8), it is possible to choose which type of alarm is to be signalled by the dry contact output. Remote Control interface The Hercules-Lite turnstile control logic offers an electrical interface in order to allow the remote control of entrance through each direction of the Turnstile. By using the optional Gunnebo Entrance Control MP2000 control module, the operation modes of the unit can be set by a remote console (see connection details is Section 5 of this manual). If the remote control is used, a trimmer on the LL2001 must be set as described in Section 8 trimmer TR 7. RS485 Serial Line The Hercules-Lite turnstile control logic can be interfaced with RS485 serial line using the Gunnebo Entrance Control proprietary protocol. In this way, the operating modes, alarms and transit information is available for full integration with the access control system. In case the serial line connection is used, a trimmer of the LL2001 must be set as described in Section 8 trimmer TR 7. If more than one Hercules-Lite turnstile unit must be connected to the same bus, it is possible to assign an address to each one by means of the dip-switches mounted on the LL2001 electronic board. Up to 16 units can be addressed into the bus (see section 8 for addresses assignment). The description of the proprietary protocol can be obtained from the Gunnebo Technical Support team; connection details are available in Section 5 of this manual. In order to improve the interfacing capability of the serial line, it is possible to slow down the transmission flow from the Hercules-Lite turnstile s serial port by means of a trimmer mounted on the LL2001 electronic board (see section 8 - trimmer TR 3).

19 19 Count Signals The control logic provides a count signal by opening or closing a voltage free contact at each transit in either direction or by means of NPN output open collector, depending on which of the configurations are chosen. Duration of the count pulse is either 250mS or 1000mS By assigning trimmer positions, it can be determined whether the count signal is relayed on completion of a half rotation (or full) of the Hercules-Lite Tripod. Acknowledgement Signals The Control Logic provides Acknowledgement Signals according to the trimmer settings. Authorisation Signal from the Access Control System On transit in both directions, the control logic receives the access control authorisation at the appropriate inputs, i.e. one independent signal for each direction. By assigning trimmer positions a selection can be made as to whether the control logic is to respond to the reader unit signal with the first waveform or to copy the signal. After the authorisation signal, there is limited time during which the mechanism may be engaged. After which, if no transit is made, the control logic will Time Out and return to a state where it is waiting for a new signal. Duration time limit can be set using trimmers. Programmable Parameters and Trimmers The Hercules-Lite turnstile operational modes are affected by the positions of the eight trimmers mounted on the LL2001 board; their functionality is resumed in Section 8 of this manual. When the control logic microprocessor executes the resident program, it consults the current position of the trimmers in order to set the timings of certain actions and internal algorithms. Note When ONE or MORE trimmer position is changed, it will be necessary to press the RESET Button on the LL2001 Board. Modifications to the trimmers setting should only be carried out by trained personnel. When the trimmers setting is changed, it is important to record the new and the old configuration. Reader Authorization Signal Management In the Reader-Controlled Mode, the logic system waits for the card reader to send an unlock signal that authorises passage. The signal sent by the reader can be interpreted in three ways. Unlock on Front: Unlock on Level: the logic identifies as authorisation the transition from non active toactive (of the unlock signal). In this moment the logic starts to count down the transit time out; the logic identifies as authorisation the transition from active to non active (of the unlock signal). In this moment the logic starts to count down the transit time out.

20 Copy: 20 the logic keeps the system locked for a period corresponding to the signal is sent. Selection is by means of a trimmer mounted on the LL2001 electronic board (see section 8 trimmer TR 2). The Unlock on Front mode is set by default from factory. In this modality, the logic records authorisation signals that arrive while the door is still being used. The maximum number of authorisation signals that can be recorded is determined by the position of Trimmer 4. See also section 5 for connection details.

21 Counting pulse and other output signals 21 The electrical outputs of the LL2001 control board are available to interface the Hercules- Lite turnstile to ticket readers and the surrounding systems. To obtain the most flexible signals interface, a logic function attributed to each one of these outputs can be set with by means of the LL2001 trimmers setting. The available outputs are listed below (electrical details in Section 4): ID Description Connector / Pin Assignment Trimmer REL 1 Dry contact relay USER-INT pin 6,7 TR8 REL 2 Dry contact relay (NC/NO) OUT-CRD pin 1,2 TR5 REL 3 Dry contact relay (NC/NO) OUT-CRD pin 3,4 TR5 Auxiliary output 1 NPN open collector OUT AUX pin 2 TR6 Auxiliary output 2 NPN open collector OUT AUX pin 3 TR6 LIGHT A pin 4 NPN open collector (*) LIGHT A pin 4 TR5 LIGHT B pin 4 NPN open collector (*) LIGHT B pin 4 TR5 (*) available when pictograms are not used. The available logic functions are listed below: counting pulse : enable reader : presence of power : It acknowledges the occurred transit in one direction. An output is available for each passage direction. The pulse is generated every time the rotor reaches an half or full rotation angle (the choice is made by the TR4 trimmer). The duration of the counting pulse can be chosen between two values by means of the TR3 trimmer. It signals when the logic is ready to accept authorizations from the card reader in one direction. An output is available for each passage direction. If the entrance is not configured in the Reader-Controlled Mode or is in some alarm condition, the enable reader signal is off. It signals that the gate is powered on. alarms : buzzer It signals an alarm condition with the permanent activation of the output. It signals an alarm condition with the intermittent activation of the output

22 Reconfiguring the Fail Safe / Fail Lock Solenoids 22 Should there be a requirement to change the Fail-Safe / Fail Lock configuration carry out the following: 1. Switch OFF the power supply to the equipment. 2. Remove the screws securing the solenoid. 3. Reverse (turn round) the solenoid and replace the retaining screws. 4. Set Trimmer No.1 to proper position (see Trimmer Descriptions). 5. Switch on the power supply. Setting the Fail Safe Control Mechanism 1. Slacken the Solenoid adjuster screws. 2. Move the Solenoid while holding in the Plunger (with 3mm free travel) until the Pawl just touches the Ratchet Roller. 3. Tighten the adjusting screws. Setting the Fail Lock Control Mechanism 1. Slacken the Solenoid adjuster screws. 2. Move the Solenoid while holding in the Plunger (at 20mm from the Body) until the Pawl just touches the Ratchet Roller. 3. Tighten the adjusting screws.

23 23 Section 4 Technical Information Layout Details Figure 4.1 shows the general location of the main units that comprise the Hercules-Lite Tripod. Figure Layout Details Hercules-Lite Tripod Units Note: All items shown are accessible with the lid removed. PSU can be configured as 230V or 110Vac. Logic connection details are provided with each customer order. Remote control is by means of the USER-INT Controller.

24 24 Figure Hercules-Lite Tripod Fail Safe Figure Hercules-Lite Tripod Fail Lock

25 25 Head Mechanism Construction Note The references shown as (2) (3) (4) refer to the item numbers detailed in the Parts List. Figure Head Mechanism Details Die Cast Base An aluminium alloy base provides mountings and guides for the components of the head mechanism. Two bearings for the shaft (02) are pressed into housings in the base. Rotary Unit The unit comprises a shaft (02) toothed cam assembly and upper positioning cam (07). The toothed cam assembly comprises a steel toothed cam (04) polyurethane toothed cam (05) and locking flange (06) that are bolted together with bolts and spacers (29). The shaft is inserted into the toothed cam assembly, secured by a key (74). The upper cam is attached to the top of the toothed cam assembly by three screws (53). The nut (62) screws onto the threaded end of the shaft and secures the shaft to the cams.

26 26 Figure Head Mechanism Cross Section Details Locking Device The locking action is performed by the heads of the rocker arms (08) on the teeth of the toothed cam assembly. The polyurethane toothed cam, which is part of the toothed cam assembly, reduces the noise produced by the action of the rocker arms on the cam teeth. Cam profile is designed so that the shaft rotation may be locked at 15 O intervals. The rocker arms are pivot-mounted on the bases and are moved by the moving cores of two solenoids (22) mounted to the base. One of the solenoids locks clockwise, the other anti-clockwise rotation. The locking device is available in two versions: (1) Fail Lock, locks the turnstile in the absence of the power supply. (2) Fail Safe, releases the turnstile in the absence of the power supply. In the Fail Locked version, activation of the solenoid causes the rocker arm to move and disengage the cam teeth. The turnstile is therefore free to rotate in one direction. When the solenoid is de-energised, the rocker arm is returned to the locking position by the action of a spring (41). In the Fail Safe version, activation of the solenoid causes the rocker arm to move to engage to the cam teeth and prevent turnstile rotation in one direction. When the solenoid is de-energised, the rocker arm is returned to the released position by the action of the spring.

27 27 Positioning Device The upper positioning cam consists of a nylon disc, in which is machined a guide way with a special profile. In this guide way, three points at a minimum distance from the centre are arranged at 120 O intervals and correspond to the three positions of the Hercules-Lite Tripod. A notch in the cam engages and guides the pin (18) on the end of the positioning lever (10). The lever hinges on the pivot (11), mounted on the base (01). The lever also mounts pins (25) and (30) for positioning springs (21) and the damper (34). The other ends of the spring and the damper are pivot-mounted on the base. Once the guide pin has travelled past the apex in the cam guide way, the action of the spring causes the rotary unit to rotate a full 120 O, thereby returning the Hercules-Lite Tripod to the barrier position. The tension of the positioning spring can be adjusted by screw (17). Damper The function of the damper is to adjust the force exerted by the spring on the rotary unit in order to ensure that the unit comes to a gentle stop. During the first half of rotation (rising profile in the guide way) the damper expands and in the second half (falling profile), it contracts. During the entire rotation, the damper exerts a braking force in proportion to the rotation speed. Anti Reversal Device The anti-reversal device is used to prevent rotation of the rotary unit in the opposite direction to that of the initial rotation. This means that once the Hercules-Lite Tripod has been moved in one direction, the device will prevent a reverse movement in the opposite direction. This function (like the locking function) is achieved by the action of the rocker arm heads on the teeth of a toothed cam assembly. The anti-reversal action is applied by solenoid A, if the initial direction of rotation is B and by solenoid B if the initial direction of rotation is A. The anti-reversal device comes into effect after the unit has rotated through 60 O, in this case the mechanism locks the nearest of the following angular positions 60 O, 75 O, 90 O and 105 O. Positioning Sensors The mechanism is equipped with Sensors and Sensor Actuators to determine the angular position of the rotary unit. Sensor Actuators The radial ribs of the upper positioning cam contain three solenoids. The ends of these solenoids are flush with the edge of the cam and are positioned at 120 O intervals, in line with the three barrier positions of the Hercules-Lite Tripod. A ferrite strip is attached to the top of the cam and acts as a series of permanent solenoids arranged alternately at 10mm intervals, giving a total of 54 dipoles along the entire circumference of the cam.

28 28 Sensors As the upper positioning cam rotates it follows the semi-circular profile of the LL 2001 electronic circuit board, on to which is mounted three magnetic field sensors. The sensor, mounted on the copper side of the board, detects the proximity of one of the three solenoids. The other two sensors, mounted on the copper side of the board, generate a pair of electrical signals as the solenoids of the ferrite strip pass the sensors. This enables the control logic to determine the angular position and direction of rotation of the rotary unit Tripod Comprises a base plate (1) to which are mounted the arm mountings and position sensing devices. The stainless steel arms (12) are positioned at 120 O intervals, so that when the Hercules-Lite Tripod comes to rest, one of the arms will be in the barrier position. Each arm is attached to its mounting (8) by cones (9) inserted inside the arm and tightened by a nut and bolt (10). The arm mountings are pivot-mounted on the base plate by pins (6) and bushes (5). Arm mountings are attached to the base plate by a tooth that engages a detent (14). The detents are held in position by the springs (4) and the arms can be released by operating the detent release pins (13), the system means that the mechanism can be fitted with an emergency arm drop device. If not fitted, the detents are secured by grub screws (17). The Hercules-Lite Tripod is secured to the shaft by three M10x20 hex socket screws (54). Fitted with locking compound and tightened to 60Nm. Static Hub Version A Typical Static Hub that can be supplied when the Emergency Drop Arm option is not requested. For an Emergency, the Hub can be configured to a FREE WHEEL condition - allowing free passage. Figure 4.6 Drop Arm Components

29 29 Drop Arm Hub Static Arm Hub Emergency Drop Arm Device (Optional) The mechanism can be supplied with an emergency arm drop device that in the event of a power failure (or in response to a remote command) releases the Hercules-Lite Tripod arm that is in the barrier position The arm drops under its own weight to leave the passageway open. Figure 4.7- Drop Arm Components

30 30 The device consists of a lever (8) which pivots on the base plate, as well as a solenoid (1), which operates the lever. In the normal conditions, the solenoid is permanently energised. When the device is activated, the solenoid is de-energised and spring (3) acts on the lever, to operate the arm detent release pin. The position of the solenoid and therefore the angular position of the release lever can be adjusted by unscrewing the screws (5). An optional sensor monitors the position of the arm (barrier position or lowered) and passes the signal to the control logic.

31 31 Electronic Circuit Boards Control Logic Board (LL2001) The LL2001 board is the control logic of the Hercules-Lite Tripod. This microcontroller based logic detects the rotation of the mechanism, controls the locking solenoids, manages the time outs and the interface I/O towards the external world. Many parameterised functional factors are made adjustable by means of 8 trimmers. The basic features of the board are as follows: NOTE One input for unlocking the Hercules-Lite Tripod for transit in direction A ; One input for unlocking the Hercules-Lite Tripod for transit in direction B ; Two pairs of protected outputs for driving the Two Way Lighting Indicators (Red and Green) in directions A and B ; Two pairs of protected outputs can be used for driving the Red and Green lights in direction A and B. In this mode the remaining two outputs can be used for indicating availability of use or for counting passage in either direction. Two outputs that can be directed to relays with voltage free contacts to provide an interface with external components; One relay output with voltage free contact for alarm signalling; Six TTL inputs for optional devices connection; Fast acting fuses 5 x 20mm, 2A / 250V; RS485 asynchronous serial line; Two NPN outputs that can be used to provide an interface with external components or for an alarm/drop arm features; Programmable by means of Trimmers; Microprocessor reset button; One output that can be directed to a relay with voltage free contacts to provide a TECHNICAL Alarm. Entry Characteristics Exit Characteristics The entries are NPN types; for this reason, it is necessary to close the contact of the mass to render it active. An entry is considered active if a voltage between 0 and 1.2 Volt is applied, or it is inactive if it a voltage between 3.0 and 24 volt is applied or an open contact. Exits are those with open collector. They have to have the common at 24Vcc positive tensions. The following characteristics are valid with ambient temperatures of 70 C. Solenoids A and B Exit Aux 1 Exit Aux 2 700mA 700mA 320mA

32 32 LEDs / Pictograms Service Contactor 160mA (considering that only one symbol is illuminated at any time) 160mA Timings Duration of the counting pulse Time for hiding the entry opposite to the transit Time for hiding the photocells at the end of the rotation Photocell filter Maximum time before the positioning alarm Maximum time of lack of serial communication Alarm duration Filter for entry reader 250msec/1000msec 2 seconds 1 second 300 msec 8 seconds 7 seconds 5 seconds 30 msec The main features of the LL2001 (Hercules Lite) board are listed below: Microcontroller: Motorola MC68HC908AB32 (based on 8-bit microprocessor HC08 family) 32 Kbytes Flash IS programmable; 1 Kbytes RAM; 512 bytes EEPROM clock 4.91Mhz. Interfaces: Half duplex RS485; Power: 24Vdc; Inputs: 16 TTL type; Outputs: 3 dry contact (2 of them NO/NC configurable); 11 open collector npn; Other: 1 push button (hard reset); 8 trimmers for parameters setting.

33 33 LED s Jumpers TX on during rs485 serial line transmission JP1 NC/NO contact configuration of REL2 relay (factory setting: NO) RX on during rs485 serial line receiving JP2 NC/NO contact configuration of REL3 relay (factory setting: NO) EM on when the emergency / fire alarm input is low level TERM RS485 line termination (factory setting: OFF) DL1 on when auxiliary input 3 voltage is low level DL2 on when auxiliary input 4 voltage is low level Fuse DL3 DL4 DL5 DL6 DL7 DL8 DL9 DL10 DL11 DL12 DL13 on when auxiliary input 1 voltage is low level on when auxiliary input 2 voltage is low level blinking during normal execution of the program on during alarm condition on when release A input voltage is low level on when release B input voltage is low level on when S3 sensor is excited on when S2 sensor is excited on when S1 sensor is excited on when auxiliary input 5 voltage is low level on when auxiliary input 6 voltage is low level 5x20 2A Fast; protection on the +24Vdc power supply line Dip Switches set the address in case of connection with an rs485 serial bus (see section 8) Trimmers time outs and functional parameters setting (see section 8)

34 34 LL2001 Board Inputs The inputs are NPN types; for this reason, it is necessary to close the contact of the mass to activate it. Whereas it is inactive if it an open contact is applied. Connector Pins Release Pin 1 Release Pin 3 User-Int Pin 1 User-Int Pin 2 User-Int Pin 3 User-Int Pin 4 User-Int Pin 5 Description Reader authorization for direction A Reader authorization for direction B Lock mode command for direction A Unlock mode command for direction A Lock mode command for direction B Unlock mode command for direction A Emergency / fire alarm command Electrical Characteristics see Figure 4.9 see Figure 4.8 In-Aux Pin 2 auxiliary input # 1 In-Aux Pin 3 auxiliary input # 2 In-Aux Pin 4 auxiliary input # 3 In-Aux Pin 5 auxiliary input # 4 see Figure 4.9 In-Aux56 Pin 1 auxiliary input # 5 In-Aux56 Pin 2 auxiliary input # 6 Figure LL2001 Input Schematic rated input voltage: 5Vdc input voltage high: open (min. 3Vdc) input voltage low: max 1.2Vdc input current: 0.5mA@0Vdc

35 35 Figure LL2001 Input with LED Schematic rated input voltage: 5Vdc input voltage high: open (min. 3Vdc) input voltage low: max 1.2 Vdc input current: 8mA@0 Vdc LL2001 Board Outputs Connector Pins Description Electrical Characteristics USER-INT pin 6, 7 REL1 dry contact see Figure 4.10 OUT-CRD pin 1, 2 OUT-CRD pin 3, 4 REL2 dry contact (NC/NO settable by jumper) REL3 dry contact (NC/NO settable by jumper) see Figure 4.11 see Figure 4.11 SOLENOID pin 8 solenoid A driving output see Figure 4.12 SOLENOID pin 10 solenoid B driving output see Figure 4.12 OUT-AUX pin 2 auxiliary output 1 see Figure 4.12 OUT-AUX pin 3 auxiliary output 2 see Figure 4.13 LIGHT-A pin 2 LIGHT-A pin 3 LIGHT-A pin 4 LIGHT-B pin 2 LIGHT-B pin 3 LIGHT-B pin 4 pictogram A: red cross sign pictogram A: badge sign pictogram A: green arrow sign pictogram B: red cross sign pictogram B: badge sign pictogram B: green arrow sign see Figure 4.14 see Figure 4.14 see Figure 4.14 see Figure 4.14 see Figure 4.14 see Figure 4.14 SRV-CNT pin 2 service counter output see Figure 4.14

36 36 Figure LL2001 NO dry Contact Output rated input voltage: 1A@24 Vdc resistive, 1A@120 Vac resistive, max. Switched voltage: AC: 120V ; DC: 60V max. Switched current: 1A max. Switched power: 120 VA ; 30W Figure LL2001 NC/NOP dry Contact Output rated input voltage: 1A@24 Vdc resistive, o 1A@120 Vac resistive, max. Switched voltage: AC:120V ; DC :60V max. Switched current: 1A max. Switched power: 120 VA ; 30W Figure LL2001 npn open Drain MOSFET Output ratings: 3A@24 Vdc max. On voltage: Figure LL2001 npn Darlington Open Collector Output ratings: 2A@24 Vdc max. On voltage: 1.6V@I = 1.4A

37 37 Figure LL2001 npn Darlington Open Collector Output ratings: max. On voltage: 500mA@24Vdc 1.6V@I = 350mA IN-AUX Type: Amp Modu II (male) 6 positions OUT-AUX type: Amp Modu II (male) 4 Positions Pin Signal Pin Signal Vdc output Vdc output 2 auxiliary input # 1 2 auxiliary output # 1 3 auxiliary input # 2 3 auxiliary output # 1 4 auxiliary input # 3 4 GND 5 auxiliary input # 4 6 GND IN-AUX56 Type: Amp Modu II (male) 2 positions Pin Signal 1 auxiliary input # 5 2 auxiliary input # 6 LIGHT-A Type: Amp Modu II (male) 4 positions LIGHT-B Type: Amp Modu II (male) 4 positions Pin Signal Pin Signal Vdc output Vdc output 2 picto A: red cross sign 2 picto B: red cross sign 3 picto A: badge sign 3 picto B: badge sign 4 picto A: green arrow sign 4 picto B: green arrow sign Pin RS485 type: Sauro CTM (male) 3.5mm pitch, 3 positions; + CTF (female) terminal block for wire diameter: mm2 (30 16 AWG) Signal 1 data- : low signal of the rs485 serial line 2 data+ : high signal of the rs485 serial line 3 GND : mass filtered by a 22 uh inductance

38 38 USER-INT type: Sauro CTM (male) 3.5mm pitch, 10 positions; + CTF (female) terminal block for wire diameter: mm2 (30 16 AWG) OUT-CRD type: Sauro CTM (male) 3.5mm pitch, 4 positions; + CTF (female) terminal block for wire diameter: mm2 (30 16 AWG) Pin Signal Pin Signal 1 Lock mode input for direction A 1 REL2 common contact 2 Unlock mode input for direction A 2 REL2 NO contact 3 Lock mode input for direction B 3 REL3 common contact 4 Unlock mode input for direction B 4 REL3 NO contact 5 Emergency / fire alarm input 6 REL1 common contact 7 REL1 NO contact Vdc output 9 GND Vdc output RELEASE type: Sauro CTM (male) 3.5mm pitch, 4 positions; + CTF (female) terminal block for wire diameter: mm2 (30 16 AWG) POWER type: PA253 HO/C (male) 5mm pitch, 2 positions + PA252 (female) terminal block for wire diameter: mm2 (28 14 AWG) Pin Signal Pin Signal 1 Authorization input for reader A 1 GND 2 GND Vdc power supply input 3 Authorization input for reader B 4 GND SRV-CNT type: Amp modu II (male) 4 positions SOLENOID type: Amp modu II (male) 10 positions Pin Signal Pin Signal Vdc output 1 do not use 2 service counter output 2 do not use 3 not used 3 do not use 4 GND 4 GND 5 +5 Vdc output Vdc output Vdc output 8 A solenoid driving output Vdc output 10 B solenoid driving output

39 39 Connector IN-AUX: Has 4 inputs that are factory set as options from the following Drop Arm Sensor, Sensitive Top Lid, ATT sensors. Connector IN-AUX56: Has 2 inputs that are factory set as options from the ITC sensors. Connector OUT-AUX: Connector SRV-CNT: Connector OUT-CRD: Connector RS485: DIP Switches: Has 2 outputs that are factory set as options from the following Drop Arm Solenoid, Buzzer, Alarms, Counters and Reader Enable signals. Provides an output for a Service Counter. At the end of each rotation (in both directions A and B) a 250mS pulse or 1000mS pulse is generated dependant on trimmer settings. Is connected to the Card Readers and the Token Dispenser. They indicate that a Passage has occurred or the turnstile is ready to receive a signal to Unlock. The outputs are dry contacts (relays). Is the Serial Interface port. The board has a four way dipswitch which is used to set Serial address. Communication protocol is the Standard Gunnebo version By using this protocol it is possible to programme the Tripod. Connector USER-INT: By using the I/O it is possible to select the function mode of operation for the Tripod i.e. Locked, Unlocked, Reader, Temporary, Single Passage and Exit/ Entry Emergency. NOTE: To select the single passage in the Local Mode using the USER-INT, it is necessary to activate (Ground) the Unlocked A or B entry for less than 0.5 seconds, after which the gate enters the UNLOCKED or TEMPORY mode depending on the state of the Locked Entry. Hall Sensors Two sensors are mounted on the component side of the board. They are used as an Incremental Encoder to follow Tripod movement. A single sensor mounted on the non-component (copper) side of the board is ACTIVATED when the Tripod is at REST. LEDs The board has status LEDs that indicate the operating status of the mechanism. All the exits, except those in the Local Mode, have LEDs which indicate that a determined entry has effectively been activated. Reset Button The Reset Button should be pressed whenever a Trimmer Adjustment has been made.

40 40 Power Supply Unit The power supply unit supplies 24 V dc power for the electronic and the mechanism s electro-mechanical devices. Two equivalent configuration could be supplied, in both cases the power supply unit is fitted with an ON/OFF switch and a terminal block for the connection to the power supply network. Figure 4.15 Power Supply Part Number: FZ475 Power Supply Part Number: FZ476 Specification Input voltage: Output voltage: Output current: Power: Input protection: Output protection: 115/230 Vac +/- 15%, 50 / 60Hz +24Vdc 2.2A max 50W max Fuse F 5x20mm, 1.6A/250V Automatic over current and over voltage Figure 4.16 Power Supply for Heating Kit (Optional)

41 41 Photocell Sensor The SlimStile EV ATT and SlimStile EV ATT with ITC kit are equipped with 1 and 3 photocell sensors respectively. The sensor is a reflective photocell. The transmitter emits an infrared polarized beam. Transmitter and receiver are included in the same case and the passenger is detected when the infrared beam is interrupted. The sensor output is NPN configured, light- on logic. It s equipped with two LEDs that allow one complete diagnosis of the photocell functioning: LED1 ON LED2 ON OFF The photocell is feed. The reflector is correctly aligned Instable state or absence of signal reflection from the reflector. Specification Rated operational voltage: Output current: Rated operating distance: Blind zone: Response time: Output function: Light source: 10 to 30 Vdc 200 ma up to 10 m max. 20 cm 1 ms NPN and PNP, switch selectable LED, 880 nm

42 42 Distance Sensor The SlimStile EV ATT and SlimStile EV ATT with ITC kit are equipped with a distance sensor. It is a Laser IR time-of-flight measurement sensor and it is used to detect the presence of an object or persons within a certain distance. The detection distance is set in factory. It s equipped with two LEDs that allow one complete diagnosis of the photocell functioning: LED1 ON LED2 ON OFF (green) the sensor is feed. (yellow) an object is detected no objects in the detection field Specification Rated operational voltage: 10 to 30 Vdc Output current: 200 ma Scanning distance: 200 mm to 2,000 mm Response time: 1 ms Output function: NPN light-on Light source: Laser diode, infrared light 850 nm Laser class: 1 (EN ) Background suppression: up to 150 m

43 43 Heating Kit (Optional) That option allows using the SlimStile EV model into C extended temperature range. The fan heater (detail 4 in the following figure) prevents formation of condensation and provides an evenly distributed interior air temperature inside the turnstile. It is switched on/off by an external thermostat (detail 2). A further safety thermostat (detail 1) prevents the overheating inside the turnstile in case of failure of the primary thermostat. That kit includes also a thermal insulating inner coating (detail 5) and a dedicated protection switch (detail 3). Figure Heating Kit Heater specification Heating element: Operating Voltage: Heating capacity: Max. current (inrush): PTC resistor - temperature limiting 230Vac, 50 / 60Hz 20 C ambient 230Vac Surface temperature max.: 50 C at housing, 100 C at top 20 C ambient Operating / Storage temperature: -45 to +70 C Electric protection class: Protection degree: II (double insulated) IP20

44 44 Thermostat Those devices are used within the Heating and Fan Filter kits (Items 1, 2 - Figure 4.17). Specification Item 1, 2 sensor element: thermostatic bimetal; Item 1, 2 electrical life: cycle; Item1 contact: 250 V AC - 10 A ; NC open on rise; Item1 switch-on temperature: contact closes for t < 15 C (± 4 K); Item1 switch-off temperature: contact opens for t > 25 C (± 3 K); Item2 contact: 250 V AC - 5 A ; NC open on rise; Item2 switch-on temperature: contact closes for t < 5 C (± 5 K); Item2 switch-off temperature: contact opens for t > 15 C (± 5 K).

45 45 IP44 Protection (Optional) The IP kit allows using the SlimStile EV model in more difficult environmental conditions. It s made up rubber and stainless steel components to protect the internal components in according with IP44 grade. Figure 4.18 IP Kit Fail Safe Mechanism Item Description 1 Hercules-Lite Mechanism 2 IP Kit for the Fail Safe Mechanism Figure 4.19 IP Kit Fail Lock Mechanism Item Description 1 Hercules-Lite Mechanism 2 IP Kit for the Fail Lock Mechanism

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47 47 Section 5 Installation Unpacking On receipt of equipment on site, check all items are complete and undamaged. If for any reason transit damage has occurred, ensure the extent of any damage is recorded and if considered necessary report the incident to Gunnebo Entrance Control. Retain all major component packaging for re-use in the event that items may need to be returned for servicing during their life. Tools required Hammer drill, with masonry drills (12mm for EAM 10 expansion fittings, or 20mm for M 10 expansion fittings) Set of screwdrivers for PHILLIPS screws Set of screwdrivers for slot-head screws Set of hexagonal sockets (metric) Set of socket bits for Allen screws (metric) Set of open ended jaw wrenches Wire cutters Crimpling pliers for pre-insulated terminals Automatic wire stripper Insulated cable terminals Chalk Line Reel Felt tip pen Scissors

48 48 Tape measure Rubber mallet Spirit level Lifting Equipment Lid Lock Key Plinth Tool (not used for SlimStile BA) NOTE: The lifting equipment should be appropriate for the weight of the barrier, and characteristics of the assembly site. The weight of Turnstile barrier is approximately 50 kg. Please read all sections carefully before commencing the installation Site Preparation Before assembly the following aspects should be taken into consideration: Environmental conditions; Power supply characteristics; Physical space; Cable layout. Environmental Conditions For the correct operation of the equipment the site should meet the following requirements: Working temperature: from 0 to + 45 C; Humidity must not exceed 80%; THE TURNSTILE MUST BE NOT EXPOSED TO DIRECT SUN-LIGHT OR RAIN. There must be no solid, liquid or gaseous pollutants present that could corrode copper or other metal components of the equipment. Extended temperature range for SlimStile EV with Heating kit option: Working temperature: from -5 to + 45 C. Outdoor applications: the SlimStile EV equipped with the IP44 protection option can be installed to direct rain exposition. NOTE: the sun overheating action over the cabinet surface could cause the user gets burnt.

49 49 Power Supply Characteristics Hercules-Lite turnstiles operate from the public power supply network. Nominal voltage required: 230/115 Vac, Hz. Tolerance is ±15% of the nominal value. Maximum power supply of the equipment is 50 W for SlimStile EV without options, 150 W with heating optional kit. The power must be supplied through a dedicated cable NOT from cables that supply other electrical equipment. The power supply circuits of the equipment must be protected by readily accessible disconnecting switches that are independent from other machinery. That disconnect device shall be incorporated in the building installation wiring, 3.0mm minimum contact separation, disconnecting both poles of the AC mains supply. The disconnecting switches shall also be installed in accordance with Local Regulations. In the event of voltage or frequently variations the use of voltage stabilisers is advisable. The power supply circuits provided by the customer must have an insulated conductor for grounding, with the same section of the phase conductor, at least. The earth protection circuit must be equipotential and comply with all safety standards in force. Double insulation cables shall be used. For installations in areas particularly prone to thunderstorms, or supplied by overhead power lines, it is recommended to install an anti-lightning protector on the power supply line. NOTE: General Conditions in case of outdoor installation, equipment suitable for connection to an AC. MAINS supply with transient overvoltage s not exceeding Overvoltage Category II. In final installation, if transient overvoltage s exceeds those for Overvoltage Category II, additional external protection shall be provided. Components used to reduce the Overvoltage Category shall comply with the requirements of IEC series. For special earthing conditions Local installation codes shall be considered. Before assembling the equipment, it is recommended the drawing of the installation site lay-out, is cross checked alongside the Lay-out drawings (Figure ) shown in this Manual. A ramped or sloping floor down to Hercules-Lite turnstile is a potential hazard and must be avoided. It is important to establish predicted user characteristics and volume of pedestrian traffic that is likely to pass through the installation. The installation and its immediate environment shall be designed and arranged to promote safe pedestrian flow. Foundations should be in concrete of resistance class, at least, fck (cube) 30N/mm 2. The foundation should be flat with a maximum tolerance of 5mm. Anchor holes in the floor for M10 expansion bolts, must be of a minimum depth of 70mm. The positioning tolerance should be 2mm and the holes drilled during the installation stages. Floors made of very compact materials (such as granite) use expansion fittings, Fischer type mod. EAM 10, or equivalent.

50 50 For floors made of less compact materials (concrete) use expansion fittings, Fischer type mod. M10 L=60mm De=20mm. Chemical expansion fittings can be used where the floor characteristics require it. Use appropriate screws of the expansion fitting, according to the following table. Expansion fitting Screw EAM 10 Hexagon flange bolt M10x30 DIN 6921 M10 Hexagon flange bolt M10x60 DIN 6921 Cabling Hercules-Lite turnstile requires two types of cables: Power supply cables Signal transmission cables The following instructions should be followed when laying cables: - Earth conduits with a diameter no less than 20mm; - Lay the conduits for the power cables and those for data transmission cables separately. - Lay the conduits away from high voltage cables or cables with radio-frequencies, electric motors and other machines. - Place the conduits as far as possible from the barrier's anchor holes in the floor; - Conduits must be directed towards the position for the cables on the barrier (see the layout shown in this section). The conduits must rise at least 50 mm from the foundation base. - Cables must rise from the floor with a length that reaches the logic panel on the barrier top or to the integrated reader mounted on the barriers (at least 1.5 m). Taken care when running the cables because curves with tight radii can damage the cables. - Use cable grommets to protect from abrasive edges and cable-ties or similar in order to prevent cables wrenching. The following cables generally connect the Hercules Lite Turnstile barrier to the outside: Power Supply Cable: For each door a power supply cable with 3 conductors must be used, starting from the user switch gear and running to the power supply unit terminal block (Phase, Neutral and PE conductors). Double insulation cables shall be used. The conductors' section must be determined according to the cable length and the power required. At least 0.75 mm2 (AWG18) section is recommended. It s recommended to install a disconnecting switch.

51 Remote Control: Emergency / Fire Alarm Serial Communication Line: 51 If there is a remote control panel, an electric shielded cable with eight (8) Line conductors must be provided for each gate, running from the logic board to the remote control panel. It includes the Emergency / Fire Alarm command. The conductor section, must be determined according to the length L of the cable: if L < 100 m use 0.33 mm 2 (AWG22); if 100 m < L < 250 m use 0.5 mm 2 (AWG20); if 250 m < L < 500 m use 0.8 mm 2 (AWG18). NOTE: Interconnection between the turnstile and the remote control module has been classified as SELV. In outdoor final installation, exposed wiring shall be less than or equal to 140 feet (42,67 m) or conditions for Network Environment 0 according to IEC shall be fulfilled. If there is not the remote control but only the fire alarm command is needed, an electric shielded cable with two (2) conductors must be provided. For the conductor section, follow the same rules described for the remote control line. If the RS485 serial connection is provided (optional), the logic boards of each barrier must be connected one after the other with a data transmission cable. A twisted and shielded cable (FTP Cat. 5) should be used for the connection. The cable must be posed in independent canalization and the recommended maximal length is 500 m. Badge Reader Connection Line: The customer should consult the data provided by the reader s system supplier. Mounting Details Figure SlimStile BA wall mounted

52 52 Figure SlimStile BA with Pedestal

53 53 Figure SlimStile EV and SlimStile EV ATT

54 54 Figure SlimStile EV Double

55 55 Figure TriStile RO

56 56 Figure TriStile EL

57 57 Unit Positioning The following details should be noted when planning the location of the Hercules-Lite Tripod unit. A gap of 50mm is left between the end of the main Hercules-Lite Tripod Arm and the nearest obstacle i.e. wall, barrier or even other entrance units. Allow 50mm to the rear of the Hercules-Lite Tripod to enable removal of the unit lid. An adjacent wall or barrier that is used for a walkway must be at least 700mm long. If positioned next to another barrier ensure that it is not possible for a person to enter the walkway until the first person has passed through. Floor Drilling The following guidelines are given to ensure that the Hercules-Lite Tripod is positioned correctly. Installation Kit Mark the floor fixing positions carefully as shown on the appropriate illustration. If the Hercules-Lite Tripod is to be installed as a multiple installation it is recommended that all fixing and conduit positions are marked and checked prior to drilling. Stand the Hercules-Lite Tripod over the marked positions and check that the bolt and conduit holes in the base of the unit match the floor markings. Check all clearances to adjoining Barriers or Wall. When satisfied that all is correct move the Hercules-Lite Tripod away and drill the floor. Fit the anchor bolts. The kit of items necessary for installation comprises the following: Item Setting to Work Unit Placement Turnstile 1 Lid Lock Key 2 Anchor Bolts Included in the turnstile packaging 4 Plinth Tool (not used for SlimStile BA) 1 Quantity Note The TRIPOD is supplied assembled. Remove the four securing nuts from the Anchor Bolts Position the unit and feed cable tails through the respective holes in the base. Tighten the nuts and finally torque load to 40Nm in a diagonal sequence.

58 58 Electrical Connections All cables for the unit should be placed as shown in the lay-out diagram and pass through the posts up to the top of the barrier and inserted in the logic board of the barrier. Note The following routine must be carried out by a qualified electrician. Power Supply Check the incoming mains supply is isolated. Feed the mains supply cable through the Hercules-Lite Tripod towards the power supply unit. Two equivalent units configuration could be supplied, equipped with a terminal block. Cut back and strip the sleeve of the incoming Line, Neutral and PE cables only in proximity of the terminal block. Connect as shown in Figure 5.7 and 5.8. Secure the mains supply cable using the prepared cable retainer. Figure Mains Power Electrical Power Preparation - Standard Figure Mains Power Electrical Power Preparation SlimStile EV with heating kit 1 Cable retainer 2 Terminal block

59 59 Connection with Readers Figure Readers Connection NOTE (*) output signal depend on TR5 trimmer setting MP2000 Remote Control Unit Connection Fire Alarm command is included (the remote control unit must be equipped of additional module MP2500). If this input is not used, must be shorted to GND. Figure MP2000 Connection NOTES (*) additional MP2500 module is required (**) trimmer TR6 must be set in position 1 or 2 or 3

60 60 Emergency / Fire Alarm Connections Figure Emergency / Fire Alarm Connections RS485 Serial Line Connections Figure RS485 Serial Line Connections

61 61 Testing after Installation Power On completion of the installation routines it is recommended that the following checks and tests be carried out. Switch ON the mains power and the mains circuit breaker unit. Static Arm and Optional Drop Arm Assembly Manually lift the Drop Arm until it clicks into position. Figure Details of the LL2001 Circuit Board Figure Connections Synoptic

62 62 NOTE: Many input and output pins can perform different functions depending on the Board parameter settings. Please refer to the LL2001 documentation for further details.

63 63 Figure Traffic Lights Connection Detail Figure Drop Arm Kit Detail (Option)

64 64 Figure 5.16 Counters Connection Detail (Option) Figure Pictograms Connection Detail (Option)

65 65 NOTE: These schematics represent the electrical connection between the board and the devices, not the real layout of cablings. Also the colours can be different respect the ones used in the cablings. Figure ATT and ITC Connection Detail

66 66 Figure 5.19 SlimStile EV Heater Kit Wiring Diagram

67 67 Section 6 Maintenance General Care The Hercules-Lite Tripod should be cleaned and greased at regular intervals, using the following approved materials. Routine cleaning, all finishes Cleaning agent: Action: Soap or mild detergent water. Stubborn stains and discoloration, all finishes Cleaning agent: Actions: Oil, Grease marks, all finishes Sponge rinse with clean water, wipe dry as necessary. Mild cleaning solutions or domestic service cleaners. Rinse well with clean water and wipe dry. Cleaning agent: Organic solvents (acetone, alcohol, genclene, trichlorethane). Action: Rust and other Corrosion products, Stainless finishes Cleaning agent: Action: Minor scratches on painted surfaces Cleaning agent: Action: Deep scratches on painted finishes causing rust Greasing Cleaning agent: Clean after with soap and water, rinse well with clean water and wipe dry. Oxalic acid. The cleaning solution should be applied with a swab and allowed to stand for 15 to 20 minutes before being washed away with water. Continue using a domestic surface cleaner to give a final clean. Rinse well with clean water (precautions for acid cleaners should be observed). Lightly rub with cutting paste. Rinse area with water and dry. Apply touch-up paint in fine layers. Allow 2 weeks to harden. Blend into surrounding paint work, using fine cutting paste Remove rust with a small sharp knife. Apply rust inhibiting paint. Fill scratch with fine body filler to just under finished surface. Follow procedure for minor scratches. This action is carried out by the Service Engineer during service visits.

68 68 Routine Maintenance General Indications The Hercules mechanism should be inspected and cleaned at regular intervals in order to maintain the components in good working order and to check for signs of wear. NOTE: The following information refers to a typical installation where the average number of transits per year is equal to ONE Million WARNING: To avoid the risk of electric shock, always ensure that the electrical power is disconnected before inspecting the mechanism. Lubricants For the lubrication of parts subject to wear, use Molycote BR2 Plus grease or equivalent grease containing graphite or molybdenum sulphide (MoS 2 ) Do not grease moving parts unless specifically indicated in this manual. The use of grease can lead to a build up of dust which can impair operation of the mechanism. Monthly Checks Components Emergency Drop Arm Device (Operations to be carried out with the power supply disconnected.) Annual Checks Clean all dust from the arm, the arm drop lever and the relative solenoid. **Do not lubricate these parts** Rocker Arms and Solenoids (Operations to be carried out with the power supply disconnected.) Grease the pins of the rocker arms that slide on the solenoid shaft. Grease the solenoid shaft and spring. Check that the shaft/rocker arm assembly moves freely **Do not grease the core of the solenoid** Upper Positioning Cam (Operations to be carried out with the power supply disconnected.) Loosen the spring of the positioning lever; Unscrew the three retaining screws of the upper positioning cam; Check the guide way in the cam is clean and not excessively worn; Check the magnetic strip is perfectly attached to the edge of the cam; Check the guide pin of the positioning lever for excessive play; Refit the cam and adjust the spring of the positioning lever so that the end of the adjuster screw is 32mm from the supporting bracket. Hercules-Lite Tripod (Operations to be carried out with the power supply disconnected.) Check tightness of the three screws securing the base plate to the mechanism shaft; Renew the polyurethane in the arm mountings;

69 69 Cable and Connectors (Operations to be carried out with the power supply disconnected.) Trouble-Shooting Check that the wire connectors are firmly attached. Check that the terminals are fully tightened; Check that the insulation of the wires is in good condition and that no conductors are exposed. The LL2001 board is equipped with 14 LEDs that are useful to indicates the correct operation of the system or its own fail status. DL5 DL6 EM DL11 DL9 and DL10 DL7 and DL8 TX and RX This LED blinks during normal execution of the program It is on if an alarm or fault condition occurs. In this case, the cause must be investigated. In normal condition it is on: means that the emergency / fire alarm input is closed to GND. If it is off, the emergency command is active the rotor is free in both directions. It is on when the rotor is in the rest position (S1 sensor is excited) These LEDs blink during the rotor rotation (S2 and S3 sensors are activated by the magnetic stripe of the cam) These LED s are on when the authorization from reader A and B respectively is given. It is useful to test the electrical connection between the LL2001 and readers and to watch the numbers of authorizations are given. These LEDs blink during the normal RS485 serial line communication, if connected.

70 70 DL3 DL1 and DL4 DL12 and DL13 In case of Drop Arm device, it is on when the device is armed and the arm is in rest position. In case of SlimStile EV ATT, these LED s are on when the photocell L and H respectively are aligned, not engaged. In case of SlimStile EV ATT with ITC kit option, these LED s are on when the photocell A and B respectively are aligned, not engaged. Figure 6.1 ATT + ITC Kit Sensors Layout

71 71 Fuses LOCATION LAYOUT FUSE LL2001 board F 2A L 250V Power supply unit F 1.6 A L 250V Power supply with heating Kit F 1.6A L 250V

72 72 Fault Finding The following table gives information for Maintenance and Fault Finding of the Tripod Gates. Table 6.1 Symptom Check Action Mains input voltage is ON 24vdc is present at LL2001 Change Power Supply Unit Obstructed movement arm Remove obstruction Fuses on LL2001 Replace as required Hercules-Lite Tripod permanently unlocked Operate Lock the solenoids using the pushbuttons Check wiring If 24Vdc not present at LL2001 output replace PCB On giving a command 24Vdc is present at solenoid coil Change solenoid unit if voltage not present Disconnect the Controller and link across one pair of inputs at a time to ensure LEDs illuminate If the LEDs do not illuminate change LL2001 Check action of solenoids Hercules-Lite Tripod permanently locked Remove the Power to the system Ensure the rocker arms are not obstructed Reconnect the Power and check the LL2001 PCB Hercules-Lite Tripod locks at start up Check LL2001 PCB Replace the PCB if faulty Hercules-Lite Tripod does not return to the Barrier Position The ALARM LED is illuminated SENSOR 1 LED is NOT illuminated. Carry out maintenance on the Rocker Arms and upper Positioning Cam Replace any defective items Check LED SENSOR 1 on LL2001 PCB Rotate the Hercules-Lite Tripod - ensure that LED SENSOR 1 is illuminated Change LL2001 PCB Reader does not receive the Count or Acknowledge signals Run the LL2001 PCB checks Change PCB if required Operate Relays using the pushbuttons If relay fails replace LL2001 PCB Electrical Circuits No general maintenance is required apart from replacement fuses in the event of a failure. General Component Maintenance Hub and Arms Periodically check the tightness of the Hub and Arm retaining bolts. Ensure the assembly is kept clean.

73 Battery Replacement of the LCD Counter (option) This operation must to be undertaken by personnel authorized by Gunnebo Entrance Control. Disposal: Batteries must be safely disposed or recycled according to the local Environmental Standards. Leaking: 73 Replace batteries that are leaking. Before installing the new batteries, remove carefully any leakage from surfaces, it may corrode CAUTION Risk of explosion if battery is replaced by an incorrect type. Remove the batteries from the turnstile, before the turnstile disposal. Replacing the LL2001 Note Before removing the PCB, record the position of the Trimmers and Jumpers. 1. Disconnect the power supplies; 2. Remove all connectors from the PCB; 3. If necessary remove the PCB supports; 4. Connect the Jumpers to the NEW PCB; 5. Replace the PCB; 6. Reconnect the cables and connectors; 7. Set the Trimmers of the NEW PCB; 8. Reconnect the power supplies; 9. Switch ON the Hercules-Lite Tripod and return it to normal operation.

74 74 Photocell Replacement Only for SlimStile EV ATT and SlimStile EV ATT with ITC kit. If a photocell needs to be replaced complete the following procedure: 1. Disconnect the power supply; 2. Disconnect the photocell from the backbone cable; 3. Unscrew the fixing screws; 4. Replace the damaged photocell with the spare one; 5. Fix the new photocell on his support bracket; 6. Connect the photocell to the backbone cable; 7. Restore the power supply; 8. Check the correct operating mode of the turnstile. Distance Sensor Replacement Only for SlimStile EV ATT and SlimStile EV ATT with ITC kit. If the distance sensor needs to be replaced complete the following procedure: 1. Disconnect the power supply; 2. Remove the sensor with its support cover: a) Unscrew the wing nut from the inside of the turnstile; b) Remove the sensor-cover assembly 3. Disconnect the photocell from the backbone cable; 4. Unscrew the fixing screws; 5. Replace the damaged sensor with the spare one; 6. Reassemble all the components in the reverse order; 7. Restore the power supply; 8. Check the correct operating mode of the turnstile. Note the scanning distance of the sensor is already set by factory; the sensor doesn t need any tuning and it is ready for use. a b 3 4

75 75 Section 7 Spare Parts Recommended Spare Parts Listed quantities are recommended for fault repair purpose over a 24 months period or 1.5 million cycles usage. Mechanical Components Part number Description Note Q.ty for 1 to 10 lanes Q.ty for 1 to 20 lanes Q.ty for 1 to 30 lanes TB380 Non return toggle spring Hercules Drop Arms TH681 Positioning spring Hercules TH790 Solenoid Hercules complete. FS/FL (Fail Safe/Fail Lock) EELGFC2 Drop Arm solenoid (Hercules) TMB6040 Polyurethane toothed cam Hercules TMB6070 Locking pawl Hercules TMD2010 Hydraulic damper Hercules TH570 Upper Cam Notes: 1. Only if the tripod is equipped of the Drop Arm device.

76 76 Electrical Components Part number Description Note Q.ty for 1 to 10 lanes Q.ty for 1 to 20 lanes Q.ty for 1 to 30 lanes ESC0246-SP Card LL ESC0194 Card PITT1 (traffic light) FZ475 FZ476 Switching Power Supply ESE0718 LASER sensor ESE0376 Photocell EFU0107 Fuse F 2 A L 250V EFU0104 Fuse F 1.6 A L 250V ESE1308 Heater thermostat NC <5 C ESE1310 Safety thermostat NO >25 C EAR W Fan Heater Notes: 1. Switching power supply: two p.s.u. models can be supplied. Before ordering the spare part check the correct p/n. 2. Only for SlimStile EV ATT models. 3. Option for SlimStile EV with heating Kit

77 77 Mechanism Exploded View Figure Hercules Mechanism Exploded View

78 78 Table 7.1 Hercules Mechanism Exploded View Item Identification Item Description Qty. Item Description Qty. 01 Basement assembly 1 20 Hex nut thin M14 ISO 8675 Zn pl. 02 Shaft and dowel pin assembly 1 21 Hex nut M8 ISO 4034 Zn pl Toothed cam assembly Upper cam assembly 1 23 Hex nut with gripping part M16 UNI 7473 Zn pl. Self-lock hex nut with M8 UNI 7473 s. steel 05 Cam spacer 3 24 Tie 6 06 Fixed pin for soft damper 1 25 Cables tie 6 07 Rocker rotation pin 2 26 Parallel keys UNI 6604-A 8x7x Lever rotation pin 1 27 Rubber buffer 30x25 M Pin for drop arm lever Brass washer Machined rocker assembly Damper bracket 1 31 External tooth lock UNI 8842-A6 s. steel Plain washer 8mm UNI 6592 Zn pl. Plain washer 14mm UNI 6592 Zn pl. Plain washer 16mm UNI 6592 Zn pl. 13 Soft damper assembly 1 32 Washer D.6 UNI 6592 s. steel 2 14 Electromagnet assembly Board spacer support Board support Circlip for shafts UNI Circlip for shafts UNI Circlip for shafts UNI Hex. Socket head cap screw M8x45 ISO 4762 Zn pl. Hex. Socket head cap screw M6x16 ISO 4762 s. steel Hex. Socket head cap screw M10x20 ISO 4762 s. steel Hex. head screw M6x16 ISO 4018 s. steel Hex. head screw M6x25 ISO 4018 s. steel Hex. Socket countersunk head screw M4x8 ISO s. steel

79 79 Section 8 Programming Data Processor Motorola MC68HC908AB32 micro controller Byte of Flash memory 1024 Byte of RAM 512 Byte of EEPROM Trimmer Setting Tables Solenoid Configuration Trimmer TR 1 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position Function Solenoids Alarm Position Alarm Fraud 0** Normally Closed A=FSL B=FSL ON ON 1 Normally Closed A=FSO B=FSL ON ON 2 Normally Closed A=FSL B=FSO ON ON 3* Normally Closed A=FSO B=FSO ON ON 4 Normally Open A=FSL B=FSL ON ON 5 Normally Open A=FSO B=FSL ON ON 6 Normally Open A=FSL B=FSO ON ON 7 Normally Open A=FSO B=FSO ON ON 8 Normally Open A=FSO B=FSO ON ON 9 Normally Open A=FSO B=FSO ON ON

80 80 Programs the function of the Card Reader Trimmer TR 2 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position Type of Entry Number of Readers Reservations 0* ** Front 2 First in first out 1 Front 2 First ALL in one direction, after which ALL in the other direction 2 Front 1 First in first out 3 Level 2 Disabled 4 Level 1 Disabled 5 Copy 2 Disabled 6 Copy 2 Disabled 7 Copy 2 Disabled 8 Copy 2 Disabled 9 Copy 2 Disabled NOTE: FRONT = In order to enable rotation RELEASE waits for a falling front (via Ground) COPY LEVEL = The solenoids copy RELEASE. It is possible to activate the two solenoids at the same time (it is necessary to set TR3 to ZERO) = Up to one entry is active (via Ground) and the rotation of the turnstile is ENABLED.

81 TR 3 81 Permits the selection of the MAXIMUM TIME to START the rotation in the Card Reader and Single Passage modes. As soon as the rotation has started, there is a 5 second period to complete rotation. If the Time-Out ends, the Position Alarm will be ACTIVATED. Transit time-out and pulse width duration Trimmer TR 3 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position Transit Time-out Counting Pulse Duration Serial protocol: Delay of the answers 0 200ms 250ms 0ms 1 5 Seconds 250ms 0ms 2 10 Seconds 250ms 0ms 3 15 Seconds 250ms 0ms 4 30 Seconds 250ms 0ms 5 200ms 1000ms 50ms 6 5 Seconds 1000ms 50ms 7* ** 10 Seconds 1000ms 50ms 8 15 Seconds 1000ms 50ms 9 30 Seconds 1000ms 50ms

82 82 TR 4 This trimmer selects the number of rotations that the system can memorise and at what point of the rotation it has to generate the signal for the action to occur. The rotations will ONLY occur if there is a Front Reader (Refer to TR 2) Card reader Signal Stacking and Signal timing Trimmer TR 4 Trimmer Position MAX Number of Rotations Stored in Memory (***) * (Fail Safe Default) ** (Drop Arm Default Signal Required 0* ** 0 Half rotation 1 1 Half rotation 2 5 Half rotation 3 0 End rotation 4 1 End rotation 5 5 End rotation 6 5 End rotation 7 5 End rotation 8 5 End rotation 9 5 End rotation Note: does not include the authorization in progress. The authorization stacking works only in Unlock on Front mode. In case the Incorrect transit alarm (ITC) is enabled and operating, the trimmer should be set to 0 or 3. The counting pulse will be generated at the end of rotation when the exit photocell is obscured. In case the ITC alarm is generated the counting pulse won t be generated.

83 83 Programs the function of Two Relays that are interfaced with the Card Reader and the Function of the LEDs/Pictograms. Trimmer TR 5 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position REL2 + REL3 LIGHT A LIGHT B Illuminated 0 Enable reader LED 1 Enable reader LED 2 Enable reader LED 3 Enable reader LED 4 Enable reader Pictogram (not available) 5 Rotation occurs LED 6 Rotation occurs LED 7 Rotation occurs LED 8* ** Rotation occurs LED 9 Rotation occurs Pictogram (not available) A = Green B = Green A = Red B = Green A = Green B = Red A = Red B = Red Badge (not available) A = Green B = Green A = Red B = Green A = Green B = Red A = Red B = Red Badge (not available) Note: when two symbols traffic lights are used, two outputs are available to give the counting pulse signal. Connector / Pin REL2 OUT-CRD pin 1,2 REL3 OUT-CRD pin 3,4 Counter A LIGHT-A pin 4 Counter B LIGHT-B pin 4

84 84 This selects the options that can be linked to the turnstiles. When the trimmer is adjusted it is necessary to RESET the board in order for the changes to take effect. Trimmer TR 6 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position IN-AUX OUT-AUX (ATT model) Alarm Jump Over (ATT model) Alarm Top Cover (ATT & ITC) Alarm ITC Alarm Drop Arm 1) 2) 0 3) 4) 1-Alarm 2-Buzzer Off Off Off Off 5) 6) 1) 2) Photocell H 1 3) Photocell L 4) 1-Alarm 2-Buzzer On Off Off Off 5) 6) 1) 2) Photocell H 2 3) Photocell L 4) Cover 1-Alarm 2-Buzzer On On Off Off 5) 6) 1) Drop arm sensors 3** 2) 3) 4) 1-Drop arm solenoid 2-Buzzer Off Off Off On 5) 6) 1) Drop arm 4 sensors 2) Photocell H 3) Photocell L 1-Drop arm solenoid On Off Off On 4) 5) 2-Buzzer 6) 1) Drop arm sensors 2) Photocell H 1-Drop arm 5 3) Photocell L 4) Cover solenoid 2-Buzzer On On Off On 5) 6) (continue)

85 85 1) 6 2) 3) 4) 1-Reader enable A 2-Reader enable B Off Off Off Off 5) 6) 1) 7* 2) 3) 4) 1-Rotation A occurs 2-Rotation B occurs Off Off Off Off 5) 6) 1) 8 2) Photocell H 3) Photocell L 4) Cover 1-Alarm 2-Buzzer On On On Off 5) Photocell A 6) Photocell B 1) Drop arm 9 sensors 2) Photocell H 3) Photocell L 1-Drop arm solenoid On On On On 4) Cover 5) Photocell A 2-Buzzer 6) Photocell B Connector / Pin auxiliary input #1 IN-AUX pin 2 auxiliary output #1 OUT-AUX pin 2 auxiliary input #2 IN-AUX pin 3 auxiliary output #2 OUT-AUX pin 3 auxiliary input #3 IN-AUX pin 4 auxiliary input #4 IN-AUX pin 5 auxiliary input #5 IN-AUX56 pin 1 auxiliary input #6 IN-AUX56 pin 2

86 86 Selects the method of turnstile function. When the trimmer is positioned between 1 and 9 it is possible to monitor the state of the turnstile using the serial link. Trimmer TR 7 Trimmer Position * (Fail Safe Default) ** (Drop Arm Default MODE A MODE B User-Int Serial 0* ** USER-INT SERIAL USER-INT SERIAL Enabled, if it is Serial, never connected Readout and Writing 1 Locked Locked Disabled Readout Only 2 Locked Unlocked Disabled Readout Only 3 Locked Reader Disabled Readout Only 4 Unlocked Locked Disabled Readout Only 5 Unlocked Unlocked Disabled Readout Only 6 Unlocked Reader Disabled Readout Only 7 Reader Locked Disabled Readout Only 8 Reader Unlocked Disabled Readout Only 9 Reader Reader Disabled Readout Only The only command given is Reset of Alarms. When the trimmer is set to ZERO (0) the serial link has priority on the USER-INT. It is sufficient that it has been one serial link in order to disable the USER-INT until the next Reset or Power ON to the board. When this trimmer is adjusted it is necessary to reset the board.

87 87 Programs the function of the RL1 Relay. Trimmer TR8 (REL1) connector / pin USER-INT pin 6, 7 * (Fail Safe Default) ** (Drop Arm Default Trimmer Position REL1 Signal Contact polarity (*) 0* ** power supply presence positive logic 1 all the alarms positive logic 2 Positioning and Fraud alarms positive logic 3 Drop Arm alarm positive logic 4 ATT alarm positive logic 5 all the alarms negative logic 6 Positioning and Fraud alarms negative logic 7 Drop Arm alarm negative logic 8 ATT alarm negative logic 9 power supply presence positive logic Model TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 BA,RO,EL,EV Fail Safe See * BA,RO,EL,EV Fail Lock See * EV ATT + ITC Fail Safe See * EV ATT + ITC Fail Lock See * TR5 NO OPTIONALS 5 TTOPTCOUNTER 5 TTOPTBUTTON 5 TTOPTPICTO 9

88 88 LL2001 RS485 DIP-Switches Configuration Address DIP 1 DIP 2 DIP 3 DIP 4 1 OFF OFF OFF OFF 2 ON OFF OFF OFF 3 OFF ON OFF OFF 4 ON ON OFF OFF 5 OFF OFF ON OFF 6 ON OFF ON OFF 7 OFF ON ON OFF 8 ON ON ON OFF 9 OFF OFF OFF ON 10 ON OFF OFF ON 11 OFF ON OFF ON 12 ON ON OFF ON 13 OFF OFF ON ON 14 ON OFF ON ON 15 OFF ON ON ON 16 ON ON ON ON

89 89 Section 9 Declaration of Conformity

90 90 Notes

91 91 Notes

92 92 Notes

93 93 For further information please contact: Business Area Entrance Control c/o Gunnebo Entrance Control Ltd. Bellbrook Business Park, Uckfield, East Sussex, TN22 lqq, UK. Tel +44 (0) Fax +44 (0) Web A COMPANY WITHIN THE GUNNEBO GROUP HEAD OFFICE SWEDEN Gunnebo AB, Box 5181, SE Goteborg, SWEDEN. Tel , Fax Note: In pursuit of its policy of continuous refinement and improvement, Gunnebo Entrance Control Ltd reserves the right to modify design and details.