EQUIPMENT INSTALLATION MANUAL

Transcription

1 EQUIPMENT INSTALLATION MANUAL Hydraulic Controllers AC Traction Controllers DC Traction Controllers Version

2 This manual contains information for software version 2 Smartrise Engineering offers several options for customer training: 30 Minute phone introductory training for new customers 4 or 8 hour personal training classes at customer s office or jobsite 4 hour regional training classes held throughout the U.S.A. & Canada Online training videos to supplement regional training courses To accommodate the busy work schedules of our customers all regional training classes are 4 hours each and the same class is held twice in one day from 8am to 12pm and 1pm to 5pm. Training classes can also be performed at the customer s site in place of the universal 4 or 8-hour training. Each attendee will use a functional SRU simulator board during the class. In addition to the training they will also receive the latest release of the Smartrise Equipment Installation Manual, a complete set of drawings and IO sheets for reference. This is a Hands-On training class with real working simulators. Smartrise Training is recognized by the NAEC for CET credits for up to 8 hours. For more information, contact the main office at (916) or send an to: Training@smartrise.us 2

3 SMARTRISE ENGINEERING, INC. Limited Warranty What Does This Warranty Cover? This warranty covers any defects or malfunctions in your new Smartrise Engineering product. How Long Does The Coverage Last? This warranty lasts for a period of fifteen (15) months from the date of shipment of the product. What Will Smartrise Do? Smartrise will determine whether a product is defective and eligible for an authorized return. Smartrise will repair or replace defective products upon authorized return to Smartrise. Buyer shall pay shipping costs associated with the return of a defective product. All parts and documentation must be included with the returned product. You MUST obtain a return merchandise authorization (RMA) number from Smartrise Technical Support prior to returning product(s) and you MUST have paid for the product, in full, prior to returning the product to Smartrise for warranty repair or replacement. Failure to do both voids this warranty. What Does This Warranty Not Cover? Any problem that is caused by abuse, misuse, or an act of God (such as a flood) are not covered. Also, loss of profit, indirect, consequential and incidental damages are not recoverable under this warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. How Do You Get Service? Contact Smartrise Technical Support as soon as you become aware of any problem. Smartrise Technical Support can be reached at or by writing to: Smartrise Engineering, Inc Fair Oaks Boulevard Sacramento, CA How Does State Law Apply? This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. LIMITATIONS OF LIABILITY In no event shall Smartrise Engineering be liable for loss of profit, indirect, consequential, or incidental damages whether arising out of warranty, breach of contract or tort. Failure to understand the elevator control system could result in damage to the system and possibly even danger to the passengers. Only properly trained and qualified personnel should attempt to work on the system. 3

4 CODE COMPLIANCE Smartrise controllers are certified by ASME A17/CSA B44 and the State of California. Depending on the jurisdiction where the controller is operating, it will be configured per the specific local code requirements as specified by the buyer. PERSONAL SAFETY: PERSONAL INJURY AND/OR DEATH MAY OCCUR Smartrise Engineering controllers should only be installed by qualified, licensed, trained elevator personnel familiar with the operation of microprocessor-based elevator controls. All safety devices, known as electronic protective devices (limits, governors, hoistway locks, car gate, etc.) shall be tested to be fully functional prior to attempting to run the elevator. Never operate the system with any safety device rendered inoperative in any way. The User is responsible for compliance with the current National Electrical Code with respect to the overall installation of the equipment, and proper sizing of electrical conductors connected to the controls. The User is responsible for understanding and applying all current Local, State, Provincial, and Federal Codes which govern practices such as controller placement, applicability, wiring protection, disconnections, over current protection, and grounding procedures. To prevent the risk of personal shock, all equipment should be securely grounded to earth ground as outlined in the National Electrical Code. Failure to obtain an actual earth ground source may result in electrical shock to personnel. EQUIPMENT SAFETY All equipment chassis should be securely grounded to earth ground as outlined in the National Electrical Code (See Controller Grounding Requirements on next page). Improper grounding is the most common cause of electrical component failures and electrically noise-induced problems. All component replacement must be done with the main line power off. Unauthorized modifications to circuits or components should not be attempted without Smartrise Engineering authorization to ensure all safety features are maintained. Care should be taken when using test leads and jumpers to avoid applying high voltage or ground to low voltage microprocessor circuits. 4

5 CONTROLLER GROUNDING REQUIREMENTS NOTE For the controller to function properly it is very important to provide proper building ground connections to the controller. Examples of a proper building-to-controller ground connection is to attach the ground cable to: To a grounding rod that has been driven into the pit flooring. The street side of the incoming water main. Beware of grounding to a standard water pipe as a coupling may insulate it from proper earth ground. The controller has 1 or more common ground bus terminal blocks. All grounds need to land at this common point including building, motor, transformer, and filter grounds. This prevents ground loops, and will limit the impedance between the grounds and noise will be channeled back to building ground. Providing a proper ground is mandatory and will improve the performance of the controller. 5

6 TABLE OF CONTENTS SMARTRISE ENGINEERING, INC. LIMITED WARRANTY... 3 Controller Grounding Requirements... 5 General Information Hydro Installation Main Power Setup Motor Wiring 3/9 Lead Motor Wiring Motor Wiring 6/12 Lead Motor Wiring Valve Wiring Soft Start setup Sprecher + Schuh Soft Start setup Siemens AC Traction Installation Main Power Setup Motor & Brake Wiring Encoder Wiring (Instructions per Manufacturer Drive Type) Magnetek HPV900-S2 Drive Induction Motor Setup Magnetek HPV900-S2 Drive Permanent Magnet Setup Magnetek HPV900-S2 Axial Flux Drive Permanent Magnet Setup KEB Drive Induction Motor Setup KEB Drive PM Motor Setup DC Traction Installation Magnetek DSD412 Setup

7 Magnetek DSD412 Drive Self Tune Procedure Brake Board Adjusting & Replacing Procedure Brake Board Replacement Brake Board Adjustment Steel Tape Landing System IP8300 Selector, Tape and Magnets Tape and Selector Set Up Door Zone Magnet Installation Tape DZ Magnet Installation Illustration UET/DET Magnet Description Tape UET/DET Magnet Alignment Tape UET/DET Magnet Placement Tape SMARTPOSITIONING Landing System SYSTEM OVERVIEW INSTALLATION TAPE SENSOR ASSEMBLY UPPER TAPE MOUNTING ASSEMBLY TAPE CLIP ASSEMBLY LOWER TAPE MOUNTING ASSEMBLY EMERGENCY TAPE BREAK SWITCH ASSEMBLY FINE TUNE CAMERA CONNECTIONS CAMERA ALLIGNMENT SRU SOFTWARE SETTING UP ETS POSITIONING Learning the Hoistway LEARNING THE NTS SLOWDOWN APPROACH TESTING PROCEDURES TROUBLESHOOTING CONTACT US

8 Tapeless Landing System Governor Encoder Landing System Sensors and Magnets Governor Encoder Landing System Installation UET/DET Magnet Alignment Rail UET/DET Magnet Placement Rail ETS Slide Distance Magnet Placement Slide Distance Determination Procedure Manual ETS and Final Limit Switches Final switch placement - Tape Final switch placement Rail Smoke Sensors, Shunt, & Load Weighing Smoke Sensor Setup Smoke Sensor Setup Illustration Upper Level Machine Room Smoke Sensor Setup Illustration Lower Level Machine Room Shunt Operation Load Weighing Emergency Power & Safety String Emergency Power Safety String Description Safety String Troubleshooting Door Operator General Installation MOVFR Door Operator MOVFR Door Operator G.A.L. Certified PHE IPC Door Operator Control Model D Adjusting Door Dwell Times Battery Lowering Device Reynolds & Reynolds Battery Lowering Device BLD BLD / MOVFR Door Operator Voltage Issues Learning the Hoistway Adjusting Car Speeds Car Speed Profiles Overview Adjusting Floor Levels

9 Adjustment Too High/Too Low method Adjusting up/down Stop Points method Testing Procedures for Hydro Controllers Emergency Power Testing Normal Limit Testing Setup Normal / NTS Stopping test ETS Slowdown Test Normal/Directional limits Test Re-leveling with In-Car Stop switch (Hydraulic System): Redundancy test Battery Lowering Test Buffer Test Stop Ring Test Low Speed Low Oil / Low Pressure Test Leveling Speed Test (v2.35e or newer only) Leveling Zone Test Pressure Test (Hydraulic System): Hydro Rupture setup Testing Procedures for Traction Controllers Emergency Power Testing Normal / NTS Stopping test ETS Slowdown Test Normal/Directional limits Test Redundancy test Buffer Test Battery Lowering Test Ascending Overspeed/Governor Test HPV Ascending Overspeed/Governor Test KEB Drive Ascending Overspeed/Governor Test DSD Unintended Movement Test Earthquake Counterweight Test Rack and Pinion Drop Test

10 Leveling Speed Test (v2.35e or newer only) Leveling Zone Test Manual Brake Release Test (traction BRAKE PICK OPERATION) Loss of Traction Test (2010 code compliance only) Other Adjustments Controller Maintenance Procedures Faults & Alarms Fault Description Overview Common Fault Clearing Procedures Fault Description Index Alarm Description Index Smartrise Menu Definitions SRU Input / Output Programming Tutorial APPENDIX A Smartrise Boards & Cables ADDENDUM I Replacing and Programming a Defective SRU Board ADDENDUM II Encoder Wiring Tables ADDENDUM III Security ADDENDUM IV Screen Lockout Feature Parameter Adjustments

11 GENERAL INFORMATION THE JOB BINDER The job binder is a 2.5 white binder that contains specific information about the job you are installing. The cover contains the job name and job number that is required for technical support with Smartrise Engineering. This binder should be kept at the jobsite at all times for future reference and troubleshooting. COMPONENTS The following components are included in each job binder. 1. Software a. The binder contains a 256mb USB flash drive that contains all the software, drawings and programs needed for each specific job. 2. Drawings or Prints a. There are anywhere from 13 to 17 sheets of drawings that pertain to that specific controller. These prints include an index indicating the job specifics, tables that show correct dip switch settings, jumper settings for individual boards, and factory and field wiring diagrams and generic wiring references. i. The solid lines on the prints show factory installed wiring. ii. The dashed lines show installer wiring. b. If the voltages or wiring for your job does not match the Job Specification table on the Sheet 01: Getting Started page of the drawings, contact Smartrise Engineering for clarification before powering up. 3. Manual a. The Equipment Installation Manual contains useful information for installation, testing, adjusting, troubleshooting, menu navigation and much more. For the most recent version of our installation manual go to click on Support and download a pdf copy of our latest release. 4. IO Sheets a. All binders include an IO sheet that shows each board s input & output programming. This is very useful when locating a specific IO for installation and/or troubleshooting and for recording changes in the SRU IOs. 5. Drive, Door Operator, and other operating manuals (optional) 11

12 Common Installation Issues & Procedures CARTOP COMMUNICATION ISSUES Make sure to connect the shield of the CN+/CN- shielded pair to reference (REF) on both ends. This communication cable part of the traveler located between the machine room and car top board. Make sure the CN+ & CN- wires are connected to the same terminals in the machine room as well as the cartop DIN rails. Special Note on 2-Board Systems Make sure the software on the COP SRU says Prewire CT and NOT Prewire COP. Prewire COP software WILL NOT communicate with the machine room SRU board. HALL BOARD COMMUNICATION TESTING To test communication on any hall board turn on Dip Switch 8. The two green LEDs on the hall board blink indicating it is transmitting and receiving communication from the machine room. This is a test dip switch only. Do this one floor at a time when installing the hall boards; it will confirm that the wiring and board are good. Always do this before moving onto the next floor. JUMPING OUT UNUSED INPUTS If the drawings show a normally closed contact for an Input your system does not require, apply a jumper from 24vdc to the specified Input terminal. All Smartrise boards Receive 24vdc inputs ONLY and provide 24vdc reference via programmed outputs. Entering Car Calls You can enter a car call from the Machine Room or Cartop SRU by going to MAIN MENU DEBUG ENTER CAR CALLS and using the Up/Down arrow keys to select a floor to go to. Press the Enter button to latch that floor. NOTE: There will be a noticeable delay between the time a call is latched and the time the car actually initiates the call. This is normal because the call is initiated through the software and not the physical car call button. *** Note: Before getting started, take a few minutes learning to navigate the LCD reader of the Smartrise board. The board and the menu options are the same for all locations (MR, CT or COP) and all menu items are located in Appendix A Smartrise Menu Definitions *** 12

13 SRU Smartrise Universal Board 13

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15 SRU LED Indicator Table Each LED on the SRU board has a reference designator next to it. The table below explains the function of each LED. You will notice that the LEDs come in three colors: red, yellow, and green. Red indicates a problem. Either a fault has been detected or the board is resetting. Yellow is used to indicate an active output terminal. Green is used to show power on an input terminal, power to the board, and as a heartbeat to show the software is running on the two processors. The heartbeat is displayed by the CPU LEDs (063 and 064) which flash when the board is functioning. Inputs The input terminals are labeled 501 through 548. Each terminal has a green LED next to it which indicates when there is power present on the input. Inputs are designed for DC current only. Putting AC current on an input will damage it. Outputs The yellow LED indicates the output transistor is on and current can flow through the output terminal. The output terminal provides a reference (REF) signal which means it will always connect to the negative side of the load. The positive side of the load should be connected to a +24vDC power source. ** Never connect +24vDC directly to the output terminal. Without a load to limit the current, the output transistor may be damaged. ** 15

16 When the yellow LED is off, it means the output transistor is also off which means any load connected to it will not be actuated. DIP Switches and Jumpers (Rev 8 bds.) The Revision 8 SRU board has two sets of DIP switches, each containing eight switches. The sets are labeled A and B and are located in the lower right area of the board. The table below explains their functions. 16

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18 Car Door Data Screen These screens show the status of the door operator signals. When the letters are visible the flag is being made. Below are two examples of the car door status screen when Open and Closed: --- CAR DOOR DATA ---- FIRST LINE 1. UP / DN Direction of travel 2. [ ] Door status 3. PI: Position Indicator 4. T-# / B+# Magnet steps (only in door zone) SECOND LINE 1. GSW Gate Switch 2. DCL Door Close Limit 3. DOL Door Open Limit 4. DO Door Open 5. DC Door Close 6. ND Nudge THIRD LINE 1. DCB Door Close Button 2. DOB Door Open Button 3. PHE Photo Eye 4. SE Safety Edge 5. DPM Door Position Monitor FOURTH LINE 1. CAM Door Cam 2. RES Door Restrictor 3. RUN Providing low current output to doors during travel 4. HVY Used for heavy car/hall doors 18

19 Hall Door Data Screen --- HALL DOOR DATA --- FIRST LINE SAME AS CAR DOOR DATA SECOND LINE 1. BL / BC Bottom Hall Lock / Bottom Close Switch 2. ML / MC Middle Hall Lock / Middle Close Switch 3. TL / TC Top Hall Lock / Top Close Switch Door Status Descriptions 19

20 Smartrise SRU LCD Screen Adjustment 20

21 HYDRO INSTALLATION 21

22 QUICK START MANUAL Smartrise now sends a quick start manual inside the controller cabinet. These manuals allow the technician to get the controller running in Construction Mode. If the manual for the controller is missing it can be downloaded at: 22

23 MAIN POWER SETUP Main Disconnect Verify that main disconnect is turned off prior to installing wiring on controller Push Button Breakers Verify that all green push button breakers are in the up position (OFF). Do this for all 120vac, 240vac and 24vdc breakers. Controller Main L1/L2 Breaker Verify that the L1/L2 breaker is in the OFF position (green shows in windows) 23

24 MOTOR WIRING 3/9 LEAD MOTOR WIRING Connect motor leads to the terminals T1/T2/T3 on the fault contactor. 24

25 MOTOR WIRING 6/12 LEAD MOTOR WIRING Connect motor leads to terminals T1/T2/T3 on the softstart and T6/T4/T5 on the fault contactor. 25

26 VALVE WIRING Hydro Valves (Sheet: 4 Drive and Motor) Wire the valve solenoids to the Machine Room DIN Rail terminals. One lead of each valve solenoid goes to the N (Neutral) terminal and the other goes to the DIN rail on the proper terminal. Refer to Sheet 4 Drive and Motor for voltage requirements. UPH (up high speed valve) UPL (up leveling speed valve) DNH (down high speed valve) DNL (down leveling speed valve) 26

27 SOFT START SETUP SPRECHER + SCHUH SETUP Verify the motor line or delta configuration and ensure that DIP switch 15 on the Soft Starter reflects this configuration. If the Soft Start faults out upon initial up run command, check for a red-blinking LED on the Soft Start and count the number of times it illuminates sequentially before a brief pause. o The most likely cause is a line rotation issue which can be resolved by switching T1 & T2 motor leads or change DIP switch 9 on the soft starter to its alternate position (refer to Sprecher + Schuh PCE Soft Start Dip Switch Settings ). o After changing the position of this switch, press the Reset Button adjacent to the DIP switch group. A noisy pump motor usually indicates a motor wiring issue. Check the pump motor wiring and make sure it s connected per the manufacturers specifications. If problems persist, refer to the Sprecher + Schuh manual for all faults associated with the light. 27

28 Troubleshooting If the Smartrise controller indicates a Drive Fault and the softstart has the fault LED flashing, refer to the following table for troubleshooting: 28

29 1) If the pump is too noisy or the motor is running in the wrong direction, it can usually be fixed by swapping any two main lines. 2) If the car doesn t move verify that the valve relays are turning on when a direction is given (i.e. UPL and SM for Up direction, DNL for Down direction). If they are then check the wiring and voltages to the valves. 3) At this point the car should be able to run using Construction Mode. Use this mode to adjust your valves, install the traveler, tape, and the permanent safety string. 4) Adjust your valves as required to get proper starts, stops, and run speeds. There are two parameters that affect the pump motor during starts and stops. a. MAIN MENU SETUP TIMERS UP TO SPEED DELAY i. This parameter allows the pump motor to run for a specified amount of time at the start of a run before opening the UP valves. b. MAIN MENU SETUP TIMERS PUMP OFF DELAY i. This parameter allows the pump motor to continue running for a specified amount of time at the end of a run after closing the UP valves. Sprecher + Schuh PCE Soft Start Dip Switch Settings The PCE elevator controller is programmed through dipswitches located on the front of the controller. Default settings are indicated by the shaded areas. 29

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31 SOFT START SETUP SIEMENS SETUP If the Soft Start displays a fault on the LCD screen, refer to the provided Siemens manual for troubleshooting. If the initial fault is for an out of line rotation condition, remedy this by swapping motor wires (T1 and T3 with power off) or change the line rotation (ABC to CBA or vice versa) found in the Parameter Menu of the Soft Start. A noisy pump motor usually indicates a motor wiring issue. Check the pump motor wiring and make sure it s connected per the manufacturers specifications. Proceed to Troubleshooting section if necessary. 31

32 Siemens LCD Troubleshooting Table 32

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35 Soft Start setup 1) Apply Main Line Power. a. The LCD on the Smartrise board should come on. b. Verify the Soft Start is not showing a fault. 2) SIEMENS: a. If the Soft Start is a Siemens, it will display Fault on the LCD. If the Soft Start displays a fault, refer to the provided Siemens manual for troubleshooting. b. If the initial fault is for an out of line rotation condition, remedy this by swapping motor wires (T1 and T3 with power off) or change the line rotation (ABC to CBA or vice versa) found in the Parameter Menu of the Soft Start. c. Proceed to Troubleshooting section if necessary. 3) SPRECHER + SCHUH: a. Verify the motor line or delta configuration and ensure that DIP switch 15 on the Soft Starter reflects this configuration. b. If the Soft Start faults out upon initial up run command, check for a redblinking LED on the Soft Start and count the number of times it illuminates sequentially before a brief pause. c. The most likely cause is a line rotation issue which can be resolved by switching T1 & T3 motor leads or change DIP switch 9 on the soft starter to its alternate position (refer to soft start manual for dip switch location). d. After changing the position of this switch, press the Reset Button adjacent to the DIP switch group. e. If problems persist, refer to the manual for all faults associated with the light. 35

36 Troubleshooting 1) If the pump is too noisy or the motor is running in the wrong direction, it can usually be fixed by swapping any two main lines. 2) If the car doesn t move check the wiring and voltages to the valve coils. 3) At this point the car should be able to run using Construction Mode. Use this mode to adjust your valves, install the traveler, tape, and the permanent safety string. 4) Adjust your valves as required to get proper starts, stops, and run speeds. There are two parameters that affect the pump motor during starts and stops. a. MAIN MENU SETUP TIMERS UP TO SPEED DELAY i. This parameter allows the pump motor to run for a specified amount of time at the start of a run before opening the UP valves. b. MAIN MENU SETUP TIMERS PUMP OFF DELAY i. This parameter allows the pump motor to continue running for a specified amount of time at the end of a run after closing the UP valves. 5) If you re still experiencing problems running in Construction Mode, use the following checklist to verify wiring and setup. 36

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38 AC TRACTION INSTALLATION 38

39 QUICK START MANUAL Smartrise now sends a quick start manual inside the controller cabinet. These manuals allow the technician to get the controller running in Construction Mode. If the manual for the controller is missing it can be downloaded at: 39

40 MAIN POWER SETUP Main Disconnect Verify that main disconnect is turned off prior to installing wiring on controller Push Button Breakers Verify that all green push button breakers are in the up position (OFF). Do this for all 120vac, 240vac and 24vdc breakers. Controller Main L1/L2 Breaker Verify that the L1/L2 breaker is in the OFF position (green shows in windows) 40

41 MOTOR & BRAKE WIRING Main Line Connection Connect main line power to terminal block L1/L2/L3. Ground Connection Connect the ground wire to the yellow/green terminal block next to L1-L3. Refer to page 4 of the manual for proper grounding requirements. Motor Connection Connect motor leads to the M contactor at terminals T1/T2/T3. Brake Terminal Connect the main brake wiring to terminals K1 / K2 (J1 / J2 is optional for 2 nd brake) located on the terminal block next to the M contactor. 41

42 J2 J1 42

43 ENCODER WIRING (INSTRUCTIONS PER MANUFACTURER DRIVE TYPE) Encoder Terminal Locations (HPV Inductions Only) 43

44 Encoder Terminal Locations HPV900s2 (PMs Only) Connect the encoder cable to terminal block TB2 on the EnDat Card located under the top cover. Write the existing encoder wire colors for this job in the column provided. 44

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46 Encoder Terminal Locations HPV900s2 Axial Flux (PM Only) Connect the encoder cable and the proximity sensor cable to terminal block TB1 on the drive located under the bottom cover. Terminal TB1 Encoder / Proximity Sensor wiring terminals 46

47 Encoder Terminal Locations KEB (Inductions Only) Connect the encoder cable wiring to the X3A terminal block on the encoder card mounted on the drive. The following table contains wiring references for common encoders. 47

48 Encoder Terminal Locations KEB (PMs Only) Connect the encoder cable serial plug to the X3A terminal serial plug on the EnDat card mounted on the drive. The following table contains wiring references for common encoders. 48

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50 Encoder Terminal Locations DSD 412 (Inductions Only) Connect the encoder cable wiring to the TB1 terminal block on the on the drive. The following table contains wiring references for common encoders. 50

51 MAGNETEK HPV900-S2 DRIVE INDUCTION MOTOR SETUP 51

52 Equipment/Settings verification Verify that the Job Specification parameter table on the drawings Sheet 1: Getting Started matches the actual equipment. Below is a sample table showing the important values that will affect operation. Magnetek Parameter location Reference ADJUST A0 DRIVE A1 Encoder Pulses (Encoder PPR 1024/2048) POWER CONVERT A4 Input L-L Volts MOTOR A5 Rated Mtr Power (Kw) Rated Mtr Volts (VAC) Rated Exit Freq (60Hz) Rated Motor Curr (FLA Amps) Motor Poles Rated Mtr Speed (RPM) CONFIGURE C0 USER SWITCHES C1 Motor Rotation - Forward/Reverse 52

53 Operation Encoder Connect - Forward/Reverse (Check off box when complete) No Faults Run the car and verify the following: Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a Drive Fault on the SRU, look at the drive to see what the fault is. The most common fault is Encoder Flt. Proper Direction At Speed o Go to Troubleshooting Drive Fault / Encoder Flt for corrective actions. Make sure the car is moving in the same direction as the control switch on the Run Bug. o Go to Troubleshooting Wrong Direction for corrective actions. Make sure that the car is moving at the proper inspection speed (approx. 50 FPM). Under Control o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions. Make sure that the car is moving under full control. The car should stop when commanded from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. o Go to Troubleshooting Brake Not Lifting for corrective actions. 53

54 Troubleshooting Drive Fault / Encoder Flt 1. The most common fault at startup with a Magnetek drive is the Encoder fault. Perform the following checks to correct this fault: a. Check for a solid shield-to-ground connection at the motor and drive. b. Check for correct colored encoder wires to the terminals. c. Swap A+ / A- on terminal TB1 #1 (A+) and #2 (A-). i. After swapping the A signal wires it may be necessary to change the direction of the C1 Encoder Connect. Brake not lifting 1. If the brake is not picking make sure that it is wired according to Sheet 5 Brake & Hydro Options and verify that the EB terminal is jumped to the terminal listed on Sheet 01 Getting Started. If it has the proper voltage check the following: a. During a run command, check for DC voltage between points K1 and K2. Verify this voltage is also at the Brake Coil when commanded to pick. b. Verify the actual brake voltage matches the Brake Coil voltage setting shown on Sheet 1: Getting Started table. Wrong Direction 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction. b. Swap two of the motor leads (T1 with T2). Car moving too slow or rough 1. Swap A+ / A- on terminal TB1 #1 (A+) and #2 (A-). a. After swapping the A signal wires it may be necessary to change the 54

55 direction of the C1 Encoder Connect. 2. Verify the brakes are lifting fully. SETUP FAULT ONE This is caused when the HPV900 is programmed with motor data (A5) that conflicts with the drive software. 1. Unplug the CAT5 cable from the DRIVE port on the machine room SRU board. This will restore access to the HPV LCD screen. 2. Go to A5 Motor Parameters Motor Poles and verify that you have the correct number of poles listed. 3. Next, go to A5 Motor Parameters Rated Motor Speed and lower the RPM rpms and save. 4. Plug the CAT5 cable back into the DRIVE port on the machine room SRU. Speed Adjustment on Magnetek (CMD vs. FPM) 1. Make sure all your motor data is entered correctly. 2. On the Magnetek drive adjust this parameter: a. Motor Drive (A1) Contract Mtr Spd i. Adjust this up or down to match CMD speed to FPM actual speed. ii. This does not have to match your motor s actual RPM. 55

56 MAGNETEK HPV900-S2 DRIVE PERMANENT MAGNET SETUP 56

57 Equipment/Settings verification Verify that the Job Specification parameter table on the drawings Sheet 1: Getting Started matches the actual equipment. Below is a sample table showing the important values that will affect operation. MAGNETEK PARAMETER LOCATION REFERENCE ADJUST A0 DRIVE A1 Encoder Pulses (Encoder PPR 1024/2048) POWER CONVERT A4 Input L-L Volts MOTOR A5 Rated Mtr Power (Kw) Rated Mtr Volts (VAC) Rated Exit Freq (60Hz) Rated Motor Curr (FLA Amps) Motor Poles Rated Mtr Speed (RPM) CONFIGURE C0 USER SWITCHES C1 Motor Rotation 57

58 Auto Tuning Forward/Reverse Encoder Connect Forward/Reverse The auto tune function must be performed for a PM motor to properly operate. The two functions are Encoder Alignment and Motor Alignment. ** During the alignment process the Smartrise SRU board may display several faults. These are normal and won t affect the alignment procedure. ** Motor Alignment (Check off box when complete) Use the Left Right arrow buttons to select the AUTOTUNE SEL U12 menu and then use the Up Down arrow buttons to change AUTOTUNE SELECT to YES but DON T PRESS THE ENTER BUTTON YET! Press and hold the M contactor button in. Press the Enter button on the drive to start the alignment. Encoder Alignment (non-rotational) (Check off box when complete) On the drive: in the ROTOR ALIGN U10 menu change the following parameters: O ALIGNMENT METHOD to either HF Inject or AUTO ALIGN and press Enter (see note on next page under Drive Info U6 table). O ALIGNMENT from DISABLED to ENABLE. O BEGIN ALIGNMENT to YES but DON T PRESS THE ENTER BUTTON yet! Press in and hold the M contactor button. 58

59 Press the Enter Button on the drive to start the alignment. If the drive displays the error message CAN NOT CHANGE AT THIS TIME make sure U10 ROTOR ALIGN ALIGNMENT is set to ENABLE. If there are other faults during this process, refer to the fault section of the Magnetek technical manual for diagnostic information. 59

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61 Operation (Check off box when complete) No Faults Run the car and verify the following: Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a Drive Fault on the SRU, look at the drive to see what the fault is. The most common fault is Encoder Flt. Proper Direction At Speed Under Control o Go to Troubleshooting Drive Fault / Encoder Flt for corrective actions. Make sure the car is moving in the same direction as the control switch on the Run Bug. o Go to Troubleshooting Wrong Direction for corrective actions. Make sure that the car is moving at the proper inspection speed (approx. 50 FPM). o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions. Make sure that the car is moving under full control. The car should stop when commanded from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. o Go to Troubleshooting Brake Not Lifting for corrective actions. 61

62 Troubleshooting Drive Fault / Encoder Flt 1. The most common fault at startup with a Magnetek drive is the Encoder fault. Perform the following checks to correct this fault: a. Check for a solid shield-to-ground connection at the motor and drive. b. Check for correct colored encoder wires to the terminals. c. Verify that C1 - Encoder Select is set to endat. d. Swap A+ / A- on terminal TB2 #1 (A+) and #2 (A-). i. After swapping the A signal wires it may be necessary to change the direction of the C1 Encoder Connect. ii. After changing any encoder wiring the Encoder Alignment should be ran again (See page 6). Brake not lifting 1. If the brake is not picking make sure that it is wired according to Sheet 5 Brakes and verify that the EB terminal is jumped to the terminal listed on Sheet 01 Getting Started. If it has the proper voltage check the following: a. During a run command, check for DC voltage between points K1 / K2 and J1 / J2 (if 2 nd brake installed). Verify the voltages are also at the Brake Coil(s) when commanded to pick. b. Verify that the voltages match the Brake Coil voltages shown on Sheet 1: Getting Started table. Wrong Direction 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction. b. Change the direction of the motor in the drive by going to C1 62

63 Motor Rotation and toggling between FORWARD/ REVERSE. c. Swap two of the motor leads (T1 with T2). After swapping the motor wires it may be necessary to change C1 Motor Rotation again. Car moving too slow or rough 1. Swap the encoder wires A+ and A- on drive TB2 (terminals 1 & 2). 2. Verify the brakes are lifting fully. SETUP FAULT ONE This is caused when the HPV is programmed with motor data (A5) that conflicts with drive software. 1. Unplug the CAT5 cable from the DRIVE port on the machine room SRU board. This will restore access to the HPV LCD screen. 2. Go to A5 Motor Parameters Motor Poles and verify that you have the correct number of poles listed. 3. Next, go to A5 Motor Parameters Rated Motor Speed and lower the RPM rpms and save. 4. Plug the CAT5 cable back into the DRIVE port on the SRU. Speed Adjustment on Magnetek (CMD vs. FPM) 1. Make sure all your motor data is entered correctly. 2. On the Magnetek drive adjust this parameter: a. Motor Drive (A1) Contract Mtr Spd i. Adjust this up or down to match CMD speed to FPM actual speed. ii. This does not have to match your motor s actual RPM. 63

64 MAGNETEK HPV900-S2 AXIAL FLUX DRIVE PERMANENT MAGNET SETUP 64

65 Equipment/Settings verification Verify that the Job Specification parameter table on the drawings Sheet 1: Getting Started matches the actual equipment. Below is a sample table showing the important values that will affect operation. Motor Volts Motor Amps Motor RPM Sample: Sheet 1: - Getting Started Main Line Volts Motor HP Motor Poles Motor Frequency Brake Volts Pick/Hold Magnetek Parameter location Reference ADJUST A0 DRIVE A1 Encoder Pulses (Follow procedure in Axial Flux manual Pg. 9) POWER CONVERT A4 Input L-L Volts MOTOR A5 Rated Mtr Power (Kw) Rated Mtr Volts (VAC) Rated Exit Freq (60Hz) Rated Motor Curr (FLA Amps) Motor Poles Rated Mtr Speed (RPM) CONFIGURE C0 USER SWITCHES C1 Encoder Select Axial Flux Wiring (Check off box when complete) Encoder PPR 65

66 ** Refer to the Appendix for the following connections ** Power (Sheet 3: Machine Room connections) Connect main line power to terminal block L1/L2/L3. Connect the ground wire to the yellow/green terminal block next to L1- L3. Brake (Sheet 5: Brakes) Connect the main brake wiring to terminals K1 / K2 and the secondary brake wiring to terminals J1 / J2 located on the terminal block between the M contactor and the L1~L3 terminal blocks. Jump EB to the terminal listed in the Construction box located on Sheet 01 Getting Started and connect either the rope gripper or sheave brake to EBR (if installed). Motor Leads Connect motor leads to the M contactor at T1/T2/T3. Encoder Cable (Sheet 4: Drive and Motor) Connect the encoder cable to terminal block TB1 located under the lower cover to terminals 1, 2, 3, 4, 5, 17, & 18 (see table below). Proximity Sensor (Sheet 4: Drive and Motor) Install the proximity sensor per the instructions in the Axial Flux manual TM (pp. 6-8). Connect the proximity sensor to terminal block TB1 located under the lower cover to terminals 5, 17, 18, & 19 (see table below). 66

67 Auto Tuning The auto tune function must be performed for a PM motor to properly operate. The two functions are Encoder Alignment and Motor Alignment. ** During the alignment process the Smartrise SRU board may display several faults. These are normal and won t affect the alignment procedure. ** Motor Alignment (Check off box when complete) Use the Left Right arrow buttons to select the AUTOTUNE SEL U12 menu and then use the Up Down arrow buttons to change AUTOTUNE SELECT to YES but DON T PRESS THE ENTER BUTTON YET! Press and hold the M contactor button in. Press the Enter button on the drive to start the alignment. Encoder Alignment (non-rotational) (Check off box when complete) On the drive: in the ROTOR ALIGN U10 menu change the following parameters: O ALIGNMENT METHOD to either HF Inject or AUTO ALIGN and press Enter. O ALIGNMENT from DISABLED to ENABLE. O BEGIN ALIGNMENT to YES but DON T PRESS THE ENTER BUTTON yet! Press in and hold the M contactor button. Press the Enter Button on the drive to start the alignment. 67

68 If the drive displays the error message CAN NOT CHANGE AT THIS TIME make sure U10 ROTOR ALIGN ALIGNMENT is set to ENABLE. If there are other faults during this process, refer to the fault section of the Magnetek technical manual for diagnostic information. HPV900s2-AF DRIVE MENU TABLE BASICS U9 PARAMETER DESCRIPTION CHOICES DRIVE MODE DRIVE OPERATION OPEN LOOP CLOSED LOOP PM AUTOTUNE SEL U12 PARAMETER DESCRIPTION CHOICES AUTOTUNE SELECT ALLOW AUTOTUNE TO RUN DISABLE ON RUN YES ROTOR ALIGN U10 PARAMETER DESCRIPTION CHOICES ALIGNMENT ALLOW ALIGNMENT TO BE PERFORMED ENABLE BEGIN ALIGNMENT DETERMINE WHEN TO PERFORM ALIGNMENT DISABLE YES ON RUN NO ALIGNMENT METHOD HOW ALIGNMENT WILL BE PERFORMED OPEN LOOP AUTO ALIGN HF INJECT [SEE NOTE] DRIVE INFO U6 PARAMETER DESCRIPTION CHOICES DRIVE VERSION SHOWS THE SOFTWARE VERSION OF THE DRIVE SOFTWARE SA xxx.xx 68

69 Operation (Check off box when complete) No Faults Run the car and verify the following: Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a Drive Fault on the SRU, look at the drive to see what the fault is. The most common fault is Encoder Flt. Proper Direction At Speed Under Control o Go to Troubleshooting Drive Fault / Encoder Flt for corrective actions. Make sure the car is moving in the same direction as the control switch on the Run Bug. o Go to Troubleshooting Wrong Direction for corrective actions. Make sure that the car is moving at the proper inspection speed (approx. 50 FPM). o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions. Make sure that the car is moving under full control. The car should stop when commanded from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. o Go to Troubleshooting Brake Not Lifting for corrective actions. 69

70 Troubleshooting Drive Fault / Encoder Flt 1. The most common fault at startup with a Magnetek drive is the Encoder fault. Perform the following checks to correct this fault: a. Check for a solid shield-to-ground connection at the motor and drive. b. Check for correct colored encoder wires to the terminals. c. Verify that C1 - Encoder Select is set to Axial Flux. d. Swap A+ / A- on terminal TB2 #1 (A) and #2 (/A). i. After changing any encoder wiring the Encoder Alignment must be ran again (See page 6). Brake not lifting 1. If the brake is not picking make sure that it is wired according to Sheet 5 Brakes and verify that the EB terminal is jumped to the terminal listed on Sheet 01 Getting Started. If it has the proper voltage check the following: a. During a run command, check for DC voltage between points K1 / K2 and J1 / J2. Verify the voltages are also at the Brake Coil(s) when commanded to pick. b. Verify that the voltages match the Brake Coil voltages shown on Sheet 1: Getting Started table. Wrong Direction 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction. b. Change the direction of the motor in the drive by going to C1 Motor Rotation and toggling between FORWARD/ REVERSE. c. Swap two of the motor leads (T1 with T2). After swapping the 70

71 motor wires it may be necessary to change C1 Motor Rotation again. Run the U12 Auto Tune again. Car moving too slow or rough 1. Swap the encoder wires A+ and A- on drive TB2 (terminals 1 & 2). 2. Verify the brakes are lifting fully. SETUP FAULT ONE This is caused when the HPV is programmed with motor data (A5) that conflicts with drive software. 1. Unplug the CAT5 cable from the DRIVE port on the machine room SRU board. This will restore access to the HPV LCD screen. 2. Go to A5 Motor Parameters Motor Poles and verify that you have the correct number of poles listed. 3. Next, go to A5 Motor Parameters Rated Motor Speed and lower the RPM rpms and save. 4. Plug the CAT5 cable back into the DRIVE port on the SRU. 71

72 KEB DRIVE INDUCTION MOTOR SETUP 72

73 KEB INTRODUCTION Equipment/Settings verification Verify that the Job Specification parameter table on the drawings Sheet 1: Getting Started matches the actual equipment. Below is a sample table showing the important values that will affect operation. Scroll through the motor parameters and verify that they are set to the motor nameplate values prior to performing the Motor Learn procedure. 73

74 KEB MOTOR LEARN NOTE: Smartrise programs the KEB drive with factory defaults to properly communicate with the controller. After factory testing, customer motor data (from customer s EDF) is programmed into the drive to provide an easier out of box installation. Initial Start Up The complete motor data must be learned with the automated learn function. The Motor Learn function can be found under the Tune Parameters group from the Programming menu (Home > Prog > Tune Parameters > LL01). Begin the procedure by setting: Motor Tuning LL01 = Start Follow the instructions on the LCD screen. The user is instructed to: 1. Disable the brake (turn off the BR and EBR breaker). 2. Set command to zero on the MR SRU board under MAIN MENU SETUP SPEED AND SLOWDOWNS INSPECTION SPEED set to On the controller press and hold inspection (speed + direction + enable inputs) until completed. The process should take 2-5 minutes and will emit a high pitched noise while the drive measures various motor parameters. If not performing the Encoder Synchronization, turn on BR and EBR breakers and return the inspection speed to factory setting on the controller. SETUP OF THE MOTOR LEARN IS NOW COMPLETE! 74

75 KEB ENCODER LEARN Encoder Synchronization The Encoder Synchronization process will determine the correct A/B encoder channel phasing and direction of rotation for Induction motors. Begin the process by setting: LL07 - Encoder Synchronization to Start Follow the directions on the keypad. The drive will run the elevator and swap the phasing and direction of the A/B channels as needed. Turn on the BR and EBR breakers and return the inspection speed to factory setting on the controller. SETUP OF THE ENCODER LEARN IS NOW COMPLETE! 75

76 Operation (Check off box when complete) No Faults Run the car and verify the following: Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a Drive Fault on the SRU, look at the drive to see what the fault is. Proper Direction At Speed Under Control o Go to Troubleshooting Drive Fault / Encoder Flt for corrective actions. Make sure the car is moving in the same direction as the control switch on the Run Bug. o Go to Troubleshooting Wrong Direction for corrective actions. Make sure that the car is moving at the proper inspection speed (approx. 50 FPM). o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions. Make sure that the car is moving under full control. The car should stop when commanded from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. o Go to Troubleshooting Brake Not Lifting for corrective actions. 76

77 Troubleshooting Drive Fault / Encoder Flt 1. The most common fault at startup with drive startup is the Encoder fault. a. Check for a solid shield-to-ground connection at the motor and drive. b. Check for correct colored encoder wires to the terminals. c. Swap the wires on A with A/ or swap A & A/ with B & B/. d. Perform the Encoder Synchronization process after swapping any encoder wires. Brake not lifting 1. If the brake is not picking make sure that it is wired according to Sheet 5 Brakes and verify that the EB terminal is jumped to the terminal listed on Sheet 01 Getting Started. If it has the proper voltage check the following: a. During a run command, check for DC voltage between points K1 / K2 and J1 / J2 (if 2 nd brake installed). Verify the voltages are also at the Brake Coil(s) when commanded to pick. b. Verify that the voltages match the Brake Coil voltages shown on Sheet 1: Getting Started table. Wrong Direction 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction. b. Swap two of the motor leads (T1 with T2). Car moving too slow or rough 1. Swap the encoder wires A+ and A- on drive. 2. Verify the brakes are lifting fully. 77

78 KEB Programming Menu The programming menu is where all manual parameter adjustment is made and can be accessed at Home > Prog (F3). The Parameter menu contains the following groups: Operator System: OS00...OS22 These parameters provide general information about the operator and drive hardware and software. Additionally, the operator password level is set here which allows for different access levels. Basic Setup: US02...US06 These parameters provide the very basic information needed to configure the drive, including: motor type, control type, and contract speed. Inputs: LI01...LI20 These parameters define the logic of the inputs and assign control functionality to the digital inputs. Motor Data: LM01...LM33 These parameters define and display all relevant motor values and motor protection settings. Encoder Data: LE01...LE36 These parameters define the settings and scalings of the drive encoders Machine Data: LN01...LN05 These parameters define the machine data, including: sheave diameter, roping ratio, and rated load values. Speed Profile: LS01...LS55 These parameters adjust the speed, acceleration, and jerk values across the elevator run profile. Tune Parameters: LL01...LL17 These parameters contain the automatic tuning parameters. Here you can program the system inertia, motor data, and motor pole positions. 78

79 Control Setting: LC01...LC44 These parameters contain advanced adjustment parameters which affect the motor gains, system inertia gains, pre-torque, etc. Timer Parameters: LT01...LT13 These parameters adjust brake and drive signaling timers. Positioning Parameters: LP01...LP08 These parameters contain the adjustments needed for the drive Special Functions: LX01...LX18 These parameters allow advanced adjustment of the drive and facilitate function tests of drive components. Configuration Handling: CH01...CH03 These settings allow a user to save parameters and default to OEM settings. Analog I/O: LA01...LA40 These parameters define and adjust the analog inputs and outputs. Outputs: LO01...LO20 These parameters define the functionality of the relay and solid-state drive outputs. 79

80 Advanced TROUBLESHOOTING The following list of troubleshooting steps are to help with the startup and smooth running of the drive. STARTING OVER! (Defaulting Drive) Sometimes parameters get changed (and forgotten) or certain functions that should work are not working for no apparent reason. In this case, starting over with factory defaults may solve these issues. Default drive to factory settings: 1. Go to US.03 and load the opposite configuration of what is shown: (example: PM Gearless load Induction Geared / for PM Geared load Induction Gearless) and save. After this value is saved, go back and load the correct type. This does a complete background default on the drive. Motor Noise / Vibration 1. Vibration: a. Cut the KP (LC03, LC04) and KI (LC08, LC09) gains in half. 2. Noise: a. Change LE.05 to 8 (PM) Motor not running when given command: 1. Check LI.01: Needs to be NPN for the drive to receive signals from controller. 2. Verify that parameters LF.41 through LF.43 are set to correct values. Refer to parameter sheet located in job binder for correct values. 80

81 KEB DRIVE PM MOTOR SETUP 81

82 KEB INTRODUCTION Equipment/Settings verification Verify that the Job Specification parameter table on the drawings Sheet 1: Getting Started matches the actual equipment. Below is a sample table showing the important values that will affect operation. Scroll through the motor parameters and verify that they are set to the motor nameplate values prior to performing the Motor Learn procedure. Encoder Cable Installation Proper connection of the encoder cable to the drive is key to a proper running elevator. Many drive issues can be attributed to a defective encoder, encoder cable or the encoder (or cable) not installed properly. The cable shall be kept a minimum of 8 inches (20 cm) away from all wires having greater than 24VDC on them. For best results run the encoder cable in a separate conduit from the controller to the motor. It is absolutely necessary to ensure these signals are well shielded! Noise on the analog signals resulting from breaks in the shield or improper shield termination will result in vibration in the motor and poor ride quality. 82

83 KEB MOTOR LEARN NOTE: Smartrise programs the KEB drive with factory defaults to properly communicate with the controller. After factory testing, customer motor data (from customer s EDF) is programmed into the drive to provide an easier out of box installation. Initial Start Up The complete motor data must be learned with the automated learn function. The Motor Learn function can be found under the Tune Parameters group from the Programming menu (Home > Prog > Tune Parameters > LL01). Begin the procedure by setting: Motor Tuning LL01 = Start Follow the instructions on the LCD screen. The user is instructed to: 1. Disable the brake (turn off the BR and EBR breaker). 2. Set command to zero on the MR SRU board under MAIN MENU SETUP SPEED AND SLOWDOWNS INSPECTION SPEED set to On the controller press and hold inspection (speed + direction + enable inputs) until completed. The process should take 2-5 minutes and will emit a high pitched noise while the drive measures various motor parameters. If not performing the Encoder Learn function, turn on BR and EBR breakers and return the inspection speed to factory setting on the controller. SETUP OF THE MOTOR LEARN IS NOW COMPLETE! 83

84 KEB ENCODER LEARN For absolute encoders on PM motors, if at any time the physical relation between the motor shaft and encoder changes (i.e. encoder replaced, encoder slippage, etc.) the encoder position must be relearned. SPI Encoder Learn - Stationary SPI can be done with the ropes on and the brake set. To start the SPI functionality go to LL05 and follow the instructions on the LCD: Begin the procedure by setting: Motor Tuning LL05 = SPI (Start) Follow the instructions on the LCD screen. The user is instructed to: 1. Disable the brake (turn off the BR and EBR breaker). 2. Set command to zero on the MR SRU board under MAIN MENU SETUP SPEED AND SLOWDOWNS INSPECTION SPEED set to On the controller press and hold the inspection (direction + enable button) until completed. During the SPI process, the motor will make a series of chirps and the LCD display will show the encoder position samples. Proceed to Section #3 Encoder Synchronization for further details. If the Encoder Synchronization process has previously been completed, the user may abort the Encoder Synchronization step without losing the learned Encoder Pole Position. 84

85 Encoder Pole Position Learn (Optional) The Encoder Pole Position Learn is only used when the car is balanced or the ropes have not been installed as this procedure requires frictionless movement (un-roped sheave or balanced car). It sets the correct A/B channel phasing in addition to the pole position. Begin the procedure by setting: LL06 - Encoder Pole Position Learn = Start The user will be prompted to: Press and hold the inspection (direction + enable button) until finished. The controller speed should still be at 0 FPM. If the A/B phasing is incorrect the process will stop and notify the user. Then it will resume and automatically make the change and prompt the user to hold the inspection buttons again. When the process is complete, the keypad will prompt the user to release the inspection buttons. Proceed to Section #3 Encoder Synchronization for further details. If the Encoder Synchronization process has previously been completed, the user may abort the Encoder Synchronization step without losing the learned Encoder Pole Position. Encoder Synchronization The Encoder Synchronization process will determine the correct A/B encoder channel phasing and direction of rotation for PM motors and immediately follows either method of learning the encoder pole position. Begin the process by setting: LL07 - Encoder Synchronization to Start Follow the directions on the keypad. The drive will run the elevator and swap the phasing and direction of the A/B channels as needed. Turn on the BR and EBR breakers and return the inspection speed to factory setting on the controller. SETUP OF THE ENCODER LEARN IS NOW COMPLETE! 85

86 Operation (Check off box when complete) No Faults Run the car and verify the following: Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a Drive Fault on the SRU, look at the drive to see what the fault is. Proper Direction At Speed Under Control o Go to Troubleshooting Drive Fault / Encoder Flt for corrective actions. Make sure the car is moving in the same direction as the control switch on the Run Bug. o Go to Troubleshooting Wrong Direction for corrective actions. Make sure that the car is moving at the proper inspection speed (approx. 50 FPM). o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions. Make sure that the car is moving under full control. The car should stop when commanded from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. o Go to Troubleshooting Brake Not Lifting for corrective actions. 86

87 Troubleshooting Drive Fault / Encoder Flt 1. The most common fault at startup with drive startup is the Encoder fault. a. Check for a solid shield-to-ground connection at the motor and drive. b. Check for correct colored encoder wires to the terminals. c. Swap the wires on A with A/ or swap A & A/ with B & B/. d. Perform the Encoder Synchronization process after swapping any encoder wires. Brake not lifting 1. If the brake is not picking make sure that it is wired according to Sheet 5 Brakes and verify that the EB terminal is jumped to the terminal listed on Sheet 01 Getting Started. If it has the proper voltage check the following: a. During a run command, check for DC voltage between points K1 / K2 and J1 / J2 (if 2 nd brake installed). Verify the voltages are also at the Brake Coil(s) when commanded to pick. b. Verify that the voltages match the Brake Coil voltages shown on Sheet 1: Getting Started table. Wrong Direction 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction. b. Swap two of the motor leads (T1 with T2). Car moving too slow or rough 1. Swap the encoder wires A+ and A- on drive. 2. Verify the brakes are lifting fully. 87

88 KEB Programming Menu The programming menu is where all manual parameter adjustment is made and can be accessed at Home > Prog (F3). The Parameter menu contains the following groups: Operator System: OS00...OS22 These parameters provide general information about the operator and drive hardware and software. Additionally, the operator password level is set here which allows for different access levels. Basic Setup: US02...US06 These parameters provide the very basic information needed to configure the drive, including: motor type, control type, and contract speed. Inputs: LI01...LI20 These parameters define the logic of the inputs and assign control functionality to the digital inputs. Motor Data: LM01...LM33 These parameters define and display all relevant motor values and motor protection settings. Encoder Data: LE01...LE36 These parameters define the settings and scalings of the drive encoders Machine Data: LN01...LN05 These parameters define the machine data, including: sheave diameter, roping ratio, and rated load values. Speed Profile: LS01...LS55 These parameters adjust the speed, acceleration, and jerk values across the elevator run profile. Tune Parameters: LL01...LL17 These parameters contain the automatic tuning parameters. Here you can program the system inertia, motor data, and motor pole positions. 88

89 Control Setting: LC01...LC44 These parameters contain advanced adjustment parameters which affect the motor gains, system inertia gains, pre-torque, etc. Timer Parameters: LT01...LT13 These parameters adjust brake and drive signaling timers. Positioning Parameters: LP01...LP08 These parameters contain the adjustments needed for the drive Special Functions: LX01...LX18 These parameters allow advanced adjustment of the drive and facilitate function tests of drive components. Configuration Handling: CH01...CH03 These settings allow a user to save parameters and default to OEM settings. Analog I/O: LA01...LA40 These parameters define and adjust the analog inputs and outputs. Outputs: LO01...LO20 These parameters define the functionality of the relay and solid-state drive outputs. Advanced TROUBLESHOOTING The following list of troubleshooting steps are to help with the startup and smooth running of the drive. STARTING OVER! (Defaulting Drive) Sometimes parameters get changed (and forgotten) or certain functions that should work are not working for no apparent reason. In this case, starting over with factory defaults may solve these issues. Default drive to factory settings: 1. Go to US.03 and load the opposite configuration of what is shown: (example: PM Gearless load Induction Geared / for PM Geared load Induction Gearless) and save. After this value is saved, go back and load the correct type. This does a complete background default on the drive. 89

90 2. Go to US.05 and choose Write Configuration to Drive. Motor Noise / Vibration 1. Vibration: a. Cut the KP (LC03, LC04) and KI (LC08, LC09) gains in half. 2. Noise: a. Change LE.05 to 8 (PM) Motor not running when given command: 1. Check LI.01: Needs to be NPN for the drive to receive signals from controller. 2. Verify that parameters LF.41 through LF.43 are set to correct values. Refer to parameter sheet located in job binder for correct values. 90

91 DC TRACTION INSTALLATION 91

92 MAGNETEK DSD412 SETUP Refer to the recommended connections shown in the connection diagrams. Attach a voltmeter across the 115vac source for the control power supply at A4TB3-1 & A4TB Attach L1, L2 & L3 to the corresponding terminals on the drive. 2. Attach wires from the L1 & L2 terminals to the L1 & L2 terminal block on the din rail. 3. Connect the armature wiring to the terminal block according to the amperage rating listed on the motor. Make sure to set the dipswitch to the value that matches the amperage rating. 92

93 4. If you haven t already done this, connect the encoder to TB1 using the color codes provided by the manufacturer or the reference tables in the manual. 5. Apply the control and three-phase power and verify that the control power is between 103vac and 126vac. Then press the RESET push button on the front of the power cube, and observe the drive power-up sequence as described below. Drive power-up sequence The power up sequence can be observed by monitoring the Standard Control/Display Unit (SCDU) on the front of the power cube. 1. First, all of the segments on the digital LED display and all of the LEDs will come on for about 1 second. 2. Next, the LEDs and display should turn off. The drive will perform internal checks. The SCDU will display 't' while a self-test is being performed. 3. If the drive passes the self-test, then the SCDU will display 'P-UP'. 4. READY LED will light. Abnormal Display Conditions Displays other than those mentioned above may occur. The following is a list of abnormal display conditions that may occur, and the actions necessary to correct the situation: 1. If no digits or LEDs light up, then check for proper voltage between the 115vac control power lines, or for blown 115vac control power fuses, or for a defective Control Voltage Power Supply in the power cube. 93

94 2. If horizontal segment(s) of the SCDU display are lit, then one or more phases of the three-phase power are missing. Measure and verify three phase power input at the drive terminals. Check the three-phase power fuses. 3. If the FAULT LED lights, and a fault code appears on the SCDU, then refer to the Fault/Error Codes List to see what caused the fault and to find the correct solution. A fault code is the letter 'F' followed by a number representing the fault. 4. If the SCDU displays 'Prot', then the initial checks found that the protected nonvolatile RAM (NVRAM) has not been initialized. Move the NV RAM PROTECTION switch to "OFF" in order to allow the microprocessor to initialize the NVRAM with preprogrammed default values. Notice that the NV RAM UNPROTECTED LED is now lit to indicate the NV RAM PROTECTION switch position. Next, press the RESET push button. The drive will go through its power up sequence again; however, this time it will initialize the unprotected NVRAM and load in factory supplied default parameter values. Fan Check 1) On drives with a blower motor (power bridge fan), verify that the fans are working. Verify Parameters When the READY LED on the SCDU is lit, all the selectable parameter data should be checked and/or verified to the proper values as follows: 1. VERIFY OR CHANGE EACH PARAMETER VALUE for the particular application and motor involved. 2. STORE PARAMETERS, Function # 994, so that power can be removed and reapplied without losing the entered parameters. 94

95 3. Set the NV RAM PROTECT switch to the protect position (UN PROT NV RAM light is off) to ensure that set up data cannot be corrupted. 4. Operate drive, using external control signal inputs shown on the Interconnection Diagram. Verify the following parameters in the Magnetek DSD412 are set correctly. The job specific values are listed on Sheet: 04 Drive and Motor. Parameter Description 2 Use Self Tune Logic On 3 7 Rated Armature Current Rated Armature Voltage 9 Nominal AC Voltage Recommended Value Motor Name Plate Motor Name Plate Drive Supply Voltage 10 Encoder PPR Per Encoder 11 Motor RPM Motor Name Plate 17 Rated Car Speed Per Job Specification 49 Weak Field Current 50 Rated Field Current 52 Rated Field Voltage Standby Field Current Run-Up/Run-Down Sel Motor Name Plate Motor Name Plate Motor Name Plate 25% On 150 Binary Speed Select On Additional Information This parameter cannot be set to ON until performing the self-tune. This is the voltage coming into the drive. Not necessarily the line voltage if a step-up or step-down transformer is being used. If this value is greater than the Rated Field Current, then the field will never weaken. The drive must be configured for the correct field current range. See page 28 in the Magnetek manual for dip switch settings. Must be On for compatibility with Smartrise controller. Must be On for compatibility with Smartrise controller. 151 Speed 1 Reference 10 Smartrise Speed: Leveling 153 Speed 3 Reference 50 Smartrise Speed: Inspection 154 Speed 4 Reference Per Job Smartrise Speed: S1 95

96 Parameter Description Recommended Value Additional Information 155 Speed 5 Reference Per Job Smartrise Speed: S2 156 Speed 6 Reference Per Job Smartrise Speed :S3 157 Speed 7 Reference Per Job Smartrise Speed :S4 170 Acceleration #1 Time Deceleration #1 Time Acceleration #1 %S Time Declaration #1 %S Time

97 MAGNETEK DSD412 DRIVE SELF TUNE PROCEDURE 1. Place a jumper from 120 on the DIN rail to terminal #11 on the LPR Relay. 2. Put the NVRAM Protected Switch in the Not Protected position. 3. Perform PCU DIAGNOSTICS Function 998 to verify armature and field circuitry. 4. Perform SELF-TUNE PARAMETER TEST Function # 997. The drive should display PASS after a few seconds. Set Parameter #2 to ON. 5. Remove the jumper and perform Function #994 to permanently save the changed values. 6. Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set to YES. 7. Verify the Smartrise Machine Room board LCD is not showing an active fault as indicated by a flashing Red LED, and it displays Construction Mode. 8. Close the Run Bug Stop Switch 9. Command the Car to move. 10. Ensure the brake is picking/holding after a valid run command is given. Also, ensure the brake is dropping once the command is removed. 11. Verify the timing and operation of the brake to ensure to motor is not running through the brake prior to it picking. i. Adjustments can be made to the Brake Pick timing by going to MAIN MENU SETUP TIMERS: ii. Brake Pick Delay: The amount of time for the brake to lift before a non- zero speed is given iii. Brake Hold Time: The duration time between Brake Pick and Brake Hold iv. Brake Drop Delay: The amount of time the Brake will remain lifted after the car is given a zero speed command. b. If the brake is inoperative check the following: c. Check for DC voltage between points K1 and K2 on the Machine Room DIN Rail. d. Verify this voltage is also at the Brake Coil when commanded to pick. e. Ensure this voltage corresponds to the voltage the Brake Coil is rated for. f. If problems persist contact Smartrise for assistance. 12. The encoder feedback may be out of phase upon first power up. This may cause the motor to run faster than commanded and/or give drive fault 408/98. If this occurs remove line power and swap the encoder A and A- wires. 97

98 13. Reapply Line power and command the car to move. The car should now move at the programmed Inspection Speed. 14. If the Motor is running in a reverse direction from what is commanded swap the field (+) and (-) wires. It may be necessary to swap the encoder A and A- wires after changing the field wires. 15. Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set to NO. Shuddering at High Speed 1. Motor voltage vs. transformer secondary input voltage Recommendation is that the transformer secondary voltage be at a minimum equal to rated armature Vdc. For best results that account for sagging utility, etc, Vac = 1.05 x Vdc is a better number to use. 2. Make sure that the motor weak field current is adjusted so that with full load up at rated speed yields the rated Vdc used above. 3. Rope resonance Use the high speed / low speed bandwidth adjustments (#39 & 40). Reduce the setting of High speed bandwidth to maybe 50% of that for low speed. Set the gain change speed (#105) at 25-50% of rating. Elevator speeds of with 2:1 roping can be problematic. Using the notch filter may help (#190, 191). 4. Make sure there is no slop/backlash in the encoder coupling and that the encoder is not wobbling or vibrating. 5. Keep Tach Rate Gain (#107) at zero. 6. Verify the correct motor & encoder data and performed diagnostics (#998) and selftune (#997) and used the values for self-tune (#4, 6, 51). [Recommend copying them from (#613, 614, 615) to Manual settings and then specifying to use them (#2)]. 7. Reduce motor armature response (#8) to 250 r/sec. 8. Make sure there is a ground bonding wire from motor frame to drive chassis. 9. Make sure the encoder is electrically insulated from the motor shaft and frame. 10. If using a friction wheel encoder, make sure both surfaces are perfectly round. 98

99 BRAKE BOARD ADJUSTING & REPLACING PROCEDURE 99

100 BRAKE BOARD REPLACEMENT The Small Brake board is mounted on the rail directly below the Drive. 1. Turn off the controller main disconnect power. 2. With power removed, remove the 6-terminal plug on the brake board. 3. Remove the 4 screws attaching the brake board to the rail. 4. Install the new brake board on the rail and attach re-install the 4 screws. 5. Plug in the 6-pin connector on the brake board. The Large Brake board is mounted on the rail directly below the Drive. 1. Turn off the controller main disconnect power. 2. With power removed, remove the 6-terminal and both 2-terminal plugs on the brake board. 3. Remove the 4 screws attaching the brake board to the rail. 4. Install the new brake board on the rail and attach re-install the 4 screws. 5. Plug in the 6-terminal and both 2-terminal plugs back on the brake board. 100

101 BRAKE BOARD ADJUSTMENT The adjustment procedure is the same for both the small and large brake boards. The brake coils MUST be connected to the terminals to provide a load when measuring voltages. The brake terminals are located between the M contactor and the L1~L3 main line terminals. L1~L3 Terminals M Contactor Adjustment Pot Descriptions 1. Pick Voltage a. This pot adjusts the PICK voltage that the board initially sends out to the brake coil to pick the brake. 2. Hold Voltage a. This pot adjusts the HOLD voltage that keeps the brake picked during running. This is usually lower than the Pick voltage. 3. Pick-Hold Timer a. This is the adjustable delay between the time the PICK voltage activates and transitions to the HOLD voltage. This timer can be adjusted as high as 3.5 seconds. The location of the adjustment potentiometers are shown on the next page: 101

102 Small Brake Board Adjustment Pots Adjustment Pots Pick Voltage Hold Voltage Pick-Hold Timer Large Brake Board Adjustment Pots Adjustment Pots Pick-Hold Timer Hold Voltage Pick Voltage 102

103 Special Note when Adjusting Voltages: The voltages between the PICK and HOLD levels are interconnected. Adjusting one will affect the other. Adjust the PICK voltage to its maximum. If more voltage is required, lower the HOLD voltage down a little bit and readjust the PICK voltage. Example: 1. The PICK voltage is 175vDC and the HOLD voltage is 75vDC. 2. The PICK voltage is raised to 200vDC max while the HOLD voltage is still 75vDC. 3. The HOLD voltage is adjusted down to 55vDC. 4. The PICK voltage has more room for adjustment and can be raised to 210vDC. 103

104 Main Brake Adjustment These potentiometers are 30 turn pots. Only turning it a few times may seem like the pots are not working. This is normal and does not mean the brake board is faulty. 1. Make sure that the brake coil is connected to the K1/K2 terminals. 2. Connect a voltage meter to the K1 and K2 terminals. 3. Pick the brake so that there is voltage going to the brake coil. 4. Measure across K1 and K2 to see what the current voltage is. 5. Adjust the PICK voltage potentiometer to obtain the required voltage level. 6. Adjust the HOLD voltage potentiometer to obtain the required voltage level. 7. Adjust the PICK to HOLD timer potentiometer to obtain the required time difference between the PICK and HOLD voltage change. Emergency Brake Adjustment (Dual Sheave Only) The adjustment for the e-brake on a Dual Sheave Motor is the same as the Main Brake adjustment with the following exceptions: 1. Make sure that the e-brake coil is connected to the J1/J2 terminals. 2. Measure across J1 and J2 to see what the voltage is. 104

105 STEEL TAPE LANDING SYSTEM 105

106 IP8300 SELECTOR, TAPE AND MAGNETS IP8300 Selector - The IP8300 uses a CAT5 cable to connect the reader head to a breakout board with eight screw terminals. Guide shoes bring the tape through the reader head where sensors read the magnets. Steel Tape - The IP8300 system uses a perforated steel tape that runs the length of the hoistway. Speed and direction is detected as the holes in the tape interrupt two light beams from the IP8300 selector. Tape Mounting Kit The tape mounting kit contains the hardware to attach the steel tape to the top and bottom of the hoistway. The lower mounting bracket contains an adjustable spring to tighten the tape s tension. 106

107 Magnets - Magnets are placed on the tape to mark door zones, UET, and DET positions. Door Zone (DZ) refers to the Door Zone magnet. Proper installation of the door zone magnets is very important for floor leveling and Normal Limits. ETS (North/South) The ETS magnets are a dual North/South combination that allows the IP8300 selector to determine which terminal 107

108 landing it s at. The placement of the magnets is shown on the UET/DET MAGNET INSTALLATION DISTANCE FROM DOOR ZONE illustration. TAPE AND SELECTOR SET UP Setup Use Construction Mode to complete Hoistway set up (i.e. running the tape, placing magnets, setting up the Hall Network, etc.). Tape Make sure the tape has the proper tension. Torque down the tension spring at end of the tape until tape has ½ to 1 full inch of play. Failing to torque down the tape may compromise the ability of the landing system to count the tape holes and cause premature wear on the selector guide shoes. Selector Install the IP8300 Landing system on the Cartop so that the selector can move freely during travel. Make sure to use a standard CAT5 cable and NOT a modified cable to connect the selector to the breakout board in the cartop box (SmartConnect only). NOTE: Using a modified cable causes DP1 and DP2 to not toggle on and off. Testing If DP1 or DP2 is constantly on while the other is flashing make sure that the IP8300 selector is aligned properly and not obstructed. Make sure all plates and covers are secure. Verify that a positive FPM feedback is displayed on the LCD during an UP command. If the values are backwards (i.e., CMD = 50, FPM = 50) swap the DP1 and DP2 on the Cartop Board (501/502). 108

109 DOOR ZONE MAGNET INSTALLATION TAPE Refer to DZ Magnet Installation Illustration on next page. Measuring magnet placement (using paper jig) 1. From the cartop, level the elevator to the Landing and then gain access to the tape. 2. Place the paper jig (packaged with IP8300 selector) across the top of the IP8300 tape selector guide rails. Mark a line on the steel tape at the top of the selector. 3. Move the car down to expose the tape enough to align the top of the paper jig with the scribed line. 4. Fold the paper jig around the steel tape with the numbered side facing out and the LEV marking at the top aligned with the mark you made in Step 2. Mark a line on the tape at the 6 mark on the paper jig. 5. Secure the 6 DZ1 magnet to the steel tape at the mark you made in Step 4 so that the magnet is slightly covering the holes. Measuring magnet placement (No Jig) 1. From the cartop, level the elevator to the floor (Landing) to access the tape. 2. Place a mark on the tape along the top of the selector. 3. Move the car down until the top of the selector is at least 18 below the line you made in Step Put a mark 8.5 down from the line you made in Step Secure the 6 DZ1 magnet to the steel tape at the mark you made in Step

110 DZ MAGNET INSTALLATION ILLUSTRATION 110

111 UET/DET MAGNET DESCRIPTION TAPE The Emergency Terminal Stopping magnets provide an indication that the car is near the top terminal (UET) or bottom terminal (DET). Orientation of the North/South magnet is very important since this signal is driven by a relay within the selector as it passes over the magnet pairs. Improper orientation will cause the signals to not function properly and the car to fail the Learn Procedure. 111

112 UET/DET MAGNET ALIGNMENT TAPE 112

113 UET/DET MAGNET PLACEMENT TAPE 113

114 Hoistway Switch Positioning Table ETS Determining ETS magnet placement 1. The Hoistway Switch Positioning Table is provided for a starting measurement only. It is meant to provide a starting point for magnet placement so that you can learn the hoistway. 2. It is important to remember that final positioning of the magnets can be different for all cars based on several circumstances: a. Age of equipment b. Condition of brakes c. Responsiveness of external components d. Slide distance during emergency slowdown/stop 3. Final placement of the ETS magnets should be based on individual car performance and NOT based on this table only. 114

115 SMARTPOSITIONING LANDING SYSTEM 115

116 SYSTEM OVERVIEW Mounting Top Tape mnt Figure 1: Tape Clip Top Floor TAPE Bottom Floor Figure 2: Tape Camera Assembly Bottom Tape mnt Figure 3: Camera Assembly Figure 4: Complete Install 116

117 INSTALLATION TAPE Code Tape this special coded tape provides the absolute positioning feedback to the CEDES Camera. Tape Installation Caution: The tape edge is sharp! Whenever you see this symbol make sure you wear cut-proof gloves when handling the tape. Step 1 Tape - Open Step 1: Open the tape box at the top corner being careful of the sharp end or edge of the tape. Step 2 Tape Dispense Step 2: Pull the tape straight out so that it can be attached to the Top Tape Bracket. 117

118 Step 3 Tape Bend Radius Step 3: Pull a small amount of tape from the box as needed to complete Steps 4 & 5. Caution: Don t pull too much tape out of the box as excessive bending in the tape can damage it. Step 4 Tape Secure to Top Bracket NOTE: Make sure that the words Left are on the left side of the tape with the barcode facing out towards the camera. Step 4a: Serpentine the tape through the bracket as shown. Zip tie afterward. 118

119 SENSOR ASSEMBLY Complete Sensor Assembly Assembly contains: Optical Sensor, Optical Sensor mount bracket, Exact Position GLS Reader, Sensor Array bracket, and associated hardware. Note, sensors can be oriented differently as long as corresponding tape and blades are aligned correctly. Connect Optical Sensor and GLS Reader to the cartop SRU board. Secure cabling. EXACT POSITION GLS READER OPTICAL SENSOR SENSOR ARRY BRKT Figure 5: Sensor Assembly OPTICAL SENSOR MOUNT 119

120 Secure Sensor Shelf Assembly to cartop frame C-Channel Note: Exact positioning and lengths of Unistrut can be adjusted as needed as long as the Sensor Array is positioned as shown in figure 7. Cut two lengths of Unistrut to 18, and one length to 24. Bolt the two, 18 lengths of Unistrut to the C-channels as shown in figure 6. Bolt the 24 length of Unistrut to the two 18 lengths as shown in figure 6. Note: the 24 length may be bolted to the top of the two 18 lengths if desired. Temporarily affix a Tape Clip Assembly onto the guide rail to use as alignment for the Sensor Array Assembly. See figure 7. Set the end of the 24 Unistrut at 3.0 from the rear surface of the guide rail as shown in figure 7. Loosely bolt the Sensor Array Assembly onto the 24 Unistrut with the Door Zone Blade centered horizontally in the GLS Reader as shown in figure 7. Position the Sensor Array at the distances shown in figure 7 then tighten all bolts. Note: the Optical Sensor Mount bolts may be loosened if needed to adjust the position of the sensor center to center Figure 6: Unistrut installation 120

121 Figure 7: Sensor Array Assembly Positioning Alternative Sensor Shelf Assembly Installation Space permitting, the Sensor Array Shelf may be installed on top of the C-channel beams as shown in figure 8. Figure 8: Alternate Unistrut installation 121

122 UPPER TAPE MOUNTING ASSEMBLY Top Tape Installation Affix an 18 length of Unistrut to the top of guide rail as shown in figure 9. Loosely assemble the Upper Tape Mounting Assembly in the order shown in figure 10. Position the Upper Tape Mount Assembly 9.36 from the surface of the guide rail to the center of the 3/8 bolt as shown in figure 9. Tighten the first hex nut to secure the assembly in place Thread the Nylock nut onto the bolt until there is a.2 gap between the two flat washers that are on either side of the Tape Interlock bracket as shown in figure 11. This gap is required to relieve twist in the tape Figure 9: Upper tape Unistrut Installation 122

123 Tape Interlock brkt Nylock Figure 11: Upper Tape Mounting Assembly.2 Figure 10: Upper Tape Mounting Assembly 123

124 TAPE CLIP ASSEMBLY Tape Clip Assembly Installation As you descend, unspool the tape, install the Tape Clip assemblies and set the Door Zones. Adjustable DZ Blade Tape Clip Figure 12: Tape Clip Assembly The Tape Clip assembly includes the Tape Guide Clip, Door Zone Blade and the mounting magnets already preassembled. Bring the car to floor level. Holding the Tape Clip assembly with one hand and the Tape with the other, rotate the Tape into the Tape Clip as shown below. Place the Tape Clip assembly onto the Guide Rail so that the DZ blade is centered vertically with the GLS reader Optical Axis as shown in figure 14. If there are bolts or other obstructions not allowing the assembly to be placed precisely where needed, then remove the two screws, washers and nuts securing the DZ Blade and adjust he blade up or down as needed. Ensure that the assembly is sitting flush to the rail as show in Figure 13. To install the guide clips: Insert Tape into guide clips by rotating it clockwise onto the tape. Optical Axis. CAUTION: Be careful not to twist or bend the tape as it is lowered. 124

125 Flush to the edge CAUTION: Do not remove bracket from rail by pulling from far end. This may bend the bracket. Figure 13: Tape Clip Assembly Alignment Optical Sensor centered horizontally on Tape DZ Blade centered vertically with GLS Reader Optical Axis. Figure 14: Tape Clip Assembly Placement. Rear view. 125

126 An extension arm is provided if the assembly cannot be placed where desired. To install the extension arm, remove the DZ Blade from the Tape Clip assembly and install Door Zone Extension Arm using the same screws, nuts and washers, as shown in figure 15. Using two more screws, nuts and washers provided in the install kit, mount the DZ Blade to the DZ Extension Arm in the desired location. Flush to the edge DZ Extension Arm Figure 15: DZ Extension Arm Continue down the hoistway, placing the Tape Clip assembly at each landing. 126

127 LOWER TAPE MOUNTING ASSEMBLY Lower Tape Installation Affix an 18 length of Unistrut to the bottom of guide rail as shown in figure 16. Loosely assemble the Lower Tape Mounting Assembly in the order shown in figure 17. Position the Lower Tape Mount Assembly 9.36 from the surface of the guide rail to the center of the 3/8 bolt as shown in figure 16. Tighten the first hex nut to secure the assembly in place Thread the Nylock nut onto the bolt until the two flat washers that are on either side of the Spring are just touching the spring loop as shown in figure 17. This nut does not need to be tightened. Connect the spring to the Tape Interlock bracket using the Split Ring as shown below in figure 16. Ensure that the spring is stretched approximately 3 inches when installed. Tape Interlock Split Ring Spring shown stretched Nylock Hex Nut 9.36 Figure 17: Lower Tape Installation Figure 16: Lower Tape Installation Adjust the tension of the spring by raising or lowering the Unistrut Mounting Point so that there is 3 of stretch. 127

128 EMERGENCY TAPE BREAK SWITCH ASSEMBLY Emergency Tape Break Switch Affix a 12 length of Unistrut to the guide rail approximately 20 above the lower tape mounting assembly Unistrut as shown in figure 19. Attach bracket and switch to Unistrut as shown in figure 18. Link the ETB switch to the tape interlock via the cable kit provided. Leave 1-2 inches of slack in the cable. Note: switch can be mounted vertically as well by inserting switch pull tab into bottom end; pull should always face downward as shown. ETB Switch Pull Tab Cable 20 Figure 19: Emergency Tape Break Switch NOTE: The Emergency Tape Break Switch should be installed in the safety string in series with the Buffer Switch. There should be slack in the wire when the tape tension spring is fully extended. This slack will allow for tape and/or building movement. If the tape breaks, the Tension Spring will retract and pull the cable attachment out of the Emergency Tape Break Switch, opening the safety string. Make sure that the cable length allows the tab to pull out of the Tape Break Switch when the spring is retracted. 128 Figure 18: ETB Switch Setup

129 FINE TUNE See Camera Alignment section for camera placement. Camera should be at a distance of 4.13 from tape. *Tolerance of camera is +, - 1 cm* Figure 20: Camera Tuning Power the APS camera via RJ45 to the cartop s SRU board so a red array can be seen on the tape to allow for alignment. If no red array is seen on tape, reset power by unplugging and reinserting to RJ45 Jack. Verify Proceed on inspection up/down the hoistway and adjust each tape guide clip to the correct in-line position with respect to the sensor assembly. 129

130 CAMERA CONNECTIONS Connect the cable from the camera (with a CAT5 connector) to the CAT5 port on the CIB interface board, labeled as CEDES located in the cartop box. Camera Cartop SRU CIB Board The camera will power up when the cartop station is powered up. Camera 130

131 CAMERA ALLIGNMENT Use the Alignment and Position Status LEDs on the top of the Camera to align the camera to the tape. Loosen the two mounting bolts on the camera mounting plate to adjust the cameras position. The following illustration shows how to position the camera for proper alignment using the alignment LEDs. When camera alignment is required, the red arrow LEDs indicate which way to move the camera. Left / Right Alignment: Using the directional arrows on the top of the camera, move the camera left or right until only the green POS STAT is on. Far / Near Alignment: Using the directional arrows on the top of the camera, move the camera closer to or further away from the tape until only the green POS STAT is on. Once the alignment is complete, tighten the camera mounting plate. Run the car on inspection from terminal-to-terminal while watching the POS LED on the top of the camera to make sure that the camera is aligned with the tape for the entire length of travel. 131

132 SRU SOFTWARE Your system comes with the latest updated software. Contact technical support at for software issues. SETTING UP ETS POSITIONING This must be done before learning the hoistway. To setup the ETS device, you need to adjust two parameters in the SRU menu. The parameters can be found under the Setup menu as: SETUP ETS SETUP SET UETS POSITION SETUP ETS SETUP SET DETS POSITION Older Smartrise controllers used hoistway switches or magnets near the top and bottom terminals to perform ETS. These have been replaced by parameters which act as virtual hoistway switches. Set the UETS POSITION parameter to a value indicating where a physical ETS switch would be placed at the top of the hoistway. When the car passes this position going up, the ETS device will open the SF1 relay if the car has failed to slowdown for the top terminal. Set the DETS POSITION parameter to a value indicating where a physical ETS switch would be placed at the bottom of the hoistway. When the car passes this position going down, the ETS device will open the SF1 relay if the car has failed to slowdown for the bottom terminal. Learning the Hoistway 1. Bring the car to the bottom door zone on inspection. 2. On the MR SRU board, turn on DIP #2 on DIP A. The main screen should switch from Normal to Learn. Ensure MR inspection is in the normal state. 3. Navigate to Learn Mode commands menu located in MAIN MENU SETUP LEARN MODE COMMANDS 4. Begin the LEARN MAGNETS and the car will stop at the top floor door zone. Note: After learning the hoistway, ensure that the dead zone is in-between the up stop point of a floor and the down stop point of that same floor by going to SETUP FLOOR LEVEL. (Example: If the up stop point is set for B+24 for floor 2 and the down stop point for floor 2 is set for T-14, both the stop points are overlapping the other which will cause the car to constantly relevel). T-14 T-14 Dead zone B+24 B+12 Correct stop point setup 132 Incorrect stop point setup

133 LEARNING THE NTS SLOWDOWN APPROACH IMPORTANT!! The following steps describe how to learn the NTS slowdown approaches. This cannot be done until the car is able to run on Normal operation. Additionally, the NTS slowdown approaches should not be learned until your speeds and slowdowns are fully configured as adjusting these parameters may necessitate the relearning of the NTS slowdown approaches. To learn the UNTS approach: 1. Bring the car to the Bottom landing (or low enough that a run to the top will be at contract speed). 2. On the MR SRU, turn on DIP #3 (disable doors) and DIP #4 (UNTS Learn) on DIP A (see figure to right). 3. Enter a car call to the top landing. 4. After the car stops, wait at least 5 seconds and then turn DIP #4 off. 5. You can leave DIP #3 on for testing. To learn the DNTS approach: 1. Bring the car to the Top landing (or high enough that a run to the bottom will be at contract speed). 2. On the MR SRU, turn on DIP #3 (disable doors) and DIP #5 (DNTS Learn) on DIP A (see figure to right). 3. Enter a car call to the bottom landing. 4. After the car stops, wait at least 5 seconds and then turn DIP #5 off. 5. You can leave DIP #3 on for testing. DIP A TESTING PROCEDURES TESTING NTS To verify that the NTS system is working, we need to force a failure of the normal stopping means and verify that the car still stops properly at both the top and bottom terminals. The normal stopping means is controlled by the eight speed profiles (S1-S8) located in the SRU menu under: SETUP SPEEDS & SLOWDOWNS Find the speed profile associated with the contract speed run. That will be the speed profile whose Speed value is equal to the Contract Speed value. We will refer to this speed profile as S#. (Example: Contract speed 300FPM and S3 300FPM). 133

134 Write down the current slowdown distance for S# which can be found by navigating on the main menu to: SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS S# ALL You will need to restore this value after the test is complete. To test the NTS device at the top terminal, do the following: 1. Start with the car on Normal operation at the bottom floor. 2. Record the current slowdown distance for S# UP Normal. 3. Reduce the slowdown distance for speed profile S# to count. 4. Use the Debug menu to enter a car call to the top floor. 5. Verify that MR SRU output 601 goes off as the car approaches the top floor. The transition of this output from ON to OFF while the car is in motion indicates the occurrence of an NTS stop. 6. Verify that the car stops at the terminal landing. 7. Restore the slowdown distance for speed profile S# to its previous value. To test the NTS device at the bottom terminal, do the following: 1. Start with car on Normal operation at the top floor. 2. Record the current slowdown distance for S# DOWN Normal. 3. Reduce the slowdown distance for speed profile S# to count. 4. Use the Debug menu to enter a car call to the bottom floor. 5. Verify that MR SRU output 601 goes off as the car approaches the bottom floor. The transition of this output from ON to OFF while the car is in motion indicates the occurrence of an NTS stop. 6. Verify that the car stops at the terminal landing. 7. Restore the slowdown distance for speed profile S# to its previous value. TESTING ETS To verify that the ETS system is working, we need to simulate a failure of the NTS device and the normal speed control system. This can be accomplished by jumping out the quick stop (QS) signal from the cartop and by setting the slowdown parameters of the normal stopping means to a very small value. Find the speed profile associated with the contract speed run. That will be the speed profile whose Speed value is equal to the Contract Speed value. We will refer to this speed profile as S# (Example: S3). Write down the current slowdown distance for S# which can be found by navigating on the menu system to: SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS S# ALL You will need to restore this value after the test is complete. To test the ETS device at the top terminal, do the following: 1. Start with car on Normal operation at the bottom floor. 2. Turn on MR DIP switch A3 to disable car door operation. 3. Record the current slowdown distance all for S# ALL. 4. Reduce the slowdown distance all for speed profile S# to count. 134

135 5. Remove the quick stop wire coming from the traveler cable to the QS terminal (refer to your job prints). 6. Place a jumper wire from the M24 power bus to the terminal from which the QS wire was removed. 7. Use the Debug menu to enter a car call to the top floor. 8. Verify the car does an emergency stop when it passes the point set by the UETS POSITION parameter. 9. This test may cause the top final limit switch to open and cause the counterweight to hit the buffer. If so, you will need to jump out the top final limit switch before you can move the car out of the overhead. 10. Restore the slowdown distance for speed profile S# to its previous value. 11. Remove the jumper wire from the QS terminal and replace it with the quick stop wire from the traveler cable. To test the ETS device at the bottom terminal, do the following: 1. Start with car on Normal operation at the top floor. 2. Turn on MR DIP switch A3 to disable car door operation. 3. Record the current slowdown distance for S# ALL. 4. Reduce the slowdown distance for speed profile S# to count. 5. Remove the quick stop wire coming from the traveler cable to the QS terminal (refer to your job prints). 6. Place a jumper wire from the M24 power bus to the terminal from which the QS wire was removed. 7. Use the Debug menu to enter a car call to the bottom floor. 8. Verify the car does an emergency stop when it passes the point set by the DETS POSITION parameter. 9. This test may cause the bottom final limit switch to open and cause the car to hit the buffer. If so, you will need to jump out the bottom final limit switch before you can move the car out of the pit. 10. Restore the slowdown distance for speed profile S# to its previous value. 11. Remove the jumper wire from the QS terminal and replace it with the quick stop wire from the traveler cable. CAR BUFFER TEST The purpose of this test is to run the car down, at full speed, into the buffer, under power, without dropping the brake, thus causing the car to hit its buffer at full rated speed. To perform this test, do the following steps: 1. Start with car on Normal operation at the top floor. 2. Turn on MR DIP switch A3 to disable car door operation. 3. Record the current slowdown distance for all speed profiles that have non-zero speeds. a. Record original value of S1 All: b. Record original value of S2 All: c. Record original value of S3 All: d. Record original value of S4 All: If more than four speed profiles are in use then record them also. 4. Reduce the slowdown distance for all in-use speed profiles to count. 135

136 5. Record the value of the DETS position parameter which can be found under SETUP ETS SETUP DETS POSITION. a. Original value of DETS POSITION: 6. Set DETS POSITION to Disable the final limit switches by placing a jumper wire between terminal block SF1 and terminal block PIT on the MR DIN rail. 8. On the SRU menu, navigate to SETUP TIMERS BRAKE DROP (FAULT) and record its current value. a. Original value of BRAKE DROP (FAULT) : 9. Change the Brake Drop (Fault) parameter to its maximum value of 2.55 seconds. 10. WARNING: Ensure that no one is in or on top of the car and in the hoistway before continuing. 11. Use the Debug menu to enter a car call to the bottom floor. 12. Car will run at full speed into its buffer. 13. Place car on Inspection after it strikes the buffer. 14. Run car on Inspection out of the pit and up to the bottom floor door zone. 15. Restore the Brake Drop (Fault) parameter to its original value. 16. Remove the jumper wire between SF1 and PIT. 17. Restore the DETS POSITION parameter to its original value. 18. Restore the slowdown distance parameters for all in-use speed profiles to their original values. COUNTERWEIGHT BUFFER TEST The purpose of this test is to run the car up, at full speed, above the top terminal, under power, without dropping the brake, thus causing the counterweight to hit its buffer at full rated speed. 1. Start with car on Normal operation at the bottom floor. 2. Turn on MR DIP switch A3 to disable car door operation. 3. Record the current slowdown distance for all speed profiles that have non-zero speeds. a. Record original value of S1 All: b. Record original value of S2 All: c. Record original value of S3 All: d. Record original value of S4 All: If more than four speed profiles are in use then record them also. 4. Reduce the slowdown distance for all in-use speed profiles to count. 5. Record the value of the UETS position parameter which can be found under SETUP ETS SETUP UETS POSITION. a. Original value of UETS POSITION: 6. Set UETS POSITION to Disable the final limit switches by placing a jumper wire between terminal block SF1 and terminal block PIT on the MR DIN rail. 8. On the SRU menu, navigate to SETUP TIMERS BRAKE DROP (FAULT) and record its current value. a. Original value of BRAKE DROP (FAULT) : 9. Change the Brake Drop (Fault) parameter to its maximum value of 2.55 seconds. 10. WARNING: Ensure that no one is in or on top of the car and in the hoistway before continuing. 11. Use the Debug menu to enter a car call to the top floor. 12. Counterweight will strike its buffer at full contract speed. 13. Place car on Inspection after it strikes the buffer. 14. Run car on Inspection, out of the overhead and down to the top floor door zone. 136

137 15. Restore the Brake Drop (Fault) parameter to its original value. 16. Remove the jumper wire between SF1 and PIT. 17. Restore the UETS POSITION parameter to its original value. TROUBLESHOOTING If a F233: Position SYS fault occurs on the MR SRU board, use the following table to isolate the issues: F233 Position Sys The CEDES APS landing system is in a fault condition Causes Extra Byte 1: 1: Comm loss CT SRU is not receiving data from Interface Board (CIB). Extra Byte 2: CEDES fault number: 0: No fault 1: Invalid NTS Data 2: No Comm The CIB is receiving bad or no data from the CT SRU. 3: No Comm B to A The A processor on the CIB isn t communicating with the B processor on the CIB. 4: No Comm A to B The B processor on the CIB isn t communicating with the A processor on the CIB. 5: No Comm APS A The A processor on the CIB is not receiving data from the SAP landing system. 6: No Comm APS B The B processor on the CIB is not receiving data from the SAP landing system. 7: Position mismatch A with B The two cameras in the SAP landing system are reporting substantially different positions. 8: APS Error A Tape alignment error being reported by Camera A of the SAP landing system. 9: APS Error B Tape alignment error being reported by Camera B of the SAP landing system. Remedies Extra Byte 1: 1: Comm loss - Replace the Interface Board (CIB). Replace CT SRU. Extra Byte 2: Camera fault number: 0: No fault 1: Invalid NTS Data Need to do NTS learn run(s). 2: No Comm Check CAT5 cable. Replace CIB. Replace CT SRU. 3: No Comm B to A Replace CIB. 4: No Comm A to B Replace CIB. 5: No Comm APS A Check CAT5 cable. Replace the Camera. Replace CIB. 6: No Comm APS B Check CAT5 cable. Replace the Camera. Replace CIB. 7: Position mismatch A with B Check tape for bad alignment or damage. Replace the Camera. 8: APS Error A Check tape for bad alignment or damage. Replace the Camera. 9: APS Error B Check tape for bad alignment or damage. Replace the Camera. CONTACT US Smartrise Engineering Inc

138 TAPELESS LANDING SYSTEM 138

139 GOVERNOR ENCODER LANDING SYSTEM SENSORS AND MAGNETS Cigar Sensors The Door Zone (DZ) and ETS magnets are read by long sensors typically known as Cigar Sensors. Bistable Sensors (ETS) The Gray Bistable Sensor on the Rail Encoder Landing system reads the installed ETS and NTS magnets. It is latching so it changes state whenever it crosses over the lifesaver magnets. Grey Bistable Cigar Sensor ETS/NTS Mono-Stable Sensors (DZ) The Black Monostable Sensor reads the Door Zone (DZ) magnets on the rails. Some installations require 2 door zones (DZ1 / DZ2) so two cigar sensors would be used. It is Non-latching so it only changes state while it is passing over the 6 magnets. Door Zone Magnets Black Monostable Cigar Sensor DZ1/DZ2 Refer to UET/DET MAGNET PLACEMENT BEAM illustration The Door Zone magnets are 6 black magnets placed on a steel beam so that the black cigar sensor, mounted on the cartop, can see them when it passes over. The door zone magnets are double stacked and aligned along the inside of the beam. 139

140 For best operation, the black Monostable sensor should be adjusted ½ away from the double-stacked DZ magnets. ETS (Lifesaver) Magnets The ETS magnets for the Steel Beam landing system are 2 round reversible magnets and perform a similar function as their flat magnet counterparts. The RED side closes the bi-stable switch and the GREEN side opens the bi-stable switch. The orientation of the magnets determine when the ETS switch closes (in middle of hoistway) and when it opens (at terminal landings). The upper Emergency Terminal Stopping magnets (UETS) and lower (DETS) provide an indication that the car is near the top terminal (UET) or bottom terminal (DET). Improper orientation will cause the signals to not function properly and the car to fail the Learn Procedure. Because the cigar sensor is Bistable (latching) it remains in the same state even when power is turned off. UET The UET is a Green magnet above a Red magnet. DET The DET is a Red magnet above a Green magnet. 140

141 Sensor Head The sensor head straddles one of the cars guide rails and contains (x2) Door Zone sensors and (x2) ETS sensors. Governor Encoder Smartrise recommends using the Governor Encoder landing system on jobs that are greater than 12 landings or faster than 350 FPM. The governor encoder is installed on the governor shaft in the machine room and the feedback wires go to the cartop SRU board via a shielded pair in the traveler cable. 141

142 GOVERNOR ENCODER LANDING SYSTEM INSTALLATION Introduction Tapeless Landing System Mount Install the fixture on top of the car so that the Blue Guide wheels are on both sides of the center of the guide rail. There are 4 mounting brackets supplied for easy installation and removal. The fixture should be mounted so that the outer edge of the guide wheels (flat side) run along the outer edge of the center guide rail. When installed correctly, a flat edge can be placed across both guide wheels and the narrow face of the guide rail and should make contact with all three surfaces. 142

143 Adjusting the Guide Wheels The guide wheels are pre-adjusted for a standard 15lb. rail width from the factory. The following procedure should be used to ensure proper placement on the guide rail. If the guide wheels are not adjusted to the appropriate guide rail width, loosen (don t remove) the precision rail mounting bolts (x4) on the sensor assembly. The bolts allow you to adjust the wheel mounts to fit the guide rail. Slide the sensor assembly back onto the base and slide the whole assembly onto the rail. Set the wheel rail width so that the wheels are not too tight against the rail. Tighten the 2 outside precision rail bolts. Now move the assembly away from the guide rail and tighten the inside bolts. Now move the rail back onto the guide rail and secure the assembly mount to the crosshead. 143

144 Adjusting the Cigar Magnet Sensors There are two black Cigar Sensors installed on each side of the guide rail. Each Monostable and Bistable sensor is for sensing the Door Zone (DZ) magnets. The Monostable Sensors (Black) are for reading the Door Zone (DZ1) magnets. These read the 6 magnets that are doubled up and installed closest to the center web of the guide rail. Version 3 software requires both the DZ1 & DZ2 magnets installed on both sides of the center web of the guide rail. The Bistable Sensors (Grey) are for reading the round ETS Lifesaver magnets. These sensors read the magnets mounted on a separate plate that s bolted to the guide rail. The right side is for the Up ETS (Terminal UET - Up Terminal Slowdown) magnets and the other side reads the Down ETS (Terminal DET - Down Terminal Slowdown) magnets. The DZ1 & DZ2 magnets are installed next to the central protruding part of the guide rail and are doubled up during installation. The lifesaver magnets are not doubled up when installed and they re placed on the ETS mounting plates attached to the guide rail. All of the sensors should be installed with no more than ½ distance from the end of the sensor head to the face of the magnets. The last thing to check is that the sensors clear the hardware that anchors the guide rail to the building. Slowly move the car in CT Inspection and verify that the sensors all clear the guide rail anchoring hardware during entire length of travel. 144

145 Installing the ETS mounting plates on the Guide Rail There is one mounting plate for each ETS magnet. These plates are installed on the backside of the guide rail using the supplied clamps. The clamps should be slid all the way against the outside edge of the rail for the best support. The magnet surface plate should be facing outward towards the car, providing a smooth surface for magnet placement. Make sure the plate can accommodate the magnet placement in regards to the sensor placements. 145

146 Installing the Magnets The installation of the top terminal ETS magnets is shown in the following diagram: The installation of the bottom terminal ETS magnets is shown in the following diagram: 146

147 Positioning the Magnets This table provides a starting distance for the ETS magnets for both types of controllers. It should be used for initial installation only as the final distance should be determined using the Slide Distance Determining ETS Magnet Placement procedure in the Equipment Installation Manual. The following example shows the initial installation distance for the DET magnet using the Hoistway Switch Positioning Table on a 150 FPM car. 147

148 The following picture shows the sensor rail placement in regards to the DZ the magnets: Final Setup for the Tapeless Landing System 1. Install the CAT5 cables from the Landing System breakout boards to the Car-Top enclosure. 2. Make sure the (DZ) magnets are installed properly at the floor levels. Refer to the Magnet Placement section of the Smartrise manual for additional placement instructions if required. 3. Verify that the proper signals are flagging on the CT SRU board from the landing system 148

149 UET/DET MAGNET ALIGNMENT RAIL NOTE: The actual distance will be determined by using the actual slide distance determined from the Slide Distance Determining ETS Magnet Placement procedure on the following pages. 149

150 UET/DET MAGNET PLACEMENT RAIL 150

151 ETS SLIDE DISTANCE MAGNET PLACEMENT 151

152 SLIDE DISTANCE DETERMINATION PROCEDURE DET Magnet Placement 1. Install the DET magnet approx. 2 from the lower terminal landing DZ magnet. 2. Perform the Learn function (see Learning the Hoistway section). The hoistway has to be learned in order to run the car at full Contract Speed. 3. After the learn is complete, run the car from the cartop inspection station above the DET magnet. Remove the magnet and run the car up to the next door zone above the bottom terminal landing. This will allow the car to come to an emergency stop without going onto the buffer. 4. Position the DET magnet on the tape opposite the DZ magnet. 5. Go to MAIN MENU STATUS MAGNETS DZ MAGNET ## and scroll to the floor the car is currently at. Record the TOP position for the magnet. Top:. 6. Run the car up to a door zone far enough above the magnet for a full speed run. 152

153 7. From the machine room, enter a car call to the bottom terminal landing, sending the car down towards the DET magnet at Contract Speed (MAIN MENU DEBUG ENTER CAR CALLS). 8. As the car passes the DET switch it will get a F81:DETS Overspeed fault and perform an emergency stop. 9. When the car comes to a complete stop, quickly switch the car to Inspection (MR) before the controller resets and tries to correct itself. 10. Record the position the car is currently stopped at from the home screen of the LCD. E-Stop Position:. 11. Subtract the position from where the car stopped at (Step #10) from the known position of the DET magnet (Step #5). This will be the actual slide distance of the car. Slide Distance (SD): 12. Position the DET magnet no less than the minimum distance (refer to the Minimum Distance Equation). Measure from the middle of the terminal landing DZ magnet up to the top of the DET magnet. 153

154 NOTE: This distance is the MINIMUM distance to install the DET magnet. The magnet can be placed at a greater distance but verify that it is not outside the highest speed profile s slowdown distance. UET Magnet Placement 1. After placing the DET magnet in the correct location, run the car to just above the newly placed magnet. 2. Turn on Dip Switch #2 (Dip A) and switch the car to Normal. 3. Go to MAIN MENU SETUP LEARN MODE COMMANDS HOMING RUN. Press enter and select YES. 4. When the car stops at the new DET position (IOs 511/512 = OFF) press the left arrow button once and scroll down to MOVE TO BOTTOM. Press enter and select YES. 5. When the car stops at the bottom door zone, turn Dip Switch #2 (Dip A) to OFF and enter a car call to the floor below the top terminal landing. 6. From CT Inspection, run the car up just below the UET magnet and remove it. 7. Run the car down to the next door zone below the terminal landing and position the UET magnet on the tape opposite the DZ magnet. 8. Go to MAIN MENU STATUS MAGNETS DZ MAGNET ## and scroll to the floor the car is currently at. Record the TOP position for the magnet. Top:. 154

155 9. Run the car down to a door zone far enough below the magnet for a full speed run. 10. Enter a car call to the top terminal landing send the car up towards the UET magnet at Contract Speed (MAIN MENU DEBUG ENTER CAR CALLS). 11. As the car passes the UET magnet it will get a F80:UETS Overspeed fault and perform an emergency stop. 12. When the car comes to a complete stop, quickly switch the car to Inspection (MR) before the controller resets and tries to correct itself. 13. Record the position the car is currently stopped at from the home screen of the LCD. E-Stop Position:. 13. Subtract the position from where the car stopped at (Step #12) from the known position of the DET magnet (Step #8). This will be the actual slide distance of the car. Slide Distance: Position the UET magnet no less than the slide distance measured from the middle of the terminal landing DZ magnet down to the top of the UET magnet.

156 NOTE: This distance is the MINIMUM distance to install the UET magnet. The magnet can be placed at a greater distance but verify that it is not outside the highest speed profile s slowdown distance. Once both magnets are placed in the proper location move the car to the bottom terminal landing and perform the learn function again (see Learning the Hoistway section). This will save the new locations of the ETS magnets. ETS Slide Distance Overview 156

157 MANUAL ETS AND FINAL LIMIT SWITCHES ETS Switches 1. The UET and DET are Normally Closed (NC) 24vdc switches. 2. The distance measured from the door zone magnet to the switch is the same as the ETS magnet placement. 3. Ensure the switch inputs stay low the entire time the car is within the terminal landing Door Zone. 4. Install both switches so that if the car cam actuates the final limit switch the appropriate UET or DET switch will still be actuated. a. UET: this switch is located at the top terminal landing. It must be installed within the programmed slowdown distance to ensure that the controller has already started to slow down by the time the switch is actuated, or a UETS Overspeed fault can occur. b. DET: same as UET, but at the bottom terminal landing. This switch should be placed at a distance measured up from the center of the bottom terminal landing magnet. Limit Switches 1. Mechanical Normal Switches The inputs for mechanical normal limit switches is labeled UT1/DT1. Binary Parameter must be set to NO for mechanical switches. Final Switches 1. The Final Limit switches must be installed in the safety string. Place the Final switches after the UET and DET switches above (top terminal) and below (bottom terminal) Door Zone Magnets. 2. The Finals should be installed with a minimum run distance of 3 from when the Normal Limit is flagged. 3. Refer to the Final Switch Placement illustrations on the following pages for tape or beam installations. 157

158 FINAL SWITCH PLACEMENT - TAPE 158

159 FINAL SWITCH PLACEMENT RAIL 159

160 SMOKE SENSORS, SHUNT, & LOAD WEIGHING 160

161 SMOKE SENSOR SETUP SMOKE SENSORS Smartrise controllers include four inputs for connecting smoke sensors. In a 4- Smoke setup activation of any smoke sensor will put the controller in Fire Recall operation. In a 3-Smoke setup only Smokes 1 & 2 will put the controller in Fire Recall operation. The inputs are: Smoke 1, Smoke 2, Smoke 3, and Smoke 4. See Sheet 2 of the job prints to determine which SRU board input is configured for each smoke designation. During installation, the smoke inputs should temporarily be jumped to M24 until such time as the smoke sensors are installed. The jumper must be removed when the smoke sensor is connected. Leave the jumper in place on any smoke input which will not be used. Smartrise recommends wiring and programming the smoke inputs in the following manner for proper compliance with A17.1/B44 safety code. The following table illustrates the sensor number, the location the sensor is installed and where the car goes to during activation. 161

162 Smoke 1 Smoke 1 will never flash the in-car fire lamp. This input should connect to the smoke sensors of all the floors served by the elevator except the Main Level where the Fire Phase 1 key switch is located. Wire the smoke sensors from all the other floors except the Main Level in series and connect them to Smoke 1. Do not wire the smoke sensor(s) located at the Main Level to Smoke 1. Smoke 1 should be programmed to send the car to the Main Level since its activation indicates fire at another floor. Smoke 2 Smoke 2 should be programmed not to flash the in-car fire lamp. This input should connect only to the smoke sensor(s) located at the Main Level. Do not wire any other smoke sensors to this input. Smoke 2 should be programmed to send the car to the Alternate Level since its activation indicates a fire at the Main Level. Smoke 3 Smoke 3 should be programmed to flash the in-car fire lamp. This input should connect to any machine room or hoistway smoke sensor whose activation sends the car to the Main Level. If the machine room is located away from the Main Level (e.g. on the roof), its smoke sensor should be connected to this input. Consult your local code to determine which hoistway smoke sensors should send the elevator to the Main Level and connect them to this input. 162

163 Smoke 4 Smoke 4 should be programmed to flash the in-car fire lamp. This input should connect to any machine room or hoistway smoke sensor whose activation sends the car to the Alternate Level. If the machine room is located at the Main Level, its smoke sensor should be connected to this input to send the elevator to the Alternate Level. Consult your local code to determine which hoistway smoke sensors should send the elevator to the Alternate Level and connect them to this input. Programming Smoke Sensor Floor Recalls Go to MAIN MENU SETUP FIRE/EARTHQUAKE. For each smoke sensor (1-4) - Enter the floor location the car is to be recalled to once that sensor is activated. Note: The Fire Key is the same as Smoke 1. Programming Smoke Fire Hat Flashing If the code requires a specific smoke to flash the fire hat in the Car Station and Hoistway, go to MAIN MENU SETUP FIRE/EARTHQUAKE FLASH ON SMOKE 2~4, set the smoke sensor option to YES and then save it. 163

164 SMOKE SENSOR SETUP ILLUSTRATION UPPER LEVEL MACHINE ROOM 164

165 SMOKE SENSOR SETUP ILLUSTRATION LOWER LEVEL MACHINE ROOM 165

166 SHUNT OPERATION The Shunt Output is designed to kill the main power to the controller in case of a fire in the Machine Room. The output on the SRI board allows the controller to activate an external Shunt Disconnect device after the car has moved to the recall floor and opened its doors. 1. Smoke Sensor activates. 2. Car(s) move to programmed recall floor and open the doors. 3. Shunt Output activates and opens the Shut bypass switch, killing power to the main disconnect. NOTE: Battery Lowering Instructions: The ML1/ML2 line (Sheet 3) MUST be ran through the shunt disconnect so that the BLD won t power up when the Shunt disconnect trips. Failure to do this will cause high voltage to be present even after the main power is cut. 3 Smoke Group Shunt Setup The Shunt Output for a duplex setup is two-fold: both the car and group SRU need to have parameters set to activate the Shunt Operation. The Shunt input is on the group SRU board via Smoke 3 (IO 531) and the output for the disconnect is on the individual car s SRU board, since activation is dependent on when the car has moved to the recall floor and opened its doors. 1. Group Binary Parameter (MAIN MENU DEBUG BINARY PARAMETERS) a = YES b. This changes the smokes to the following: i. Smoke 1 sends car to Main Floor ii. Smoke 2 sends car to Alternate Floor iii. Smoke 3 activates input for Shunt Trip operation iv. Smoke 4 flashes the In-Car Fire Lamp 2. Car Binary Parameter (MAIN MENU DEBUG BINARY PARAMETERS) a = YES 3 Smoke Simplex Shunt Setup 1. Car Binary Parameter (MAIN MENU DEBUG BINARY PARAMETERS) a = YES b. When this parameter is set it changes the function of the smoke inputs to the following: i. Smoke 1 sends car to Main Floor 166

167 ii. Smoke 2 sends car to Alternate Floor iii. Smoke 3 activates output for Shunt Trip disconnect after recall operation iv. Smoke 4 flashes the In-Car Fire Lamp NOTE: Smoke 3 and Smoke 4 have no effect unless either Smoke 1 or Smoke 2 are active. When parameter is set to NO the smokes behave as a 4 Smoke system. This feature was added in version 2.32b. 4 Smoke Simplex/Group Shunt Setup 1. Car Binary Parameter (MAIN MENU DEBUG BINARY PARAMETERS) 2. The following parameters activate the programmed Shunt Trip Output when the car has completed Phase 1 recall and has opened its doors at the recall level. The Shunt Trip Output is only activated if the specified smoke sensor is active: a. Shunt Trip on Smoke = YES b. Shunt Trip on Smoke = YES c. Shunt Trip on Smoke = YES d. Shunt Trip on Smoke = YES NOTE: These bits are ignored if Binary Parameter = YES (3-Smoke Setup Simplex or Group). LOAD WEIGHING Traction systems occasionally use a load weighing system that monitors the weight of the car. The following shows the definitions of the inputs that the Smartrise SRU uses for the various load weighing devices. 1. Overload this input will ignore hall and car calls until the load is lightened. 2. Full Load this input will still answer car calls but ignore hall calls until load is lightened. 3. Light Load this input is used for anti-nuisance purposes. This input will allow the controller to cancel multiple car calls as long as the light load is active. The amount of calls accepted can be changed in the parameters. If you don t have a load weighing device installed but your system has the inputs programmed, don t wire any of the inputs and the car will operate as if on light load. 167

168 EMERGENCY POWER & SAFETY STRING 168

169 EMERGENCY POWER The Emergency Power option on the Smartrise controller allows 1 or more cars to run on a generator during power outages. The following shows the definitions of the inputs that the Smartrise SRU uses for Emergency Power: 1. On Emergency Power This input tells the controller that the car is on Emergency Power. When this input is active the controller will stop the car until the Generator Up to Speed is active. 2. Generator Up to Speed This input tells the controller that the generator is supplying the power to operate the car(s). When this input is active the car will go into normal operation or if selected by the group board (duplexes only). 3. Pre-Transfer This input is used for changing from generator to normal power. When this input is active the controller will send the car to the programmed recall landing and open the doors. SAFETY STRING DESCRIPTION The Safety String is a SERIES based circuit where any open switch will cause the controller to be inoperative. Wire the Traveler and Safety String to the appropriate terminals using the provided drawings. The Safety String is designed to: 1. Operate on 120vac. 2. Pass through a customer installed Stop Switch and a series of safety switches (buffer, pit, hatch, finals, machine room stop switch, etc.), the SF2 relay (controlled by the Cartop SRU) and through the SF1 relay (controlled by the machine room SRU) when commanded. 3. Stops the car immediately if any switch is opened during operation. 4. For Emergency Situations: The Safety String is bypassed by jumping the SF1 terminal to 120, allowing the car to run as if the safety string circuitry is intact. 5. Hydros Provides power to the Valve Interface Board (COM) and Fault contactor. 6. Tractions Provides power to the M, B1 & B2 contactors. 169

170 SAFETY STRING TROUBLESHOOTING The first step in troubleshooting the Safety String is to determine: 1. Do you have 120vAC at terminal SF2 on the machine room DIN rail? 2. Are there any active faults? 3. Are the proper relays or contactors functioning? Safety String open: 1. Start by measuring the safety string at the TSF terminal on the machine room DIN rail. a. If it measures less than 70vAC then the open is on the cartop. Check the cartop stop switch, car safeties, escape hatch or fire stop - second pole (if installed) switches. b. If it measures 120vAC then the open is either in the hoistway or machine room. Check the PIT, Buffer, Bottom or Top Final (if installed) switches. 170

171 DOOR OPERATOR GENERAL INSTALLATION MANUAL OPEN/CLOSE Command the front or rear doors to open or close (nudge) from any Smartrise station by using MAIN MENU SETUP DOOR SETUP MANUAL OPEN & CLOSE. The controller must be in Inspection Mode and in a door zone to operate. You may get a gateswitch fault but that is normal. 171

172 MOVFR DOOR OPERATOR NOTE: Verify that the voltage supplied to the door operator from breaker DR in machine room matches the actual supply voltage (120vac / 240vac) for the door operator before applying power. Remove the Temporary Gate switch jumper when installing the Gate Switch circuit. Remove the Temporary DPM jumper when making permanent DPM connection from Door Operator. If the DPM is not used then you can jump it to the Gate Switch terminal. Check provided drawings for correct wiring. A photoeye may be used as a separate input to the cartop controller or wired into the door operator. This will need to be installed for the doors to operate correctly. If a photoeye is not used then jump out the PHE Input to C24 (refer to provided drawings for proper Input terminal). Photoeyes can have main power of 24vdc or 120vac. For 24vdc attach to C24 and REF. For 120vac attach to 120 and N terminals. Note: Never connect a 120vac photoeye to the terminals on the SRU board. THE SRU TERMINALS OPERATE ON 24VDC ONLY. The normally closed contact (NC) can be connected between the door operator reopen terminal and the PHE Input terminal or, if door operator doesn t support a PHE, then connect a jumper between C24 and the PHE Input terminal. Push DIP Switch #3 (third from the top) to the ON position. This bypasses door operation and hall calls which will be checked later in this procedure. The MOVFR door operator requires jumpers to be removed when operated by the low voltage from the Smartrise SRU. See the following figure for jumper location. 172

173 MOVFR DOOR OPERATOR G.A.L. CERTIFIED PHE To use a G.A.L. certified light curtain on the MOVFR door operator you must follow the 4 steps listed below: 1. Insert the G.A.L. programmable chip in socket U5 (DPPC-0001N) as shown below. If you don t have this chip then you must call G.A.L. and get it. 2. Remove jumper JP1 located at the end of the terminal strip. 3. Plug the G.A.L. light curtain plug into the orange socket next to the JP1 jumper. 4. IMPORTANT! Connect the PHE input on the SRU board to the REOPEN terminal on the MOVFR. Make sure the REOPEN COM is connected to C

174 IPC DOOR OPERATOR CONTROL MODEL D3000 The IPC D3000 Door Operator Control Board is designed as an interface control board that operates on the low voltage signals supplied by the Smartrise SRU. Refer to Sheet 11 of the Smartrise drawings for correct wiring connections. D3000 WARNINGS AND NOTES: 1. AC1-AC2 INPUT POWER IS 115VAC. DO NOT OPERATE AT ANY HIGHER VOLTAGE. 2. NEVER APPLY A CAPACITIVE LOAD TO THIS ASSEMBLY. NEVER ADD ANY CAPACITORS TO THE MOTOR OR TO THE FIELD FOR ANY PURPOSE. 3. DANGER! CAPACITORS STAY CHARGED FOR 10 MINUTES AFTER POWERING OFF. ALLOW SUFFICIENT TIME BEFORE SERVICING. 4. THIS CIRCUIT OPERATES WITH LETHAL VOLTAGES AND MAY CAUSE SERIOUS INJURY OR DEATH IF MISAPPLIED. 5. CONTROL POWER {AC1-AC2} MUST BE APPLIED BEFORE MOTOR AND FIELD POWER {H1-H2}. 6. DO NOT GROUND ANY CONNECTION EXCEPT AC1 AT ANY TIME. 7. TEST FIELD AND ARMATURE FOR INFINITE RESISTANCE TO GROUND. USE A MEGGER IF POSSIBLE. 8. INPUT POWER MUST BE FUSED EXTERNALLY FOR 8 AMPS. 9. DO NOT PLACE ELEVATOR IN SERVICE UNTIL THE SETUP PROCEDURE HAS BEEN COMPLETED AND DOOR OPERATION COMPLETELY TESTED. 174

175 MOTOR FIELD MANUAL / AUTO JUMPER SETTINGS 1. SP1 FIELD BOOST MANUAL CONNECT THIS JUMPER ONLY TO MAKE THE FIELD FOLLOW THE EXTERNAL STANDBY / RUN INPUT. IE: RUN = STANDBY CONTACT DE-ENERGIZED; STANDBY = STANDBY CONTACT ENERGIZED 2. SP2 AUTO OPEN IN THIS POSITION ONLY FIELD WILL AUTOMATICALLY FOLLOW THE RUN SETTING IN OPEN DIRECTION AND DEFAULT TO THE STANDBY SETTING IN CLOSE. 3. SP3 AUTO CLOSE IN THIS POSITION ONLY FIELD WILL AUTOMATICALLY FOLLOW THE RUN SETTING IN CLOSE DIRECTION AND DEFAULT TO THE STANDBY SETTING IN OPEN. 4. INSTALL BOTH SP2 AUTO OPEN - AND SP3 AUTO CLOSE FOR FULL AUTOMATIC OPERATION IE: FIELD WILL FOLLOW THE RUN SETTING WHENEVER THE OPEN OR CLOSE PILOTS ARE ENERGIZED. WHEN BOTH PILOTS ARE DE- ENERGIZED, FIELD WILL FOLLOW THE STANDBY FIELD POT SETTING. 175

176 D3000 CONTROL ADJUSTMENTS 1. DOOR OPEN HIGH OPEN HIGH AND OPEN MED CONTACTS OPEN, ADJUST R11 {4 TURN POT} 2. DOOR OPEN MED OPEN HIGH CONTACTS CLOSED, OPEN MED CONTACTS OPEN. ADJUST R7 {4 TURN POT} 3. DOOR OPEN LOW OPEN HIGH AND OPEN MED CONTACTS CLOSED. ADJUST R2 {4 TURN POT} 4. DOOR CLOSE HIGH CLOSE HIGH AND CLOSE MED CONTACTS OPEN. ADJUST R23 {4 TURN POT} 5. DOOR CLOSE MED CLOSE HIGH CONTACT CLOSED, CLOSED MED CONTACT OPEN. ADJUST R21 {4 TURN POT} 6. DOOR CLOSE LOW CLOSE HIGH AND CLOSE MED CONTACTS CLOSED. ADJUST R17 {4 TURN POT} 7. TRIP THRESHOLD ADJUST R16 FOR REMAINING DOOR FORCE AFTER TRIP {4 TURN POT} 8. CLOSE FORCE ADJUST R37 TO SET POINT AT WHICH THE DOOR TRIPS TO SLOW SPEED/TQ UPON AN OBSTRUCTION {4 TURN POT} 9. NUDGE SPEED ADJUST R27 TO SET THE NUDGE SPEED {4 TURN POT} 10. ACCEL / DECEL ADJUST R3 AND R1 TO SET RESPECTIVE ACCEL AND DECEL RATES {1 TURN POT} 11. FIELD CURRENT STANDBY ADJUST R91 TO SET FIELD OUTPUT VOLTAGE WHEN BOTH OPEN AND CLOSE PILOTS ARE REMOVED. RANGE OF 50 TO 200 VDC SET TO 50VDC {1 TURN POT} 12. FIELD CURRENT RUN ADJUST R92 TO SET FIELD OUTPUT VOLTAGE- SET TO VDC RANGE OF 50 TO 200 VDC {1 TURN POT} 176

177 SET UP INSTRUCTIONS FOR D3000 DOOR OPERATOR 1. INSTALL CONTROL ACCORDING TO IPC HOOK UP DIAGRAM. SET FIELD MANUAL/AUTO JUMPER SETTINGS AS DESIRED. USE 110V FOR H1-H2 WHENEVER POSSIBLE IF ADEQUATE DOOR PERFORMANCE CAN BE OBTAINED. 2. BEFORE APPLYING POWER, PRESET ALL POTENTIOMETERS AS FOLLOWS: a. 0-HI, 0-MED, C-HI, C-LO to FULLY CCW: b. 0-LO, C-LO, NUDGE SPD., ACCEL/DECEL to MID POSITION: c. C-FORCE and T-THRESH to FULLY CW: d. STANDBY and RUN to ¼ TURN CW. 3. APPLY POWER AND CYCLE DOOR OPEN AND CLOSED. DOOR SHOULD OPERATE ONLY AT SLOW SPEED SINCE MED AND HI POTS ARE ALL THE WAY DOWN. a. ADJUST 0-LO AND C-LO AND CAM SWITCHES FOR A SATISFACTORY FINAL OPEN AND FINAL CLOSE. CHECK FIELD VOLTAGE SETTINGS b. SET STANDBY FOR APPROX 50VDC. RUN FOR APPROX VDC. 4. ADJUST THE OPEN MED AND CLOSE MED POTS FOR APPROPRIATE MIDRANGE SPEEDS AND ADJUST THE CAM SWITCHES FOR DESIRED SLOW-DOWN POINTS. AT THIS POINT THE ACCEL/DECEL POTS MAY ALSO BE ADJUSTED TO OBTAIN A QUICK BUT SMOOTH TRANSITION FROM MEDIUM TO SLOW SPEED. 5. ADJUST OPEN HI AND CLOSE HI POTS FOR THE DESIRED MAXIMUM DOOR SPEEDS AND ADJUST THE CAMS FOR PROPER TRANSITION POINTS FROM SLOW TO MEDIUM TO HIGH AND BACK DOWN IN EACH DIRECTION. 6. ADJUST THE ACCEL/DECEL POTS AND FINE TUNE CAM POSITIONS AND SPEEDS FOR THE BEST DOOR PERFORMANCE POSSIBLE. IT MAY BE DESIRABLE TO START THE DOOR DIRECTLY TO MEDIUM OR EVEN HIGH SPEED IF VERY HIGH DOOR PERFORMANCE IS NECESSARY. CHECK FOR SMOOTH OPERATION ON BOTH THE LIGHTEST AND HEAVIEST DOORS IN THE SHAFT. IF THE TORQUE LIMIT LED BUNKS DURING CLOSING AND DOOR TRIPS, THE ACCEL / DECEL OR TOP SPEED IS SET TOO FAST FOR THE WEIGHT OF THE DOOR AND MUST BE REDUCED. 7. DURING A NORMAL CLOSE (DO NOT OBSTRUCT DOOR). ADJUST CLOSE FORCE POT {R37} CCW UNTIL DOOR TRIPS ON ITS OWN {TQ LIMIT LED SHOULD FLICKER}. THEN ADJUST POT ½ TO 1 TURN CW TO ADD HEADROOM SO DOOR DOES NOT TRIP ON ITS OWN DURING CLOSE. NEXT ADJUST TRIP THRESH (R16) {STEP 8} 8. TURN R16 TRIP THRESH POT FULL CCW. ONCE DOOR IS TRIPPED, STALL DOOR AND APPLY PRESSURE GAUGE SLOWLY. ADJUST THE R16 TRIP THRESH UNTIL THE FORCE GAUGE READS THE MAXIMUM DESIRED FORCE DURING A STALL CONDITION. SINCE DOOR MECHANISMS VARY IN LEVERAGE OVER THE TRAVEL OF THE DOOR, CHECK THE FORCE AT SEVERAL DIFFERENT POSITIONS IN THE CYCLE. NOTE: IF DOOR DOES NOT MOVE IN THE CLOSE DIR, TURN TRIP THRESH OR LOW SPEED CLSE CW. 9. IF EQUIPPED WITH NUDGING, DURING CLOSING CALL FOR A NUDGE INPUT AND SET THE NUDGE SPD POT FOR THE DESIRED DOOR SPEED. THIS CAN BE DONE USING THE ON-BOARD PUSHBUTTONS. IT IS NECESSARY TO PRESS NUDGE AND CLOSE SIMULTANEOUSLY. 10. SET THE CAR FOR NORMAL OPERATION AND VERIFY OPEN AND CLOSE DOOR PERFORMANCE AT ALL FLOORS. CHECK TO MAKE SURE TORQUE LIMIT LED DOES NOT FLICKER DURING 177

178 CLOSING (A SHORT BLINK DURING INITIAL OPENING IS OK) AND THAT THE DOOR OPERATION IS SMOOTH AND DOES NOT BUMP EXCESSIVELY AT THE START OR END OF TRAVEL. VERIFY THAT THE STALL FORCE IS WITHIN SPECIFICATIONS ON SEVERAL FLOORS. 178

179 ADJUSTING DOOR DWELL TIMES You can specify how long the controller keeps the car doors open when answering a call. Navigate to the MAIN MENU SETUP DOOR SETUP menu. Use the following parameters to set the desired dwell times: DOOR DWELL HC This parameter specifies how long the car will keep the doors open after answering a hall call. It may be desirable to keep the doors open longer when answering a hall call since the person waiting may not be at the elevator door when it arrives at the floor. DOOR DWELL CC This parameter specifies how long the car will keep the doors open after answering a car call. DOOR DWELL REOPEN This parameter specifies how long the car will keep the doors open after reopening them in response to a photo-eye, safety edge, or Door Open button being pressed. You may wish to make this timer relatively short. NO DEMAND DOOR OPEN This option tells the controller to keep the door open until a call demand is entered into the system. This option is normally used when an automatic car door is opposite a swing style hall door. DOOR TIMEOUT OPEN/CLOSE/NUDGE These three timers specify the maximum allowed time for the specified door operation. For example, when the car arrives at a floor, the controller will issue a door open command. If the controller does not see the Door Open Limit reached within the specified Door Timeout Open period, it will attempt to cycle the doors closed and open again. The close and nudge timeouts work in a similar way for those door operations. DCB CANCELS DWELL This parameter allows the Door Close button to cancel the current door dwell and close the doors. If this parameter is set to no then the Door Close button has no effect during normal operation. 179

180 BATTERY LOWERING DEVICE 180

181 REYNOLDS & REYNOLDS BATTERY LOWERING DEVICE BLD The Reynolds & Reynolds RB2-120 (120vac) and the RB2-240 (240vac) is the battery lowering device Smartrise uses for both their Hydraulic and Traction controllers. When the controller cabinet arrives, the BLD will have 3 jumpers installed to operate the controller without the BLD being activated. 1. The jumpers between PWR3 & PWR4 and PWR5 & PWR6 are in place to bypass the power at the BLD. When these jumpers are removed and the BLD wiring is properly connected the batteries will start to charge. 2. The jumper between T-CTRL6 & T-CTRL8 is to bypass the Battery Lowering input on the controller. It will need to be removed for the controller to go into Battery Lowering operation. CAUTION You must remove the bypass jumpers between the input and output lines (PWR3-PWR4 & PWR5-PWR6) BEFORE attaching the wires and turning on the BLD. Otherwise, damage could occur to the input/output terminals. Installation When the controller arrives the BLD will not have its control wires connected. This is to prevent the batteries from discharging fully during shipping. The technician must plug these wires in before the BLD is fully functional. ** (SEE CAUTION NOTE ABOVE) ** The three items that need to be plugged in are: 1. The RED wire to the +B terminal 2. The 9-pin wire harness to the molex plug (MTC) on the control board 3. The BLACK wire to the terminal 181

182 Testing To test the BLD perform the following steps: 1. Make sure the BLD is properly connected, all bypass jumpers removed and the batteries have been fully charged (min 24hours). 2. Install a jumper between ML1 & ML2 (see prints for location). This will activate the BLD input. 3. Verify that the Battery Lowering input is active. 4. Turn off main disconnect. 5. Verify that the output voltages match job specifications. 6. The car should lower to the bottom floor and open the doors. The doors will open and then close. The DOB inside the car will function but the hall call button should not. Troubleshooting If the input voltages on the BLD are incorrect, follow the section CHANGING BLD VOLTAGES. If the MOVFR door operator doesn t open, follow the section MOVFR DOOR OPERATOR VOLTAGE ISSUES. Changing BLD Output Voltages The RB2-240 can operate at voltages from 200vac to 240vac. The tap on the main transformer is factory set for 240vac (#7). The output voltage will be 240vac or greater. If the voltage required is less than 240vac then the blue wire from terminal #7 needs to be moved to the 208vac terminal (7A). This will allow the output voltages to range from 208vac to 220vac. 182

183 BLD / MOVFR DOOR OPERATOR VOLTAGE ISSUES Occasionally a GAL MOVFR door operator will not operate because the output voltage from the BLD going into the secondary transformer is too high. This causes the output voltage to exceed the door operator voltage range and the door operator to fault out. In this case, trimpot TR will need to be adjusted to lower the voltage to the secondary transformer which in turn lowers the output voltage to the door operator. The following procedure will allow you to compensate for the voltage differences in case the voltage cannot be lowered enough using the TR potentiometer. 1. Determine the voltage output requirement for your job and connect the tap accordingly. To adjust, see CHANGING BLD OUTPUT VOLTAGES : a. Tap 7 240vac b. Tap 7A 208vac-220vac Note: When blue wire is on #7 you cannot lower the voltage down below 240vac. You must move the blue wire to terminal #7A and adjust the voltage up from 208vac to 220vac (See CHANGING BLD OUTPUT VOLTAGES in TROUBLESHOOTING section). 2. Turn off main disconnect and start battery lowering. 3. Measure the output of the BLD from Terminal T-PWR Line 3 or 6 to neutral (N). 4. Adjust the output voltage to the proper range the door operator can run at by adjusting trimpot TR (See picture below). 183

184 LEARNING THE HOISTWAY 184

185 Overview This part of the manual explains how to learn the hoistway and adjust the car. Learning the hoistway is the operation where the controller runs the car from the bottom to the top of the hoistway, recording the location of switches and door zone magnets it sees along the way. Once the hoistway is learned, the controller can run on automatic operation and adjustments to the ride and performance can be made. Pre-Check A. Does the car move? If not check the Safety String and for correct Door Limit and Hall Lock signals. B. Do the DZ magnets register on the selector when passed over? C. Is leveling speed < 20 FPM in both directions? D. On the machine room SRU: does 509/510 go out when at top floor DZ and 511/512 go out when at the bottom floor DZ? E. On the LCD screen: when the car moves up is FPM positive and when moving down is FPM negative? Procedure On the Machine Room SRU board put the controller in Learn mode by flipping DIP Switch #2 (on Dip A) to the right (ON) position. Inspection takes priority over Learn so be sure all the Inspection/Hoistway Access switches in the machine room, cartop, and in the car are in the Normal (automatic) position. The LCD should now show Learn on the Home Screen. This indicates the controller is ready to learn the hoistway. If it still shows Inspection then you need to check to see which inspection input(s) are not powered and jump them to 24vdc. A. Inspection (MR) machine room inspection. B. Inspection (CT) Cartop Inspection inputs. C. Inspection (HA) Hoistway Access inputs. D. Inspection (IC) In-Car inspection inputs. There are three main steps involved in learning the hoistway. They are all performed from the MAIN MENU SETUP LEARN MODE COMMANDS menu of the machine room SRU (this option is only available on the Machine Room SRU). 185

186 1. Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set to YES. 2. Move the car in Inspection Mode in between the bottom landing and 2nd landing. 3. Are the DET inputs 511/512 on the Machine Room SRU lit? a. If not, go to cartop and check the following: i. Move car next to the DET magnets and check orientation (N/S). ii. Move car over magnet to verify that IP8300 selector is flagging BZ. 4. Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set to NO. Press the Enter button. 5. On Dip A Turn DIP switch #2 to the ON position. 6. Set the controller Inspection switch to Normal. 7. Go to MAIN MENU SETUP LEARN MODE COMMANDS HOMING RUN set to YES. Press the Enter button. 8. The car will run down until the DET inputs 511/512 go off. If the car is at the bottom landing it will move up until the DET inputs 511/512 come on. 9. Press the left arrow key and select MOVE TO BOTTOM and set it to YES. Press the Enter button. 10. The car will run down to the top of the door zone DZ will be in the upper right of the screen. 11. Press the left arrow key and select LEARN MAGNETS and set it to YES. Press the Enter button. 12. The car will begin running up at leveling speed until it reaches the top door zone magnet. 13. When finished turn DIP switch #2 (DIP A) to the OFF position Troubleshooting 1. HOMING RUN If the car runs down into the pit or runs up beyond the top floor, it means that the DET signal is not being seen by the controller. Check to make sure you don t have the DET terminals jumped to M MOVE TO BOTTOM If the car goes down into the pit it most likely means that the controller is not seeing the bottom door zone magnet or the DZ magnet is too close to the DET magnet. Check that the selector is installed correctly, connected with a standard CAT5 cable and that the door zone magnet is properly 186

187 placed with the correct side facing selector. Be sure your leveling speed is around 10 fpm. 3. LEARN MAGNETS At the end of the Learn procedure there may be faults that appear on the screen that are not actually faults but flags that come on during the procedure. After turning Dip Switch #2 (DIP A) to off you may get the following faults/alarms appear on the LCD screen. This does not mean the Learn was unsuccessful. A60: Position Error F205: Need to Learn Press the Left (ESC) arrow button. Wait a few moments and verify that these faults are not latched by viewing the RED fault light at the top of the SRU. If the light is not on or goes away then these faults are not Active (current) faults and can be ignored. 4. F127:TERM LIMITS FAULT Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set it to NO. 5. F91: LEARN ERROR FAULT The controller did not see the correct number of door zone magnets. Go to MAIN MENU DEBUG ADJUST PARAMETERS and look at parameter The number after the x indicates the number of floors this car has. (x05 = 5 floors). Adjust as necessary and re-learn. (Example: x05 = five floors). 6. ETS SWITCH IS OVERLAPPING A DOOR ZONE. In this case, repeat the learn process and watch the DZ indicator on the Home Screen. See that the indicator comes on as the car passes each floor and goes off as it leaves. Watch the feet and inches count and make sure that DZ only comes on at the position of a floor. Also, be sure that you are not missing a door zone magnet at any floor. Finally, be sure that UET and DET are flagging on and off correctly. 7. CAR NOT MOVING DOOR ISSUE Using the Car Door and Hall Door data screens verify that the doors are closed and are getting proper signals. Doors Closed = GSW / DCL / DPM Doors Open = DOL 187

188 ADJUSTING CAR SPEEDS 188

189 CAR SPEED PROFILES OVERVIEW Tractions - The Smartrise Controller has individual Speed Profiles programmed to operate the car at different speeds based on demand. Each Speed Profile has the following: Speed The speed the car is expected to achieve (and sustain for 1 second or more) when that profile is selected for a run. Slowdown Distance The distance from the target floor that the controller will command a speed reduction to leveling speed. S# All Changes all settings to same value S# Up Normal Changes the slowdown going UP into a floor for ALL floors (including terminal landings) S# Down Normal Changes the slowdown going DOWN into a floor for ALL floors (including terminal landings) S# Up NTS Changes the slowdown going UP into the TOP terminal landing ONLY S# Down NTS Changes the slowdown going DOWN into the Bottom terminal landing ONLY Minimum Run Distance The minimum distance a call must have in order for this speed profile to be selected for a run. This setting is the one that determines which speed profile is used based on the distance the car is traveling (one floor, two floors, etc.). Hydros only have one Fast and Slow speed so the controller only uses one Speed Profile (S1) which is equal to the Contract Speed. The slow speed is normally equal to the leveling speed. 189

190 The operation of each speed profile must be defined so the speeds conform to this logic: S8 > S7 > S6 > S5 > S4 > S3 > S2 > S1. A setting of zero at any S speed profile disables that speed setting. Example: The contract speed of a car is 350FPM. The following parameters could be defaulted as: Contract = 350 FPM Inspection = 50 FPM Leveling = 10 FPM S1 (S1 Speed) = 87 FPM (1 Floor Run) S2 (S2 Speed) = 175 FPM (2 Floor Run) S3 (S3 Speed) = 350 FPM (3 or more Floor Run) S4 thru S8 = 0 FPM (Disabled) In this example, the controller will command any one of the 3 programmed target speeds based on the MINIMUM RUN DISTANCE. 190

191 Setting the Minimum Run Distance for Car Speeds Adjust the MINIMUM RUN DISTANCES for every Speed Profile to optimize the speed the car runs between floors. This is done by going to MAIN MENU SET UP SPEEDS & SLOWDOWNS S1, S2, etc. MIN RUN DISTANCE. NOTE: Do not command too much speed for too short of a rise. This will cause the car to over shoot the landing and fault the drive. Example: Using the Speed Profile example below the slowdowns and Min Run Distance can be programmed as illustrated in the following table: With a floor height of 10 : The Min Run Distance determines what Speed Profile is used based on the distance of travel requested. If the distance of travel falls between two Speed Profiles then the lower Speed Profile is used. Since a 1-Floor run is 10, the S2 Speed Profile is used because the Min Run Distance requested falls between the S2 and S3 Speed Profiles. A 2 or more Floor run will use the S3 Speed Profile since 2 floors (20 ) is greater than the Min Run Distance for S3 (16 ). 191

192 Adjusting Slowdowns Note: If the Controller is power cycled or initialized in the middle of the Hoistway it will NOT command high speed until a terminal landing run has been achieved. The controller uses different speed profiles determined by the length of run the car is going to make. Before you adjust the slowdowns, look at the commanding car speed on the lower left hand corner of the LCD main screen. 1. To adjust the slowdown distance, make sure you re adjusting the slowdown distance in the profile you re running the car. a. For instance, using the speed profiles from the previous page, if you re running the car and it s commanding 175FPM then you ll adjust the S2 Slowdown distances. If it s running 350 FPM then you ll adjust the S3 Slowdown distances. 2. Start by adjusting the slowdown distance in the Down direction. Move the car to the top of the Hoistway. 3. On the Machine Room SRU, go to MAIN MENU DEBUG ENTER CAR CALLS to enter a car call for a One Floor run DOWN and observe performance. 4. Note: The car may level for an excessive period of time using the factory defaults. As the Car is leveling observe the performance and reduce or expand the slowdown distance to meet a sustained 4-6 inches of Leveling Speed (or 3-5 seconds) prior to the car reaching floor level and stopping. 5. Adjust all of the Slowdowns Distances in this profile by going to MAIN MENU SETUP SPEEDS AND SLOWDOWNS S# S# SLOWDOWNS S# ALL. 6. If more or less slowdown is desired, simply increase or decrease the distance value in S1 All by increasing or decreasing the count value. 7. Now move the car to the bottom of the Hoistway. 8. Enter a car call for a One Floor Run in the up direction to verify that the slowdown previously adjusted is good. 9. Once the One Floor Profile is adjusted, repeat the same procedure for all the higher Speed Profiles you may have. 10. When testing the leveling distance, make sure that the car call you entered is for the correct speed profile. 192

193 ADJUSTING FLOOR LEVELS 193

194 ADJUSTMENT TOO HIGH/TOO LOW METHOD ** CAN ONLY BE DONE FROM THE CT or COP SRU BOARDS ** NOTE: BE SURE RELEVELING IS TURNED OFF BEFORE ATTEMPTING TO ADJUST THE FLOOR LEVELS. Navigate to MAIN MENU SETUP FLOOR LEVELS RELEVELING and set it to NO. Make sure to turn it back on after all floor levels have been set. Bottom Floor 1. Send the car on a call down to the bottom floor. 2. When the car stops, see if it is level with the landing floor. 3. If the car is level you are finished adjusting this floor. 4. If the car is not level, navigate to the MAIN MENU SETUP FLOOR LEVELS TOO HIGH/TOO LOW screen. 5. Use the up and down arrow keys to specify how high or low the car is relative to the landing. Save the value. Be sure the car does not leave the bottom floor until the value has finished saving or that value may get applied to the next floor the car stops at. 6. Send the car to an upper floor then back down to the bottom floor. 7. If the car stops level with the floor you are now finished adjusting the bottom floor. If not, repeat steps 1-6. Intermediate Floors 1. Start with the car below the target floor (the floor you wish to adjust). 2. Send the car on a call up to the target floor. 3. When the car stops, see if it is level with the landing floor. 4. If the car is level go to the TOP FLOOR procedure. 5. If the car is not level, navigate to the MAIN MENU SETUP FLOOR LEVELS TOO HIGH/TOO LOW screen. 6. Use the up and down arrow keys to specify how high or low the car is relative to the landing. Save the value. Be sure the car does not leave the target floor until the value has finished saving or that value may get applied to the next floor the car stops at. 7. Send the car down to a lower floor then back up to the target floor. The car should now stop level with the floor. If not, repeat steps

195 8. Send the car to a floor above the target floor. 9. Enter a call to the target floor so that the car comes down into the floor. 10. If the car stops level with the floor you are now finished adjusting this floor. 11. If the car is not level, perform steps 5-6 above. 12. Repeat these steps for all remaining intermediate floors. Top Floor 1. Send the car on a call up to the top floor. 2. When the car stops, see if it is level with the landing floor. 3. If the car is level you are finished adjusting this floor. 4. If the car is not level, navigate to the MAIN MENU SETUP FLOOR LEVELS TOO HIGH/TOO LOW screen. 5. Use the up and down arrow keys to specify how high or low the car is relative to the landing. Save the value. Be sure the car does not leave the top floor until the value has finished saving or that value may get applied to the next floor the car stops at. 6. Run the car down to a lower floor and then back up to the terminal landing. Repeat steps 4-5 above until car is level when going into landing. 7. You are now finished adjusting the top floor. NOTE: BE SURE RELEVELING IS TURNED ON WHEN FINISHED ADJUSTING THE FLOOR LEVELS. Navigate to MAIN MENU SETUP FLOOR LEVELS RELEVELING and set it to YES. 195

196 ADJUSTING UP/DOWN STOP POINTS METHOD NOTE: BE SURE RELEVELING IS TURNED OFF BEFORE ATTEMPTING TO ADJUST THE FLOOR LEVELS. Navigate to MAIN MENU SETUP FLOOR LEVELS RELEVELING and set it to NO. Make sure to turn it back on after all floor levels have been set. UP STOP POINTS 1. To modify the car s height going UP into a floor (B + ##) navigate to MAIN MENU SETUP FLOOR LEVELS UP STOP POINT and scroll to the floor number to adjust. Change the step value to raise or lower the car s floor level with the landing level. a. If the cars floor is too high going up into the landing lower the B + ## value (1 step = 3/16 ). If the car is too low going up into the landing raise the B + ## value. DOWN STOP POINTS 1. To modify the car s height going DOWN onto a landing (T ##) navigate to MAIN MENU SETUP FLOOR LEVELS DOWN STOP POINT and scroll to the floor number to adjust. Change the step value to raise or lower the car s floor level with the landing level. a. If the cars floor is too high going down into the landing raise the T ## value (1 step = 3/16 ). If the car is too low going down into the landing lower the T ## value. The illustrations on the next two pages show the position of the car in relation to the floor landing. Adjustments will be made depending on direction of travel. If the car is going UP into a landing then the value to change will be that landing s UP STOP POINTS (B + #). If the car is going down into a landing then the value will be that landing s DOWN STOP POINTS (T - #). The value to change is determined by where the car stops at the landing. NOTE: BE SURE RELEVELING IS TURNED ON WHEN FINISHED ADJUSTING THE FLOOR LEVELS. Navigate to MAIN MENU SETUP FLOOR LEVELS RELEVELING and set it to YES. 196

197 UP STOP POINTS - Illustration If the car stops below the floor level the B value will need to increase. If the car stops above the floor level the B value will need to decrease. 197

198 DOWN STOP POINTS - Illustration If the car stops below the floor level the T value will need to decrease. If the car stops above the floor level the T value will need to increase. 198

199 TESTING PROCEDURES FOR HYDRO CONTROLLERS 199

200 EMERGENCY POWER TESTING The Emergency Power option on the Smartrise controller allows 1 or more cars to run on a generator during power outages. The following shows the testing steps for the Emergency Power function: 1. Step 1 On Emergency Power When this input is activated the fault F123: Emergency Power will display on the screen and stop the car immediately until the Generator Up to Speed input is activated. a. Pull the wire from the Emergency Power input (if Normally Closed) or apply 24vDC to the input (if Normally Open). 2. Step 2 Generator Up to Speed When this input is activated the simplex car will go into normal operation. In a group configuration, each car will move to the recall landing one at a time until all cars are recalled. The car selected by the group switch will then go into Normal Operation while the other cars will stay Out Grp. a. Pull the wire from the Generator Up to Speed input (if Normally Closed) or apply 24vDC to the input (if Normally Open). b. On cars with no Generator Up to Speed switch, this input will be activated with the On Emergency Power input. NOTE: The time the cars take to recall in a group configuration can make it appear that the feature is not working. This time is dependent on the a. Number of cars group, b. Distance the cars have to travel for recall, and c. Whether there are cars not in group at time of recall When performing this test there can be a minimum of 5-6 minutes for a 2- car group and much longer with more cars. 3. Step 3 Pre-Transfer When this input is active the controller will send the car to the programmed recall landing and open the doors. When the Emergency Power input is deactivated then the car(s) will go into Normal Operation. a. Apply 24vDC to this input to activate this feature. 200

201 NORMAL LIMIT TESTING SETUP Special Note: When testing the limits at the top landings the car should be empty to provide the proper speeds. When testing the limits at the bottom landings the car should be fully loaded to overcome the counterweight and provide the proper speeds. SPEED PROFILES: During the various testing procedures certain speeds of your car may have to be adjusted. These speeds are located in profiles labeled S1, S2, S3 S8 and are usually different for every job. These profiles are located in MAIN MENU SETUP SPEEDS & SLOWDOWNS. Use the following chart to record your car speeds. MAIN MENU SETUP SPEEDS & SLOWDOWNS S1..S8 S1 Speed: FPM S2 Speed: FPM S3 Speed: FPM S4 Speed: FPM S5 Speed: FPM MAIN MENU SETUP SPEEDS & SLOWDOWNS Contract Speed: FPM Inspection Speed: FPM Leveling Speed: FPM Top Speed Profile = S TOP SPEED PROFILE: The following tests require changing values in the Top Speed Profile (hereafter referred to as S# ) determined from the table above. The Top Speed Profile will be whatever S speed that matches the Contract Speed. Example: S3 Speed = 350FPM Contract Speed = 350FPM S3 is the profile that will be used for S# 201

202 NORMAL / NTS STOPPING TEST 1. Move the car to the top landing. 2. Go to your Top Speed Profile speed (S1) in MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 DOWN, record the existing values and temporarily set the new values to a. S1 DOWN Normal Value: b. S1 DOWN Normal Set to Save this parameter. 3. Enter a call DOWN to a couple of intermediate floors to obtain top speed. Manual car calls will only work from the MR or CT SRU boards. 4. Observe that car achieves top speed, blows through the called floor and logs an A64:STOP NO DZ alarm message. This will confirm that the normal means of slowdown is disabled. 5. Send the car to the BOTTOM floor and observe that the car stops at the bottom terminal level. The controller should log a A72:NTS Overspeed alarm. This is normal and will confirm the DOWN NTS setting is functioning properly. 6. Restore the previous recorded S# DOWN Normal parameter from (Step 2a). 7. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 SLOWDOWNS S1 UP, record the existing value and temporarily set the new value to a. S1 UP Normal Value: b. S1 UP Normal Set to Save this parameter. 8. With the car at the bottom landing, enter a call UP to a couple of intermediate floors to obtain top speed. Manual car calls will only work from the MR or CT SRU boards. 9. Observe that car achieves top speed, blows through the called floor and logs an A64:STOP NO DZ alarm message. This will confirm that the normal means of slowdown is disabled. 10. Send the car to the TOP floor and observe that the car stops at the top terminal level. The controller should log a A72:NTS Overspeed alarm. This is normal and will confirm the UP NTS setting is functioning properly. 11. When testing is complete for the bottom landing restore the previous recorded S# UP Normal parameter from (Step 7a). 202

203 ETS SLOWDOWN TEST 1. This procedure will test the UET (up) and DET (down) stopping devices. The procedure will demonstrate that the car will emergency stop (e-stop) as it passes the ETS locations at contract speed. To demonstrate the operation of the ETS, both the software normal stopping means and the normal terminal stopping device (NTS) will need to be bypassed. 2. On MR controller turn on Dip switch #3 to disable door operation during testing. 3. Prior to starting this procedure take a moment and write down the parameters for S# Slowdowns. This is found by going to the MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 SLOWDOWNS. 4. Write down the following 5-digit number for the parameters below: a. S1 UP Normal Value: b. S1 UP NTS Value: c. S1 Down Normal Value: d. S1 Down NTS Value: 5. These values will need to be manually restored after the ETS testing is completed. 6. Command the Car to several floors away from a top terminal and disable the normal stopping means by: 7. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 SLOWDOWNS UP. a. S1 UP Normal set to Save this parameter. b. S1 UP NTS set to Save this parameter. 8. Initiate a car call from MAIN MENU DEBUG ENTER CAR CALLS to send the car to the top terminal landing. Manual car calls will only work from the MR or CT SRU boards. 9. Run the car at contract speed to the top terminal landing and verify that the car e-stops (faults). The fault should be F81:UETS Overspeed. 10. When testing is complete for the top landing restore the previous recorded S1 UP Normal & S1 UP NTS parameter from (Step 4a-b). 11. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 SLOWDOWNS S1 DOWN. a. S1 DOWN Normal set to Save this parameter. b. S1 DOWN NTS set to Save this parameter. 12. Run the car at contract speed from several floors above the bottom terminal 203

204 landing and verify that the car e-stops (faults). The fault should be F80: DETS Overspeed. 13. When testing is complete restore the previous recorded S1 DOWN Normal & S1 DOWN NTS parameters from (Step 4c-d). NORMAL/DIRECTIONAL LIMITS TEST 1. These limits are physical switches electronically calculated by the Smartrise board. 2. Run the car on inspection toward the last door zone in either direction and verify that the car stops in the direction of travel when it reaches the last edge of the last door zone magnet. a. If the floor level is in the middle of the magnet then the limits are 3 inches below the magnet for the bottom terminal -- 3 inches above for the top magnet. If 3 inches of over-travel is too much, simply move the bottom magnet(s) up more and move the top magnet(s) down more in order to achieve your desired result. b. If magnets are moved a Learn procedure will have to be performed and floor height settings readjusted at these locations. 3. Once the edge of the magnet is reached the car should stop and A10: At Bottom Term (for bottom landing) or A9: At Top Term (for top landing) should be displayed on the LCD screen. RE-LEVELING WITH IN-CAR STOP SWITCH (HYDRAULIC SYSTEM): 1. Make sure releveling is set to YES in MAIN MENU SETUP FLOOR LEVELS RELEVELING 2. Stop car in door zone and turn on In-Car Stop switch. 3. Bleed out valve SLOWLY to allow car to drop out of dead zone but NOT out of door zone. 4. Car should re-level within a few seconds. 204

205 REDUNDANCY TEST 1. If there is a grey jumper installed on a Redundant Input: a. Remove the grey jumper on the terminal you are testing on the SRU board and then test the input. If a grey jumper is connecting two terminals then there should only be one wire going to it. When the state changes on this wired input and the grey jumper is removed then a RND: fault should occur. 2. If there are two wires going to a redundant input: a. Remove one wire and test the input. A RND: fault should occur. BATTERY LOWERING TEST To test the BLD perform the following steps: 1. Make sure the BLD is properly connected, all bypass jumpers removed and the batteries have been fully charged (min 24 hours). 2. Install a jumper between ML1 & ML2 (see prints for location). This will activate the BLD input. 3. Verify that the Battery Lowering input is active. 4. Turn off main disconnect. 5. Verify that the output voltages match job specifications. 6. The car should lower to the bottom floor and open the doors. The doors will open and then close. The DOB inside the car will function but the hall call button should not. 205

206 BUFFER TEST The physical goal of the buffer test for a hydro system is to run the car at full speed down onto the buffer under power without dropping the down valve. On hydro systems this is only done in the down direction to test the car buffer. Hydro systems: 1. Make sure the hoistway and car-top are clear of any personnel and then move the car to the center of the hoistway to ensure the car runs at contract speed. 2. Set all the slowdowns to a value of This will be done for the fastest speed (usually S1 for Hydros). To do this go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S1 S1 SLOWDOWNS S1 ALL. a. Step 1: Record original value of S1 All: b. Step 2: Temporarily change S1 All to to perform test. 3. On the Din Rail: a. Jump the UET (UET) to DET (DET) terminals together. This will bypass the UET / DET switches. b. Bypass the safety string by jumping terminal SF1 to terminal 120 on the Din Rail. This will allow you to move the car away from the overhead/buffer. 4. Enter a Car call to the bottom landing. The car should go full speed onto the buffer. Care should be taken when operating the car at full speed without safety features in place. Test Completion: 1. Restore all slowdown values recorded in Step Run the car in MR Inspection up above the bottom landing door zone. 3. On the Din Rail: a. Remove the jumper from UET (UET) to DET (DET). b. Remove the jumper from the SF1 terminal to

207 STOP RING TEST LOW SPEED 1. Make sure the hoistway and car-top are clear of any personnel and then move the car to the top landing of the hoistway. 2. Go to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set to Yes. 3. Verify that only the UPL valve goes on when moving in Inspection Speed. If not, go to MAIN MENU SETUP SPEEDS & SLOWDOWNS INSPECTION SPEED and lower it enough that only the UPL valve actuates when moving in Inspection Mode. 4. Bypass upper final limit switch (if installed). 5. Install a jumper from UET (UET Switch) on the din rail to M Run car slowly up onto stop ring using Machine Room Inspection mode. 7. When test is complete, lower car back down to the top landing door zone. 8. Set Bypass Term Limits back to No. 9. Set the Inspection Speed back to original value (if changed). LOW OIL / LOW PRESSURE TEST There are 2 ways of testing for Low Oil or Low Pressure: 1. Low Pressure / Low Oil input programmed a. While the car is running or stopped at a higher floor, pull the wire going to the Low Oil / Low Pressure IO. b. The car should lower to the bottom landing and open the doors. 2. No IO programmed: a. Start with the car on the bottom landing. b. Close the gate valve or remove the coil wire on the UPH terminal. c. Go to MAIN MENU SETUP TIMERS MAX RUN TIME and set it to 010 seconds. d. Issue a Car Call to send the car to the top floor. e. In 10 seconds the alarm A50:MLT should appear on the LCD screen and the car should lower to the lower landing and the fault F29: Out of Service should appear on the LCD screen. 3. Reset the car by performing a Dip1+Reset on Dipswitch A. 207

208 LEVELING SPEED TEST (V2.35E OR NEWER ONLY) 1. Navigate to MAIN MENU SETUP SPEED AND SLOWDOWNS LEVELING SPEED and change the speed to a value greater than 150 FPM. Save this value. 2. After saving the new value, you should get a F161: Invalid Parameter fault in Active Faults. This indicates that the leveling speed is outside its proper operational range. 3. Change the leveling speed back to the original value and save. The fault will automatically reset. LEVELING ZONE TEST 1. Enter a car call to the bottom landing using MAIN MENU DEBUG ENTER CAR CALLS and put car in Inspection (MR) Mode. 2. Move the car in Inspection Mode about a foot above the bottom landing. 3. Open the doors using MAIN MENU SETUP DOOR SETUP MANUAL OPEN & CLOSE. a. Move asterix under Open and press and hold the Enter button on the SRU controller. The door icon [ ] will change to [ < > ] while opening and then to < > when they re fully open. Release the Enter button at this time and the doors will remain open. 4. Move the Inspection switch back to Normal Mode. 5. Verify that the doors close prior to the car moving. After the doors close the car will move back to the door zone (DZ) in leveling speed. 208

209 PRESSURE TEST (HYDRAULIC SYSTEM): 1. Ensure that the MAIN MENU SETUP MISC BYPASS TERM LIMIT is still set to Yes, and run the car on inspection to the top landing. This procedure ensures the motor s bypass valve and stop rings operate correctly. 2. In order to test the functionality of the stop ring: a. Command the Car to the top terminal landing and place in Inspection MR. b. Command the car up from the Machine Room and verify the car stops on the ring. c. Disable the car bypass terminal limits by going to MAIN MENU SETUP MISC BYPASS TERM LIMITS and set this parameter to NO and save it. d. Move the car back down to door zone. If you receive a Term Limit error then go back to MAIN MENU SETUP MISC BYPASS TERM LIMITS and verify it is saved to NO. 3. Place the car in Normal Operation. 4. If experiencing a problem with pressure valve parameter adjustments may be made by utilizing the following submenu: a. MAIN MENU SETUP TIMERS UP TO SPEED DELAY : increase or decrease to allow more or less time for the motor to reach speed before the controller operates the up valve (UPL). HYDRO RUPTURE SETUP 1. If you need to setup and adjust the rupture valve you need to move the car down in a multi-floor run at the highest speed possible. a. If your Contract speed is < 150fpm then you can increase your inspection speed to 150fpm and run it the car on Inspection. b. If your Contract speed is > 150fpm then you have to run the car in Normal mode. You can place car calls using MAIN MENU DEBUG ENTER CAR CALLS 209

210 TESTING PROCEDURES FOR TRACTION CONTROLLERS 210

211 EMERGENCY POWER TESTING The Emergency Power option on the Smartrise controller allows 1 or more cars to run on a generator during power outages. The following shows the testing steps for the Emergency Power function: 1. Step 1 On Emergency Power When this input is activated the fault F123: Emergency Power will display on the screen and stop the car immediately until the Generator Up to Speed input is activated. a. Pull the wire from the Emergency Power input (if Normally Closed) or apply 24vDC to the input (if Normally Open). 2. Step 2 Generator Up to Speed When this input is activated the simplex car will go into normal operation. In a group configuration, each car will move to the recall landing one at a time until all cars are recalled. The car selected by the group switch will then go into Normal Operation while the other cars will stay Out Grp. a. Pull the wire from the Generator Up to Speed input (if Normally Closed) or apply 24vDC to the input (if Normally Open). b. On cars with no Generator Up to Speed switch, this input will be activated with the On Emergency Power input. NOTE: The time the cars take to recall in a group configuration can make it appear that the feature is not working. This time is dependent on the a. Number of cars group, b. Distance the cars have to travel for recall, and c. Whether there are cars not in group at time of recall When performing this test there can be a minimum of 5-6 minutes for a 2- car group and much longer with more cars. 3. Step 3 Pre-Transfer When this input is active the controller will send the car to the programmed recall landing and open the doors. When the Emergency Power input is deactivated then the car(s) will go into Normal Operation. a. Apply 24vDC to this input to activate this feature. 211

212 NORMAL / NTS STOPPING TEST 1. Move the car to the top landing. 2. Go to your Top Speed Profile speed (S#) in MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# DOWN, record the existing values and temporarily set the new values to a. S# DOWN Normal Value: b. S# DOWN Normal Set to Save this parameter. 3. Enter a call DOWN to a couple of intermediate floors to obtain top speed. Manual car calls will only work from the MR or CT SRU boards. 4. Observe that car achieves top speed, blows through the called floor and logs an A64:STOP NO DZ alarm message. This will confirm that the normal means of slowdown is disabled. 5. Send the car to the BOTTOM floor and observe that the car stops at the bottom terminal level. The controller should log a A72:NTS Overspeed alarm. This is normal and will confirm the DOWN NTS setting is functioning properly. 6. Restore the previous recorded S# DOWN Normal parameter from (Step 2a). 7. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS S# UP, record the existing value and temporarily set the new value to a. S# UP Normal Value: b. S# UP Normal Set to Save this parameter. 8. With the car at the bottom landing, enter a call UP to a couple of intermediate floors to obtain top speed. Manual car calls will only work from the MR or CT SRU boards. 9. Observe that car achieves top speed, blows through the called floor and logs an A64:STOP NO DZ alarm message. This will confirm that the normal means of slowdown is disabled. 10. Send the car to the TOP floor and observe that the car stops at the top terminal level. The controller should log a A72:NTS Overspeed alarm. This is normal and will confirm the UP NTS setting is functioning properly. 11. When testing is complete for the bottom landing restore the previous recorded S# UP Normal parameter from (Step 7a). 212

213 ETS SLOWDOWN TEST 1. This procedure will test the UET (up) and DET (down) stopping devices. The procedure will demonstrate that the car will emergency stop (e-stop) as it passes the ETS locations at contract speed. To demonstrate the operation of the ETS, both the software normal stopping means and the normal terminal stopping device (NTS) will need to be bypassed. 2. On MR controller turn on Dip switch #3 to disable door operation during testing. 3. Prior to starting this procedure take a moment and write down the parameters for S# Slowdowns. This is found by going to the MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS. 4. Write down the following 5-digit number for the parameters below: a. S# UP Normal Value: b. S# UP NTS Value: c. S# Down Normal Value: d. S# Down NTS Value: 5. These values will need to be manually restored after the ETS testing is completed. 6. Command the Car to several floors away from a top terminal and disable the normal stopping means by: 7. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS UP. a. S# UP Normal set to Save this parameter. b. S# UP NTS set to Save this parameter. 8. Initiate a car call from MAIN MENU DEBUG ENTER CAR CALLS to send the car to the top terminal landing. Manual car calls will only work from the MR or CT SRU boards. 9. Run the car at contract speed to the top terminal landing and verify that the car e-stops (faults). The fault should be F81:UETS Overspeed. 10. When testing is complete for the top landing restore the previous recorded S# UP Normal & S# UP NTS parameter from (Step 4a-b). 11. Go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS S# DOWN. a. S# DOWN Normal set to Save this parameter. b. S# DOWN NTS set to Save this parameter. 12. Run the car at contract speed from several floors above the bottom terminal 213

214 landing and verify that the car e-stops (faults). The fault should be F80: DETS Overspeed. 13. When testing is complete restore the previous recorded S# DOWN Normal & S# DOWN NTS parameters from (Step 4c-d). NORMAL/DIRECTIONAL LIMITS TEST 1. These limits are physical switches electronically calculated by the Smartrise board. 2. Run the car on inspection toward the last door zone in either direction and verify that the car stops in the direction of travel when it reaches the last edge of the last door zone magnet. a. If the floor level is in the middle of the magnet then the limits are 3 inches below the magnet for the bottom terminal -- 3 inches above for the top magnet. If 3 inches of over-travel is too much, simply move the bottom magnet(s) up more and move the top magnet(s) down more in order to achieve your desired result. b. If magnets are moved a Learn procedure will have to be performed and floor height settings readjusted at these locations. 3. Once the edge of the magnet is reached the car should stop and A10: At Bottom Term (for bottom landing) or A9: At Top Term (for top landing) should be displayed on the LCD screen. 214

215 REDUNDANCY TEST 1. If there is a grey jumper installed on a Redundant Input: a. Remove the grey jumper on the terminal you are testing on the SRU board and then test the input. If a grey jumper is connecting two terminals then there should only be one wire going to it. When the state changes on this wired input and the grey jumper is removed then a RND: fault should occur. 2. If there are two wires going to a redundant input: a. Remove one wire and test the input. A RND: fault should occur. BUFFER TEST The physical goal of the buffer test for a traction system is to run the car at full speed into the buffer under power without dropping the brake, thus breaking traction. This is done in the down direction to test the car buffer and the up direction to test the counterweight buffer. Setup: 1. Make sure the hoistway and car-top are clear of any personnel and then move the car to the center of the hoistway to ensure the car runs at contract speed. 2. Set all the slowdowns to a value of This will be done for the fastest speed S# - (usually S3 for tractions, S1 for Hydros). To do this go to MAIN MENU SETUP SPEEDS & SLOWDOWNS S# S# SLOWDOWNS S# ALL. a. Step 1: Record original value of S# All: b. Step 2: Temporarily change S# All to to perform test. 3. On the Din Rail: a. Jump the UET (UET) to DET (DET) terminals together. This will bypass the UET / DET switches. b. Bypass the safety string by jumping terminal SF1 to terminal 120 on the Din Rail. This will allow you to move the car away from the overhead/buffer. 215

216 Testing: 1. Go to MAIN MENU SETUP TIMERS BRAKE DROP (FAULT) and record original value. a. Record original value: b. Temporarily set it to the maximum of 2.55 seconds. 2. Enter a Car call to the bottom landing. The car should go full speed into the buffer. Care should be taken when operating the car at full speed without safety features in place. 3. Place car in Inspection and move the car up onto door zone magnet. 4. Put car in Normal operation and allow it to level into floor. 5. Perform Step 2 in the UP direction to test the counterweight buffer. 6. Restore the Brake Drop (Fault) value recorded in Step 1. Test Completion: 1. Restore all slowdown values recorded in Step 2 of Hydros and Traction systems on previous page. 2. On the Din Rail: a. Remove the jumper from UET (UET) to DET (DET). b. Remove the jumper from SF1 to 120. c. If car is lost, perform the HOMING RUN and MOVE TO BOTTOM. BATTERY LOWERING TEST To test the BLD perform the following steps: 1. Make sure the BLD is properly connected, all bypass jumpers removed and the batteries have been fully charged (min 24hours). 2. Install a jumper between ML1 & ML2 (see prints for location). This will activate the BLD input. 3. Verify that the Battery Lowering input is active. 4. Turn off main disconnect. 5. Verify that the output voltages match job specifications. The car should lower to the bottom floor and open the doors. The doors will open and then close. The DOB inside the car will function but the hall call button should not. 216

217 ASCENDING OVERSPEED/GOVERNOR TEST HPV900 There are three tests to perform for the Ascending Overspeed and Governor test; Smartrise Overspeed test, Governor Switch test and Governor Mechanical test. The following procedures will test all three items on the Magnetek HPV900 series drive. Smartrise Controller Overspeed test: 1. Move the empty car to the bottom landing. 2. Go to the Magnetek Drive Menu Parameter A1: a. Increase the Contract Mtr Spd to 150%: Original Value: x (1.5) = New Value: 3. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 4. The drive will run the motor at an increased speed causing it to run faster than commanded resulting in controller overspeed fault. If more speed is required to achieve an overspeed condition, simply increase the parameter from Step 2.a. Governor Electrical Switch test: 1. On the Smartrise controller, increase Contract speed to 150% (MAIN MENU SETUP SPEEDS & SLOWDOWNS CONTRACT SPEED). Original Value: x (1.5) = New Value: NOTE: (Smartrise controllers cannot exceed 900FPM) 2. Increase the Highest S# speed to match the new Contract Speed. S# is your highest speed on SRU controller that matches your original Contract Speed. 3. In Inspection mode, move the car to a lower landing so a full speed run can be obtained. 4. Set the car back to Normal Operation. 5. Use the following jumper setup depending on the configuration of your existing brake wiring. Refer to your drawings for correct terminal locations. a. Older systems: Install a jumper from the BR terminal on the DIN rail to terminal #14/#5 on the PICK relay. CAUTION! DO NOT CONNECT BR TO PIN #14/#A1 OR DAMAGE TO THE DRIVE CAN OCCUR b. Newer Systems: Install a jumper from the BR terminal on the DIN rail to terminal ML3 on the DIN rail. 6. Press and hold the B1 contactor during the next steps to keep the main brake from dropping. 217

218 7. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 8. At 125% of rated contract speed the Governor switch should trip causing the Emergency Brake to drop and stop the car. a. The Governor switch should open and the Machine Room Board Input should NOT be on. b. A mechanical reset might be needed if the Governor doesn t reset automatically. c. Reset the emergency brake manually (if required), performing a Dip1+Reset on the machine room SRU or on the CT SRU (if necessary). Governor Mechanical test: 1. This test will reuse the settings changed in the previous two tests. 2. Apply a temporary jumper from M24 to the governor input on the Smartrise SRU board. 3. In Inspection mode, move the car to a lower landing so a full speed run can be obtained. 4. Set the car back to Normal Operation 5. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 6. The drive will run the motor at an increased speed causing it to run faster than commanded. At approximately 125%-150% of rated contract speed the Governor should mechanically trip causing the car to perform an emergency stop. Resetting and restoring values: 1. Remove the jumper from M24 to the governor input. 2. Remove the temporary jumper between terminal BR on the DIN rail and terminal #14 on the Pick Relay OR terminal BR and ML3 on the DIN rail. 3. Reset the Magnetek parameter Drive A1 - Contract Mtr Spd and the SRU Contract speed back to their original values. 4. Turn ON DIP Switch #1 and press the Reset Button. Turn OFF DIP switch #1 and the Car should return to Normal Operation. 218

219 ASCENDING OVERSPEED/GOVERNOR TEST KEB DRIVE There are three tests to perform for the Overspeed and Governor test; Smartrise Overspeed test, Governor Switch test and Governor Mechanical test. The following procedures will test all three items on the KEB drive. Smartrise Controller Overspeed test: 1. Move the empty car to the bottom landing. 2. Go to the KEB Drive Menu Parameter LL16 and set it to the desired speed. 3. Set this parameter to 150% of the current Contract Speed: a. Parameter LL16 Contract Speed: x (1.5) = 219 New Value: 4. Go to the KEB Drive Menu Parameter LL15 Overspeed Test Edit Mode and set it to Start. 5. Run car Up on a multi-floor run. The Smartrise SRU should result in an overspeed fault. NOTE: Do not restore original values until after the mechanical governor testing. Governor Electrical Switch test: 1. Perform Steps 1-4 from Smartrise Controller Overspeed test. 2. On the Smartrise controller, increase Contract speed to 150% of set value (MAIN MENU SETUP SPEEDS & SLOWDOWNS CONTRACT SPEED). This should now match the LL16 speed value from previous test. Use the value from Step 3b above. NOTE: (Smartrise controllers cannot exceed 900FPM) 3. Use the following jumper setup depending on the configuration of your existing brake wiring. Refer to your drawings for correct terminal locations. a. Older systems: Install a jumper from the BR terminal on the DIN rail to terminal #14/#5 on the PICK relay. CAUTION! DO NOT CONNECT BR TO PIN #14/#A1 OR DAMAGE TO THE DRIVE CAN OCCUR b. Newer Systems: Install a jumper from the BR terminal on the DIN rail to terminal ML3 on the DIN rail. 4. Press and hold the B1 contactor during the next steps to keep the main brake from dropping. 5. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 6. The drive will run the motor at an increased speed causing it to run faster

220 than commanded. At approximately 125% of rated contract speed the Governor switch should trip causing the Emergency brake to drop. a. The Governor contact should open and the Machine Room Board Input should NOT be on. b. A mechanical reset might be needed if the Governor doesn t reset automatically. c. Reset the emergency brake manually (if required), performing a Dip1+Reset on the machine room SRU or on the CT SRU (if necessary). Governor Mechanical test: 1. Perform Steps 1-4 from Smartrise Controller Overspeed test. This test will reuse the settings changed in the previous two tests. 2. Apply a temporary jumper from M24 to the governor input on the Smartrise SRU board. 3. In Inspection mode, move the car to a lower landing so a full speed run can be obtained during the next step. 4. Set the car back to Normal Operation 5. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 6. The drive will run the motor at an increased speed causing it to run faster than commanded. At approximately 125%-150% of rated contract speed the Governor should mechanically trip causing the car to E-Stop. Resetting and restoring values: 1. Remove the jumper from M24 to the governor input. 2. Remove the temporary jumper between terminal BR on the DIN rail and terminal #14 on the Pick Relay OR terminal BR and ML3 on the DIN rail. 3. Turn on DIP Switch #1 and press the Reset Button. 4. Turn off DIP switch #1 and the Car should return to Normal Operation. 5. The KEB parameters (LL15, LL16) reset after each test is performed. 6. Restore the SRU Contract speed back to its original value in MAIN MENU SETUP SPEEDS & SLOWDOWNS CONTRACT SPEED. 220

221 ASCENDING OVERSPEED/GOVERNOR TEST DSD 412 There are three tests to perform for the Overspeed and Governor test; Smartrise Overspeed test, Governor Switch test and Governor Mechanical test. Smartrise Controller Overspeed test: 1. Move the empty car to the bottom landing. 2. Go to the DSD 412 Drive Menu Function 17 and Functions are the DSD 412 parameters that match your speed settings on the SRU board (S1, S2, S3 etc.). Verify which function matches the Contract Speed. That is the function used in overspeeding the car. 3. Adjust both of these values to 150% of the currently set speed: a. Function 17 Original Value: x (1.5) = New Value: b. Steps to change Function Save the original value first. Record original Value here: 4. Exit to previous menu and then go back into Function a. Input new value and then save it again. Original Value: x (1.5) = New Value: 1. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. NOTE: Do not restore original values until after the mechanical governor testing. Governor Electrical Switch test: 1. On the Smartrise controller, increase Contract speed to 150% of set value (MAIN MENU SETUP SPEEDS & SLOWDOWNS CONTRACT SPEED). This should now match the DSD 412 Function speed value from previous test. Original Value: 221 x (1.5) = New Value: NOTE: (Smartrise controllers cannot exceed 900FPM) 2. Use the following jumper setup depending on the configuration of your existing brake wiring. Refer to your drawings for correct terminal locations. a. Older systems: Install a jumper from the BR terminal on the DIN rail to terminal #14/#5 on the PICK relay. CAUTION! DO NOT CONNECT BR TO PIN #14/#A1 OR DAMAGE TO THE DRIVE CAN OCCUR b. Newer Systems: Install a jumper from the BR terminal on the DIN rail to terminal ML3 on the DIN rail.

222 3. Press and hold the B1 contactor during the next steps to keep the main brake from dropping. 4. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 5. The drive will run the motor at an increased speed causing it to run faster than commanded. At approximately 125% of rated contract speed the Governor switch should open causing the car to perform an emergency stop. a. The Governor contact should open and the Machine Room Board Input should NOT be on. b. A mechanical reset might be needed if the Governor doesn t reset automatically. c. Reset the emergency brake manually (if required), performing a Dip1+Reset on the machine room SRU or on the CT SRU (if necessary). Governor Mechanical test: 1. This test will reuse the settings changed in the previous two tests. 2. Apply a temporary jumper from M24 to the governor input on the Smartrise SRU board. 3. In Inspection mode, move the car to a lower landing so a full speed run can be obtained. 4. Set the car back to Normal Operation 5. Enter a Car Call in the Up Direction via MAIN MENU DEBUG ENTER CAR CALLS. 6. The drive will run the motor at an increased speed causing it to run faster than commanded. At approximately 125%-150% of rated contract speed the Governor should mechanically trip causing the car to E-Stop. Resetting and restoring values: 1. Remove the jumper from M24 to the governor input. 2. Remove the temporary jumper from the BR terminal on the DIN rail to terminal #14/#5 on the PICK relay. 3. Turn on DIP Switch #1 and press the Reset Button. 4. Turn off DIP switch #1 and the Car should return to Normal Operation. 5. Reset the DSD 412 parameters function 17, and the SRU Contract speed back to original values. 222

223 UNINTENDED MOVEMENT TEST This test is designed to test the operation of the rope gripper / Ebrake in the event that the car moves unintentionally in a door zone with the Hall AND Car doors open. This test is normally performed in Normal Operation mode. NOTE: If performing this test in Inspection MR Mode, make sure Binary Parameter is set to Yes. 1. Verify that (DIP A) Dip switch #3 on the machine room SRU controller is not on. 2. Go to MAIN MENU SETUP DOOR SETUP NO DEMAND DO to YES and SAVE it. 3. Enter a car call to the bottom landing. 4. The car should remain at the landing with the Hall AND Car doors open so long as another Hall or Car call is not entered. 5. Manually lift the brake by: a. Install a jumper from the BR terminal on the DIN rail to terminal ML3 on the Din Rail. 6. Manually compress/close B contactors. This will apply a picking voltage to the brake and it should lift. a. For PM only: Go to MAIN MENU DEBUG ADJUST PARAMETERS and record the value for , then change it to x00. This will allow the Ebrake to stay picked until an emergency situation occurs. Original Value: x New Value: x00 7. The car should drift up. If not the gearing of the machine may be low such that it may have to be turned via a wrench with the brake lifted. 8. If car still doesn t move try raising the car to the top landing and putting in weights to overcome the counterweight. 9. As soon as the controller detects an out of Door Zone state with the doors open the Controller will drop the emergency brake. 10. Release the Brake or M and B Contactors. 11. If the doors did not close automatically, place the Car on Inspection MR and go to MAIN MENU SETUP DOOR SETUP MANUALLY OPEN AND CLOSE and close the doors manually by moving the asterix under the NUDGE option and holding the ENTER key. 12. Remove the temporary jumper between terminal BR on the DIN rail and 223

224 terminal #14/#5 on the Pick Relay.. a. For PM only: Restore the recorded value from step 6a back into Turn on DIP Switch #1 and press the Reset Button. The E-Brake fault may require a power cycle to clear. 14. Turn off DIP Switch # On the SRU go to MAIN MENU SETUP DOOR SETUP NO DEMAND DO to NO and SAVE it. 16. Turn the car back to Normal Operation mode. The car should correct to the floor. EARTHQUAKE COUNTERWEIGHT TEST This test is designed to test the operation of earthquake and counterweight logic 1. Make sure the counterweight mid-point parameter is set. Go to MAIN MENU SETUP FIRE/EARTHQUAKE COUNTERWEIGHT MID PT and input the midpoint distance of the hoistway. The midpoint distance can be determined by moving the car in the hoistway level with the counterweight and recording the step position from the SRU screen, located above the CMD: value in the lower left corner. 2. Momentarily jump either of the EQ (+/-) terminals on the Machine Room DIN rail to the Earth Ground terminal on the DIN rail. 3. The Car should stop and correct away from the counterweight to the nearest landing. There it will open the doors, fault out, and go out of service. 4. To reset: Make sure the counterweight input is high (LED is on) and then press the reset button. This will reset the Earthquake logic. 224

225 RACK AND PINION DROP TEST Setup 1. Move car to top landing 2. Pick the brakes by: a. Install a jumper wire between 120 and the SF1 Terminal on the Din Rail. b. Install a jumper wire between M24 and A1 of the Pick relay. c. Install a jumper wire between REF and A2 of the Pick relay. Testing 1. Manually press in the M and B contactor. This will allow the car to drop. 2. When the car reaches the over speed threshold it will trip the over speed device, and the car should come to a stop. 3. The Smartrise controller should register a governor fault at this time. Restore 1. Install a jumper wire between M24 and the Governor input a. Refer to the drawings Sheet 2 or the supplied IO sheet located in the binder for the location of the Governor input. 2. Put the car into MR Inspection mode and run the car up 8 or so to unlock the over speed device. 3. While still in MR Inspection move the car down until the top of car can be accessed. 4. Reset the over speed device located on top of the car. 5. Remove previously installed jumpers: a. M24 and the governor input, b. 120 and the SF1 terminal on the Din Rail c. Pick Relay: i. M24 to A1 ii. Ref to A2 6. Turn off MR inspection mode. 225

226 LEVELING SPEED TEST (V2.35E OR NEWER ONLY) 1. Navigate to MAIN MENU SETUP SPEED AND SLOWDOWNS LEVELING SPEED and change the speed to a value greater than 150 FPM. Save this value. 2. After saving the new value, you should get a F161: Invalid Parameter fault in Active Faults. This indicates that the leveling speed is outside its proper operational range. 3. Change the leveling speed back to the original value and save. The fault will automatically reset. LEVELING ZONE TEST 1. Enter a car call to the bottom landing using MAIN MENU DEBUG ENTER CAR CALLS and put car in Inspection (MR) Mode. 2. Move the car in Inspection Mode about a foot above the bottom landing. 3. Open the doors using MAIN MENU SETUP DOOR SETUP MANUAL OPEN & CLOSE. a. Move asterix under Open and press and hold the Enter button on the SRU controller. The door icon [ ] will change to [ < > ] while opening and then to < > when they re fully open. Release the Enter button at this time and the doors will remain open. 4. Move the Inspection switch back to Normal Mode. 5. Verify that the doors close prior to the car moving. After the doors close the car will move back to the door zone (DZ) in leveling speed. 226

227 MANUAL BRAKE RELEASE TEST (TRACTION BRAKE PICK OPERATION) NOTE: In order for the brakes to work when the main line disconnect is turned off the auxiliary switch mounted on the disconnect box must be wired to ML1 / ML2. 1. Switch the main line disconnect to the off position. 2. Turn on Dip switch #6 on Dip A and set the Machine Room inspection switch to inspection. This keeps the controller from trying to run the car and prevents faults from popping up. 3. Turn the Battery Rescue Switch to the ON position. 4. This should power up the SRU board and provide power for the brake coil(s) to pick. a. The following faults can be ignored during this procedure: i. Stopped no DZ ii. Drive Fault 5. On the SRU LCD screen, record the location (feet/inches) of the car in the hoistway. Check to see if there is a DZ in the upper right hand corner of the LCD screen. If DZ is present the car is already in a door zone. If the car is in a door zone skip to Step Navigate to Main Menu Status Magnets and scroll to the nearest floor above and below the car to see which floors the car is between. This will tell you where you need to move the car to for a door zone. 7. Press the button on the box labeled Brake Pick while simultaneously pressing in the Contactors B1 (and B2 if installed). This should lift the brake(s) and allow the car to drift. 8. Allow the car to drift until a Door Zone is reached. a. The SRU board has an indicator in the top right of the controller labeled DZ. b. This indicator activates if the car is +/-3 inches away from floor level at any landing. c. At this point a B+ (car moving up) or T- (car moving down) number will appear on the line below DZ. d. Depending on the magnet placement, if the B+ or T- number reads 14 the car should be close to floor center. e. Release the B1 & B2 contactors. 9. At this point from the SRU board. a. Using the Right Arrow key navigate to Main Menu Setup Door Setup Manually Open and Close. b. Use the Right and Left Arrow buttons to put the asterisk under Open. c. Press and hold the Enter button to open the doors. Once the Indicator indicates the doors are fully open. Release the Enter button. d. Once Passengers have disembarked. Move the Asterisk under Nudge. Press and hold the Enter button until the doors show fully closed. 10. Turn off the switch in the remote box labeled Brake Pick. 11. When safe to do so power on the Main Line Disconnect. 227

228 LOSS OF TRACTION TEST (2010 CODE COMPLIANCE ONLY) Testing Notes: This procedure is for Traction cars only. This test causes the controller to fault when it commands a speed and receives no car speed feedback, simulating loss of traction. Setup 1. Go to MAIN MENU DEBUG BINARY PARAMETERS a. Enter and change it to NO. Save value. 2. Disconnect the DP1/DP2 wires from the Car (CT) SRU board. 3. Go to MAIN MENU DEBUG ENTER CAR CALLS and enter a call to another floor. The car may move slightly prior to faulting out with a F71: Speed Dev Err fault. When this fault occurs the car will stop and will not run until reset. In order to get the car operational again the technician will have to manually reset the controller. ** Power cycling the controller will not work. ** Restore Reconnect DP1/DP2 wires. If no Traction Loss Key switch installed 1. Turn on Dip1 (on Dip A) on the machine room SRU board and push the Reset button to clear this fault. 2. Turn off Dip Switch 1. With Traction Loss Key switch 1. Insert the round Traction Loss key into the key switch and turn it on to reset the system. The switch is spring loaded so it will return automatically to the off position. The key can only be removed when in the off position. 2. Remove the key. 228

229 OTHER ADJUSTMENTS Access Top/Bottom limits 1. To set the access distance, simply adjust the parameters ACCESS DIST TOP and ACCESS DIST BOTTOM located under MAIN MENU SETUP. Position Indicator via CE 1. Floor labels can be programmed at MAIN MENU SETUP PI LABELS if a CE micro-com or Emotive fixture is installed. Resynching - Hydros 1. Set real-time clock time/date at MAIN MENU SETUP REAL-TIME CLOCK 2. Set relevelling to Yes in MAIN MENU SETUP FLOOR LEVELS RELEVELING 3. Set resynch start time at MAIN MENU SETUP MISC RESYNCH START TIME 4. Set resynch duration at MAIN MENU SETUP MISC RESYNCH DURATION Simplex Parking setup 1. Go to MAIN MENU SETUP GROUP SETUP PARK DELAY TIME to setup the delay time until the car goes into park mode (000 secs) 2. Parameter sets the park floor in MAIN MENU DEBUG ADJUST PARAMETERS a. (x00 = bottom floor, x02 = 2 nd floor, etc.) b. Example: PI for a 4 stop is labeled: G, L, 2, 3 i = x00 car will park at G, ii = x01 will park car at L, etc. 229

230 CONTROLLER MAINTENANCE PROCEDURES Perform the following procedures and record the date and results on the Smartrise SRx Elevator Controller Maintenance Plan Log Sheet. Real Time Clock On the Machine Room SRU board navigate to MAIN MENU SETUP REAL TIME CLOCK TIME. Verify that the displayed time advances correctly when the seconds transition from :59 to :00. Repeat this procedure for all SRU boards. Hall Board Communication On the Machine Room SRU board navigate to MAIN MENU STATUS HALL CALL BOARDS. Verify the screen shows 100% communication on all hall boards. Scroll through each hall board and verify communication. Repeat this procedure on the Group SRU if present. Note: Depending on controller configuration, there may not be any hall boards displayed in the Hall Board Status screen. NTSD Perform the Normal / NTS Stopping test. Final Limits Perform the Normal/Directional Limits test. Traction Loss Detection - Perform the Loss of Traction test. Fire Emergency Operation Perform the Fire Emergency Operation test per your local fire code requirements. Leveling Zone and Speed Perform Leveling Zone and Speed test. Emergency Brake 1. Perform the Unintended Movement Test. 2. Perform the Ascending Overspeed Test. 3. Remove and inspect the contacts of the following relays: RGM, DZM, RGP and DZP. If contacts have excessive wear, replace with new relays. Safety String Relays Remove and inspect the contacts of the following relays: SF1, SF2 and PICK. If contacts have excessive wear, replace with new relays. Softstart Contactor Disassemble the softstart contactor to expose the contacts. If the contacts have excessive wear, replace contactor. M Contactor Disassemble the M contactor to expose the contacts. If the contacts have excessive wear, replace contactor. B Contactor(s) Disassemble the B contactor to expose the contacts. If the contacts have excessive wear, replace contactor. Note: Depending on controller configuration, there may be multiple B contactors labeled B1, B2, etc. 230

231 FAULTS & ALARMS EACH SRU BOARD MAINTAINS A LOG OF THE LAST 15 FAULTS AND ALARMS 231

232 FAULT DESCRIPTION OVERVIEW Many faults are caused by loose wiring or cables. Check the wiring associated with the fault item before contacting Smartrise. On CAT5 cables, reseat cable in net port making sure that locking tab is fully secure. The fault log is maintained even if the controller is powered off. To view this fault history, navigate to: MAIN MENU FAULTS LOGGED FAULTS The fault log is displayed as a list of faults and alarms with the newest faults at the bottom of the list. Scroll up and down to see the list if the last 15 faults and alarms. To get detailed information on a particular fault or alarm, move the cursor next to that fault and press the ENTER button. Below is an example of how faults are displayed on the Fault Detail screen. 232

233 The time and date indicate when the fault was written to the log. It is important that the real-time clock be set properly to have an accurate idea of when the faults occurred. The PI shows the floor label of the closest doors zone magnet and the position shows feet and inches. FPM indicates how fast the car was moving. Four additional indicators on the bottom row show CPU, ETS position, and Extra Bytes 1 and 2. Extra Byte 1 and Extra Byte 2 are normally both zero indicating that no additional information is available. Several faults and alarms will store additional information in these bytes that can be used to diagnose the cause of the fault. 233

234 COMMON FAULT CLEARING PROCEDURES DIP SWITCH 1 + RESET If the Controller gets stuck in a non-normal mode (i.e. Fire Phase I, Earthquake, etc.), verify the required inputs are connected or jumped out, set Dip Switch #1 (Dip A) to ON and then press the RESET button on the SRU board. After pushing RESET turn Dip Switch 1 to off. Latched faults can sometimes be cleared by changing the mode between Normal and Inspection at the machine room controller or car top inspection station. ROPE GRIPPER WON T RESET Perform 1. FAULT WON T CLEAR resolution above on cartop SRU board. ACTIVE FAULTS A red LED flashing on the SRU board means a Fault or an Alarm condition exists. a. The faults are logged under MAIN MENU FAULTS LOGGED. If the car does not move, look under MAIN MENU FAULTS ACTIVE and record the fault number (Fxx). b. When the LCD displays Axx (A57, for example) this indicates an Alarm Condition. This is not an active fault but rather an information message indicating a condition to be addressed. c. When the LCD displays Fxx (F49, for example) this indicates an Active Fault. The car will not run so long as an active fault is present. This condition must be corrected before the car may resume operation. 234

235 FAULT DESCRIPTION INDEX F2 MS MR Mode Main/Safety Machine Room Mode fault. Causes Remedies The J22 processor on the Machine Room SRU board has detected that input 508 is not powered. This indicates that the controller should be either on Inspection or Construction mode. This fault occurs if the J21 processor reports a different operation mode. If a software upgrade has been performed recently then it is possible that one of the SRU boards was mis-programmed. Verify the wiring on inputs 507 and 508 of the Machine Room SRU board. These inputs should go on and off together as the Machine Room Inspection Enable switch is toggled. Controller boards may need to be reprogrammed if they contain invalid software. Machine Room SRU board may need to be replaced. MS faults are often caused by a fast power glitch on an input rather than longer glitches which will cause a Rdn F30 fault. F4 MS Hall Locks Main/Safety Hall Locks fault. Causes Remedies The J22 processor on the Machine Room SRU board has determined the state of the hall door locks by scanning inputs 502, 504, and 506. The J21 processor which scans redundant inputs 501, 503, and 505 reports the hall door locks in a different state. If a software upgrade has been performed recently then it is possible that one of the SRU boards was mis-programmed. Verify the wiring on inputs 501 through 506 of the Machine Room SRU board. These input pairs [501,502], [503,504], and [505,506] should go on and off together as the bottom, middle, and top hall locks open and close. Controller boards may need to be reprogrammed if they contain invalid software. Machine Room SRU board may need to be replaced. MS faults are often caused by a fast power glitch on an input rather than a longer glitch which will cause a Rdn F39-F41 fault. 235

236 F6 Safety String Safety String has caused a contactor to not close. Causes Remedies The feedback from the M, B1 or B2 contactors shows a contactor in the open position when it should be closed. Use Extra Byte 1, 2 or 3 to determine the reason for the fault and how to correct it. Extra Bytes 1-0: Both SF1 and SF2 are energized but the M contactor feedback shows it open (de-energized). The M contactor should close (energize) whenever the safety string is made and the SAF relays are both energized. The machine room board monitors the normally closed auxiliary contact of the M contactor. This contact is normally wired to an input on the Machine Room SRU board but can be moved to another input. The input should be powered when the contactor is open and unpowered when the contactor is closed. Extra Bytes 2-0: The controller has been asserting a pick or hold command to the brake for at least one second but one or more of the B1 contactors feedback show they are not energized. Extra Bytes 3-0: The controller has been asserting a pick or hold command to the brake for at least one second but one or more of the B2 contactors feedback show they are not energized. On Dual Sheave Brakes Only: There is no power from the emergency brake pick switch (EBPS). Extra Bytes 1-0: If the M contactor does not energize at all, check the safety circuit for an open switch. The coil of the M contactor gets its power from the safety circuit. Also check the SF1 and SF2 relays. Verify the relays are properly seated in the sockets and do not have any bent pins. If the M contactor does energize, verify the normally closed feedback input on the Machine Room SRU board is powered when contactor is de-energized, and not powered when contactor is energized. Verify the auxiliary contactor is securely attached to the M contactor. If the connection is loose, try to snap it back on more snugly. Extra Bytes 2-0: If the B1 contactor does energize, verify that the normally open feedback inputs on the Machine Room SRU board are powered when contactor is de-energized and not powered when contactor is energized. Verify the auxiliary contactor is securely attached to the B1 contactors. If a connection is loose, try to snap it back on more snugly. Extra Bytes 3-0: If the B2 contactor does energize, verify that the normally open feedback inputs on the Machine Room SRU board are powered when contactor is de-energized and not powered when contactor is energized. Verify the auxiliary contacts are securely attached to the B2 contactors. If a connection is loose, try to snap it back on more snugly. On Dual Sheave Brakes Only: Check that the EBPS is wired to M24 and operating properly or that the EBPS terminal is jumped to the M24 terminal when running in Construction Mode. 236

237 F7 MS ETS Zone Main/Safety ETS Zone fault Causes Remedies The J22 processor on the Machine Room SRU board has determined the state of the ETS hoistway switches by scanning inputs 510 and 512. The J21 processor which scans redundant inputs 509 and 511 reports the switches in a different position. If a software upgrade has been performed recently then it is possible that one of the SRU boards was mis-programmed. Verify the wiring on inputs 509 through 512 of the Machine Room SRU board. The input pairs [509,510] and [511,512] should go on and off together as the car passes the UET and DET hoistway switches. Controller boards may need to be reprogrammed if they contain invalid software. Machine Room SRU board may need to be replaced. MS faults are often caused by a fast power glitch on an input rather than a longer glitch which will cause a Rdn F35-F36 fault. F8 MSM GSW Main/Safety Gate Switch fault. Causes Remedies The J22 processor on the Cartop SRU board has determined the state of the gate switch by scanning input 508 (and 515 if car has rear doors). The J21 processor which scans redundant inputs 507 and 514 reports the switches in a different position. If a software upgrade has been performed recently then it is possible that one of the SRU boards was mis-programmed. Verify the wiring on inputs 507 and 508 (and 514 and 515 if car has rear doors) of the Cartop SRU board. The input pairs [507,508] and [514,515] (if rear doors) should go on and off together as the car doors open and close. Controller boards may need to be reprogrammed if they contain invalid software. Cartop SRU board may need to be replaced. MS faults are often caused by a fast power glitch on an input rather than a longer glitch which will cause a Rdn F37 or F56 fault. F9 SAF1 Open Fail Safety Relay SAF1 Failed to Open Causes Remedies The controller is trying to de-energize (open) safety relay SF1 but the feedback from the relay shows that it is still energized (closed). Output 601 on the Machine Room SRU board controls the coil of the relay. Input 520 is the normally closed feedback monitor. When 601 is off, 520 should be on. If 520 reports the wrong state for more than 1 second then this fault is logged. Check to see if the SF1 relay is properly seated in the socket and does not have any bent pins. Check Jumper J19 (Rev 5-7 SRU) and J24 (Rev 8 SRU) for proper configuration. Refer to provided drawings. Check MAIN MENU STATUS IO INPUT GROUPS CONTROLLER SAF1 to see if the status is changing with Output 601. Check wiring for 601 /

238 F10 SAF2 Open Fail Safety Relay SAF2 Failed to Open Causes Remedies The controller is trying to de-energize (open) safety relay SF2 but the feedback from the relay shows that it is still energized (closed). Output 601 on the Cartop SRU board controls the coil of the relay. Input 526 is the normally closed feedback monitor. When 601 is off, 526 should be on. If 526 reports the wrong state for more than 1 second then this fault is logged. Check the SF2 relay. Verify it is properly seated in the socket and does not have any bent pins. Check Jumper J19 (Rev 5-7 SRU) and J24 (Rev 8 SRU) for proper configuration. Refer to provided drawings. Check MAIN MENU STATUS IO INPUT GROUPS CONTROLLER SAF2 to see if the status is changing with Output 601. Check wiring for 601 / 526. F11 B Cont. Fail B Contactor Failed to Open Causes Remedies Extra Bytes 2-0: B1 Contactor auxiliary contact indicates the B1 is energized (closed) when it should be de-energized (open). Extra Bytes 3-0: B2 Contactor auxiliary contact indicates the B2 is energized (closed) when it should be de-energized (open). Extra Bytes 2-0: Check that the B1 contactor de-energizes (opens) when there is no demand to run. Check the auxiliary contact on B1. Verify it is properly seated on the contactor and that no wires have become loose or disconnected. Check input terminal on Machine Room SRU board to verify that the wire has not become loose or disconnected. Check door data to see if all interlocks are being made. Extra Bytes 3-0: Check that the B2 contactor de-energizes (opens) after relays RGM and DZM de-energize. Check the auxiliary contact on B2. Verify it is properly seated on the contactor and that no wires have become loose or disconnected. Check input terminal on Machine Room SRU board to verify that the wire has not become loose or disconnected. Check door data to see if all interlocks are being made. F12 M Cont. Fail M Contactor Failed to Open Causes Remedies The M contactor failed to open. Check that the M contactor de-energizes (opens) when SF1 relay is de-energized. Check the auxiliary contact on M contactor. Verify it is properly seated on the contactor and that no wires have become loose or disconnected. Check input terminal on Machine Room SRU board to verify that the wire has not become loose or disconnected. 238

239 F13 MS CT Mode Main/Safety Cartop Mode Fault Causes Remedies The J22 processor on the Cartop SRU board has scanned inputs 504 and 506 (and 513 if In-Car Inspection option is enabled) to determine if car is on inspection or in automatic mode. The J21 processor has scanned redundant inputs 503 and 505 (and 512 if IC inspection) and determined a different mode of operation. If a software upgrade has been performed recently then it is possible that one of the SRU boards was mis-programmed. Verify the wiring on inputs 503 through 506 (and 512 and 513 if IC inspection). The input pairs [503,504] and [505,506] (and [512, 513] if IC inspection) should go on and off together as the various inspection/access enable switches are toggled on and off. Controller boards may need to be reprogrammed if they contain invalid software. Cartop SRU board may need to be replaced. MS faults are often caused by a fast power glitch on an input rather than a longer glitch which will cause a Rdn F31, F32, or F38 fault. F22 Gate Switch GSW, DCL or DPM not flagging in Normal Operation Causes Remedies Extra Bytes 0-0 (any door): Controller was trying to close or nudge the doors and timed out before seeing GSW, DPM and DCL. All three signals (GSW, DPM, DCL) have to be flagged in Normal Operation. Car is on inspection, GSW is not made, and the Car Door Bypass enable switch is not active. Car is outside of a door zone and the GSW is not made. Extra Bytes 1-0 (front door): The GSW input for the front (or only) door is not powered, the car is not in a door zone, and the current operating mode does not allow for running with the car doors open. Extra Bytes 2-0 (rear door): Same as above but for rear door. Extra Bytes 3-0 (any door): Controller detected no GSW for at least 500ms while outside a door zone and exceeding 20 fpm. Extra Bytes 0-0 (any door): Check inputs for GSW, DPM, and DCL. Verify they are transition properly as car door is opened and closed. If DPM is not flagging, jump it to the GSW inputs so it flags at the same time as GSW. If car is on inspection and needs to be moved then either close the car doors or activate the Car Door Bypass Enable switch. Note that the bypass switch will not work on Machine Room Inspection. A bad door zone magnet may cause the controller to lose the DZ input while stopped at a floor. If this happens while the doors are open this fault will be logged. Extra Bytes 1-0 (front door): Verify that the front car door is closed. Verify that the GSW circuit is operating correctly. Verify that the door zone sensor and magnets are working. Extra Bytes 2-0 (rear door): Same as above but for rear door. Extra Bytes 3-0 (any door): Check gate switch and wiring. 239

240 F23 Hall Locks Hall Lock or Swing Door Closed fault. Causes Remedies This fault will occur when a hall door lock is clipped or open during car operation. Two faults may be logged for each occurrence, one for CPU A & one for CPU B. Both faults will have the same Extra Byte 1. Extra Bytes = CPU Location at time of fault Extra Byte 1 Extra Byte 2 CPU: A or B Location: T = Top floor, M = Middle Floors, B = Bottom floor Automatic Doors Extra Byte 1: 27 = Top Lock Open, Manual Doors 45 = Middle Lock Open, 54 = Bottom Lock Open Extra Byte 1: 31 = Top Close Switch Open, All Doors 47 = Middle Close Switch Open, 55 = Bottom Close Switch Open 59 = Top Hall Lock Open, 61 = Middle Hall Lock Open, 62 = Bottom Hall Lock Open Extra Byte 2: CPU A records in increments of 1, CPU B records in increments of 10 Example: A B = CPU A, At Bottom Landing, Middle Lock Open, Lasted 10ms Extra Byte 1 holds the hall door flags at the time of the fault. Extra Byte 2 holds the time (in 10ms ticks) that the doors were in an unsafe position prior to generating the fault. CPU: A: Attempting to move car on inspection with one or more hall locks open and Bypass Hall Doors Enable switch off. Car is on Hoistway Access and the middle lock or closed input in not powered. Car was running and clipped a door lock. Car doors are closed and car is attempting to run for at least 5 seconds but hall locks have not yet made. CPU: B: One or more locks were not made for more than 500ms at a time when all locks should be made. CPU: A: Using the Extra Bytes determine which lock was open at time of fault. Try increasing the LOCK CLIP TIME under the DOOR SETUP menu. Check hall locks and wiring. CPU: B: Check hall locks and wiring. 240

241 F24 In Car Stop In-Car Stop Switch in Stop Position Causes Remedies The In-Car Stop switch is in the Stop position. The In-Car stop switch inputs on the SRU board are not powered or switch is wired incorrectly (reversed). The In-Car Stop switch is not present on car but inputs have not been jumped out. Turn the In-Car Stop switch to the RUN position. Both inputs on the SRU board must be powered for the car to run. Verify that the In-car Stop switch is wired to both these inputs. Verify the inputs have power when the switch is in the RUN position and that power is removed in the STOP position. If car does not have an In-car Stop switch then the Cartop SRU inputs must be jumped to the C24 bus. F27 Drive Comm No Serial Communication with Drive Causes Remedies CAT5 cable not plugged into DRIVE port. Smartrise drive parameter not configured for serial control of drive. Jumpers on Machine Room SRU board connector J20 set for half-duplex communication on DRIVE port. Bad CAT5 communication cable. Magnetek drive not configured for serial communication. Bad comport on Machine Room SRU board. Excessive electrical noise or bad grounding. Bad Comm port on Magnetek drive. Reseat CAT5 communication cable into DRIVE port. Verify parameter = xff for Magnetek. Verify parameter = xfc for Hydros Verify there are no jumpers on Machine Room SRU board 10-pin header J20. This header is located at top left corner of SRU board. Replace CAT5 drive cable. Verify Magnetek drive is configured for serial communication. Replace Machine Room SRU board. Be sure controller is properly grounded. Replace Magnetek drive. 241

242 F29 Out of Service Car will no longer run on Automatic operation. Causes Use Extra Byte 1 and Extra Byte 2 to determine the reason for the fault and how to correct it. Extra Bytes 0-2: Hydro is in a Can t Run Up condition. This is a condition where it cannot run the pump motor. This can be due to low oil, running on battery power, or having exceeded the motor limit timer (MLT). Extra Bytes 1-0: Car has exceeded the maximum number of Starts Per Minute. Parameter limits how many times the controller may attempt to run the car in a oneminute period. If the safety logic detects too many attempts, it will take the car out of service until the minute field on the real-time clock changes. Extra Bytes 2-0: Car has exceeded the maximum number of Faults Per Hour. Parameter limits how many times the controller may fault in a one-hour period. If the safety logic detects too many faults, it will take the car out of service until the hour field on the real-time clock changes. Extra Bytes 4-0: Battery Lowering Device check (traction) failed x number of times. Extra Bytes 7-N Where N is floor (1 = bottom): Car has gone out of service due to activation of the HUGS infant abduction security system at a floor the car was serving. Extra Bytes 8-8: An Out of Service input has been activated on one of the SRU boards. An out of service input will appear under Local Inputs as [CONTROLLER, GO OOS]. Extra Bytes 9-9: The Out of Service Timer is activated and took the car out of service. 242

243 Remedies Extra Bytes 0-2: Correct the condition preventing the car from running the pump motor. You may also need to toggle the car on and off of inspection to manually clear the fault. Extra Bytes 1-0: Verify parameter has a valid value. By default, the car is allowed to make 10 runs per minute. If the value is too small this fault may occur. Check that the real-time clock is set and working. Navigate to MAIN MENU SETUP REAL- TIME CLOCK TIME. If the time is wrong, set it. If the time is correct, watch until the seconds reaches 59. Verify the minute value increments when the seconds rolls over to 00. If it does not the clock chip may need to be replaced. To prevent this fault from occurring, you can set parameter = x00. This should only be done if the real-time clock is not working and a replacement is not immediately available. Extra Bytes 2-0: During installation or testing, an excessive number of faults may be generated. You can set parameter = x00 to disable this fault however it is recommended that you set it back to a non-zero number once the car is placed into normal operation. Check that the real-time clock is set and working. Navigate to MAIN MENU SETUP REAL- TIME CLOCK TIME. If the time is wrong, set it. If the time is correct, verify that the hour value increments when the minutes rolls over from 59 to 00. If it does not the clock chip may need to be replaced. Set parameter = x00 until the clock chip can be replaced. Extra Bytes 4-0: Perform battery charging test on battery lowering device. Replace batteries if not holding a charge. Extra Bytes 7-N: Reset of the HUGS security system is required to put the car back in service. Extra Bytes 8-8: If the controller has external circuitry for taking the car out of service, check if it is functioning properly. The SRU input should be off for normal operation, on to take car out of service. Check the Local Inputs of each SRU board to see if any input is incorrectly assigned for the out of service function. Extra Bytes 9-9: The Out of Service Timer is under the MAIN MENU DEBUG OOS menu. To put the car back in service, the appropriate OOS LOCK CODE must be entered. Contact Smartrise for additional assistance if the lock code is not known. F30 Rdn Insp MR Error on the redundant MR inputs for the Machine Room Inspection Switch Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. 243

244 F31 Rdn Insp CT Error on the redundant CT inputs for the Cartop Inspection Switch Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on CT input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F32 Rdn Insp IC Error on the redundant CT inputs for the In Car Inspection Switch Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on CT input pair or controller was configured for In-car Inspection but car does not have IC Inspection key switch. Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. For fault F32 only, if car does not have an In-car Inspection key switch then set parameter = x51 to disable this feature. F33 Rdn IC Stop Error on the redundant CT inputs for the In Car Stop Switch Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on CT input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. 244

245 F35 Rdn UET Error on the redundant MR inputs for the UET inputs Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F36 Rdn DET Error on the redundant MR inputs for the DET inputs Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F37 Rdn GSW (F) Error on the redundant CT inputs for the Front Door Gate Switch Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on CT input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F38 Rdn Access Error on the redundant CT inputs for Access Inspection Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on CT input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. 245

246 F39 Rdn Top Lock Error on the redundant MR inputs for the Top Hall Locks Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F40 Rdn Intr Lock Error on the redundant MR inputs for the Middle Hall Locks Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F41 Rdn Btm Lock Error on the redundant MR inputs for the Bottom Hall Locks Causes Remedies This fault is related to safety critical inputs that come in on two input terminals. A fault occurs when one input is on and the other is off. Mismatch on MR input pair Check for wiring mistakes on the inputs terminals. Check for plug-in terminal blocks on SRU board that might be defective. Verify input LEDs go on and off together. If LEDs do go on and off together, check SRU board for metal shavings or anything that might be grounding or shorting the components on the board. Replace SRU board. F47 Main<->Saf MR Fault during CPU programming Causes Remedies These faults will occur normally during an upgrade of the system software since the CPUs are halted during programming. If these faults occur during normal operation then it may indicate a bad board. It is probably safe to ignore this fault if it occurred during SRU programming. Replace the Machine Room SRU board. 246

247 F48 Main<->Saf CT Fault during CPU programming Causes Remedies These faults will occur normally during an upgrade of the system software since the CPUs are halted during programming. If these faults occur during normal operation then it may indicate a bad board. It is probably safe to ignore this fault if it occurred during SRU programming. Replace the Cartop SRU board. F49 Drive Fault A Fault has occurred on the drive or a fault on the controller has registered as a drive fault. Note: Drive Parameters can be found on the drawings, sheets 1 and 4. Causes Remedies A drive fault can sometimes be the result of an emergency stop due to another fault. On hydraulic systems a softstart fault has occurred either from the fault contactor not closing or an actual drive fault. On traction systems an encoder that is connected wrong can often cause a drive fault. Verify drive parameters on drawings, sheets 1 and 4, are entered into the drive. Check the Smartrise fault log to see if another fault occurred at the same time as the drive fault. This may be the actual fault and the drive fault was just a result of the emergency stop. Check the softstart for faults and refer to the softstart manual for troubleshooting codes and corrections. Check the fault history on the drive itself. This will give additional details as to what caused the drive to fault. F52 Overspeed Cmd Attempt to Command Drive to Run at Illegal Speed Causes Remedies Inspection speed or Leveling speed set to a value greater than 150 fpm. One of the run speeds set greater than 110% of Contract Speed. Verify car speed parameters (S1-S3) are set with the values included on provided drawings. 247

248 F53 Fault Log Cleared All faults stored in memory have been automatically erased Causes Remedies During power up of the controller, the software validates that the memory used to store the fault log is valid. An F53 fault is thrown and the fault log memory is cleared if it is found to contain invalid data. A new SRU board that has not been powered on may have invalid data in the area of memory used to store faults. Reprogramming an SRU with a new software version may cause the fault log to get cleared. If the controller lost power or an SRU board was reset during the recording of a fault, the log data may become invalid and have to be cleared. If the F53 fault happens every time the controller is powered up, it probably means that the battery that provides power to the Real-Time Clock chip is dead. This is the large chip in the center of the SRU board. It keeps track of time when the controller is powered off and also stores the fault log in RAM. With the exception of a dead RTC chip battery, an occasional F53 should not be a problem. If you suspect a dead battery, you will need to replace the RTC chip. Most SRU boards manufactured after 2009 have this chip socketed. If your board has the chip soldered, you will need to replace the board. It is perfectly safe to run the elevator with a dead battery in the RTC chip. It simply means that the fault log will be erased if you lose power. Also, any functions that require knowing the time and date (e.g. timed security) may not function properly after a power loss. F56 Rdn GSW (R) See Fault F37: RND GSW (F) for Rear Doors F71 Speed Dev Err Speed deviation error Causes Remedies The detected car speed is different from the expected value. Check for proper connection of DP1 and DP2 signals. Verify the DP1 and DP2 inputs on the CT SRU toggle rapidly back & forth as the car moves. IP8300: Verify the CAT5 connection cable between the IP8300 breakout board and the selector head has not come loose or disconnected. Reseat cable. Make sure the CAT5 cable is a standard cable and not a modified or crossover cable. Encoder: Verify that the encoder has not become loose or disconnected. Check the encoder speed feedback in the drive to determine if it s reading accurately. F75 Overspeed FPM Actual Overspeed of Car Detected Causes Remedies True car speed exceeded 110% of Contract Speed. True car speed exceeded 150 fpm while on Inspection. Be sure Contract Speed parameter is set correctly to maximum speed at which the car will run. For hydraulic cars, high speed inspection may cause car to over speed. For traction cars, check contract motor speed on drive. Reduce the RPM value if necessary. 248

249 F77 CPU Stop Swch CPU Stop Switch is Active Causes Remedies A or B: DIP switch 1 on Machine Room SRU board is in the ON position. C or D: DIP switch 1 on Cartop SRU board is in the ON position. Turn switch to OFF position to enable car to run. Turn switch to OFF position to enable car to run. F80 DETS Overspeed Overspeed of Car at DET switch. Causes Remedies Extra Bytes A or B : Commanded car speed was 95% of Contract Speed as car crossed an ETS switch while approaching the terminal. Extra Bytes C or D : Actual detected car speed was 95% of Contract Speed as car crossed an ETS switch while approaching the terminal. Increase the slowdown distance parameters. Move the ETS switch that caused the fault closer to the terminal. Increase the slowdown distance parameters. Move the ETS switch that caused the fault closer to the terminal. F81 UETS Overspeed Overspeed of Car at UET switch. Causes Remedies Extra Bytes A or B : Commanded car speed was 95% of Contract Speed as car crossed an ETS switch while approaching the terminal. Extra Bytes C or D : Actual detected car speed was 95% of Contract Speed as car crossed an ETS switch while approaching the terminal. Increase the slowdown distance parameters. Move the ETS switch that caused the fault closer to the terminal. Increase the slowdown distance parameters. Move the ETS switch that caused the fault closer to the terminal. F91 Learn Error Learn Error Causes Remedies The LEARN MAGNETS command was given when car was not in the bottom door zone. Controller must see DZ on, DET off, and UET on to begin the learn process. Verify the LEARN MAGNETS command is given only when car is at bottom door zone. Verify the door zone input is correctly wired and magnets are reading properly. Verify DET and UET are installed correctly and do not overlap with any door zone magnets. 249

250 F100 CN 0 Loss of communication between Machine Room and Cartop SRU Causes Remedies CN+ and CN- wires in traveling cable not properly connected. Machine room REF terminal not connected to Cartop REF terminal. Shield on communication cable not connected to REF at both ends. CAT5 cable between Cartop and COP board not properly connected. Factory pig tail CAT5 cables loose in machine room or cartop. Either the Machine Room SRU board or the Cartop SRU board is not powered. Verify the CN+ terminal in the machine room connects to the CN+ terminal on the cartop. Verify the CN- terminal in the machine room connects to the CN- terminal on the cartop. Verify the REF terminal in the machine room connects to the REF terminal on the cartop. Verify the N terminal in the machine room connects to the N terminal on the cartop. Verify the GND terminal in the machine room connects to the GND terminal on the cartop. Verify the CN+ / CN- pair is shielded and that the shield is connected to REF at both ends. Check communication status of J21:U0 under MAIN MENU DEBUG COMM STATUS. It should normally be 100% at all times. If it is 100% but then drops when the car runs, it is most likely a grounding problem. Unplug the CAT5 cable that goes from the cartop to the COP board. If the F100 fault goes away with the cable unplugged it may be a bad cable. It might also be that the cable is plugged into the wrong comport. Verify the CAT5 goes from NET on the Cartop board to NET on the COP board. For best results, a CAT5 cable with the orange pair cut should be used. Bring the Cartop SRU board to the machine room and connect it directly to the Machine Room SRU board. You will need to connect CN+, CN-, M24, and REF. If you have a standard CAT5 cable 1 you can connect it from the MR NET port to the CT NET port. This will provide both power and CN signals. If the F100 fault goes away during this test then there is a problem in the wiring. If the F100 fault persists then one or both of the SRU boards is damaged. 1 A standard PC CAT5 cable must be used. The CAT5 cable provided by Smartrise to link the Cartop and COP SRU boards usually has the internal orange pair cut and will not work for this test. F111 Closing SAF1 Safety Relay SAF1 Failed to Close Causes Rev 5-7 Boards: Jumper J19 on the Machine Room SRU board may be in the wrong position. Rev 8+ Boards: Jumper J24:1 on the Machine Room SRU board may be in the wrong position. All: The controller is trying to energize (close) safety relay SAF1 but the feedback from the relay shows that it is still de-energized (open). Output 601 on the Machine Room SRU board controls the coil of the relay. Input 520 is the normally closed feedback monitor. When 601 is on, 520 should be off. If 520 reports the wrong state for more than 1 second then this fault is logged. Remedies Rev 5-7 Boards: Verify the jumper on J19 shunts the upper two posts (pins 2 and 3). Rev 8+ Boards: Verify the jumper on J24:1 shunts the right two posts (pins 2 and 3). All: Check the SAF1 relay. Verify it is properly seated in the socket and does not have any bent pins. 250

251 F112 Closing SAF2 Safety Relay SAF2 Failed to Close Causes Rev 5-7 Boards: Jumper J19 on the Cartop SRU board may be in the wrong position. Rev 8+ Boards: Jumper J24:1 on the Cartop SRU board may be in the wrong position. All: The controller is trying to energize (close) safety relay SAF2 but the feedback from the relay shows that it is still de-energized (open). Output 601 on the Cartop SRU board controls the coil of the relay. Input 526 is the normally closed feedback monitor. When 601 is on, 526 should be off. If 526 reports the wrong state for more than 1 second then this fault is logged. Remedies Rev 5-7 Boards: Verify the jumper on J19 shunts the upper two posts (pins 2 and 3). Rev 8+ Boards: Verify the jumper on J24:1 shunts the right two posts (pins 2 and 3). All: Check the SAF1 relay. Verify it is properly seated in the socket and does not have any bent pins. F118 Rdn Hall Byp Primary and Redundant Hall Lock Inputs don t match Causes Remedies The Hall Lock signals have a primary and a redundant input terminal on the controller. Under normal conditions, the two inputs should change together. If the controller detects a difference on the inputs, a redundancy fault is declared. Check wiring between Hall Door Bypass switch and Machine Room SRU. Verify that both Hall Door Bypass witch input LEDs transition at the same time when toggling the switch. F119 Rdn Car Byp Primary and Redundant Car Bypass Switch Inputs don t match Causes Remedies The Car Door Bypass Switch signals have a primary and a redundant input terminal on the controller. Under normal conditions, the two inputs should change together. If the controller detects a difference on the inputs, a redundancy fault is declared. Check wiring between Car Door Bypass switch and Machine Room SRU. Verify that both Car Door Bypass witch input LEDs transition at the same time when toggling the switch. F120 Hall Bypass Hall Bypass Switch error Causes Remedies Attempting to bypass locks when car is not on correct mode of Inspection. If the controller is equipped with Hall Lock Bypass switch, it must be in the off position when not on Cartop or In-Car Inspection. F121 Car Bypass Car Door Bypass Switch error Causes Remedies Attempting to bypass gate switch when car is not on correct mode of Inspection. If the controller is equipped with Car Door Bypass switch, it must be in the off position when not on Cartop or In-Car Inspection. 251

252 F122 Low Pressure Low pressure input is active Causes Remedies This applies only to hydraulic controllers. The car is not allowed to move if low pressure is detected. Verify that Low Pressure switch is wired and operating correctly. If Low Pressure switch is not needed, connect a permanent jumper from M24 to Low Pressure input terminal on Machine Room SRU F123 Emergency Power Controller is on emergency power and not selected to run Causes Remedies The Emergency Power input on the car or group SRU board is active but this car is not selected to run. Check generator Up to Speed input. If this input is not active no car will be allowed to run. If no Generator Up to Speed contact is present on the generator, jump the Generator Up to Speed input to the Emergency Power input on the controller board. Check that the Emergency Power Selector Switch is set to AUTO or set to this car. Wait for group control board to select this car to run. In a multi-car group, normally only one car is allowed to run at a time under emergency power. F127 Term Limits The Bypass Terminal Limits parameter is on in Normal Mode Causes The controller will not allow the car to run on automatic operation if the Bypass Terminal Limits parameter is turned on. Remedies Turn the parameter off by setting MAIN MENU SETUP MISC BYPASS TERM LIMITS = NO Check status of the following jumper located on SRU board and set per job specific provided drawings: Rev 5-7 SRU Jumper J19 Rev 8 SRU Jumper J24 F128 Overloaded Car overload input is active Causes Remedies F129 Causes Remedies The car is on automatic operation and the overload input is indicating that too much weight is in the car. Remove weight from the car until below rated capacity. Verify that load weighing device is wired and configured correctly. RST #2 UN Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. 252

253 F130 Power-on Reset or Power-on of one of the computer processors Causes Remedies Loss of power to an SRU board will generate an F130 on the J21 and J22 processors. A short circuit on the M24 or C24 bus will cause the power supply to shut off while the short is present. This will result in an F130 fault when the short is corrected. AC power present on the M24 or C24 DC power busses may cause and F130 or F131 fault. Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F130 faults, check power to SRU boards. Verify M24 and C24 busses read 24vdc and that the wires are not loose. For F130 faults reported by CPU A or B, check for a short on the M24 bus. This includes power to the hoistway and hall call stations. For F130 faults reported by CPU C or D, check for a short on the C24 bus. This includes wiring on the cartop and COP stations. F131 Reset The SRU board reset button was pressed Causes Remedies F132 Causes Remedies F133 Causes Remedies Pressing the reset button on one of the SRU boards will generate an F131 on the J21 and J22 processors. Emergency stop where excessive electrical noise was generated due to arcing when the contactors opened. This will sometimes result in an F131 fault. AC power present on the M24 or C24 DC power busses may cause and F130 or F131 fault. Missing connection from REF in machine room to REF on cartop may cause intermittent F131 faults. For F131 faults, see if another fault caused an emergency stop that might have caused the contactors to open in flight. This can sometimes cause enough electrical noise to make the board reset. Verify the REF terminal in the machine room is connected to the REF terminal on the cartop. Check for AC voltage on M24 or C24 busses. RST #3 SW Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. RST #4 MC Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. 253

254 F134 Causes RST #5 CO Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. Remedies F135 Causes Remedies F136 Causes Remedies RST #6 CP Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. RST #7 W Reset faults other than F130 and F131 may indicate a defective SRU board or mis-programmed software. For F129, or F132 F136, contact Smartrise as this may indicate a bad board or software. F137 Counterweight A derailment of the counterweight was detected Causes Remedies The controller detected a loss of power on the counterweight input. Do not attempt to run the car if you are uncertain about the status of the counterweight. Until this fault is reset, the car can only be run on Cartop Inspection. Once the counterweight has been confirmed as safe, you can reset this fault with the Earthquake Reset switch. If your controller is not configured for Earthquake Operation then resetting the machine room SRU board with DIP switch 1 on will clear this fault. If this fault occurred erroneously, check the counterweight derailment ( ring and string ) circuit. Verify the grounding ring does not touch the wire at any point as the car moves. F138 Construction Construction input powered without Machine Room Inspection Causes Remedies The Construction input (MR.523) is powered but the machine room inspection switch is in the automatic position. If you are trying to run the car on Construction mode, turn the machine room inspection switch to the inspect position. If you are trying to run the car on standard inspection or automatic, remove the jumper wire from input 523 on the Machine Room SRU board. 254

255 F139 Governor Speed governor tripped Causes Remedies The controller detected a loss of power on the governor input. The controller monitors the electrical contact on the governor. This contact will normally open before the mechanical safeties engage. Check the fault log to see what speed the car was at when the fault was recorded. If the car was over speeding this could indicate a defective drive. Over speeding can also occur if the drive is not properly configured. Try running the car on inspection and verify that the FPM speed feedback tracks the CMD speed. If it does not, check the drive parameters starting with the RPM value of DRIVE A1 CONTRACT MTR SPD. If this fault occurred while the car was stopped or at low speed, it could be a problem with the governor switch or wiring. F140 E. Brake Emergency Brake or Gripper fault Causes Remedies The Emergency brake or the Gripper has dropped or the Car Top relays are not active. Manually reset the emergency brake. If the problem persists check the inputs on the Car Top board and Relays: RGM, DZM, RGC, DZC. Perform a Dip1+Reset on the Cartop bd. If that doesn t work then toggle the Cartop Inspection switch on then off. F146 Gate Coupling The gate switch is jumped out or inoperative Causes Remedies During a door cycle the controller expects the status of the gate switch to change. This fault indicates no change occurred and power was never removed from the GSW inputs during the door cycle. Check the Cartop board inputs for a jumped or shorted wire. F147 Hall Coupling The hall locks are jumped out Causes Remedies During a door cycle the controller expects the status of the hall locks to change. The correct sequence is that the Gate Switch is made up first and then the Hall locks are made up. This fault indicates that the switching sequence is opposite or no change occurred and power was never removed from the inputs during the door cycle. Check the Machine Room board inputs for a jumped or shorted wire. Adjust door cams to activate gate switch before hall interlocks are activated. For troubleshooting purposes, this function may disabled by the detect door jumpers option in door set up. Set this value to no if this is the case. 255

256 F148 Causes Remedies Brake Pick Switch Brake Pick Switch failed to close The controller is programmed to monitor the mechanical status of the brake. Check the brake to see if mechanical lift occurs at the appropriate time. Next check to see if the brake inputs are registering appropriately. The most likely cause is the actual brake pick switch on top of the brake. Make sure it s opening and closing fully when the brake activates. Check to make sure that the 24v BPS line from the switch is NOT run in the same conduit with high power lines. It may pick up an induced voltage causing intermittent faults. Run a separate line to isolate from possible inductive voltages. Locate the fault in MAIN MENU FAULTS LOGGED FAULTS and see if there are any other faults that occurred at the same time and verify that they weren t the cause of the F148: Brake Pick Switch fault. F151 Passcode The passcode required for normal operation is not entered Causes Remedies The passcode required for normal operation is not entered. Contact Smartrise for access to the passcode. F160 Critical Params One or more of the critical parameters is not valid Causes Remedies One or more of the following parameters is not set to a valid value: Number of floor Controller type Number of car doors Number of controller boards After a power-on or board reset, this fault may come on briefly. If the fault clears right away then no action is required. If the fault persists, you may need to default the parameters by selecting MAIN MENU SETUP DEFAULT ALL. 256

257 F161 Invalid Params One or more of the critical parameters is not valid Causes Remedies Extra Bytes 1-0: No Run Speeds set. Extra Bytes 2-0: Non-ascending Run Speeds. Extra Bytes 3-0: One or more of the Run Speeds is set to a value greater than 900 fpm. Extra Bytes 4-0: Inspection Speed set greater than 150 fpm. To comply with A17.1 code, inspection speeds above 150 fpm are not allowed. Extra Bytes 5-0: Unused Run Speeds not set to zero. Extra Bytes 1-0: There are eight available Run Speeds (S1-S8). You must set at least one with a non-zero value. Extra Bytes 2-0: The speed defined by S2 must be larger than S1. Likewise S3 must be larger than S2. This applies to all non-zero Run Speeds. All unused Run Speeds must be set to zero. Example: S1 = 50 fpm S2 = 175 fpm S3 = 300 fpm S4 ~ S8 = 0 Extra Bytes 3-0: Reduce the offending Run Speed to less than 900 fpm or contact Smartrise for software to support higher speeds. Extra Bytes 4-0: Reduce Inspection Speed to 150 fpm or less. Extra Bytes 5-0: Set all Run Speeds above highest one used to zero. F200 *Internal Software Error Internal software error. Causes Remedies Software has encountered an unexpected problem. An F200 fault will sometimes occur immediately after saving a parameter. This is due to technical details of how the CPUs update their internal Flash memory. No corrective action is required in this case. If an F200 fault occurs during normal operation, contact Smartrise. Please note the information on the Fault Detail screen including the value of the Extra Bytes. F201 Control Fault detected by the control logic. Causes Remedies Commands to control the car movement are out of sequence or invalid for the current mode of operation. Fault detected at start of run. This fault can sometimes be caused be a hall lock not properly making at the start of a run. Fault will automatically clear after 5 seconds. Contact Smartrise if fault occurs excessively. 257

258 F202 DPM DPM input indicates an open car door. Causes Remedies Extra Bytes: 1-0 = Front Door Extra Bytes: 2-1 = Rear Door The Door Position Monitor (DPM) input for the front (or rear) door is not powered, the car is not in a door zone, and the current operating mode does not allow for running with the car doors open. Verify that the affected car door is closed. Verify that the DPM signal is flagging correctly. Using the Car Door and Hall Door data screen (See CAR DOOR DATA SCREEN section) verify that the doors are closed and are getting proper signals. Doors Closed = GSW / DCL / DPM Doors Open = DOL Verify that the door zone sensor and magnets are working. F203 Start of Run Failure The car is in a run condition but there s no feedback for movement Causes Remedies Car failed a check to start in a run mode. This fault can be caused by faulty feedback from the selector or the timing of the hall door closing. This fault resets the controller allowing the car to restart its operation. This is a normal backup function and should not interfere with the car s operation. This reset fault can be disabled by going to MAIN MENU DEBUG BINARY PARAMETERS and changing parameter to OFF. F204 Fire Stop Sw The Fire Stop Switch is in the STOP position Causes Remedies The Fire Stop Switch is currently in the STOP position. The controller is configured with a Fire Stop Switch but the car does not have one. Turn the Fire Stop Switch to the RUN position. If code does not require a Fire Stop Switch you can disable it. Find out which SRU board is configured to receive the Fire Stop Switch. On that board, navigate to MAIN MENU SETUP LOCAL INPUTS and set the input that is currently programmed for the Fire Stop Switch to unused. F205 Need to Learn Controller needs to learn the hoistway Causes Remedies The positions of the door zone magnets and/or ETS switches that are stored in the controller s memory are invalid. You can view the learned positions of the magnets under MAIN MENU STATUS MAGNETS. The ETS switches are viewable under MAIN MENU STATUS SWITCHES. Put the controller in LEARN mode and relearn the hoistway. F206 Brake w/o Drive Brake lifted without drive run flag set Causes Remedies The safety logic has detected that the brake pick or hold command is active without a run command being sent to the drive. Contact Smartrise. 258

259 F207 Door Close Fail Car door failed to close Causes Remedies Controller attempted to close the car doors but did not achieve full closure within the timeout period. Controller detected 5 consecutive failures to nudge close the car doors. Check doors for physical obstructions that might prevent doors from closing. Use fault log data to determine if door is failing to close at a specific floor or if it is happening at multiple floors. Verify that Gate Switch (GSW) and Door Position Monitor (DPM) inputs come on when doors close. Verify the Door Close Limit (DCL) input goes off when doors fully close. Verify that the time it takes for the doors to close normally is less than the timeout specified by MAIN MENU SETUP DOOR SETUP DOOR TIMEOUT CLOSE. Verify that the time it takes for the doors to nudge closed is less than the timeout specified by MAIN MENU SETUP DOOR SETUP DOOR TIMEOUT NUDGE. F208 Door Open Fail Car door failed to open Causes Remedies Controller detected 5 consecutive failures to open the car doors. Verify the Door Open Limit (DOL) input goes off when doors fully open. Verify that the time it takes for the doors to open is less than the timeout specified by MAIN MENU SETUP DOOR SETUP DOOR TIMEOUT OPEN. F209 Can t Run Up Pump motor not coming on in up direction Causes Remedies F213 Causes Remedies F214 Causes Remedies F215 Causes Remedies Caused by any fault that prevents a hydraulic controller from running the pump motor. This fault will be accompanied by an alarm code specifying one of the following problems: Low Oil Input Motor Thermostat Motor Limit Timeout Battery Lowering Check the status of inputs for Low Oil, Thermostat, and Battery Lowering. Rnd Swing Close Obsolete. No longer logged. N/A Drv Enb Relay The M contactor is energized and the Drive Ready relay is not or vice versa. Check for drive faults. Check for safety string open. CPLD Comm Obsolete. No longer logged. N/A 259

260 F216 Ebrake Feedbk Ebrake relay failure Causes Remedies F217 Causes Remedies Extra Bytes: X-X-{faultcode}-0 Feedback from RGM and DZM relays indicate one or both is in the wrong state. Faultcode: 1 = RGM (off) and DZM (off) Faultcode: 2 = RGM (on) and DZM (off) Faultcode: 3 = RGM (off) and DZM (on) Check the machine room relays flagged in the extra bytes for proper operation. Replace as needed. Rnd Governor Obsolete. No longer logged. N/A F218 Safety String Safety String is open Causes Remedies Relay SS is de-energized because the safety string has lost power. Verify that all stop switches, final limits, and other contacts in the safety string (see job specific drawings) are in the closed position. F219 Flood Sensor Flood sensor input is activated Causes Remedies The elevator has been taken out of service at an upper floor due to flooding. Verify that flood sensor is operating and wired correctly. If Flood Sensor is not required, place a permanent jumper from M24 to Flood Sensor input terminal on Machine Room SRU. F220 UET and DET Both UET and DET are active Causes Remedies Both ETS switches are in the active state. Check the switches and controller input terminals. Check the CAT5 cable connections between the IP8300 selector and the breakout board. F221 Redundancy SRU board setup (jumpers / DIP switches) is incorrect Causes Remedies This error is normally caused by the jumpers (J24) or Dip Switch settings being set wrong. Check the Jumpers and Switches on each board and verify correct settings with the drawings specific to that board. F222 Relay Feedback Relay monitoring input failure Causes Remedies The software and the safety hardware circuit are not seeing the same feedback from one of the safety The first of the two extra bytes shows the SRU input terminal (1=501, 2=502, etc.) monitoring. 260

261 F223 Rnd CT Redundant inputs not showing concurrent change of state Causes Remedies F224 Causes Remedies One of the safety input pairs on the Cartop SRU board is showing power on one input and no power on the other. Safety inputs should always go on and off together. The Extra Bytes indicate which terminals are mismatched. For example, if the Extra Bytes are 1-2 then check inputs 501 and 502 on the Cartop SRU board. Measure the voltage on the terminals to verify the mismatch. If both terminals show the same voltage, the problem may be internal to the board in which case it should be replaced. Verify wiring is secure in both terminals. Lock w/o Closed The controller is configured with separate hall door signals for "doors closed" and "doors locked" (e.g. swing doors). The controller has detected that the doors are showing as locked but not closed. Check for wiring errors or jumpers on the lock inputs. Add the value 501 to the Extra Bytes to determine the MR SRU inputs that detected the problem. For example if the Extra Bytes are 2 and 27 the check terminals 503 and 528. F225 SFH SFH relay not closing Causes Remedies The safety hardware circuitry has detected a fault. Normally, another fault will be logged at the same time. There is too much noise on the PN1/PN2/PN3 wires from the machine room SRU to the cartop SRU. If this fault occurs by itself, check setting of DIP switch bank B on both the Machine Room and Cartop SRU boards. Also verify traveler wires PN1, PN2, and PN3 are properly connected at both the car and machine room. Note the Extra Bytes and contact Smartrise if fault persists. F226 Overspeed I/L Inspection / Leveling speed too high Causes Remedies F227 Causes Remedies Car exceeded allowed speed for Inspection or leveling with doors open. Maximum speed for inspection is 150 FPM or 110% of programmed leveling speed (whichever is lower). Maximum speed for leveling with doors open is 20 FPM or 150% of programmed leveling speed (whichever is lower). Preflight Check The system runs a preflight check of all safety connections/relays prior to car leaving a landing Look at fault log and see if there are any other faults with this one. Follow that fault s remedy. If no other faults exist contact Smartrise technical support. 261

262 F228 E24 Input High E24 supplied input stayed high during preflight check Causes Remedies F229 Causes Remedies F230 Causes Remedies During a preflight / post-flight check an E24 input did not change state to low. Example: B-M-1-5 is Input 505 on MR board (#1) / B-M-2-14 = Input 514 on CT board (#2) Verify faulty input looking at fault log and recording the extra bytes. Troubleshoot by swapping responsible relay with known good one or check wiring to/from terminal on board. Check MAIN MENU STATUS I/O INPUT GROUPS [GROUP] for viewing the proper changing of state when power is applied or removed from input. When LED is ON the input will have an [X] and when the LED is OFF the input will be inactive [ ]. NTS Overspeed Car failed to slow normally as it approached a terminal and performed an NTS stop. If physical NTS switches are being used, they may be too far away from the terminal. Otherwise, try increasing the Normal slowdown parameter in the direction the car was traveling when the fault occurred. Rdn MR Input One of the safety input pairs on the Machine Room SRU board is showing power on one input and no power on the other. Safety inputs should always go on and off together. The Extra Bytes indicate which terminals are mismatched. For example, if the Extra Bytes are 1-2 then check inputs 501 and 502 on the Machine Room SRU board. NOTE: Extra Byte 254 = Hall Door Bypass IOs; Extra Byte 255 = Car Door Bypass IOs Measure the voltage on the terminals to verify the mismatch. If both terminals show the same voltage, the problem may be internal to the board in which case it should be replaced. Verify wiring is secure in both terminals. F231 UNTS and DNTS The controller sees both switches activated at the same time Causes Remedies This can happen if the NTS switch inputs are not wired or the incorrect number of switches is specified in parameter Make sure that the NTS switches are wired in and going to correct terminals. Verify that the number of switches in parameter is set correctly for your specific job (x01 = UT1/DT1, x02 = UT2/DT2, etc.). 262

263 F232 Missed Door Zone The fault records two extra bytes of information. The first extra byte is the floor the car was trying to go to (0 = bottom landing, 1 = 2 nd landing, etc.) and the second extra byte is the floor the car was at when this fault occurred. This fault is only in software version 2.32s and later. Causes Remedies The fault occurs when the car has been leveling for more than 15 seconds and has not seen the destination door zone magnet. After the fault is asserted, the controller will attempt to send the car on a correction run to an available floor. This fault can indicate a bad or missing door zone magnet or it can indicate a bad door zone sensor. If this fault occurs often and the first extra byte is always the same, it probably means there is a bad or missing door zone magnet at that floor. If the first extra byte changes from one F232 to another, it probably means the door zone sensor is bad. F233 Position Sys The CEDES APS landing system is in a fault condition Causes Extra Byte 1: 1: Comm loss CT SRU is not receiving data from Cedes Interface Board (CIB). Extra Byte 2: CEDES fault number: 0: No fault 1: Invalid NTS Data 2: No Comm The CIB is receiving bad or no data from the CT SRU. 3: No Comm B to A The A processor on the CIB isn t communicating with the B processor on the CIB. 4: No Comm A to B The B processor on the Cedes Interface Board isn t communicating with the A processor on the CIB. 5: No Comm APS A The A processor on the CIB is not receiving data from the Cedes landing system. 6: No Comm APS B The B processor on the Cedes Interface Board is not receiving data from the Cedes landing system. 7: Position mismatch A with B The two cameras in the Cedes landing system are reporting substantially different positions. 8: APS Error A Tape alignment error being reported by Camera A of the Cedes landing system. 9: APS Error B Tape alignment error being reported by Camera B of the Cedes landing system. Remedies Extra Byte 1: 1: Comm loss - Replace Cedes Interface Board (CIB). Replace CT SRU. Extra Byte 2: CEDES fault number: 0: No fault 1: Invalid NTS Data Need to do NTS learn run(s). 2: No Comm Check CAT5. Replace Cedes Interface Board (CIB). Replace CT SRU. 3: No Comm B to A Replace CIB. 4: No Comm A to B Replace CIB. 5: No Comm APS A Check CAT5. Replace APS. Replace CIB. 6: No Comm APS B Check CAT5. Replace APS. Replace CIB. 7: Position mismatch A with B Check tape for bad alignment or damage. Replace the Cedes APS. 8: APS Error A Check tape for bad alignment or damage. Replace the Cedes APS. 9: APS Error B Check tape for bad alignment or damage. Replace the Cedes APS. 263

264 ALARM DESCRIPTION INDEX Note: Alarms provide information to the user but do not cause an emergency stop. A9 Causes Remedies A10 Causes Remedies A17 Causes Remedies A18 Causes Remedies A22 Causes Remedies A37 Causes Remedies A38 Causes Remedies A39 Causes Remedies A40 Causes Remedies At Bottom Term At Bottom Terminal A command to move the car to the bottom of the hoistway was given but the car is already there. At Top Term At Top Terminal A command to move the car to the top of the hoistway was given but the car is already there. Door F Stalled Front Doors are Stalled The controller was unable to open or close the doors after repeated attempts. Doors are now in a partially opened state. Nudging F Door Nudging front doors The front doors are currently being nudged closed. Releveling The Car was in a relevel condition The floor level may be set improperly. Check the re-level threshold - a count of 001 may be too small and may induce re-levels IC Key Required Cartop inspection requires in car inspection active or access Check in car inspection or access is activated before running the car from cartop Battery Lowering Car is being lowered via battery power Check the battery lowering input. If the input in low when it should be the problem is in the dry contact contained in the device Safety String Safety String open The controller detected an open condition in the Safety String via the SF1 and SF2 relays. Check these relays to ensure they close only when the car is commanded Chk Car Door Awaiting Car Doors to Close Check the gate switch and associated wiring 264

265 A41 Causes Remedies A42 Causes Remedies A43 Causes Remedies A44 Causes Remedies A50 Causes Remedies A51 Causes Remedies A52 Causes Remedies A53 Causes Remedies A54 Causes Remedies Chk Hall Door Awaiting Hall Doors to Close. Check the interlock wiring at the associated landing. HN/GN Restart Reset in the Hall or Group Network This may occur during power up or after a manual reset. If it occurs any other time contact Smartrise for assistance. Overheat Motor Overheat condition. The motor temperature sensor tripped. Check the motor to ensure this condition is not persistent. Jack Resynch Resynching Jacks The controller initiated a jack resynchronization. MLT Tractions: This alarm has been removed for tractions in Software v2.37e and newer. Hydros: Motor ran longer than Max Run Time. Tractions: This can be ignored. Reset the controller by cycling to Inspection MR and back to Normal. Hydros: Check to make sure system has proper pressure and oil levels and reset the controller. Make sure that the Contract Car Speed allows the car to travel from terminal-to-terminal in the amount of time set in MAIN MENU SETUP TIMERS MAX RUN TIME. Verify that the viscosity input is not stuck on causing the pump motor to run continuously. Low Oil Input Low Oil Input. Check oil level. Cold Oil Input Viscosity Input. Check oil level and temperature. Seismic Seismic Input. Reset the seismic unit. OOS Input Out of Service Input. This is used for a variety of functions. The OOS input is active. Check the item wired to the OOS input to find out what is the cause. 265

266 A55 Causes Remedies A56 Causes Remedies A57 Causes Remedies A58 Causes Remedies A59 Causes Remedies A60 Causes Remedies A61 Causes Remedies A62 Causes Remedies A63 Causes Remedies A64 Causes Remedies Auto Dispatch Group or Hall Network Comm Down. Check to see if group is communicating with car on (GN+/-). Check to see if Simplex SRU is communicating with the Hall Network on (HN=/-). Check for loose wiring or missing shield. Limited Speed Limit Speed input active. Reset any installed features that are limiting car speed. Smoke/Heat Sensor Smoke Active. Reset tripped smoke sensor; check for loose wiring on MR board. Lobby Fire Key Lobby Fire Key Active. Alert indicating the Lobby Fire Key is on. Remote Fire Key Remote Fire Key Active. Alert indicating Remote Fire Key is on. Position Error Car corrected position on DZ magnet. Monitor travel of car at DZ magnet. Check for overspeed at DZ. If you received this error after a software upgrade then go to MAIN MENU DEBUG ADJUST PARAMETERS and change from x00 to x04. Checking Parameters Normal on startup. No action needed. Check DOL Controller didn t see the DOL signal when doors are closed Check for loose wire or intermittent switch contacts on DOL sensor. Anti-Nuisance Max calls for light load, max stops without PHE. Stop No DZ Stopped outside of door zone. Car has stopped outside of door zone. Check safety string. 266

267 A66 Causes Remedies A67 Causes Remedies A68 Causes Remedies A69 Causes Remedies A70 Causes Remedies A71 Causes Remedies A72 Causes Remedies A148 Causes Remedies Ind. Service On Independent Service Alert that car is on Independent Service. Turn off Ind. Srvc. CPLD Speed N/A Contact Smartrise Dip Switches B MR MR SRU: There are DIP B dip switches On that is conflicting with the software. Verify that the software version on all SRU boards are identical. Verify that the dip switch settings match sheet 02 of the drawings. Dip Switches B CT CT SRU: There are DIP B dip switches On that is conflicting with the software. Verify that the software version on all SRU boards are identical. Verify that the dip switch settings match sheet 08 of the drawings. UET and DET Inputs 509/510 (UET) & 511/512 (DET) are both high on the MR SRU. Check for proper switch orientation (North above South) and placement on tape. UET: 1.5 North above 3 South DET: 3 North above 1.5 South Check for loose wiring on MR inputs Flood Sensor The input for the flood sensor is high. Verify the input is high and correct the flood sensor switch. If the input is low but it s still alarming then the input may be bad and will need to be moved (see Appendix D). NTS Overspeed The NTS slowdown was used at a terminal landing This happens when the NTS slowdown was initiated instead of the Normal slowdown. The Normal slowdown value is smaller than the NTS slowdown. This is normal during NTS testing at terminal landings. Brake Pick Switch The brake pick switch is at a different state than expected Check for loose wiring, sticking contact or relay for BPS. 267

268 SMARTRISE MENU DEFINITIONS MAIN MENU STATUS I/O INPUT GROUPS Displays the real time status of any programmed input. MAGNETS DZ1 Top/Bottom for all floors Displays the precise location, in feet and in counts, of the Top and Bottom on every programmed DZ magnet. SWITCHES HOISTWAY SWITCHES (UET/DET) Displays the precise location, in feet and in counts, of the UET and DET switches. HALL BOARDS ACCESS BOTTOM Displays the communication and button status of the Access Bottom Hall Board. ACCESS TOP Displays the communication and button status of the Access Top Hall Board. FIRE RECALL Displays the communication and button status of the Fire Recall Hall Board. EMS Displays the communication and button status of the EMS Hall Board. HALL CALL BOARDS (F/R) Displays the communication and button status of the Riser Hall Board. HALL LANTERNS (F/R) Displays the communication and button status of the Lantern Hall Board. MAIN MENU FAULTS ACTIVE Displays current active faults that are preventing the car from running. LOGGED Displays the 15 latest faults stored in the board s non-volatile memory with the most recent faults at the bottom. CLEAR LOG Clears the fault log history. MAIN MENU SETUP SPEEDS & SLOWDOWNS CONTRACT Sets the Contract speed the car should or is actually running at. See actual car speed next to FPM to see if this value is correct. INSPECTION SPEED Sets the speed the Controller uses for all inspection modes. By code this speed may not exceed 150 FPM. LEVELING SPEED Sets the speed the Controller uses while leveling in a Door Zone. 268

269 RELEVELING SPEED (NOT USED) Sets the speed the Controller uses while releveling in a Door Zone. LIMITED SPEED Sets the speed a user can program to prevent the car from over-speeding. S1 S1 SPEED Speed set for S1. For tractions this is usually the slowest speed for the car. For Hydro s this is usually the contract speed. S1 SLOWDOWNS S1 ALL This parameter will set the same level for the Up and Down Normal and NTS slowdowns. Use this if individual slowdowns are not needed. S1 UP NORMAL This is the slowdown distance for a car traveling Up into all Door Zones including the top terminal landing. S1 UP NTS This is the slowdown distance for a car traveling Up into the Top Terminal Landing Only Door Zone. The greater distance between Normal and NTS will take precedence. S1 DOWN NORMAL This is the slowdown distance for a car traveling Down into all Door Zones including the bottom terminal landing. S1 DOWN NTS This is the slowdown distance for a car traveling Down into the Bottom Terminal Landing Only Door Zone. The greater distance between Normal and NTS will take precedence. S1 MIN RUN DISTANCE Sets the Minimum Run Distance needed to activate the S1 speed profile. S2, S3 S8 These are separate speed profiles with S1 being the slowest and S8 being the fastest (example: S1 = 50 FPM / S2 = 100 FPM / S3 = 200 FPM / etc.). These profiles contain the same menu selections as S1 above and are set according to job specific speed requirements. Hydros usually only use the S1 profile since the valves are only one speed. NUMERIC CMD SPEED When enabled (Yes) this parameter will display the CMD speed numerically. Otherwise it will display the commanded speed in English (e.g. High). At the beginning of a run the time between a nonzero speed command and the Brake Pick command. MAIN MENU SETUP TIMERS UP TO SPEED DELAY (HYDRO ONLY) The amount of time the pump motor output stays on at the start of a run prior to activating the valve outputs. 269

270 PUMP OFF DELAY (HYDRO ONLY) The amount of time the pump motor output stays on at the end of a run after the valve outputs turn off. BRAKE HOLD TIME The time interval between a Brake Pick command and a Brake Hold command. BRAKE DROP (NORM) After a Brake Drop command, the time the controller waits before asserting a Brake Drop command in Normal mode. BRAKE DROP (INSP) After a Brake Drop command, the time the controller waits before asserting a Brake Drop command in Inspection mode. BRAKE DROP (FAULT) After a Brake Drop command, the time the controller waits before asserting a Brake Drop command during a fault condition. DC FIELD ENABLE DC Traction controllers only. The time after a run command the controller waits before asserting the DC Field enable output. MOTOR ENERGIZE DELAY The duration the controller waits for the motor to become energized. RUN DROP (NORM) This timer adjusts the duration of time after the Brake Drop command is given to remove the zero speed command. The drive and controller are still in control of the motor but after the brake has dropped. This timer aids in preventing roll back in Normal mode. RUN DROP (INSP) This timer adjusts the duration of time after the Brake Drop command is given to remove the zero speed command. The drive and controller are still in control of the motor but after the brake has dropped. This timer aids in preventing roll back in Inspection mode. RUN DROP (FAULT) This timer adjusts the duration of time after the Brake Drop command is given to remove the zero speed command. The drive and controller are still in control of the motor but after the brake has dropped. This timer aids in preventing roll back during a fault condition. SAF DROP DELAY At the end of a run, this timer adjusts the time the controller waits to drop the brake after a zero speed command is given. MAX FAULT DELAY This timer is how long the controller will try to attempt an orderly stop, or under drive power. SAF REPICK DELAY After the Pump Off Delay expires, the amount of time the controller will wait to activate the SF1 relay. MAX RUN TIME The maximum time allowed for the motor to run without the car reaching the destination. If this occurs a F114: run too long fault occurs. FAN & LIGHT TIME For application with timed cab lighting: this defines the time the controller will keep cab lighting on after a hall or car call. 270

271 MAIN MENU SETUP LEARN MODE COMMANDS HOMING RUN Moves the Car to the DET switch. If no switch is present the car will hit the buffer. MOVE TO BOTTOM Moves the car to next DZ magnet below the DET. If a magnet is not present the car will hit the buffer. LEARN MAGNETS Learns the position of all magnets for programmed landings. MAIN MENU SETUP DOOR SETUP MANUAL OPEN AND CLOSE Allows the user to open or nudge the doors closed on any mode of inspection. DOOR DWELL HC The amount of time the controller will wait before asserting door close at the lobby. This time may be canceled by pressing the door close button or a car call button. DOOR DWELL CC The amount of time the controller will wait before asserting door close at a non-lobby landing. May be canceled as above. DOOR DWELL REOPEN The amount of time the controller will wait before asserting the Door Close (DC) command after a reopen command is given. NUDGING TIME The amount of time the controller will permit the photo eye (PHE) to be obstructed before asserting a nudging command. If left at 0 door nudging will be disabled. LOCK CLIP TIME The amount of time the controller will disregard an open hall lock. This prevents intermittent interlock faults and for safety reasons this timer should not exceed.5 seconds. PREOPENING When enabled (Yes) this parameter enables preopening of the doors while the car is leveling and in a Door Zone. Enabled after properly calibrated. NO DEMAND DOOR OPEN Allows the user to keep the car doors open at a landing with no active calls present. DC ON ANY MOVE Applies a squeeze command when the car moves in any direction. DETECT DOOR JUMPERS With this setting enabled (Yes) the controller will check that the gate switch and hall lock inputs mate and de-mate each time a door cycle occurs. Do not adjust without direction from Smartrise. TIMEOUT OPEN This timer is the maximum length of time the controller will expect the Door Open Limit (DOL) to activate after issuing a Door Open (DO) command. TIMEOUT CLOSE This timer is the maximum length of time the controller will expect the Door Close Limit (DCL) to activate after issuing a Door Close (DC) command. 271

272 TIMEOUT NUDGE This timer is the maximum length of time the controller will expect the Door Close Limit (DCL) to activate after issuing a Nudge command. AUTO CLOSE Turns on/off the auto close command (DC) for automatic doors. AUTO OPEN Turns on/off the auto open command (DO) for automatic doors. SWING REOPENS CAR For manual hall swing doors: when enabled (yes) opening the swing door will cause the controller to issue a door reopen command. DC WARNING TIME This timer is the amount of time the door close buzzer goes off prior to the controller issuing a Door Close (DC) command. DCB CANCELS DWELL When enabled (Yes) DCB neglects the door dwell time and closes car doors. ANTI-NUI DO W/O PHE How many calls allowed without a break in PHE before cancelling calls. NUDGE OUTPUT NORMAL When set to NO the Nudge output will be set to Normally Closed (NC). MAIN MENU SETUP GROUP SETUP CAR ID Sets the Controller Car ID. For Group systems this specifies car number. For simplex systems this should default at 000. PARK DELAY TIME Set the amount of time the controller will wait before issuing a park command. If set to 0 the controller will NOT issue a park floor command. MAIN MENU SETUP FIRE/EARTHQUAKE ON SMOKE 1/KEY GO TO Sets the commanded floor when either Smoke 1 trips or when the fire recall key is turned on. ON SMOKE 2 GO TO Sets the commanded floor when Smoke 2 trips. ON SMOKE 3 GO TO Sets the commanded floor when Smoke 3 trips. ON SMOKE 4 GO TO Sets the commanded floor when Smoke 4 trips. RESET TO EXIT PHASE 1 When enabled (Yes) a phase 1 key reset is required to return the car to normal operation after the fire recall sequence. LATCH SMOKES If enabled (Yes) a momentary trip of a smoke input will latch Fire Recall. If set to No the controller will return to Normal operation after the Smoke input is remade. 272

273 LATCH PHASE 1 KEY If enabled (Yes) a momentary contact of the Fire Recall Switch will put the controller in Fire Recall Mode. If disabled (No) the Fire Recall Switch must remain On until the car is placed on Fire Phase 2. PHASE 1 BYPASS When enabled (Yes) the controller will permit the fire recall system to be bypassed via a key switch. Do not adjust without Smartrise DOL TO EXIT PHASE 2 When enabled (Yes) the controller will exit phase 2 operation when the DOL is achieved. PH2 DOB MOMENTARY If enabled (Yes), allows user to press DCB once instead of holding to close car door. FLASH SMOKE 2 Regardless of sequencing, if Smoke 2 is tripped the controller will illuminate the fire hat intermittently as required by group 4 code. FLASH SMOKE 3 Regardless of sequencing, if Smoke 3 is tripped the controller will illuminate the fire hat intermittently as required by group 4 code. FLASH SMOKE 4 Regardless of sequencing, if Smoke 4 is tripped the controller will illuminate the fire hat intermittently as required by group for code. COUNTERWEIGHT MID POINT Sets the position at which the counterweight will pass the car. MAIN MENU SETUP ACCESS DIST TOP Sets the allowable distance the car is allowed to travel down on Top Access. MAIN MENU SETUP ACCESS DIST BTM Sets the allowable distance the car is allowed to travel up on Bottom Access. MAIN MENU SETUP PI LABELS This feature permits the user to label any landing to a 2 digit alpha-numeric or numeric configuration. MAIN MENU SETUP REAL-TIME CLOCK TIME This feature sets the internal clock time for fault identification. DATE This feature sets the internal clock date for fault identification. MAIN MENU SETUP LOCAL INPUTS The feature allows the user to see the programmed input configuration for any Smartrise SRU. The inputs are board specific; For example, when looking on the Car Top SRU it will show just the Car Top inputs. 273

274 MAIN MENU SETUP LOCAL OUTPUTS The feature allows the user to see the programmed output configuration for any Smartrise SRU. For example, if using the Machine Room SRU this would allow the user to see all programmed outputs on the Machine Room Board. MAIN MENU SETUP SECURITY ENABLE CC LOCKOUT When enabled (Yes) input(s) will become actively monitored to secure all car calls. The input requires a 24VC input from the security source. TIMED LOCKOUT HC When enabled (Yes) the controller will lock out all Hall Calls in the programmed time period below. USE FLOOR CODES When enabled (Yes) the user set codes for each floor are now active. IND SRV OVERRIDES When enabled (Yes) Independent Service will override all Car Call security specifications. START TIME (M-F) When timed Hall or Car call is enabled this parameter defines the time of the day Mon-Fri the controller will start locking out the call. STOP TIME (M-F) When timed Hall or Car call is enabled this parameter defines the time of the day Mon-Fri the controller will stop locking out the call. START TIME (S-S) When timed Hall or Car call is enabled this parameter defines the time of the day Sat-Sun the controller will start locking out the call. STOP TIME (S-S) When timed Hall or Car call is enabled this parameter defines the time of the day Sat-Sun the controller will stop locking out the call. PER FLOOR OPTIONS FLOOR # (F) 24/7 This parameter turns on security for the front door of Floor # for 24hrs/7days week. FLOOR # (R) 24/7 This parameter turns on security for the rear door of Floor # for 24hrs/7days week. FLOOR # (F) TIMED This parameter turns on security for front door of Floor # based on time of day. FLOOR # (R) TIMED This parameter turns on security for rear door of Floor # based on time of day. ACCESS CODE (F) This parameter will set an access code to be used for accessing the front door of a security enabled floor. ACCESS CODE (R) This parameter will set an access code to be used for accessing the rear door of a security enabled floor. 274

275 HOLIDAYS HOLIDAY 1~10 These 10 parameters are to enable security for an entire calendar day. This allows the car to be secured for 24hrs (12AM-12AM) on the date entered. MAIN MENU SETUP MISC BYPASS TERM LIMITS When enabled (Yes) permits the controller to move above or below the bottom and top Door Zone magnets on inspection only. EMERGENCY POWER When set to Yes the controller will monitor an Emergency Power input to determine when to initiate emergency power operation. MONITOR BPS When set to Yes the controller will monitor the brake pick switch on the input it is wired to. CAUTION! Setting this function to No will ignore the brake pick switch which could lead to a dangerous situation, and possibly a fire if the brake doesn t open and the car is still running. BPS IS N.C. Allows the user to change the input for the brake pick switch from normally open (NO) to normally closed (NC). NUM COP EXP BOARDS This parameter defines how many extra COP boards the controller is expecting. This parameter is only pertinent to specific applications. HOLD WITH PICK Setting to turn on the Hold output with the Pick output. This timer is no longer used since the brake boards provide this feature. RESYNC START TIME For hydraulic applications only. This parameter defines the time to initialize the jack resynchronizing command. RESYNC DURATION For hydraulic applications only. This parameter defines the duration the controller will remain in jack re-synchronization. SABBATH Sets the car to automatically run to every floor, stop, and open the doors. UP VALVE UL WHEN UH This turns on the UPL valve when the UPH valve is actuated (Hydros Only). MAIN MENU SETUP DEFAULT ALL Defaults all parameters to the conditions listed here. If DIP switch one is placed down in conjunction with a default all critical values will be defaulted as well. MAIN MENU DEBUG ENTER CAR CALLS Allows the user to input a car call from the Car Top or the Machine Room. VIEW MEMORY 275

276 This is a troubleshooting parameter that is reserved for factory setup. Do not change unless directed by Smartrise. ADJUST PARAMETERS These are troubleshooting parameters that are reserved for factory direction. Do not change unless directed by Smartrise. BINARY PARAMETERS These are parameters that can be changed by the installer to adjust operation. Refer to Addendum V for a complete list of parameters currently available. COMM STATUS This is a troubleshooting parameter that is reserved for factory direction. Do not change unless directed by Smartrise. PASSCODE The 5-digit password required to enable Normal Operation. The passcode can be obtained from the Smartrise Accounting Dept. OOS YEAR Allows the installer to input the year the controller will go out of service (OOS). MONTH Allows the installer to input the month the controller will go out of service (OOS). DATE Allows the installer to input the date the controller will go out of service for (OOS). TIME Allows the installer to input the time the controller will go out of service for (OOS). LOCK CODE Allows the installer to input a personal 5-digit password that prevents access to the controller menu when going on programmed OOS. MAIN MENU SETUP ABOUT Describes the controller board, job name and software version the controller is using. 276

277 SRU INPUT / OUTPUT PROGRAMMING TUTORIAL The Smartrise SRU controller allows the user to program an Input or Output on any unused terminal. The following example is how an Input is programmed for the addition of a Low Pressure switch on the machine room SRU board: Example: Programming Instructions for adding an Input for Low Pressure Switch on Input 524 1) Go to Main Menu Setup Local Inputs a. With the asterix under the first Input line use the up/down arrows to scroll to In 24/524 b. Move the asterix to the right with the right arrow under the second line (Group) & change it to Safety using the up/down arrows c. Move the asterix to the right with right arrow under the first letter in the Parameter section and change to Low Pressure using the up/down arrows d. Move the asterix over with the right arrow under the word Save and press the Enter button to save 2) You will need to supply the low pressure switch with M24 (24vdc) on one side and the other to input port 524. To program an Input, go to Main Menu Setup Local Inputs. To program an Output, go to Main Menu Setup Local Outputs. NOTE: Certain menu items are Fixed and cannot be changed. Contact Smartrise if you suspect a defective input or output terminal that is located on a fixed terminal. 277

278 1. Auto Operation a. (Inputs) Enable All CCBs, Independent Service, Learn Mode, Light Load, Enable All HCBs, Door Hold, EMS IC Key, Chime Enable, Sabbath Enable, Attendant Enable, Attendant Up Button, Attendant Down Button, Attendant Bypass Button, Car To Lobby, Swing Operation, HC Lockout A~D, Capture Car, Night Shutdown, Call Cancel NF, Parking Off, Door Hold Rear b. (Outputs) PI 1~8, Hall Lantern Up A~D, Hall Lantern Down A~D, Travelling Up, Travelling Down, Emergency Power, PI 9, In-Car Buzzer, Passing Chime, EMS IC Lamp, Sabbath Lamp, Disable PHE, Attendant Hall Call Above, Attendant Hall Call Below, In Service, In Use Lamp, Capture Car, Night Shutdown, Marine Normal 2. Doors (Front) a. (Inputs) GSW (1,2), DPM, DCL, DOL, PHE, Mechanical SE, DZ, DCB, DOB, Hall Close Slowdown, Hall Open Slowdown, Car Close Slowdown, Car Open Slowdown, Hall DOL b. (Outputs) Close Car Door, Open Car Door, Nudge Car Door, Run/DCP, Hall Lock Cam, Restrictor, Heavy Door, Door Hold Lamp, Car Lantern Up, Car Lantern Down, Close Hall, Open Hall, Slow Hall, Slow Car, Door Hold 3. Doors (Rear) a. Same as Doors (Front) 4. Fire/Earthquake a. (Inputs) Smoke 1~4, Phase2 Hold, Phase2 Off, Phase2 On, Call Cancel, Phase1 Reset, Phase1 On, Remote Key, Seismic, Counterweight, EQ Reset, Fire Stop Switch, On Emergency Power, EP (Emergency Power) Up to Speed, Flash Fire Hat b. (Outputs) Fire Lamp IC, Fire Lamp Lobby, Earthquake Lamp, Fire Phase I, Fire Phase II, Fire Main, Fire Alt, Shunt Trip, Doors Lobby, Doors Recall 5. Inspect/Access a. (Inputs) Inspection MR Enable (1,2), Inspection MR Up, Inspection MR Down, Inspection CT Enable (1,2), Inspection CT Up, Inspection CT Down, Access Enable (1,2), Access Bottom Up, Access Bottom Down, Access Top Up, Access Top Down, Inspection IC (In Car) Enable (1,2), Inspection IC Up, Inspection IC Down b. (Outputs) On Inspection 6. Controller a. (Inputs) Brake Pick, Viscosity, Battery Power, Slowdown High, Slowdown Medium, B1 Cont NO (Normally Open), B2 Cont NO (Normally Open), M Contactor NC, SAF1 Relay NC, SAF2 Relay NC, DP1, DP2, Pos Ref Switch, Drive Ready, Drive Fault, E-Brake RGM, E-Brake RGC, E-Brake DZM, E-Brake DZC, Limit Speed, Go OOS, CPLD Comm, Jacks 1, Jacks 2 278

279 b. (Outputs) SAF1 Relay, SAF2 Relay, SM Relay, Relay UPH, Relay UPL, Relay DNH, Relay DNL, Brake Pick, Brake Hold, Drive Fault Reset, Drive Field Enable, Drive Run Up, Drive Run Down, Drive S0~S3, Relay RGM, Relay RGC, Relay DZM, Relay DZC, Slowdown High, Slowdown Medium, Fan/Light, Brake Relevel, Drive Enable, On Main Line, On Battery, Call Demand, R Relay, S Relay 7. Safety a. (Inputs) Locks Top (1,2), Locks Middle (1,2), Locks Bottom (1,2), Hall Closed Top (1), Hall Closed Middle (1), Hall Closed Bottom (1), DET (1,2), UET (1,2), Construction, Stop Switch IC (1,2), Low Oil, Low Pressure, Overloaded, Fully Loaded, Governor, Overheat, Bypass GSW (1,2), Bypass Locks (1,2), Normal Limit Top, Normal Limit Bottom, Safety String, Flood Sensor, Governor (2) b. (Outputs) Overloaded Lamp 8. Car Call (Front) a. (Inputs) Button 01~96 b. (Outputs) Lamp 01~96 9. Car Call Enable (Front) a. (Inputs) Key 01~64 b. (Outputs) N/A 10. Car Call (Rear) a. (Inputs) Button 01~96 b. (Outputs) Lamp 01~ Car Call Enable (Rear) a. (Inputs) Key 01~96 b. (Outputs) N/A 12. Hall Call Up (Front) a. (Inputs) Button 01~32 b. (Outputs) Lamp 01~ Hall Call Down (Front) a. (Inputs) Button 01~32 b. (Outputs) Lamp 01~ Hall Call Up (Rear) a. (Inputs) Button 01~32 b. (Outputs) Lamp 01~ Hall Call Down (Rear) a. (Inputs) Button 01~32 b. (Outputs) Lamp 01~32 279

280 APPENDIX A SMARTRISE BOARDS & CABLES BREAKOUT BOARD CONFIGURATION Hall Boards and Cabling 280

281 Hall Network Board Configurations 281

282 Making CAT5 Cables Standard The standard CAT5 cables are used for most of the connections. It is used to connect the Hall and Lantern networks toe the MR or Group SRU, the Selector to the IP8300 breakout board and the Inspection station to the inspection breakout board at the Cartop or COP station. You can make your own using this diagram. Modified (CT board to COP board only) The modified CAT5 cable connects the CT SRU board to the COP SRU in a three board system. This cable has been modified by SM but cutting the Orange pair. You can make your own using this diagram. Crossover (COP board to Expansion board only) The crossover CAT5 cable is only used when connecting one COP SRU board to a 2 nd Expansion COP SRU board. You can make your own using this diagram. This cable has two pairs cross over from one plug to the other. One side will have the standard T-568B wiring and the other will have the Orange/Green pairs swapped like the following drawing shows. 282

283 ADDENDUM I REPLACING AND PROGRAMMING A DEFECTIVE SRU BOARD All Smartrise SRU boards are backwards compatible with prior revisions. Rev 8 boards can replace all prior revision boards. The Main issue a technician will face is whether or not the replacement board has the same IO as the existing board. The following is a list of considerations when replacing a Smartrise SRU board: 1. Revision 8 boards can replace all previous board revisions (Rev 5-7). 2. Revision 5-7 boards can replace any board up to Rev 7 they are not recommended for replacing Rev 8 boards. Rev 8 boards have 16 additional inputs and 8 additional outputs that prior board revisions do not. 3. IO list for SRU boards per revision: a. Rev 5-7 (Inputs ) (Outputs ) b. Rev 8 (Inputs ) (Outputs ) Tips to Preserve Your Settings during Board Replacement The Machine Room (MR) board sends all settings and parameters to the Cartop (CT) and Car Operating Panel (COP) boards. These settings are stored in each board. If the Machine Room SRU goes out then the only way to save your job s settings (Slowdowns, Floor Levels, Parameters, etc.) is to either replace or swap the MR SRU with either a CT board or a COP board by following Step #1. If the machine room board is bad but still powers up then follow Step #2. 1. Swapping the Machine Room (MR) SRU board a. Replace the MR board with either the existing CT or COP board b. Once replaced, power it up and reprogram the CT or COP board as the MR board. c. Install the new board as the CT or COP board and program it as such. 2. Replacing the Machine Room (MR) SRU board a. Remove the CAT5 pigtail that goes from the MR SRU NET port to the DIN rail. b. Use a standard CAT5 cable and connect the MR SRU to a new CT SRU board, NET port-to-net-port. c. Wait 15 minutes for all the parameters to download to new CT SRU. d. After the parameters are downloaded to the new CT SRU board, power down the controller and replace the MR SRU with the new CT SRU (Don t plug in the CAT5 pigtail removed in Step a). e. Power up the controller and reprogram the CT SRU as the new MR SRU. f. Connect the CAT5 pigtail. The previous settings from the old MR board (that was transferred to the new CT SRU board) will now transfer to the new boards and the car should operate as before with all the original settings. You can replace either the CT or COP board at any time as it will retrieve the settings from the MR board when powered up. 283

284 Changing out a bad MR SRU without losing settings MR SRU Remove the CAT5 pigtail from the MR SRU NET. This is the communication cable that connects the MR SRU to the existing CT SRU. New SRU programmed as CT MR SRU Take new SRU board and plug a standard CAT5 cable from the MR SRU NET port to the new SRU NET port. This will provide communication and power to the new SRU board. Program the new SRU board as the CT SRU board. Cycle power to the new CT SRU board by temporarily unplugging the CAT5 cable. CT SRU MR SRU The new CT SRU board will download all the existing parameters from the existing MR SRU board in about 15 minutes. Once parameters are transferred, unplug the CAT5 cable and remove the original MR SRU board. Install the new CT SRU in place of the original MR SRU board and reprogram it as the MR SRU. MR SRU Reinstall the CAT5 pigtail from the DIN rail to the MR SRU NET. This will reestablish communication between the MR SRU to the original CT SRU. 284

285 Swapping out a bad MR SRU without losing settings STEP 1: Remove bad MR SRU. STEP 2: Move CT SRU to Machine room. STEP 3: Reprogram CT SRU as MR SRU. Install new CT SRU. STEP 4: Car is ready to run! MR SRU CT SRU MR SRU MR SRU CT SRU CT SRU CT SRU CT SRU COP SRU COP SRU COP SRU COP SRU 285

286 Tools Needed for Programming To program an SRU board you will need: Smartrise Programming Pod (USB Debug Adapter) A fully charged laptop with either of the following operating systems: Windows XP, Vista, 7 or 8. The software for your specific job provided by Smartrise in several ways: o 256Meg USB Flash drive included in the job binder or o Via online download ( link) 286

287 Step 1 - Software Extraction to Laptop Software provided by online download link If an update was made to a job OR the CD or USB flash drive is missing, Smartrise can send an e- mail with a link to a downloadable zip file for the software. For example: 1. Click on the link and choose Save As to save the zip file to your laptop, preferably to your desktop. There are several ways to open a zip file. Your laptop should have the capability to extract the file to a location of your choosing. If not you will need to download a free program from the internet to process this file. 2. Navigate to the location you saved the file and double click on it to show the contents. 3. Some laptops won t allow the Smartrise programmer to run directly from a zip file. To resolve this you need to copy all the contents of the zip file to a folder on your laptop. This will allow you to access all the folders necessary for installation (i.e. software, Smartrise Programmer, etc). 4. Now that the files are extracted to your laptop s hard drive you can proceed with the installation of the programmer (if not installed already) and the software. 287

288 Step 2 - Installing the Smartrise Programmer Special considerations need to be made when installing the software: Do you have the Smartrise Programmer Application to install the software? - If not, install the application by doing the following: 1. Open the (5) New Smartrise Programmer Folder in your software package 2. Open the 1 Programmer Installer Folder 3. Install the Smartrise Programmer 4. Once the Smartrise Programmer is installed go back to the index of folders (shown below) and open the: (1) Controller Software folder with the JCF Software file inside shown below: 288

289 5. Open the Software Folder. In this example the version is 2.20h but the version will vary based on the software loaded on your controller. 6. Open the JCF file by double clicking on it. If it doesn t open then the Smartrise Programmer might not be correctly installed. Please see previous page for installation instructions. The Smartrise Programmer interface Note: All the controller software is located on this interface except the group software. 289

290 Software provided by USB Flash Drive Every Smartrise job is provided with a binder that consists of a USB Flash Drive containing software for the specific job. Smartrise controllers are shipped with the software already installed on the controller; this flash drive is provided as a back-up. 1. Insert the supplied USB Flash Drive into the laptop. Usually a menu similar to the one shown below will appear. If no menu appears then open My Computer and click on the Removable Disk drive. 2. Click on the Open folder to view files option to explore the Smartrise folders. A list of folders with the software will appear. The software is located in the (1) Controller Software folder. It is imperative that you install the correct software onto the correct JTAG port. To do this, first connect your Smartrise programmer to your laptop via USB, and then connect the other end to the JTAG port on the controller. 290

291 Step 3 - Installing Software on the SRU board Warning: Your laptop needs to be fully charged for this process, plugging in your laptop to an AC source while installing software could result in damage to the SRU Board. Also, do not disconnect the programmer pod from the SRU board while the controller is being programmed or the lights on the programming pod are lit. Identify which controller you are installing, Machine room, Car-Top, COP. Instructions for Programming a Machine Room Controller 1. A controller cannot be programmed if unpowered, ensure that you have 24V supplied to the controller. 2. When you activate Dip Switch 1 you should see a F77: CPU Stop Switch fault on the controller. Do not be alarmed this is normal. 3. Plug in the programming pod into the J21 port first. Select the J21 checkbox on the Smartrise programming application show below. 4. Next, click the Begin Programming button on the bottom of the programming interface to begin programming your board. 5. Notice the progress report bar, when programming is finished, you will see a a. "Progress: Done when programming is finished. b. NOTE: You will also want to verify that the POWER and RUN LED s on the programming pod itself are off before disconnecting from a controller. 6. Next move your programming pod from port J21 to J Select the J22 checkbox on the Smartrise programming application and then click the Begin Programming button. 8. When programming is finished: CYCLE POWER ** DO NOT PRESS THE RESET BUTTON ** 9. When the controller is fully powered and finished loading, turn off Dip Switch To verify the controller is programmed correctly, go to MAIN MENU ABOUT screen and verify that the software version matches what shows on the Smartrise programming application. If all the information is correct, the Machine Room Controller has been successfully programmed. 291

292 Instructions for Programming a Car Top/Car Operating Panel Controller Programming these boards is very similar to programming a machine room controller. When programming these boards it is not necessary to activate dip switch 1 and default all. A controller cannot be programmed if unpowered, ensure that there is 24V supplied to the controller. Plug in the programming pod into the J21 port first. Select the correct J21 checkbox on the Smartrise programming application for the corresponding controller. Next, click the Begin Programming button on the bottom of the programming interface to begin programming the board. Notice the progress report bar, when programming is finished, the display will show "Progress: Done. NOTE: Verify that the POWER and RUN LED s on the programming pod are off before disconnecting it from the controller. Next move the programming pod from port J21 to J22, click on the J22 check box and then Begin Programming. When programming is finished: CYCLE POWER ** DO NOT PRESS THE RESET BUTTON ** When the controller is fully powered and finished loading, verify if the controller is programmed correctly by going to the MAIN MENU ABOUT If all the information is correct, the controller software has been successfully installed. 292