Globe Valve Retrofits
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- Sheryl Booth
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1 Globe Retrofits Contents How to Select the Globe Retrofit Solution... pg 33 Globe Retrofit Actuators... pg 34 Solutions for Specific Manufacturer and Part Number Honeywell... pg 37 Johnson Controls... pg 46 Robertshaw... pg 63 Siebe - Invensys - Barber Colman... pg 64 Siemens - Landis - Powers... pg 75 Warren Controls... pg 81 Custom Globe Solutions... pg 90 Custom Globe Retrofit Solution Form... pg 92 UGSP Series Globe Retrofit Solution, Identification... pg 94 UNV Retrofit Solution... pg 104 UNV Retrofit Installation Instructions... pg 105 NV Series Globe Actuators... pg 108 UGLK Retrofit, Components... pg 122 Accessories... pg 123 UGLK/UGSP Retrofit Solution... pg 194 M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. Globe s: UNV Series Direct Coupled Actuator 2-way s 3-way s UGLK Series Solution 2-way s 3-way s Retrofit Solutions for Virtually any Manufacturers: Globe: Control: Siemens, Johnson Honeywell, Invensys and more On/Off, Floating, 2-10 VDC Multi-Function Technology Spring Return or Non-Spring Return 32
2 How to select a Globe Retrofit Solution SELF ADAPTING STROKE The NV Series actuators, which are used with the UNV retrofit kits (Figure 1), are stroke adapting actuators. In modulating applications, the actuator will recognize the stroke length requirement and automatically adjust the control signal for maximum resolution. RATINGS FOR STEAM APPLICATION The UNV-035 is rated for 50 psi inlet steam. All other UNV solutions are rated for 15 psi inlet steam. All UGLK linkages can be used with actuators up to a maximum of 50 psi steam For other applications between 50 psi and 100 psi inlet steam, please call Customer Service for assistance Figure 1 SPRING RETURN FUNCTION When ordering a UNV kit with an NV Series spring return actuator, you must know the required spring return direction. The NVF24-MFT US springs to the UP position and the NVF24- MFT-E US springs to the DOWN position. If the required spring return direction is not known, a UGLK linkage (Figure 2) and spring return actuator may be selected. The rotary actuators can be turned over on the linkage and produce a spring return function in either direction. Figure 2 M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. 33
3 Tips for Choosing a Globe Retrofit Solution MAXIMUM DIMENSIONS UNV with NV Series Actuators D033 D " [179] 4.35" [110] 7.05" [179] 4.35" [110] 8.75" [222] 10" [254] in inches (numbers in brackets are metric) UNV-003-UNV-040 Dimensions in inches (numbers in brackets are metric) MAXIMUM DIMENSIONS UGLK s with Rotary Actuators C D B C D H1 A H2 M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. H1 B H2 s Taking 1 Actuator C A D A MAXIMUM DIMENSIONS s Taking 2 Actuators s Taking 1 Actuator A 7-14 [356] D 5 [127] B 3 [76] H1 9.5 [241] C 9 [229] H2 9.5 s Taking 2 Actuators A 19 [483] D 5 [127] B 3 [76] C 9 [229] UGLK1150 and UGLK1550 A 6.5 [165] D 4.0 [102] B 1.5 [33] H1 4.0 [102] C 5.0 [127] H2 3.5" [89] UGLK1150 and UGLK
4 How to select the Globe Retrofit Solution How to select a Globe Retrofit Solution Follow the four steps listed below when ordering a globe valve retrofit kit. Example: Siemens 658 series, 1¼ valve, needing 90 psi close-off pressure and Spring Return actuation. 1 Based on the Number, Configuration and Size, select the proper linkage or linkages for your valve. Some valves will have more than one linkage, use the actuator selection guide to determine the appropriate linkage for a given application. The 658 Series valve uses linkage UGLK1350 or UGLK Use the actuator selection guide and your close-off pressure requirement to select the correct actuator series for your application. Looking at the UGLK1350 there are no spring return actuators that will achieve 90 psi close-off for 1¼" valve. Looking at the UGLK1214, the NF Series actuator will provide 156 psi close-off for the 1¼ valve. 3 Use the actuator listings to make your final actuator selection. Decide between NFB24 and NFB24-MFT. 4 HOW TO ORDER: Item 1 1pc UGLK1214 Item 2 1pc NFB24-MFT 1 Select linkage solution based on the Number, Confi guration, and Size; select the proper Solution for your valve. UGLK1214 Example: Siemens Series #658, 2-Way, 1¼ valve to be retrofi tted. Choose correct kit UGLK Verify close-off is suitable for application. Looking at the UGLK1214, the NF Series actuator will provide 156 psi close-off for the 1¼ valve. Select actuator based on needed control type. Decide between NFB24 and NFB24-MFT. Complete Ordering Example: Item 1: UGLK1214 Item 2: NFB24-MFT EXAMPLE PAGE Siemens\Landis\Powers 591, 599 and 658 Series s - NPT Bodies Actuator Selection Guide Configuration Size Body Type Flow Failsafe 658 Series 2-way 1 NPT N/a No 120 (blank) LM UGLK (blank) NV UNV (blank) NM UGLK (blank) AM UGLK1214 NVG UNV-004 Yes 95 (blank) LF UGLK (blank) NVF UNV (blank) NF UGLK (blank) AF UGLK1214 1¼ NPT N/a No 78 (blank) LM UGLK (blank) NV UNV (blank) NM UGLK (blank) NVG UNV (blank) AM UGLK1214 Yes 61 (blank) LF UGLK (blank) NVF UNV (blank) NF UGLK AF UGLK way ½ NPT N/a No 250 (blank) LM UGLK1350 AM UGLK1214 NV UNV-004 Yes 250 (bla nk) LF UGLK1350 NF UGLK1214 NVF UNV- 004 Model Control Input Feedback Spring Return Actuators Power Supply Running Time(s) VA Rating Auxiliary Switch Cable Length BASIC PRODUCTS NFB24 On/Off - 24 VAC/DC < ft. NFB24-S On/Off - 24 VAC/DC < Built-In 3 ft. NFBUP On/Off VAC u < ft. NFBUP-S On/Off VAC u < Built-In 3 ft. NFB24-SR 2-10 VDC 2-10 VDC 24 VAC/DC 95 < ft. NFB24-SR-S 2-10 VDC 2-10 VDC 24 VAC/DC 95 <20 6 Built-In 3 ft. NFB24-MFT 2-10 VDC 2-10 VDC 24 VAC/DC 150 < ft. NFB24-MFT-S 2-10 VDC 2-10 VDC 24 VAC/DC 150 <20 9 Built-In 3 ft. CUSTOMIZE PRODUCTS REORDER # NFX24 NF200 1A1 003** On/Off - 24 VAC/DC < ft. NFX24 NF200 1A3 003** On/Off - 24 VAC/DC < ft. NFX24-S NF220 1A1 003** On/Off - 24 VAC/DC < Built-In 3 ft. NFX24-S NF220 1A3 003** On/Off - 24 VAC/DC < Built-In 10 ft. NFXUP NF000 1A1 003** On/Off VACu < ft. NFXUP NF000 1A3 003** On/Off VACu < ft. NFXUP-S NF000 1A1 003** On/Off VACu < Built-In 3 ft. NFXUP -S NF000 1A3 003** On/Of f VACu < Built -In 10 ft. NFX24 -SR NF400 1A1 H01** VDC ( mA*) VDC 24 VA C/DC 95 <20 6-3ft ft. NFX24 -SR NF400 1A3 H01** VDC ( m A*) VDC 24 VA C/DC 95 < ft. NFX24 -SR-S S NF420 1A1 H01** VDC (4 4-20mA*) VDC 24 VA C/DC 95 <20 6 Built -In 3ft ft. NFX24-SR-S NF420 1A5 H01** 2-10 VDC (4-20mA*) 2-10 VDC 24 VAC/DC 95 seconds <20 6 Built-In 16 ft. M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. 35
5 Globe Retrofit Actuators Actuator Suggestion Guide LINEAR ACTUATORS SERIES MODEL Spring Return Control Input Feedback Power Standard Position Supply Running Time NVF Series NVF24-MFT US spring UP variable VDC 24 VAC/DC 150 seconds NVF24-MFT-E US spring DOWN variable VDC 24 VAC/DC 150 seconds NV24-3 US Floating Pt., On/Off 24 VAC/DC 150 seconds NV Series NV24-MFT US variable VDC 24 VAC/DC 150 seconds NVG Series NVG24-MFT US variable VDC 24 VAC/DC 150 seconds M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. ROTARY ACTUATORS SUGGESTION SERIES MODEL Spring Electronic Control Input Feedback Power Standard Return Fail Safe Position Supply Running Time LF24 US 24 VAC/DC 24 VAC/DC LF Series* LF24-MFT US variable VDC 24 VAC/DC NFBUP-X1 24 VAC/DC 24 VAC/DC NF Series* NFX24-MFT-X1 variable VDC 24 VAC/DC AF24 US, AFB24 24 VAC/DC 24 VAC/DC AF Series* AFX24-MFT-X1 variable VDC 24 VAC/DC LMB24-3-X1 Floating Pt., On/Off 24 VAC/DC LM Series* LMX24-MFT-X1 variable VDC 24 VAC/DC NMB24-3-X1 24 VAC/DC 24 VAC/DC NM Series* NMX24-MFT-X1 variable VDC 24 VAC/DC AMB24-3-X1 24 VAC/DC 24 VAC/DC AM Series* AMX24-MFT-X1 variable VDC 24 VAC/DC GMB24-3-X1 24 VAC/DC 24 VAC/DC GM Series* GMX24-MFT-X1 variable VDC 24 VAC/DC GKB24-3-X1 24 VAC/DC 24 VAC/DC GK Series* GKX24-MFT-X1 variable VDC 24 VAC/DC *Please consult the Damper sections for a full list of product offerings. Standard run times should be considered in the selection. All air side products are applicable for retrofit kits. Select X1 actuators come with a handle. MULTI-FUNCTION TECHNOLOGY P-CODE Control Input Running Time Built-in Feedback V N01 P A VDC 150 seconds 2-10 VDC V N02 P A VDC 150 seconds 0-10 VDC V N1E P A VDC 150 seconds 0-10 VDC V N1K P A VDC 150 seconds VDC V N1L P A VDC 150 seconds VDC V N1U P W seconds PWM 150 seconds 2-10 VDC V N1V P W seconds PWM 150 seconds 2-10 VDC V N24 P F01 Floating Pt. 150 seconds 2-10 VDC V N29 P J02 On/Off 150 seconds 2-10 VDC Note: V-codes used for NV Series actuator. All other MFT actuators use P-codes. NV CODES ROTARY ACTUATOR CODES Consult Specifi cations 36
6 Siebe\Invensys\Barber Colman G2, G3 - NPT Bodies /Actuator Selection Guide M /10 - Subject to change. Aircontrols (USA), Inc. Confi guration Size Body Type Flow Failsafe USA G2 series 2-way 1 NPT - No Yes AF UGLK1000 1¼ NPT - No Yes AF UGLK1000 1½ NPT - No AM UGLK1000 Yes AF UGLK NPT - No AM UGLK1000 Yes AF UGLK1000 USA G3 series 3-way 1 NPT - No Yes AF UGLK1000 1¼ NPT - No Yes AF UGLK1000 1½ NPT - No AM UGLK1000 Yes AF UGLK NPT - No AM UGLK1000 Yes AF UGLK1000 USA G2 series 2-way ½ NPT - No LM UGLK1150 ¾ NPT - No LM UGLK NPT - No LM UGLK1150 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK1150 USA G3 series 3-way ½ NPT - No LM UGLK1150 ¾ NPT - No LM UGLK NPT - No LM UGLK1150 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK1150 All close-off pressures listed are approximate and based on valve condition and application. 64
7 Siebe\Invensys\Barber Colman VB7000 and VB304X Series s - NPT Bodies /Actuator Selection Guide M /10 - Subject to change. Aircontrols (USA), Inc. Confi guration Size Body Type Flow Failsafe VB304X way 1½ NPT Mixing No 38 - LM UGLK NM UGLK AM UGLK GM UGLK1004 Yes 30 - LF UGLK AF UGLK GK UGLK1004 VB304X way 2 NPT Mixing No 22 - LM UGLK NM UGLK AM UGLK GM UGLK1004 Yes 17 - LF UGLK AF UGLK GK UGLK1004 VB304X way ½ NPT Mixing No LM UGLK NM UGLK1002 Yes AF UGLK LF UGLK1002 VB304X way ¾ NPT Mixing No LM UGLK NM UGLK1002 Yes LF UGLK1002 VB304X way 1 NPT Mixing No 86 - LM UGLK NM UGLK AM UGLK1004 Yes 67 - LF UGLK AF UGLK1004 VB304X way 1¼ NPT Mixing No 55 - LM UGLK NM UGLK AM UGLK1004 Yes 43 - LF UGLK AF UGLK1004 VB7XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB7XXX way 1½ NPT - No AM UGLK1000 Yes AF UGLK way 1½ NPT - No AM UGLK1000 Yes AF UGLK1000 VB7XXX way 2 NPT - No AM UGLK1000 Yes AF UGLK way 2 NPT - No AM UGLK1000 Yes AF UGLK1000 VB7XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB7XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB7XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB7XXX way ¾ NPT - No LM UGLK way ¾ NPT - No LM UGLK1150 All close-off pressures listed are approximate and based on valve condition and application. 66
8 Siebe\Invensys\Barber Colman VB7000, VB804X Series s - NPT Bodies /Actuator Selection Guide Confi guration Size Body Type Flow Failsafe VB7XXX way ¾ NPT - No LM UGLK way ¾ NPT - No LM UGLK1150 VB7XXX way 1 NPT - No LM UGLK AF UGLK way 1 NPT - No LM UGLK AF UGLK1000 VB7XXX way 1 NPT - No LM UGLK AF UGLK way 1 NPT - No LM UGLK AF UGLK1000 VB7XXX way 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK AF UGLK way 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK AF UGLK1000 VB804X way 1½ NPT Mixing No 38 - LM UGLK NM UGLK AM UGLK GM UGLK1004 Yes 30 - LF UGLK AF UGLK GK UGLK1004 VB804X way 2 NPT Mixing No 22 - LM UGLK NM UGLK AM UGLK GM UGLK1004 Yes 17 - LF UGLK AF UGLK GK UGLK1004 VB804X way ½ NPT Mixing No LM UGLK NM UGLK1002 Yes AF UGLK LF UGLK1002 VB804X way ¾ NPT Mixing No LM UGLK NM UGLK1002 Yes LF UGLK1002 VB804X way 1 NPT Mixing No 86 - LM UGLK NM UGLK AM UGLK1004 Yes 67 - LF UGLK AF UGLK1004 All close-off pressures listed are approximate and based on valve condition and application. M /10 - Subject to change. Aircontrols (USA), Inc. 67
9 Siebe\Invensys\Barber Colman VB9000, VB804X Series s - NPT Bodies /Actuator Selection Guide M /10 - Subject to change. Aircontrols (USA), Inc. Confi guration Size Body Type Flow Failsafe VB804X way 1¼ NPT Mixing No 55 - LM UGLK NM UGLK AM UGLK1004 Yes 43 - LF UGLK AF UGLK1004 VB9XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB9XXX (Post 94) 2-way 1½ NPT - No 79 - AM UGLK GM UGLK *GM UGLK1066 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK way 1½ NPT - No 79 - AM UGLK GM UGLK *GM UGLK1066 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1066 VB9XXX (Pre 94) 2-way 1½ NPT - No AM UGLK *GM UGLK GM UGLK1008 Yes AF UGLK *AF UGLK *GK UGLK GK UGLK way 1½ NPT - No AM UGLK *GM UGLK GM UGLK1008 Yes AF UGLK *AF UGLK *GK UGLK GK UGLK1008 VB9XXX (Post 94) 2-way 2 NPT - No 44 - AM UGLK GM UGLK *GM UGLK1066 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK way 2 NPT - No 44 - AM UGLK GM UGLK *GM UGLK1066 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1066 VB9XXX (Pre 94) 2-way 2 NPT - No 59 - AM UGLK GM UGLK *GM UGLK1064 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK way 2 NPT - No 59 - AM UGLK GM UGLK *GM UGLK1064 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1064 All close-off pressures listed are approximate and based on valve condition and application. 68
10 Siebe\Invensys\Barber Colman VB9000 Series s - NPT Bodies /Actuator Selection Guide Confi guration Size Body Type Flow Failsafe VB9XXX (Post 94) 2-way 2½ NPT - No 78 - AM UGLK *GM UGLK1068 Yes AF UGLK *AF UGLK *GK UGLK way 2½ NPT - No 78 - AM UGLK *GM UGLK1068 Yes AF UGLK *AF UGLK *GK UGLK1068 VB9XXX (Pre 94) 2-way 2½ NPT - No 38 - AM UGLK GM UGLK *GM UGLK1070 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK way 2½ NPT - No 38 - AM UGLK GM UGLK *GM UGLK1070 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1070 VB9XXX (Post 94) 2-way 3 NPT - No 54 - AM UGLK *GM UGLK1068 Yes AF UGLK *AF UGLK *GK UGLK way 3 NPT - No 54 - AM UGLK *GM UGLK1068 Yes AF UGLK *AF UGLK *GK UGLK1068 VB9XXX (Pre 94) 2-way 3 NPT - No 52 - GM UGLK AM UGLK *GM UGLK1070 Yes AF UGLK GK UGLK *GK UGLK *AF UGLK way 3 NPT - No 52 - GM UGLK AM UGLK *GM UGLK1070 Yes AF UGLK GK UGLK *GK UGLK *AF UGLK1070 VB9XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB9XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 VB9XXX way ½ NPT - No LM UGLK way ½ NPT - No LM UGLK1150 All close-off pressures listed are approximate and based on valve condition and application. M /10 - Subject to change. Aircontrols (USA), Inc. 69
11 Siebe\Invensys\Barber Colman VB9000 Series s - NPT Bodies /Actuator Selection Guide M /10 - Subject to change. Aircontrols (USA), Inc. Confi guration Size Body Type Flow Failsafe VB9XXX way ¾ NPT - No LM UGLK way ¾ NPT - No LM UGLK1150 VB9XXX way ¾ NPT - No LM UGLK way ¾ NPT - No LM UGLK1150 VB9XXX way 1 NPT - No LM UGLK AF UGLK way 1 NPT - No LM UGLK AF UGLK1000 VB9XXX way 1 NPT - No LM UGLK1150 Yes AF UGLK way 1 NPT - No LM UGLK AF UGLK1000 VB9XXX way 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK AF UGLK way 1¼ NPT - No 78 - LM UGLK NM UGLK1150 Yes 61 - LF UGLK AF UGLK1000 All close-off pressures listed are approximate and based on valve condition and application. 70
12 Siebe\Invensys\Barber Colman VB804X and VB304X Series s - Flanged Bodies /Actuator Selection Guide Confi guration Size Body Type Flow Failsafe VB304X way 2½ Flanged Mixing No 38 - AM UGLK GM UGLK *GM UGLK1072 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1072 VB304X way 3 Flanged Mixing No 52 - GM UGLK AM UGLK *GM UGLK1072 Yes AF UGLK GK UGLK *AF UGLK *GK UGLK1072 VB304X way 4 Flanged Mixing No 15 - AM UGLK GM UGLK *GM UGLK1072 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1072 VB304X way 5 Flanged Mixing No 7 - AM UGLK GM UGLK *GM UGLK1076 Yes 5 7 AF UGLK *AF UGLK GK UGLK *GK UGLK1076 VB304X way 6 Flanged Mixing No 5 - AM UGLK GM UGLK *GM UGLK1076 Yes 4 5 AF UGLK *AF UGLK GK UGLK *GK UGLK1076 VB804X way 2½ Flanged Mixing No 38 - AM UGLK GM UGLK *GM UGLK1072 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1072 VB804X way 3 Flanged Mixing No 52 - GM UGLK AM UGLK *GM UGLK1072 Yes AF UGLK GK UGLK *AF UGLK *GK UGLK1072 VB804X way 4 Flanged Mixing No 15 - AM UGLK GM UGLK *GM UGLK1072 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1072 VB804X way 5 Flanged Mixing No 7 - AM UGLK GM UGLK *GM UGLK1076 Yes 5 7 AF UGLK *AF UGLK GK UGLK *GK UGLK1076 All close-off pressures listed are approximate and based on valve condition and application. M /10 - Subject to change. Aircontrols (USA), Inc. 71
13 Siebe\Invensys\Barber Colman VB9000, VB804X Series s - Flanged Bodies /Actuator Selection Guide M /10 - Subject to change. Aircontrols (USA), Inc. Confi guration Size Body Type Flow Failsafe VB804X way 6 Flanged Mixing No 5 - AM UGLK GM UGLK *GM UGLK1076 Yes 4 5 AF UGLK *AF UGLK GK UGLK *GK UGLK1076 VB9XXX way 2½ Flanged - No 38 - AM UGLK GM UGLK *GM UGLK1070 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK way 2½ Flanged - No 38 - AM UGLK GM UGLK *GM UGLK1070 Yes AF UGLK *AF UGLK GK UGLK *GK UGLK1070 VB9XXX way 3 Flanged - No 52 - GM UGLK AM UGLK *GM UGLK1070 Yes AF UGLK GK UGLK *GK UGLK *AF UGLK way 3 Flanged - No 52 - GM UGLK AM UGLK *GM UGLK1070 Yes AF UGLK GK UGLK *GK UGLK *AF UGLK1070 VB9XXX way 4 Flanged - No 11 - AM UGLK GM UGLK *GM UGLK1074 Yes 8 11 AF UGLK *AF UGLK GK UGLK *GK UGLK way 4 Flanged - No 11 - AM UGLK GM UGLK *GM UGLK1074 Yes 8 11 AF UGLK *AF UGLK GK UGLK *GK UGLK1074 All close-off pressures listed are approximate and based on valve condition and application. 72
14 UGLK/UGSP Series Globe Retrofit Solution Retrofitting STYLE 1 Globe s Typical for Siebe\Invensys\Barber Colman Assembly Sequence for Existing s A B The valve should be stripped down to its basic form, as shown. The linkage components have been designed to attach to the valve in this state, rather than to any existing hardware. Note that this style valve has a permanently attached bonnet nut which rotates freely, but does not come off the valve itself. D C F E M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. Follow these steps to properly assemble STYLE 1 type globe valves to the retrofit linkage. Reference the step-by-step photos to help guide you through the assembly process. STEP 1) Assemble the supplied stem nut (E) to the valve stem, and thread at least turns down onto the stem. STEP 2) Attach the rack assembly (F), which may or may not include an extension or adapter, onto the valve stem. Thread the assembly as far down onto the valve stem as possible, until you contact the previously attached valve stem nut. 112
15 UGLK/UGSP Series Globe Retrofit Solution Retrofitting STYLE 1 Globe s Typical for Siebe\Invensys\Barber Colman STEP 3) Use a 1/2 open end wrench, and an additional open end wrench sized to match the valve stem nut (E), to tighten the rack assembly (F) to the valve stem. Use the 1/2 open end wrench to attach to the smooth back side of the rack, opposite the teeth. This will prevent damage to the rack teeth during the tightening sequence. STEP 5) Use slip joint pliers to tighten the valve bonnet nut against the brass bonnet adapter (C) on the bottom of the linkage. Hold the linkage from turning while you are tightening the bonnet nut. STEP 6) Check for full stem travel by turning the linkage drive shaft (B) fully clockwise (CW) and counter clockwise (CCW) until you feel the valve seat or hit travel limit stops in both directions. The shaft should turn freely without binding. STEP 4) Slide the gearbox (A) assembly over the rack and down onto the valve bonnet nut. Note the the rack teeth must point TOWARDS the linkage drive shaft (B), and that the rack enters a small square hole in the bottom of the gearbox when aligned properly. STEP 7) Turn the linkage drive shaft fully CW, and attach the actuator. This will position the linkage in the stem down position. Lightly snug up on the actuator s shaft clamp nuts. Turn the actuator CCW until you feel resistance due to the valve reaching end of travel. Notice the distance between the actuator s current position and the actuator s end of fully CCW. Loosen the actuator shaft clamp nuts, and rotate the actuator ONE-HALF the distance to its full CCW travel. Tighten the actuator s shaft clamp nuts securely. This procedure balances the valve travel limits within the range of motion of the actuator, thereby assuring unimpeded valve stem travel. When using an AF or NF actuator, a 5 offset may be necessary to ensure proper close off. M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. 113
16 UGLK Retrofit Solution Components UGLK Collars Part Number Inside Diameter Most Commonly Used Type Description Type 1 Type 2 Type 3 Type 4 Type 5 UGLK-COL setscrews, for frame type UGLK-COL setscrews, for frame type UGLK-COL setscrews, for frame type, counterbored top UGLK-COL setscrews, for frame type UGLK-COL setscrews, for frame type, can be used with VB7 with shim UGLK-COL setscrews, for frame type UGLK-COL-BC Thd. Fits Siebe VB7/VB9. Use on frame type only UGLK-COL-HY setscrew, for frame type UGLK-COL-LG setscrew, for frame type UGLK-COL-LG setscrew, for frame type UGLK-COL-JC setscrews, for frame type UGLK-COL-JC Thd. Threaded, brass UGLK-COL-JC setscrews, for frame type, counterbored top UGLK-COL-JC Ring, no setscrews UGLK-COL setscrews, for frame type, counterbored top UGLK-COL-WNUT Thd. Replacement Warren nut. Will not go over damaged threads UGLK-COL-AD Thd. Fits Siebe VB7/VB9. For VB7 frame only UGLK-COL-UNIV Custom 3 setscrews, for frame type. Must be machined M /10 - SUBJECT TO CHANGE. BELIMO AIRCONTROLS (USA), INC. UGLK Stem Adapters Most Commonly Used Type Part Number Inside Diameter Description Type 1 Type 2 Type 3 Type 4 Type 5 UGLK-STM /4-28 Stem Thd. UGLK-STM /8-24 Stem Thd. UGLK-STM /2-20 Stem Thd. UGLK-STM /16-20 Stem Thd. UGLK-STM /8-24 Stem Thd. For Warren FLG valves with UGLK UGLK-STM /8 OD Grooved Landis Series UGLK-STM /2 OD Grooved Landis Series UGLK-STM-UNIV Custom Must be machined UGLK Stem Adapters UGLK Part Overview Actuator Plate Box Frame Drive Shaft Base Bracket Rack Retaining Ring Collar UGLK Collars UGLK Collar Interfaces Type 4 Type 2 External Packing Internal Packing Nut (i.e. JCI) Nut (i.e. Warren) Type 1 (i.e. Barber Colman) Type 5 Type 3 Inverted Taper Slip Groove (i.e. Honeywell) (i.e. Powers) Stem Adapter 122
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