MULTIQUIP Model GA-6HZR A.C. GENERATOR

Transcription

1 PARTS AND OPERATION MANUAL MULTIQUIP Model GA-6HZR A.C. GENERATOR COPYRIGHT 00, MULTIQUIP INC. Revision # (03/05/0) MULTIQUIP INC. PARTS DEPARTMENT: 890 WILMINGTON AVE CARSON, CALIFORNIA FAX: SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: FAX: FAX: mq@multiquip.com www:multiquip.com Atlanta Boise Dallas Houston Newark Montreal, Canada Manchester, UK Rio De Janiero, Brazil Guadalajara, Mexico

2 PAGE GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT or FAX: or SERVICE DEPARTMENT/TECHNICAL ASSISTANCE or FAX: WARRANTY DEPARTMENT , or FAX: MAIN or FAX: GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 3

4 Here's How To Get Help... Table Of Contents... 3 Parts Ordering Procedures... 4 Rules For Safe Operation... 5 Operation and Safety Decals... 6 Explanation Of Codes In Remarks Column... 7 Specifications... 8 General Information... 9 Multiquip GA-6HZR AC Generator Controls and Indicators... 0 Installation... Pre-Setup Instrumentation... 4 Load Application... 5 Operating Instructions... 6 Maintenance... 7 Preparation For Long Term Storage... 8 Wiring Diagram... 0 Troubleshooting (Engine)... - Troubleshooting (Generator) Suggested Spare Parts... 5 Generator Assembly Control Box Assembly Pipe Frame Assembly Muffler Assembly Nameplate Assembly TABLE OF CONTENTS Honda GX340K Engine Cylinder Head Assembly Recoil Starter Assembly Fan Cover Assembly Camshaft/Valves Assembly Piston/Rings Assembly Air Cleaner Assembly Cylinder Barrel (Recoil) Assembly Cylinder Barrel (Electric) Assembly Crankcase Cover/Governor Assembly Flywhee/Fan Assembly Coil Assembly Crankshaft Assembly Electric Start Assembly Governor Controls Assembly Carburetor Assembly Solenoid Assembly Fuel Cock Assembly Terms and Conditions Of Sale Parts NOTE Specification and part number are subject to change without notice. PAGE 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

5 n Dealer account number n Dealer name and address n Shipping address (if different than billing address) n Return fax number n Applicable model number n Quantity, part number and description of each part n Specify preferred method of shipment: UPS Ground UPS Second Day or Third Day UPS Next Day PARTS ORDERING PROCEDURES Federal Express Priority One (please provide us with your Federal Express account number) Airborne Express Truck or parcel post Normally shipped the same day the order is received, if prior to PM west coast time. Earn Extra Discounts when you order by FAX! All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts: Number of line items ordered Additional Discount -9 items 3% 0+ items 5% Extra Fax Discount for Domestic USA Dealers Only Get special freight allowances when you order 0 or more line items via FAX! n UPS Ground Service at no charge for freight n PS Third Day Service at one-half of actual freight cost No other allowances on freight shipped by any other carrier. Common nuts, bolts and washers (all items under $.00 list price) do not count towards the 0+ line items. DISCOUNTS ARE SUBJECT TO CHANGE Fax order discount and UPS special programs revised June, 995 Now! Direct TOLL-FREE access to our Parts Department! Toll-free nationwide: Toll-free FAX: 800/6-PARTS GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 5

6 RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the GA-6HZRGenerator: GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual. This equipment should not be operated by persons under 8 years of age. NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job. This generator is a source of potentially LETHAL high voltage. Never permit unqualified personnel-especially children to operate the generator. Always refuel in a well-ventilated area, away from sparks and open flames. Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine. This generator is equipped with a ground terminal for your protection. Always complete the grounding path from the generator to an external grounding source. NEVER operate this generator, or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. Electrical shock could occur causing severe bodily harm or even death. Keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, leading to bodily harm or even death. This generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator and may cause injury to people. NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator. Provide adequate ventilation when operating the generator. DO NOT operate the generator in any enclosed or narrow space. The generator's gasoline engine gives off DEADLY carbon monoxide gas. NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death. Always make sure that the generator is secure on level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders. When using a concrete vibrator or a similar device that is immersed in a water based solution, make sure the device is equipped with short circuit protection. Always use rubber boots and gloves when operating a concrete vibrator or similar device. Use adequate size connecting cable for extension. Maintain electrical cords in good condition and frequently replace the entire cable of the concrete vibrator with a new one. High Temperatures Allow the machine and engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns. Emergencies Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency. Maintenance Safety NEVER lubricate components or attempt service on a running machine. Always allow the machine a proper amount of time to cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace broken parts. Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source PAGE 6 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

7 OPERATION AND SAFETY DECALS Machine Safety Decals The GA-6HZR portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 7

8 GA-6HZR SPECIFICATIONS MODEL Table. Specifications GA-6HZR Type -pole, Brushless Type Revolving Field 60 Engine Cycle Generator Dimension (LXWXH) Effects of Altitude and Heat Max. Rated Rated Rated Output Output (continuous) Voltage Current 5500 Watts 5000 Watts 0/40 V Amps P hase Single Phase (4-wire) Frequency Rated Speed 60 Hz 3600 RPM P ower Factor 00% Model Type Honda GX340KV D Air-cooled 4 stroke OVH 90 V- Twin horizontal shaft gasoline engine B ore X Stroke 3.3 in. X.5 in. Displacement 0.63 cc M ax Output 0.0 H.P./3600 R.P.M. Fuel Fuel Lube Speed Starting Tank Capacity Oil Capacity Control Method Method Approx. 5 U.S. Gallons Unleaded Automobile Gasoline /3 pints Centrifugal Fly-weight Typ e Recoil Start 655 X 55 X 480 mm D ry Net Weight 87 lbs (85 Kg. ) The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric reading of 9.9 inches and a temperature of 60 degrees fahrenheit. Generally, the engine output power will decrease 3 /% for each 000 feet of altitude above sea level, and % for each 0 F fahrenheit above the standard temperature of 60 F PAGE 8 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

9 GA-6HZR GENERAL INFORMATION WARNING: Before connecting this generator to any building s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. GA-6HZR FAMILIARIZATION Generator The Multiquip Model GA-6HZR generator has been designed as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. This generator is powered by a HONDA gasoline engine. The alternator, a brushless revolving-field type, is permanently aligned to the engine through rigid coupling. The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame. The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage. This portable generator is supplied with a electrical control box. To reduce vibration caused by the engine, the control box is also placed on rubber isolators. Control Box The control box has the following: (all outputs are 60 Hz, single phase) l One 0V output receptacle. l One 40V output receptacle. l One 0V output receptacle (GFI protected). l One main amp circuit breaker. Excitation System All GA-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnet passes the coil it produces approximately 9- AC volts. This voltage (9- VAC) is then sent to the control box that contains three rectifying diodes: l Excitation (diode ) l Battery (diode ) l Slow Down (diode 3) The AC voltage will pass through the excitation diode that converts the voltage to DC power. This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator". This voltage is then transferred into the rotor through induction. The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage. Engine The four-cycle air-cooled HONDA gasoline engine is designed to meet every performance requirement of this generator. Reference Table, page 8 for engine specifications. Figure (page 0) shows the basic controls and indicators for the GA-6HZR generator. NOTE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. l AC Voltmeter l Idle Control Switch l Full Power Switch l Operation Switch GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 9

10 GA-6HZR CONTROLS AND INDICATORS Figure. Controls and Indicators PAGE 0 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

11 GA-6HZR INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding. Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear, not only to the engine parts, but also to the alternator parts. CAUTION : Pay close attention to ventilation when operating the generator inside confined areas. The engine exhaust contains noxious elements. Indoor Installation Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves. Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air. If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building. CAUTION : An electric shock is apt to happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE

12 GA-6HZR PRE-SETUP General Inspection Prior to Operation This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Circuit Breaker To protect the generator from an overload, a -pole 3.5 amp circuit breaker is provided on the control box. Make sure to switch this circuit breaker to the "OFF" position prior to starting the engine. Ground The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground path should be of #8 size wire. Connect the terminal of the ground wire between the lock washer and the nut and tighten the nut fully. Connect their end of the wire to a suitable ground. Extension Cable When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table ) as a guide for selecting proper cable size. Table. Cable Selection (60 Hz, single phase operation) Current in Amperes Load In Watts At 0 Volts At 40 Volts Maximum Allowable Cable Length # 0 Wire # Wire # 4 Wire #6 Wire ft. 600 ft. 375 ft. 50 ft ft. 300 ft. 00 ft. 5 ft ft. 00 ft. 5 ft. 00 ft ft. 50 ft. 00 ft ft. 00 ft. 65 ft ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage. PAGE GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

13 GA-6HZR PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches on the dipstick. The oil listed in Table 3 is recommended to ensure better engine performance. Use class SC or higher grade motor oil. Fuel Close the fuel cock before filling the tank. Fill the fuel tank with clean and fresh unleaded gasoline. Do not fill the tank beyond capacity. Pay attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed on page 8 Specification Table. The fuel tank cap must be closed tightly after filling. Temperature Range 04 F ~ 3 F (40 C ~ -5 C) 3 F ~ 5 F (-5 C ~ -5 C) Table 3. Recommended Motor SAE 30 Type Oil SAE 0 or sae 0W-30 B elow 5 C (-5 ) SAE 0W or SAE 0W-30 Oil Handle fuel in a safety container. If the container does not have a spout, use a funnel. CAUTION : Never fill the fuel tank while the engine is running or in the dark. Gasoline spillage on a hot engine can cause a fire or explosion. If gasoline spillage occurs, wipe GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 3

14 GA-6HZR INSTRUMENTATION CAUTION : Power Outlets When using a combination of dual receptacles, total load should not exceed the rated capacity of the generating. The generator has the following 0/40 volt 60 Hz (singlephase) receptacles. l Single Phase One Duplex NEMA (GFCI) 5-0R (0V, 0 Amp) One Twist Lock NEMA L5-30R (0V, 30 Amp) One Twist Lock NEMA L6-0R (40V, 0 Amp) Main Circuit Breaker (-Pole 0/40V 60 Hz) This -pole amp breaker protects the generator from short circuiting or overloading from the 0/40V 60 Hz single phase load. Idle Control Switch This unit is provided with an automatic idle control for noise suppression and reduced fuel consumption. The automatic idle control automatically engages under a no-load condition. With the automatic idle control switched ON, the engine revolutions will automatically drop to about 500 rpm (lowspeed operation) within 3 seconds after the load stops. When the operation is resumed, the engine speed is automatically increased to about 3600 rpm (high-speed operation) as soon as the load is connected. Fuel Gauge The fuel gauge is located on the fuel tank and allows easy monitoring of the fuel level. AC Voltmeter This voltmeter indicates (with a mark) the rated 60 Hz, single phase output voltage. In addition the voltmeter can also be used as a diagnostic tool. If the voltmeter indicator (needle) is below the rated voltage, engine problems may exist (low/high RPM's). To prevent damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer. PAGE 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

15 GA-6HZR LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 30 50% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment. NOTE If wattage is not given on the equipment's name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage. WATTS = VOLTAGE x AMPERAGE CAUTION: Motors and motor-driven equipment draw much greater current for starting than during operation. An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. The idle control is operated at minimum load capacity of 00W. If the load capacity is less than 00W, throw the idle control switch to the OFF position. To determine the running wattage for your load, multiply the running wattage as indicated by steps,, and 3 below:. INCANDESCENT LOADS Lights, heaters and similar appliances. Total the running wattage and multiply by. Example: 9 light 00W each =.9 KW use a 3 KW generator.. SMALL MOTORS Drills and other small power tools. Total the running wattage and multiply by. Example: A inch drill runs at KW use a KW generator. 3. LARGE MOTORS Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 4 KW generator. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 5

16 GA-6HZR OPERATING INSTRUCTIONS Before Starting. Be sure to disconnect the electrical load and switch the main circuit breaker to the OFF position prior to starting the engine.. Never start the engine with the main circuit breaker ON. 3. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick. 4. When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified SC, SD or SE. (See Table 3 on page 3) CAUTION: l If gasoline spillage occurs, completely wipe up the spilled gasoline. Starting. Place the idle control switch in the ON (up) position.. Close the choke. Adjust the opening of the choke valve according to operating conditions. When the engine is warm or the air temperature is high, close the choke valve halfway or open it all the way. 3. Confirm that the main circuit breaker on the generator control box is OFF. 4. Set the operation switch to the ON position and grasp the starting rope and slowly pull it out. The resistance becomes hardest at a certain position, corresponding to the compression point. Rewind the rope a little from that point and pull out sharply. 5. If the engine fails to start, repeat the procedure. CAUTION: l NEVER start the engine when the oil level is below the lower mark on the dipstick. l Check the fuel level on the fuel gauge. When fuel is low, fill the fuel tank with clean fresh unleaded automotive gasoline. l DO NOT pull the starter rope all the way to the end. l DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible. Warm up. When the engine starts, open the choke slowly.. Run the engine at low speed for 3 minutes without load until the engine warms up. 3. Turn the idle control switch to the "OFF" (down) position and check the voltage by referring to the voltmeter on the control box. CAUTION:. Check the generator for abnormal noise and smells. Then connect the load to the receptacles of the generator.. Switch the main circuit breaker to the ON position and turn the idle control switch to the ON (down) position for normal (load) engine operation. Operation Check the voltage by referring to the voltmeter on the control box. When the voltmeter indicates 0 volts, 0 volts from the 0V receptacles and 40 volts from the 40V receptacle can be obtained at the same time. Refer to Figure, Controls and Indicators, item 4 on page 0. Stopping the Engine CAUTION: DO NOT change the engine speed control lever which has been set at the factory prior to shipping. NEVER stop the engine suddenly while running at high speeds.. Remove the load from the generator. Place the circuit breaker in the OFF position. Refer to Figure, item 5 on page 0. Run the engine (no-load) with the idle control switch set to the ON position for three to five minutes, then stop the engine.. Turn the START/STOP switch to the STOP position. 3. Never stop the engine suddenly while running at high speed. 4. Close the fuel cock. PAGE 6 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

17 GA-6HZR MAINTENANCE General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Engine Side (Refer to the Engine Instruction Manual) Check Oil Level Check the crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the generating set is level. The oil level must be between the two notches on the dipstick. Changing Oil Change oil after the first 0 hours of operation. Drain and refill the engine crankcase every 50 operating hours or once a week thereafter. Drain crankcase oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole. Air Cleaner Every 50 hours: Remove air cleaner element (std. or heavy duty types), and wash in kerosene or liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry. Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element. Service Daily If engine is operating in very dusty and dry grass conditions. A clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber. Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 00 hours of operation or once a month. Spark Plug Remove carbon build-up on the spark plug (Figure 5) with a wire brush. Set the spark plug gap to mm ( inch). Tighten with a spark plug socket wrench. Clean the spark plug every 50 operating hours or once a week. Figure 5. Spark Plug Gap GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 7

18 GA-6HZR PREPARATION FOR LONG -TERM STORAGE Generator Storage For storage of the generating set for over 30 days, the following is required: l Drain the fuel tank completely. l Run the engine until the gasoline in the carburetor is completely consumed. l Completely drain the oil from the crankcase and refill with fresh oil. l Remove the spark plug, pour or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil. l Slowly rotate the engine a few times with the starter Rope and install a new plug. l Pull out the starter rope slowly and stop at the compression point. l Clean all external parts of the generating set with a cloth. l Cover the generating set and store in a clean, dry place. PAGE 8 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

19 GA-6HZR WIRING DIAGRAM GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 9

20 GA-6HZR TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 5) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. SYMPTOM TABLE 5. ENGINE TROUBLESHOOTING POSSIBLE PROBLE M SOLUTION Inspect carburetor to see if fuel is reaching it? No Fuel? Check fuel line Add Fuel W ater in fuel tank? Flush or replace fuel tank. Fuel filter clogged? Replace fuel filter S tuck carburetor? Check float mechanism. Poor starting S park plug is red? Spark plug is fouled. Check tranistor ignition unit. Spark plug is blue-white? Insufficient compression, clogged (overflow). injected air leaking. Carburetor jets are N o spark present at tip of spark Tranistor ignition unit broken, high voltage cord cracked or broken. p lug? Start/Stop switch broken. Replace spark plug if fouled. N o oil? Add oil as required. Oil pressure alarm lamp blinks upon starting? Check Automatic shutdown circuit "oil sensor". E ngine will not turn over? Replace cylinder and piston and if necessary axel joint. Cylinder loose? head connecting bolts Tighten cylinder head connecting bolts. Insufficient power output "no compression" C ylinder head gasket damaged? Replace cylinder head gasket. M alfunction of valve seat? Re-seat valves. S park plug is loose? Replace spark plug. W orn piston rings? Replace piston rings. Insufficient power output "compression" Malfunction in air-cleaner system, air filter clogged? Air leaking in from interface between carburetor and cylinder head? Malfunction in fuel system? Clean or replace air filter. Tighten bolts between cylinder head gasket. Clean or replace fuel filter. Clean or replace carburetor. Check carburetor float. carburetor and cylinder head. Replace PAGE 0 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

21 GA-6HZR TROUBLESHOOTING (ENGINE) TABLE 5. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM POSSIBLE PROBLE M SOLUTION Insufficient power output "compression" and overheats Burns to much fuel Exhaust color is continiously "WHITE" M alfunction in cooling fan? Check or replace cooling fan. A ir in-take filter clogged? Clean or replace air in-take filter. Over accumulation of exhaust products? Clean and check valves. Check muffler, replace if necessary. W rong spark plug? Replace spark plug with manufactures suggested type spark plug. L ubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity. Worn rings? Replace rings A ir cleanner clogged? Clean or replace air cleaner. Exhaust color is continiously "BLACK" Choke valve has not been set to the correct position? Carburetor defective, seal on carburetor broken? Poor carburetor adjustment "engine runs too rich? Adjust choke valve to the correct position. Replace carburetor or seal. Adjust carburetor. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE

22 GA-6HZR TROUBLESHOOTING (GENERATOR) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 6) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 6. GENERATOR TROUBLESHOOTING SYMPTOM POSSIBLE PROBLE M SOLUTION L ow voltage E ngine speed too low? Raise engine speed to rated RPM. A C voltmeter not working? Replace Ac voltmeter. Control box internal wiring malfunction? Check control box wiring. Low voltage. Engine speed normal 3650 RPM (unloaded), 500 RPM (idle) Defective ignition coil? Check red and necessary. R otor winding malfunction? Check or replace rotor. green ignition wires. Replace ignition wires if S tator winding malfunction? Check or replace stator. L eakage breaker malfunction? Check or replace CB or CB. F ull power switch malfunction? Check full power switch and full power switch circuit. V oltage output too high. E ngine speed too high? Lower engine speed to rated RPM. Voltage output too high. Engine speed normal 3650 RPM (unloaded), 500 RPM (idle) Control box internal wiring malfunction Check control box wiring. Circuit breaker will not turn on "NO LOAD" Circuit breaker will turn on "LOADED" but trips immediately. Does not accelerate from low to high "NO LOAD" D efective circuit breaker? Replace circuit breaker. O verloaition? Reduce load or replace breaker. L oad circuit is shorted? Check load circuit for short. S tuck solenoid? Check solenoid. B ad Idle control switch? Check or replace idle control switch. I dle control switch malfunction? Check or replace idle control switch. Does not accelerate from low to high "LOAD ACTIVE" I dle control device malfunction? Check or replace idle control device. Control box interal wiring Check control box wiring. defective? PAGE GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

23 GA-6HZR TROUBLESHOOTING (GENERATOR) TABLE 6. GENERATOR TROUBLESHOOTING (CONTINUED) SYMPTOM POSSIBLE PROBLE M D efective rotor windings? Check or replace rotor. SOLUTION Does not decelerate no "VOLTAGE OUTPUT". D efective solenoid? Check or replace solenoid. D efective idle control device? Check or replace idle control device. D efective solenoid? Check or replace idle control device. Does not decelerate but has "VOLTAGE OUTPUT". C ontrol box wiring malfunction? Check control box wiring, replace any defective components. D efective solenoid? Check or replace solenoid. I dle control device malfunction? Check or replace idle control device. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 3

24 GA-6HZR EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the Remarks Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant. Items Found In the Items Number Column All parts with same symbol in the number column,, #, +, %, or, belong to the same assembly or kit. NOTE If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice. PAGE 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

25 GA-6HZR SUGGESTED SPARE PARTS GA-6HZR TO 5 UNITS WITH HONDA GX340KEDN ENGINE to 5 Units Qty. P/N Description SPARK PLUG ZEW0... OIL LEVEL SWITCH DIPSTICK ZEZW0ZB RECOIL STARTER ELEMENT AIR ZEZF00... CARBURETOR ASSY ZB FUEL COCK ASSY FUEL FILTER CAP, FUEL TANK CIRCUIT BREAKER RECTIFIER RECEPTACLE RECEPTACLE, 5V, 30A RECEPTACLE, 50V 0A NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 5

26 GA-6HZR GENERATOR ASSY. GENERATOR ASSY. PAGE 6 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

27 GA-6HZR GENERATOR ASSY. GENERATOR ASSY. NO PART NO PART NAME QTY. REMARKS ROTOR ASS Y FIELD COIL RECTIFIER D3SB60(S) SURGE ABSORBER TNR5G43K BEARING SET BOLT, ROTOR 6304 RUNYCM SET WASHER, BEARING SPRING WASHER ARMATURE ASS Y A550 END BRACKET END BRACKET GUIDE PANEL, AAIR COVER SET BOLT, STATOR SPRING WASHER PLAIN WASHER GROMMET CAP OB HEX. HEAD BOLT spring washer 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 7

28 GA-6HZR CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 8 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

29 GA-6HZR CONTROL BOX ASSY. CONTROL BOX ASSY. NO PART NO PART NAME QTY. REMARKS CONTROL BOX GROMMET G-3 SLOW DOWN UNIT ND MACHINE SCREW HEX. NUT CONTROL PANEL NAME PLATE N543BuptoS/N NAME PLATE N5430CfromS/N97545 AC VOLTMETER :0-0V,0-40V CIRCUIT BREAKER KM- : 65V,A BRACKET, CIRCUIT BREAKER MACHINE SCREW RECEPTACLE5-0R:GF535 (GFCI) REPLACES RECEPTACLE L5-30R:5V,30A RECEPTACLE L6-0R : 50V,0A MACHINE SCREW HEX. NUT REPLACES FULL POWER SWITCH ET330D IDLE CONTROL SWITCH ET5A OPERATION SWITCH ET0K GROUND TERMINAL T RECTIFIER S5VB MACHINE SCREW HEX. HEAD BOLT RUBBER CUSHION COLLAR HEX. HEAD BOLT HEX. HEAD BOLT GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 9

30 GA-6HZR PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

31 PIPE FRAME ASSY. GA-6HZR PIPE FRAME ASSY. NO PART NO PART NAME QTY. REMARKS PIPE FRAME BRACKET HEX. HEAD BOLT BASE RUBBER SUSPENSION HEX. NUT RUBBER SUSPENSION HEX. NUT HEX. HEAD BOLT HEX. HEAD BOLT HEX. NUT COVER COVER HEX. HEAD BOLT STOPPER HEX. HEAD BOLT FUEL TANK CAP. FUEL TANK FUEL FILTER FUEL GAUGE CJ RUBBER CUSHION COLLAR HEX. HEAD BOLT HEX. HEAD BOLT FUEL COCK HONDA6950ZB HOSE HONDA HOSE BAND GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 3

32 GA-6HZR MUFFLER ASSY. MUFFLER ASSY. PAGE 3 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

33 MUFFLER ASSY. GA-6HZR MUFFLER ASSY. NO PART NO PART NAME QTY. REMARKS MUFFLER PROTECTOR, MUFFLER HONDA830ZC PROTECTOR, MUFFLER SEAL HONDA835ZB4000 HONDA839ZB ARRESTER, SPARK HONDA8355ZB TAPPING SCREW HEX. HEAD BOLT 5 HONDA GASKET HONDA8333ZB HEX. HEAD BOLT BRACKET HONDA HEX. HEAD BOLT BRACKET HEX. HEAD BOLT HEX. NUT HEX. HEAD BOLT BRACKET HEX. HEAD BOLT HEX. HEAD BOLT 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 33

34 GA-6HZR NAMEPLATE ASSY. NAMEPLATE ASSY. PAGE 34 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

35 NAMEPLATE ASSY. NO PART NO PART NAME QTY. REMARKS DECAL : GROUND S DECAL : FUEL COCK DECAL : OPERATING INSTRUCTIONS S-3704 S DECAL : MQ GA-6HZR DECAL : MQ 6000 DECAL : CAUTION S DECAL : WARNING DECAL : OPERATE AT 3600 RPM ONLY DECAL : WARNING DECAL : DANGER GA-6HZR NAMEPLATE ASSY. SEE ADDITIONAL DECAL ILLUSTRATIONS ON PAGE 6. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 35

36 CYLINDER HEAD ASSY. HONDA GX340K ENGINE CYLINDER HEAD HONDA GX40K ENGINE CYLINDER HEAD PAGE 36 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

37 HONDA GX340K ENGINE CYLINDER HEAD CYLINDER HEAD ASSY. NO PART NO PART NAME QTY. REMARKS AOZF6W00 HEAD COMP., CYLNDER INCLUDES ITEM W/ 04ZE35 GUIDE, IN. VALVE (OVER SIZE) 3 05ZE35 GUIDE, EX. VALVE (OVER SIZE) 4 6ZE300 CLIP, VALVE GUIDE 5 5ZE3W00 GASKET, CYLINDER HEAD 6 30ZE00 COVER COMP., HEAD 7 39ZE00 PACKING, HEAD COVER ZE3700 PIPE, EX ZE3800 GASKET, EX. PIPE ZE000 BOLT, HEAD COVER 9004ZE3700 BOLT, STUD, 8X ZE000 BOLT, STUD, 8X ZE00 WASHER COMP., HEAD COVER NUT, FLANGE, 8MM PIN, DOWEL, X BOLT, FLANGE, 0X PLUG, SPARK (BPR5ES NGK) PLUG, SPARK (W6EPRU ND) GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 37

38 HONDA GX340K ENGINE RECOIL STARTER RECOIL STARTER ASSY. PAGE 38 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

39 RECOIL STARTER ASSY. HONDA GX340K ENGINE RECOIL STARTER NO PART NO PART NAME QTY. REMARKS 8400ZE3W0ZB STARTER ASSY, RECOIL INCLUDES ITEMS W/ 840ZE3W0ZB CASE COMP., RECOIL STARTER 3 84ZE3W0 PULLEY, RECOIL STARTER 4 84ZEW0 RATCHET, STARTER 5 844ZEW0 SPRING, FRICTION 6 844ZEW0 SPRING, STARTER RETURN ZEW0 SPRING, RATCHET ZEW0 RETAINER, SPRING ZEW0 HOLDER, SPRING 0 846ZEW0 GRIP, STARTER 846ZE3W0 ROPE, RECOIL STARTER 8469ZEW0 GRID REINFORCEMENT ZEW0 SCREW, CENTER BOLT, FLANGE, 6X8 3 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 39

40 HONDA GX340K ENGINE FAN COVER FAN COVER ASSY. PAGE 40 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

41 FAN COVER ASSY. NO PART NO PART NAME QTY. REMARKS 960ZE3700ZB 963ZE3W00 COVER COMP., FAN SHROUD GROMMET, DRAIN HOLE SA4003 BOLT, FLANGE, 6X CLIP 6 HONDA GX340K ENGINE FAN COVER GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 4

42 HONDA GX340K ENGINE CAMSHAFT/VALVES CAMSHAFT/VALVES ASSY. PAGE 4 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

43 CAMSHAFT/VALVES ASSY. HONDA GX340K ENGINE CAMSHAFT/VALVES NO PART NO PART NAME QTY. REMARKS 400ZE300 CAMSHAFT ASSY INCLUDES ITEMS/W 440ZE303 ROD, PUSH 3 443ZE000 ARM, VALVE ROCKER 4 444ZE000 LIFTER, VALVE 5 445ZE003 PIVOT, ROCKER ARM ZE000 SPRING, WEIGHT RETURN 7 47ZE3000 VALVE, IN 8 47ZE3000 VALVE, EX ZE003 SPRING, VALVE 0 477ZE ZE000 RETAINER, IN. VALVE SPRING RETAINER, EX. VALVE SPRING 4775ZE00 SEAT, VALVE SPRING ZE ZE00 ROTATOR, VALVE PLATE, PUSH ROD GUIDE 5 900ZE000 BOLT, PIVOT ZE000 NUT, PIVOT ADJUSTING GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 43

44 HONDA GX340K ENGINE PISTON/RINGS PISTON/RINGS ASSY. PAGE 44 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

45 PISTON/RINGS ASSY. HONDA GX340K ENGINE PISTON/RINGS NO PART NO PART NAME QTY. REMARKS 300ZE ZE3003 RING SET, PISTON (STD) RING SET, PISTON (0.5) 30ZE3003 RING SET, PISTON (0.50) 303ZE ZE3W00 RING SET, PISTON (0.75) PISTON (STD) 30ZE3W00 PISTON (0.5) 303ZE3W00 304ZE3W00 PISTON (0.50) PISTON (0.75) 3 3ZF6000 PIN, PISTON 4 300ZE300 ROD ASSY., CONNECTING..... INCLUDES ITEM W/ ZE8000 BOLT, CONNECTING ROD ZE3000 CLIP, PISTON PIN, 8MM GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 45

46 HONDA GX340K ENGINE AIR CLEANER AIR CLEANER ASSY. PAGE 46 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

47 AIR CLEANER ASSY. NO PART NO PART NAME QTY. REMARKS 57ZB4000 TUBE BREATHER ELEMENT, AIR CLEANER 3 4 7ZB ZB4003 SEPARATOR, AIR CLEANER CASE COMP., AIR CLEANER 5 7ZC000 STAY, AIR CLEANER COVER COMP., AIR CLEANER CLIP A, AIR CLEANER WIRE CLIP B, AIR CLEANER WIRE SEAL, AIR CLEANER FILTER, DRAIN TUBE NUT, FLANGE, 5 MM NUT, FLANGE, 6 MM 3 HONDA GX340K ENGINE AIR CLEANER GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 47

48 CYLINDER BARREL ASSY. (RECOIL STARTER) HONDA GX340K ENGINE CYLINDER BARREL PAGE 48 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

49 CYLINDER BARREL ASSY. (RECOIL STARTER) HONDA GX340K ENGINE CYLINDER BARREL NO PART NO PART NAME QTY. REMARKS 000ZE386 BARREL ASSY., CYLINDER 550ZE043 SWITCH ASSY., OIL LEVEL ZE SHAFT, GOVERNOR ARM BOLT, DRAIN PLUG KE000 WASHER, 8.X7X ZE3004 WASHER, DRAIN PLUG OIL SEAL OIL SEAL ORING, 4 MM NUT, FLANGE, 0 MM PIN, LOCK, 8 MM BOLT, FLANGE, 6X BEARING, RADIAL BALL 60 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 49

50 CYLINDER BARREL ASSY. (ELECTRIC START) HONDA GX340K ENGINE CYLINDER BARREL PAGE 50 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

51 CYLINDER BARREL ASSY. (ELECTRIC START) HONDA GX340K ENGINE CYLINDER BARREL NO PART NO PART NAME QTY. REMARKS 000ZE386 BARREL ASSY., CYLINDER 3 550ZE ZE3000 SWITCH ASSY., OIL LEVEL SHAFT, GOVERNOR ARM BOLT, DRAIN PLUG KE WASHER, 8.X7X0.8 WASHER, DRAIN PLUG 7 90ZE300 OIL SEAL OIL SEAL ORING, 4 MM NUT, FLANGE, 0 MM PIN, LOCK, 8 MM BOLT, FLANGE, 6X BEARING, RADIAL BALL 60 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 5

52 HONDA GX340K ENGINE CRANKCASE COVER/GOVERNOR CRANKCASE COVER/GOVERNOR ASSY. PAGE 5 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

53 HONDA GX340K ENGINE CRANKCASE COVER/GOVERNOR CRANKCASE COVER/GOVERNOR ASSY. NO PART NO PART NAME QTY. REMARKS ZE3000 GOVERNOR KIT INCLUDES ITEM W/ 300ZE300 COVER ASSY., CRANKCASE INCLUDES ITEM W/+ 3 38ZE3800 PACKING, CASE COVER CAP ASSY., OIL FILLER INCLUDES ITEM W/# PACKING, OIL FILLER CAP 6 565ZE000 PACKING, OIL FILLER CAP 7# 650ZE3000 GOVERNOR ASSY ZE8000 WEIGHT, GOVERNOR ZE3000 HOLDER, GOVERNOR WEIGHT ZE000 PIN, GOVERNOR WEIGHT ZE000 SLIDER, GOVERNOR + 650ZG490 CAP, OIL FILLER WASHER, 6X ZE000 CLIP, GOVERNOR HOLDER 5 90ZE3004 OIL SEAL, 35X5X WASHER, PLAIN, 6 MM HC4000 PIN, DOWEL, 8X BOLT, FLANGE, 8X BEARING, RADIAL BALL BEARING, RADIAL BALL 607 # CAP, OIL FILLER GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 53

54 HONDA GX340K ENGINE FLYWHEEL/FAN ASSY. FLYWHEEL/FAN ASSY. PAGE 54 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

55 FLYWHEEL/FAN ASSY. HONDA GX340K ENGINE FLYWHEEL/FAN ASSY. NO PART NO PART NAME QTY. REMARKS 95ZE3000 FAN, COOLING 3 845ZE3W0 300ZE37 PULLEY, STARTER FLYWHEEL COMP ZE3790 NUT, SPECIAL, 6 MM ZE000 KEY, SPECIAL WOODRUFF GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 55

56 HONDA GX340K ENGINE COIL ASSY. COIL ASSY. PAGE 56 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

57 COIL ASSY. NO PART NO PART NAME QTY. REMARKS 30500ZE ZE03 COIL ASSY., IGNITION CAP ASSY., NOISE SUPPRESSO 3 350ZE8 COIL ASSY., LAMP V/5W ZE ZE000 CLAMP, WIRE GROMMET, CORD 6 360ZE3800 CORD, STOP SWITCH ZE HOLDER, STOP SWITCH CORD BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X8 HONDA GX340K ENGINE COIL ASSY. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 57

58 HONDA GX340K ENGINE CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 58 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

59 CRANKSHAFT ASSY. HONDA GX340K ENGINE CRANKSHAFT ASSY. NO PART NO PART NAME QTY. REMARKS 330ZE370 CRANKSHAFT COMP INCLUDES ITEMS W/ 335ZE300 WEIGHT, BALANCER 3 335ZE330 GEAR, BALANCER DRIVE 4 43ZE330 GEAR, TIMING BEARING, RADIAL BALL, 607 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 59

60 ELECTRIC STARTER ASSY. HONDA GX340K ENGINE ELECTRIC STARTER ASSY. PAGE 60 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

61 ELECTRIC STARTER ASSY. HONDA GX340K ENGINE ELECTRIC STARTER ASSY. NO PART NO PART NAME QTY. REMARKS 304ZA0003 CONTACTOR ASSY, 306ZE3003 ARMATURE COMP 3 307ZE303 CLUTCH COMP, OVER RUNNING....INCLUDES ITEMS W/# 4 30ZE303 MOTOR UNIT, STARTER......INCLUDES ITEMS W/ 5 3ZE003 BRAKET, CENTER 6 3ZE3003 BRAKET, FR 7 33ZE003 GEAR, DRIVE DINION 8 35ZE003 BRUSH 9 38ZE3003 YOKE COMP 0 39ZE003 SPRING, BRUSH RETURN 4 # 3ZE379 GEAR, REDUCTION 33ZE003 HOLDER, BRUSH 3 33ZE3003 WIRE, WATER COVER 4 333ZE003 INSULATOR 5 900ZE003 SCREW-WASHER, 4X ZE003 PACKING SCREW-WASHER, 5X SCREW-WASHER, 5X NUT-WASHER, 6MM BOLT, FLANGE, 8X35 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 6

62 GOVERNOR CONTROLS ASSY. HONDA GX340K ENGINE GOVERNOR CONTROLS ASSY. PAGE 6 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

63 GOVERNOR CONTROLS ASSY. HONDA GX340K ENGINE GOVERNOR CONTROLS ASSY. NO PART NO PART NAME QTY. REMARKS 6550ZE3700 ARM, GOVERNOR ZE ZE3000 ROD, GOVERNOR SPRING, GOVERNOR 4 656ZE3700 SPRING, THROTTLE RETURN ZE3700 CONTROL ASSY INCLUDES ITEMS W/ SPRING, CONTROL ADJUSTING BOLT, FLANGE, 6X ZE500 BOLT, GOVERNOR ARM A SCREW, PAN, 5X NUT, FLANGE, 6MM GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 63

64 HONDA GX340K ENGINE CARBURETOR ASSY. CARBURETOR ASSY. PAGE 64 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

65 CARBURETOR ASSY. HONDA GX340K ENGINE CARBURETOR ASSY. NO PART NO PART NAME QTY. REMARKS 600ZE370 GASKET SET 60ZA093 VALVE SET, FLOAT 3 603ZA093 FLOAT SET 4 605ZA093 CHAMBER SET, FLOAT 5 606ZH7W0 SCREW SET SCREW SET, DRAIN 7 608ZA093 SCREW SET 8 600ZE3F0 CARBURETOR ASSY INCLUDES ITEMS W/ 9 64ZE0005 SCREW, THROTTLE STOP CAP, CHOKE DUST 666ZE370 NOZZLE, MAIN 6ZE3700 INSULATOR, CARBURETOR 3 6ZE3800 PACKING, CARBURETOR 4 63ZE3800 PACKING, INSULATOR 5 630ZE370 VALVE ASSY., SOLENOID 6 660ZE7 STAY, MANUAL CHOKE..... INCLUDES ITEMS W/# 7# 66ZE70 STAY, COMP., SOLENIOD 8# 66ZE7 LEVER, CHOKE 9# 663ZA0000 JOINT, ROD 0# 664ZE70 ROD, CHOKE # 665ZE7 STOPER, CHOKE ROD # 668ZE7 SPRING, MANUAL CHOKE 3 669ZA0800 PACKING, AIR CLEANER 4# 6400ZE703 DIAPHRAGM ASSY. 5# 66ZE7 ROD, CHOKE CONTROL 6# GROMMET, CHOKE ROD 7# GUIDE, CHOKE ROD ZV003 VALVE, DASHPOT CHECK 30# BUSH, ARM PIVOT 3# 9043ZE700 WASHER, CHOKE LEVER 3# 9043ZE700 SEAL, CHOKE LEVER 33# 90433ZE700 WASHER, THRUST 34# 90434ZE700 COLLAR, LOVER SD9003 CLIP, WIRE HARNESS 36# A SCREW, PAN, 5X SCREW, WASHER 5X NUT, FLANGE, 6MM 39# WASHER, PLAIN 5MM 40# E-RING MM 4# E-RING 4MM 4# E-RING 7MM CLIP B7, TUBE TUBE, 3.5X TUBE, 3.5X ZF5090 JET, MAIN, #9 990ZF50950 JET, MAIN, #95 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 65

66 HONDA GX340K ENGINE SOLENOID ASSY. SOLENOID ASSY. PAGE 66 GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0)

67 SOLENOID ASSY. NO PART NO PART NAME QTY. REMARKS SPRING, CHOKE RETURN 7850ZDE30 LEVER COMP., THROTTLE ZB A SOLENOID ASSY. SCREW, PAN BOLT, FLANGE, 6X HONDA GX340K ENGINE SOLENOID ASSY. GA-6HZR A.C. GENERATOR PARTS & OPERATION MANUAL REV. # (03/05/0) PAGE 67