Technology with Vision Hella HEAVY DUTY guide

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Eleanore Williamson
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1 Technology with Vision 2013 Hella HEAVY DUTY guide

2 HELLA introduces a brand new website oriented towards the Heavy Duty market. The website features work lamps, beacons, light bars, relays, bulbs, and thermal management solutions with tons of information and downloads. The product pages explain what the product is ideal for, features, explanation of technology used, package contents, and part numbers. Diagrams, beam patterns, testing information, accessor ies lists and more are available for each product. Scan this QR Code to visit

3 Table of contents Work Lamps Optical Warning Systems Auxiliary Lamps Behr HELLA Service Wiper Blades Bulbs HELLA Mining Brigade Electrics LED Interior Lighting E-Marketing

4 Work lamps Power Beam 3000 LED Light color similar to daylight Electronic DC/DC conversion Overvoltage protection Reverse polarity protection IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference Meets HELLA Norm N Class 7.2 NEW Power Beam 3000, Close Range Power Beam 3000, Long Range Power Beam 2000 LED Light color similar to daylight Electronic DC/DC conversion Overvoltage protection Reverse polarity protection IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference Power Beam 2000 LED

5 Power Beam 1000 LED Hardly any temperature

(watertight) IP 6K9K (dust proof and withstands

interference 60mm 112mm 60mm 112mm 95mm 114mm

to daylight Electronic DC to DC conversion

5 5 Power Beam 1000 LED Hardly any temperature build-up at the lens Light color similar to daylight Polarity reversal protection Over-heating protection LED fault bypass IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference 60mm 112mm 60mm 112mm 95mm 114mm 95mm 129mm Power Beam 1000 LED, Close Range, Glass Lens, Stainless Steel Bracket Power Beam 1000 LED, Close Range, Glass Lens, Heavy Duty Bracket Power Beam 1000 LED, Close Range, Nylon Lens, Stainless Steel Bracket Mega Beam LED Light color similar to daylight Electronic DC to DC conversion Reverse polarity protection Over heating protection Polarity reversal protection Connection cable IP 6K7 (watertight) IP6K9K (dust proof and withstands high pressure wash) Protected against EMC interference Mega Beam LED

Work lamps Module 70 LED Light color similar to daylight

Over heating protection Polarity reversal protection

withstands high pressure wash) Protected against EMC

Overheating protection Reverse polarity protection IP 6K7

6 Work lamps Module 70 LED Light color similar to daylight Electronic DC to DC conversion Reverse polarity protection Over heating protection Polarity reversal protection Connection cable IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference Module 70 LED, Pedestal Module 70 LED, Pendant Flat Beam LED Light color similar to daylight Overheating protection Reverse polarity protection IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference 44.3mm 113mm 190mm Flat Beam LED

7 7 AS400 Xenon Brass cable screw connection 2.5 the light intensity of a 55W Halogen bulb Upright surface mounted version for heavy-duty use Extra heavy duty stainless steel bracket Integrated recessed grip IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference AS400 Xenon, 12V AS400 Xenon, 24V AS300 Xenon Heavy duty flame retardant UV resistant polymer housing 2.5 the light intensity of a 55W Halogen bulb Upright surface-mounted version for heavy-duty use Extra heavy duty stainless steel bracket Integrated recessed grip IP 6K9K (dust proof and withstands high pressure wash) Protected against EMC interference AS300 Xenon, 12V Close Range AS300 Xenon, 24V Close Range AS300 Xenon, 12V Long Range AS300 Xenon, 24V Long Range

Work lamps AS200 Xenon Fiber-glass reinforced plastic

stainless steel bracket IP5K9K (dust protected and

Range... 996142021 AS200 Xenon, 24V Close Range.

.. 996142061 AS200 Xenon, 24V Long Range.

5 times the light intensity of a 55W Halogen bulb IP

high pressure wash) Approximate capsule service

.. 996135271 Mega Beam X-Powerpack, 24V.

Work Lamp with integrated x-powerpack ballast unit

8 Work lamps AS200 Xenon Fiber-glass reinforced plastic housing Integrated 3rd generation ballast Heavy duty stainless steel bracket IP5K9K (dust protected and withstands high pressure wash) AS200 Xenon, 12V Close Range AS200 Xenon, 24V Close Range AS200 Xenon, 12V Long Range AS200 Xenon, 24V Long Range Mega Beam X-Powerpack 2.5 times the light intensity of a 55W Halogen bulb IP 6K7 (watertight) IP 6K9K (dust proof and withstands high pressure wash) Approximate capsule service life=2,500 hours Mega Beam X-Powerpack, 12V Mega Beam X-Powerpack, 24V Ultra Beam X-Powerpack Compact Xenon Work Lamp with integrated x-powerpack ballast unit IP6K7 (watertight) Approximate capsule service life=2,500 hours Ultra Beam X-Powerpack, 12V Ultra Beam X-Powerpack, 24V

9 9 Oval 120 Adjustable in all directions 5 degrees Fiber-glass reinforced plastic housing Heavy Duty vibration dampened mounting stud bracket Oval Oval 120 Flush Adjustable retaining frame Free Form Reflector with hardened glass lens Fiber-glass reinforced plastic housing Oval 120 Flush Oval 100 with Handle Fiber-glass reinforced plastic housing Heavy Duty bracket Integrated heavy duty fully sealed switch Oval 100 with Handle, 12V, 55W Oval 100 with Handle, 24V, 70W Oval 100 with Handle, 12V, 55W Oval 100 with Handle, 12V, 70W

Work lamps Oval 100 Single Beam Fiber-glass reinforced

.. H15161001 Single Beam, Close Range, Wire Leads,

.. H15161007 Single Beam, Long Range, Wire Leads, Pedestal.

. H15161017 Oval 100 Flush Single Beam Free Form Reflector

Integrated DT connector Oval 100 Flush Single Beam, Close

.. 996461717 Oval 100 Double Beam Free Form Reflector

plastic housing Heavy Duty bracket Double Beam, Close

.. H15161021 Double Beam, Close Range, Wire Leads, .

. H15161031 Double Beam, Long Range, Wire Leads, .

10 Work lamps Oval 100 Single Beam Fiber-glass reinforced plastic housing Heavy Duty bracket Approximate bulb service life=450 hours Oval 100 Retail Single Beam, Close Range, Wire Leads, Pedestal... H Single Beam, Close Range, Wire Leads, Pedestal, Bulk (36)... H Single Beam, Long Range, Wire Leads, Pedestal... H Single Beam, Long Range, Wire Leads, Pedestal, Bulk (36)... H Oval 100 Flush Single Beam Free Form Reflector optimizes light distribution Fiber-glass reinforced bezel Integrated DT connector Oval 100 Flush Single Beam, Close Range Oval 100 Flush Single Beam, Long Range Oval 100 Double Beam Free Form Reflector optimizes light distribution Fiber-glass reinforced plastic housing Heavy Duty bracket Double Beam, Close Range, Wire Leads, Pedestal... H Double Beam, Close Range, Wire Leads, Pedestal, Bulk (36)... H Double Beam, Long Range, Wire Leads, Pedestal... H Double Beam, Long Range, Wire Leads, Pedestal, Bulk (36)... H Double Beam, Close Range, DT, Pedestal, Bulk (27) Double Beam, Long Range, DT, Pedestal, Bulk (27)

11 Oval 100 Flush Double Beam Free Form Reflector

reinforced bezel Integrated DT connector Double

.. 996361687 Double Beam Flush, Close Range,

.. 996361697 Oval 100 FL Upper and lower lamps

Specifically designed for Fork Lift applications

.. 996361461 Oval 90 & Oval 90 Flush Heavy duty

Upright surface-mounted version for heavy-duty

11 11 Oval 100 Flush Double Beam Free Form Reflector optimizes light distribution Fiber-glass reinforced bezel Integrated DT connector Double Beam Flush, Close Range, Lens & Reflector Double Beam Flush, Close Range, Reflector Oval 100 FL Upper and lower lamps can be illuminated independently or together Specifically designed for Fork Lift applications Heavy Duty bracket Oval 100 FL Oval 90 & Oval 90 Flush Heavy duty flame retardant UV resistant polymer housing Upright surface-mounted version for heavy-duty use IP 6K9K (dust proof and withstands high pressure wash) 174mm 190mm 107mm 83mm 122mm 120mm 116mm Oval Oval 90 Flush

Work lamps Mega Beam IP5K9K (dust protected and

plastic housing Heavy Duty bracket Mega Beam Retail.

.. 996134567 Mega Beam Hollow Stud IP5K9K (dust protected

.. 996134547 AS115 Close Range IP5K9K (dust protected and

Range, 12V... 006991661 AS115 Close Range, 12V.

12 Work lamps Mega Beam IP5K9K (dust protected and withstands high pressure wash) Fiber-glass reinforced plastic housing Heavy Duty bracket Mega Beam Retail Mega Beam... H Mega Beam, Bulk (30) Mega Beam Hollow Stud IP5K9K (dust protected and withstands high pressure wash) Fiber-glass reinforced plastic housing Hollow stud bracket Mega Beam Hollow Stud, Close Range Mega Beam Hollow Stud, Long Range AS115 Close Range IP5K9K (dust protected and withstands high pressure wash) Fiber-glass reinforced plastic housing Heavy Duty bracket AS115 Retail, Close Range, 12V AS115 Close Range, 12V AS115 Close Range, 12V, Bulk (30) AS115 Close Range, 24V AS115 Close Range, 24V, Bulk (30)

13 AS115 Long Range IP5K9K (dust protected and

.. 006991704 AS115 with Polycarbonate Lens

.. H15991081 AS115, with Handle, Bulk (12).

plastic housing Projected rim on housing

13 13 AS115 Long Range IP5K9K (dust protected and withstands high pressure wash) Fiber-glass reinforced plastic housing Heavy Duty bracket AS115 Retail, Long Range, 12V AS115 Long Range, 12V AS115 Long Range, 12V, Bulk (30) AS115 Long Range, 24V AS115 Long Range, 24V, Bulk (30) AS115 with Polycarbonate Lens IP5K9K (dust protected and withstands high pressure wash) Fiber-glass reinforced plastic housing Heavy Duty bracket AS H AS115, Bulk (12)... H AS115, with Handle... H AS115, with Handle, Bulk (12)... H AS200 Fiber-glass reinforced plastic housing Projected rim on housing protects structured glass lens Heavy Duty bracket AS200, 12V AS200, 24V

Work lamps 6213 Flush Single Beam Fiber-glass

and withstands high pressure wash) Long Range 6213

.. H15213001 6213 Flush Single Beam, 12V, Bulk (30).

and withstands high pressure wash) Approximate

. H15213017 6213 Flush Double Beam, Long Range.

.. H15213027 Ultra Beam Fiber-glass reinforced

protected and withstands high pressure wash) Ultra

14 Work lamps 6213 Flush Single Beam Fiber-glass reinforced plastic bezel IP5K9K (dust protected and withstands high pressure wash) Long Range 6213 Flush Single Beam, 12V... H Flush Single Beam, 12V, Bulk (30)... H Flush Double Beam Fiber-glass reinforced plastic bezel IP5K9K (dust protected and withstands high pressure wash) Approximate bulb service life = 450 hours 6213 Flush Double Beam, Close Range... H Flush Double Beam, Close Range... H Flush Double Beam, Long Range... H Flush Double Beam, Long Range... H Ultra Beam Fiber-glass reinforced plastic housing Heavy Duty bracket IP5K9K (dust protected and withstands high pressure wash) Ultra Beam Retail Ultra Beam... H Ultra Beam, Bulk (30)... H

15 Ultra Beam Pendant Fiber-glass reinforced plastic housing Heavy Duty

IP5K9K (dust protected and withstands high pressure wash) Approximate

15 15 Ultra Beam Pendant Fiber-glass reinforced plastic housing Heavy Duty bracket IP5K9K (dust protected and withstands high pressure wash) Ultra Beam Pendant Ultra Beam Flush Fiber-glass reinforced plastic housing IP5K9K (dust protected and withstands high pressure wash) Approximate bulb service life = 450 hours Ultra Beam Flush, 12V... H Ultra Beam Flush, H Ultra Beam with Handle Fiber-glass reinforced plastic housing with handle Heavy Duty magnetic bracket IP5K9K (dust protected and withstands high pressure wash) Ultra Beam with Handle

Work lamps Picador Fiber-glass reinforced plastic

protected and withstands high pressure wash) Picador

.. H15522041 Picador, Swivel Bracket, Bulk (20).

.. H15522061 Picador, Rotating Bracket, Bulk (20).

plastic housing IP5K9K (dust protected and withstands

hours Picador Flush, 6.3mm Tab connection.

.. H15522007 Picador Side Mount Fiber-glass reinforced

16 Work lamps Picador Fiber-glass reinforced plastic housing Heavy Duty swiveling bracket IP5K9K (dust protected and withstands high pressure wash) Picador Retail Picador, Swivel Bracket... H Picador, Swivel Bracket, Bulk (20)... H Picador, Rotating Bracket... H Picador, Rotating Bracket, Bulk (20)... H Picador Flush Fiber-glass reinforced plastic housing IP5K9K (dust protected and withstands high pressure wash) Approximate bulb service life = 450 hours Picador Flush, 6.3mm Tab connection Picador Flush, 6.3mm Tab connection, Bulk (24) Picador Flush, Wire Leads, Bulk (24)... H Picador Side Mount Fiber-glass reinforced plastic housing IP5K9K (dust protected and withstands high pressure wash) Approximate bulb service life = 450 hours Picador Side Mount, Left Hand Picador Side Mount, Right Hand

17 Module 70 Easily accessible H3 bulb -

17 17 Module 70 Easily accessible H3 bulb - no tools required for bulb replacement Cable feed through an opening in the rubber cap Heavy Duty bracket Module Module 70, Bulk (36) Matador Fiber-glass reinforced plastic housing Heavy Duty bracket With protective grille and external switch Matador, 12V... H Matador, 24V... H Gladiator Replaceable H3 Bulb Rubber housing Heavy Duty bracket Gladiator, 12V... H Gladiator, 24V... H

Fiber-glass reinforced plastic housing Attractive hanging and freestanding

75 Rubber Work Lamp with Extended Bezel Durable rubber housing Replaceable H3

18 Work lamps 4.75 Rubber Work Lamp Retail Part of a comprehensive range of HELLA retail products Fiber-glass reinforced plastic housing Attractive hanging and freestanding display packaging 4.75 Rubber Work Lamp Retail... H Rubber Work Lamp with Extended Bezel Durable rubber housing Replaceable H3 bulb 4.75 Rubber Work Lamp with Extended Bezel... H Rubber Work Lamp Durable rubber housing Heavy Duty bracket Replaceable H3 bulb 4.75 Rubber Work Lamp... H

19 19 6 Rubber Work Lamp Durable rubber housing Heavy Duty bracket Replaceable H3 bulb 6 Rubber Work Lamp... H Post Card Work Lamp Durable plastic housing Heavy Duty black powdercoated bracket Replaceable H3 bulb Post Card Work Lamp... H

Work lamps C220 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Heavy Duty vibration dampened

.. 996174061 C120 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Surface mount or bracket mount

20 Work lamps C220 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Heavy Duty vibration dampened mounting stud bracket 225mm 100.5mm 150mm C220 Combination Headlamp, Left Hand C220 Combination Headlamp, Right Hand C120 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Surface mount or bracket mount available C120 Combination Headlamp, Left Hand C120 Combination Headlamp, Right Hand C120 Combination Headlamp, Left Hand, Stud C120 Combination Headlamp, Right Hand, Stud

21 Module120 Combination Headlamp HELLA Free-Form reflector technology provides

dampened mounting stud bracket Module120 Combination Headlamp, 12V, Left Hand.

.. 993975107 Module120 Combination Headlamp, 24V, Left Hand.

.. 993975147 Module120 Combination Headlamp HELLA Free-Form reflector technology

21 21 Module120 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Heavy Duty vibration dampened mounting stud bracket Module120 Combination Headlamp, 12V, Left Hand Module120 Combination Headlamp, 12V, Right Hand Module120 Combination Headlamp, 24V, Left Hand Module120 Combination Headlamp, 24V, Right Hand Module120 Combination Headlamp HELLA Free-Form reflector technology provides superior optics Fiber-glass reinforced plastic housing Heavy Duty vibration dampened mounting stud bracket Module120 Combination Headlamp, 12V

Optical Warning Systems HELLA MS6 & MS3 Mini LED Lightheads Ultra thin design to offer a wider

LEDs for superior warning Robust construction Single/Multi-Unit synchronization Clear lens-color

4 (86mm) 0.68 (17mm) MS6 Mini LED Lighthead 1 (28mm) 5 (128mm) *Images above show product off. 0.68 (17mm) MS6 Lighthead, LED Lighthead 12-24V amber LEDs.

.. H22890041 MS6 Lighthead, LED Lighthead 12-24V amber/white LEDs.

22 Optical Warning Systems HELLA MS6 & MS3 Mini LED Lightheads Ultra thin design to offer a wider range of mounting areas Black base for multiple types of applications 6 (MS6) or 3 (MS3) powerful LEDs for superior warning Robust construction Single/Multi-Unit synchronization Clear lens-color LEDs 18 flash patterns - including steady on Waterproof 1 (28mm) NEW MS3 Mini LED Lighthead 3.4 (86mm) 0.68 (17mm) MS6 Mini LED Lighthead 1 (28mm) 5 (128mm) *Images above show product off (17mm) MS6 Lighthead, LED Lighthead 12-24V amber LEDs... H MS6 Lighthead, LED Lighthead 12-24V white LEDs... H MS6 Lighthead, LED Lighthead 12-24V amber/white LEDs... H MS3 Lighthead, LED Lighthead 12-24V amber LEDs... H MS3 Lighthead, LED Lighthead 12-24V white LEDs... H

Concealed LED Lightheads 12V In-line control unit

for easy installation 19 Selectable Flash

Non-volatile memory recalls last flash pattern

synchronized and can flash simultaneously or

Weatherproof and vibration resistant for external

Flange option for exterior surface mounting

NEW 23 *Flange Mounting Kit sold separately LED

23 Concealed LED Lightheads 12V In-line control unit with two LED concealed lightheads Pop-In design for easy installation 19 Selectable Flash Patterns LEDs rated to 100,000 hours of operation Non-volatile memory recalls last flash pattern used at power up Multiple units can be synchronized and can flash simultaneously or alternately Reverse polarity protection Weatherproof and vibration resistant for external or internal use Direct replacement of Xenon bulbs Flange option for exterior surface mounting Available in amber and white colors 5yr warranty NEW 23 *Flange Mounting Kit sold separately LED concealed lighthead kit with controller & two lightheads, amber... H LED concealed lighthead kit with controller & two lightheads, white... H Black Flange Mounting Kit... H *

Optical Warning Systems K-LED 500 Extremely robust design and construction-tested to withstand 200G shock force x 10 000

vibration and weather resistance (136mm) (132mm) (130mm) 7.

.. H27091231 K-LED 500, Magnetic multi-voltage, amber with standard cover.

and amber lens Extremely robust design and construction-tested to withstand 200G shock force x 10 000 times Vehicle

dirt/ ice buildup and assist with easy cleaning (136mm) (132mm) 7.

24 Optical Warning Systems K-LED 500 Extremely robust design and construction-tested to withstand 200G shock force x times K-LED 500 -Supplied with dual white LEDs for optimum brightness Fully encapsulated / potted electronics for vibration and weather resistance (136mm) (132mm) (130mm) 7.36 (187mm) K-LED 500, Fixed multi-voltage, amber, with smooth cover... H K-LED 500, Magnetic multi-voltage, amber with standard cover... H K-LED 450/450 Plus K-LED 450 Plus -Supplied with white LEDs which are 20% brighter than the standard amber and amber lens Extremely robust design and construction-tested to withstand 200G shock force x times Vehicle battery monitoring and low voltage condition flash pattern change Optional smooth outer clear lens cover to prevent dirt/ ice buildup and assist with easy cleaning (136mm) (132mm) 7.36 (187mm) (130mm) K-LED 450 Magnetic K-LED 450 w/power Pole Mount Kit K-LED 450, Fixed multi-voltage amber LEDs, amber lens... H K-LED 450, Magnetic multi-voltage amber LEDs, amber lens... H K-LED 450 Plus, Fixed multi-voltage white LEDs, amber lens... H K-LED 450 Plus, Magnetic multi-voltage white LEDs, amber lens.h

8 (72mm) MLB 170 Magnetic MLB 170 Fixed 17 (432mm) Control Panel available separately as kit for connection to Generation II lightbars only.

25 MLB 170 LED GENII Low profile highly effective LED mini lightbar with 360 degree visibility Unique LED light head design with superior optics Optional in cab control panel (new) Encapsulated electronics for vibration and moisture protection Replaceable light modules; choose your color combination 25 8 (203mm) 3.5 (85mm) 2.8 (72mm) MLB 170 Magnetic MLB 170 Fixed 17 (432mm) Control Panel available separately as kit for connection to Generation II lightbars only. MLB 170 Gen II F, Mini Lightbar LED, fixed, 12V, amber LEDs, clear lens... H MLB 170 Gen II M, Mini Lightbar LED, magnetic 12V, amber LEDs, clear lens... H MLB 170 Gen II F, Mini Lightbar LED, fixed, 12V, amber/white LEDs, clear lens... H MLB 170 Gen II M, Mini Lightbar LED. Magnetic, 12V, amber/white LEDs, clear lens... H Control Panel Kit w/ 10ft cable... H MLB 100 Micro Light Bar Low profile highly effective LED mini lightbar with 360 degree visibility Polycarbonate UV stabilized dome and robust ABS plastic base Fixed with rubber mounting pads and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options NEW MLB 100 Micro Light Bar, Fixed, 12-24V, amber... H MLB 100 Micro Light Bar, Magnetic, 12-24V, amber... H

Optical Warning Systems Optilux OS-L400 LED 8 high intensity LED lightheads for maximum effectiveness Fixed with rubber

75 (400mm) 3.5 (90mm) (Optional) OS-L400 F, Mini lightbar LED fixed multi-voltage amber.

.. H74998011 OS-L400 F, Mini lightbar LED fixed multi-voltage amber/white.

intensity strobes with central diamond mirror for effective second flash feature Polycarbonate UV stabilized dome and

26 Optical Warning Systems Optilux OS-L400 LED 8 high intensity LED lightheads for maximum effectiveness Fixed with rubber mounting pads and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options 7.87 (200mm) (400mm) 3.5 (90mm) (Optional) OS-L400 F, Mini lightbar LED fixed multi-voltage amber... H OS-L400 M, Mini lightbar LED magnetic multi-voltage amber... H OS-L400 F, Mini lightbar LED fixed multi-voltage amber/white... H OS-L400 M, Mini lightbar LED magnetic multi-voltage amber/white H Optilux OS-X400 Strobe High intensity strobes with central diamond mirror for effective second flash feature Polycarbonate UV stabilized dome and robust ABS plastic base Fixed and Magnetic (4 X floating magnets for optimal fit to vehicle roof) mounting options (136.5mm) (400mm) (200mm) OS-X400 F, Mini lightbar strobe fixed multi-voltage amber... H OS-X400 M, Mini lightbar strobe magnetic multi-voltage amber... H

Optilux OS-400 Halogen High sheen vapor-plated free-form reflector for maximum controlled light output plus central mirror for effective secondary flash Unique pinion/rubberwheel drive for ultra

5mm) (400mm) (200mm) OS-400F, Fixed 12V amber... H74999001 OS-400 M, Magnetic 12V amber.

27 Optilux OS-400 Halogen High sheen vapor-plated free-form reflector for maximum controlled light output plus central mirror for effective secondary flash Unique pinion/rubberwheel drive for ultra quiet trouble-free operation Polycarbonate UV stabilized dome and robust ABS plastic base Fixed and magnetic (4x floating magnets for optimal fit to vehicle roof) mounting options 27 (136.5mm) (400mm) (200mm) OS-400F, Fixed 12V amber... H OS-400 M, Magnetic 12V amber... H LED Traffic Stick NEW VDC design with built-in control unit 26 selectable warning patterns for Warning Stick 22 selectable traffic/warning patterns for Traffic Stick LEDs rated to 100,000 hours of operation Recalls last flash pattern used at power up Reverse battery protection Aluminum extrusion for heat dissipation Available in amber, white, red, and blue Available as components to build your own custom color configurations 5 year warranty *Control Panel sold separately Control Panel Features Easy color coded wire installation Provides visual display of selected mode Select traffic direction, warning mode,and program desired flash patterns LED Warning Stick 4 light heads, amber... H LED Traffic Stick 6 light heads, amber... H LED Traffic Stick 8 light heads, amber... H Control Panel for Traffic and Warning Sticks... H *

Auxiliary Lighting Rallye 4000 LED NEW 3 High performance LED s

necessary Dust and waterproof Homogenous and ideal illumination

free-form technology Reduces driver fatigue Dimensions: 9.

28 Auxiliary Lighting Rallye 4000 LED NEW 3 High performance LED s Low power consumption Very high lifespan - no bulb change necessary Dust and waterproof Homogenous and ideal illumination due to computer optimised fine tuning of LED light sources and free-form technology Reduces driver fatigue Dimensions: 9.4 H x 8.7 W x 6 D / x x 153mm Rallye 4000 LED Driving Lamp

29 Rallye FF 450, 500, 550 Ideal for: Rural, night driving NEW Comprehensive, non-patterned brilliant

performance. Sturdy plastic housing Bonded glass lens Shallow installation depth for problem-free fitting.

8 D / 115 x 161 x 72mm Rallye FF 500: 7 H x 6.3 W x 2.8 D / 178 x 161 x 73mm Rallye FF 550: 4.6 H x 7.

.. 010952901 RallyeFF 550 Driving Lamp Kit... 010953901 Rallye FF 450 6.3 161 2.8 72 3.5 90 4.5 115 0.

29 29 Rallye FF 450, 500, 550 Ideal for: Rural, night driving NEW Comprehensive, non-patterned brilliant clear-glass lens New free-form reflectors with computer-calculated light distribution for powerful light performance. Sturdy plastic housing Bonded glass lens Shallow installation depth for problem-free fitting. SAE and ECE Approved Dimensions: Rallye FF 450: 4.5 H x 6.3 W x 2.8 D / 115 x 161 x 72mm Rallye FF 500: 7 H x 6.3 W x 2.8 D / 178 x 161 x 73mm Rallye FF 550: 4.6 H x 7.6 W x 3.4 D / 119 x 195 x 87mm RallyeFF 450 Driving Lamp Kit RallyeFF 500 Driving Lamp Kit RallyeFF 550 Driving Lamp Kit Rallye FF Rallye FF Rallye FF Beam patterns are measured in meters For more information visit

0 100 200 300 400 500 Vertraulich. Weitergabe sowie Verwendung und Mitteilung des Inhaltes ist nur mit unserer ausdruecklichen Genehmigung gestattet. Alle Rechte vorbehalten.

: Optik-Scheibe Lichtaustritt / light apperture : [m] 40 30 20 10 0-10 -20-30 E (radial) (163.5 [lx] at (7.7, -0.3)) of "Strasse/Street" [m] -40 0 10 20 30 40 50 [lx] 1.0 3.5 35.

2008 Nenn-Leistung / rated output : 55 Watt Mess-Lichtstrom / measuring light flux : 1100 Lumen Mess-Spannung / measuring voltage : n3h08203.lsv 0.600 0.

/ ordering number : 1N4 005 750-97 Pruefzeichen / check mark : Streuscheiben-Nr. / lense no. : klare Scheibe Lichtaustritt / light apperture : 350.

770000 Bearbeiter / worker : Messlampe / measuring lamp : H3 Reineke Nenn-Spannung / rated voltage : 12.0 Volt Datum / date : 28.05.

Hersteller/Herkunft: DJ-Auto/ GHOE-EP Hr.

30 Vertraulich. Weitergabe sowie Verwendung und Mitteilung des Inhaltes ist nur mit unserer ausdruecklichen Genehmigung gestattet. Alle Rechte vorbehalten. Fabrikat / manufacturer : DJ-Auto Fahrzeug-Typ / car type : Comet 500 Pruefzeichen / check mark : Best.-Nr. / ordering number : 1N Streuscheiben-Nr. / lense no. : Optik-Scheibe Lichtaustritt / light apperture : [m] E (radial) (163.5 [lx] at (7.7, -0.3)) of "Strasse/Street" [m] [lx] Messentfernung / measuring distance : Bearbeiter / worker : Messlampe / measuring lamp : H3 Reineke Nenn-Spannung / rated voltage : 12.0 Volt Datum / date : Nenn-Leistung / rated output : 55 Watt Mess-Lichtstrom / measuring light flux : 1100 Lumen Mess-Spannung / measuring voltage : n3h08203.lsv n3h08203.lsv File Position (x,y,z) Angle (x,y,z) Fabrikat / manufacturer : DJ-Auto Fahrzeug-Typ / car type : Hella 500 FF ZN Best.-Nr. / ordering number : 1N Pruefzeichen / check mark : Streuscheiben-Nr. / lense no. : klare Scheibe Lichtaustritt / light apperture : Bemerkung / remarks N3H Comet 500 fˇr Hella Ing. Hersteller/Herkunft: DJ-Auto/ GHOE-EP Hr.Asrath Messentfernung / measuring distance : Bearbeiter / worker : Messlampe / measuring lamp : H3 Reineke Nenn-Spannung / rated voltage : 12.0 Volt Datum / date : Nenn-Leistung / rated output : 55 Watt Mess-Lichtstrom / measuring light flux : 1100 Lumen Mess-Spannung / measuring voltage : Bemerkung / remarks N2H Hella 500 FF ZN fog lamp Hersteller/Herkunft: DJ-Auto/ GHOE-EP Hr.Asrath Auxiliary Lighting HELLA 500, 500 FOG, 500FF, 500FF FOG Light-weight design Aluminum vapor-coated reflector Sturdy, shock-proof housing Fog lamps are DOT/SAE approved Technology: Parabolic reflector HELLA 500FF & 500FF Fog - Free-Form Technology Fabrikat / manufacturer : DJ-Auto Fahrzeug-Typ / car type : Hella 500 driving lamp Best.-Nr. / ordering number : 1F Pruefzeichen / check mark : E4 HR Streuscheiben-Nr. / lense no. : Lichtaustritt / light apperture : Messentfernung / measuring distance : Bearbeiter / worker : Messlampe / measuring lamp : H V 55 W Nickel Nenn-Spannung / rated voltage : 12.0 Volt Datum / date : Nenn-Leistung / rated output : 55 Watt Mess-Lichtstrom / measuring light flux : 1100 Lumen Mess-Spannung / measuring voltage : Bemerkung / remarks F#H09257 Hella 500 driving lamp o Hersteller/Herkunft: DJ-Auto/GHOE-ELT/Dieckmann HELLA 500 Driving Lamp Kit HELLA 500 Fog Lamp Kit HELLA 500FF Driving Lamp Kit HELLA 500FF Fog Lamp Kit HELLA 500 S:\GHOE\GHOE-E\GHOE-EELT\Nickel\liu_wenfang\mail \n3h08203.iso kunnde1 Wed Sep 10 15:25: S:\GHOE\GHOE-E\GHOE-EELT\Nickel\seefeld\isodiagramme_hella_ing\comet_500_ff_f iso leinpe1 Tue Nov 03 17:02: S:\GHOE\GHOE-E\GHOE-EELT\Nickel\seefeld\isodiagramme_hella_ing\comet500_ff_n2h08203.iso leinpe1 Tue Sep 22 18:41: [m] E (radial) (118.5 [lx] at (22.5, 0.3)) of "Fernlicht / high beam" File Position (x,y,z) Angle (x,y,z) S:/GHOE/GHOE-E/GHOE-EELT/Nickel/seefeld/isodiagramme_hella_ing/hella_500_driving_lampf#h09257.lsv S:/GHOE/GHOE-E/GHOE-EELT/Nickel/seefeld/isodiagramme_hella_ing/hella_ HELLA 500 Fog Vertraulich. Weitergabe sowie Verwendung und Mitteilung des Inhaltes ist nur mit unserer ausdruecklichen Genehmigung gestattet. Alle Rechte vorbehalten. Fabrikat / manufacturer : DJ-Auto Messentfernung / measuring distance : Bearbeiter / worker : Bemerkung / remarks Fahrzeug-Typ / car type : Hella 500 ZF ZF DJ-Auto Serie Messlampe / measuring lamp : H3 Reineke F Hella 500 ZF DJ-Auto Serie Best.-Nr. / ordering number : 1F Nenn-Spannung / rated voltage : 12.0 Volt Datum / date : mit Scheibe Pruefzeichen / check mark : 25 E HR00 Nenn-Leistung / rated output : 55 Watt Hersteller/Herkunft:Hella/GHS-1ELT Hr.Haase Streuscheiben-Nr. / lense no. : Mess-Lichtstrom / measuring light flux : 1100 Lumen Lichtaustritt / light apperture : Mess-Spannung / measuring voltage : HELLA 500FF [m] E (radial) (178.1 [lx] at (19.2, -0.4)) of "Strasse/Street" Vertraulich. Weitergabe sowie Verwendung und Mitteilung des Inhaltes ist nur mit unserer ausdruecklichen Genehmigung gestattet. Alle Rechte vorbehalten [m] File Position (x,y,z) Angle (x,y,z) comet_500_ff_f lsv comet_500_ff_f lsv HELLA 500FF Fog E (radial) (155.5 [lx] at (7.8, 0.6)) of "Strasse/Street" 32 Seite 1/Page 1 Hella KGaA Hueck & Co Lippstadt Seite 1/Page 1 [m] [lx] [m] [lx] Seite 1/Page 1 Hella KGaA Hueck & Co Lippstadt [m] File Position (x,y,z) Angle (x,y,z) comet500_ff_n2h08203.lsv comet500_ff_n2h08203.lsv Beam patterns are measured in meters [lx] Hella KGaA Hueck & Co Lippstadt

31 HELLA 700FF Light-weight design Aluminum vapor-coated reflector

4 D / 218 x 186 x 88mm HELLA 700FF Driving Lamp Kit.

.. 010032001 Stone Shield, white - 700FF Series.

reflector Sturdy, shock-proof housing Dimensions: 4.6 H x 7.6 W x 3.

31 31 HELLA 700FF Light-weight design Aluminum vapor-coated reflector Sturdy, shock-proof housing Dimensions: 8.5 H x 7.3 W x 3.4 D / 218 x 186 x 88mm HELLA 700FF Driving Lamp Kit HELLA 700FF Driving Lamp Single Stone Shield, white - 700FF Series HELLA 550 Light-weight design Aluminum vapor-coated reflector Sturdy, shock-proof housing Dimensions: 4.6 H x 7.6 W x 3.2 D / 119 x 195 x 83mm HELLA 550 Driving Lamp Kit HELLA 550 Fog Lamp Kit For more information visit

Auxiliary Lighting Rallye 4000Xi Compact size Internal ballast for

lock Black powder-coated housing Modern design SEMA Show voted Best

8mm Rallye 4000Xi Xenon Driving Lamp, 12V.

32 Auxiliary Lighting Rallye 4000Xi Compact size Internal ballast for the ultimate in mounting flexibility Innovative position securing lock Black powder-coated housing Modern design SEMA Show voted Best New Product. Dimensions: 5.1 H x 5.6 W x 4.5 D / x x 115.8mm Rallye 4000Xi Xenon Driving Lamp, 12V Rallye 4000Xi Xenon Driving Lamp Kit, 12V Beam patterns are measured in meters

33 Rallye 4000X Halogen Compact size Innovative position

approved Dimensions: 5.1 H x 5.6 W x 4.5 D / 130.1 x 144.

.. 010186211 Rallye 4000X Halogen Driving Lamp Kit, 12V.

33 33 Rallye 4000X Halogen Compact size Innovative position securing lock Black powder-coated housing Modern design SAE approved Dimensions: 5.1 H x 5.6 W x 4.5 D / x x 115.8mm Rallye 4000X Halogen Driving Lamp, 12V Rallye 4000X Halogen Driving Lamp Kit, 12V Beam patterns are measured in meters For more information visit

34 Auxiliary Lighting Conversion Headlamps Produces 50% more powerful beam on low beam Produces 25% more powerful beam on high beam Single lamp fits left or right ECE versions for off-road use only in the USA Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: Description: Includes: 7 x6 Rectangular Conversion Headlamp Kit, high/ low beam (ECE) Two lamps, two H4 12V 60/55W bulbs, two dust boots 7 x6 Rectangular Conversion Headlamp, high/low beam (SAE/DOT) One lamp, one HB2/ V 60/55W bulb, one dust boot 7 x6 Rectangular Conversion Headlamp, high/low beam (ECE) One lamp, one H4 12V 60/55W bulb, one dust boot 7 Round Conversion Headlamp Kit, high/low beam (ECE) Two lamps, two H4 12V 60/55W bulbs, two dust boots 7 Round Conversion Headlamp, high/low beam (SAE/ DOT) One lamp, one HB2 12V 60/55W bulb, one dust boot 7 Round Conversion Headlamp, high/low beam (ECE) One lamp, one H4 12V 60/55W bulb, one dust boot 4 x6 Rectangular Conversion Headlamp Kit, high/ low beam (ECE) Two lamps, two wiring adapter harnesses, two H4 12V 60/55W bulbs, two dust boots 4 x6 Rectangular Conversion Headlamp, high/low beam (ECE) One lamp, one wiring adapter harness, one H4 12V 60/55W bulb, one dust boot 4 x6 Rectangular Conversion Headlamp Kit, high beam (ECE) Two lamps, four adapter wires, two H1 12V 55W bulbs, two dust boots 4 x6 Rectangular Conversion Headlamp, high beam (ECE) One lamp, two adapter wires, one H1 12V 55W bulb, one dust boot

35 7 SAE 4 x6 7 x6 7 ECE 5-3/4 002850811 002850871 002425811 H11425011 Description: Includes: Description: Includes: Description: Includes:

Conversion Headlamp, high/low beam (ECE) One lamp, one H4 12V 60/55W bulb, one dust boot 5-3/4 Round Conversion Headlamp Kit, high beam (ECE)

wires, one dust boot For more information about ECE and SAE regulations, visit the FAQ section of www.myhellalights.com.

35 35 7 SAE 4 x6 7 x6 7 ECE 5-3/ H Description: Includes: Description: Includes: Description: Includes: Description: Includes: 5-3/4 Round Conversion Headlamp Kit, high/low beam (ECE) Two lamps, two H4 12V 60/55W bulbs, two dust boots 5-3/4 Round Conversion Headlamp, high/low beam (ECE) One lamp, one H4 12V 60/55W bulb, one dust boot 5-3/4 Round Conversion Headlamp Kit, high beam (ECE) Two lamps, four adapter wires, two H1 12V 55W bulbs, two dust boots 5-3/4 Round Conversion Headlamp, high beam (ECE) One lamp, two adapter wires, one dust boot For more information about ECE and SAE regulations, visit the FAQ section of Some information and accessories have been eliminated in this brochure due to space. A complete listing of spare parts and accessories for all products is available on the website.

Behr Hella Service - Thermal Management Dodge RADIATOR Sprinter 02-06 Diesel CONDENSER Sprinter 03-06 Standard Duty Freightliner RADIATOR FLD FLD w/ Bolt-Up Core & Tank, complete Rad

36 Behr Hella Service - Thermal Management Dodge RADIATOR Sprinter Diesel CONDENSER Sprinter Standard Duty Freightliner RADIATOR FLD FLD w/ Bolt-Up Core & Tank, complete Rad Century Class & FLD Columbia, Century Class, M2, FLD Century Class & FLD Columbia, Century Class, M2, FLD120 Century Class Century Class, Columbia Argosy M M2, Sterling L-Line

37 5104117AA 376722001 B208426 5104114AA 351037161 G402304 A0516366001 A0516366004 A0516366002 A0516366005 2AC00027 2AC00035 2AC00028 2AC00046 BHT E7236 BHT A9986 BHT A6727 BHT E0805 BHT A6724 BHT

37 AA B AA G A A A A AC AC AC AC00046 BHT E7236 BHT A9986 BHT A6727 BHT E0805 BHT A6724 BHT E3831 BHT D D5293 BHTD5292 BHT H0134 BHT C BHT C2481 BHT C T E7236 A9988 U A9986 H A6727 E0805 A6725 A E U T H0134 C C2481 C2252 C1673

38 Behr Hella Service - Thermal Management Freightliner RADIATOR - Continued Century Class & Columbia, Century Class, M2, FLD FLD Century Class & FLD Columbia, Century Class, M2, FLD120 Century Class Century Class, Columbia Argosy M M2, Sterling L-Line HEATER CORE Century Class (Blend Air) Front Cab HVAC Module Century Class BLOWER Century Class (Blend Air) Front Cab HVAC Module (brushless siemens) FL FLD, FLB, FLC 112 & FLN Front Cab HVAC Module FLD Auxiliary Cab HVAC Module (Single Wheel) Volvo BLOWER VN (2287) Front Cab HVAC Module (Water Valve & Blen Air Models)

39 39 BHT E7236 BHT A9986 BHT A6727 BHT E0805 BHT A6724 BHT E3831 BHT D D5293 BHTD5292 BHT H0134 BHT C BHT C2481 BHT C E7236 A9988 U A9986 H A6727 E0805 A6725 A E U T H0134 C C2481 C2252 C1673 BOA M HM BOA I3675 BOA D HD8587 ABP N H ABP N H d H H

40 WIPER BLADES Superwind Wiper Blades Part Number 9XW16S 9XW18S 9XW19S 9XW20S 9XW21S 9XW22S 9XW24S 9XW26S 9XW28S Part Number 16 " SUPERWIND 18 " SUPERWIND 19 " SUPERWIND 20 " SUPERWIND 21 " SUPERWIND 22 " SUPERWIND 24 " SUPERWIND 26 " SUPERWIND 28 " SUPERWIND Heavy Duty Wiper Blades Part Number 9XWHD028 9XWHD032 9XWHD036 9XWHD040H 9XWHD040P Part Number 28 " HEAVY DUTY SINGLE 32 " HEAVY DUTY SINGLE 36 " HEAVY DUTY SINGLE 40 " HEAVY DUTY HOOK SINGLE 40 " HEAVY DUTY PIN SINGLE

41 41 Standard Wiper Blades Part Number Part Number 9XW " STANDARD PAIR 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD PAIR 9XW /I 16 " STANDARD SINGLE 9XW " STANDARD PAIR 9XW /I 18 " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW /21 19/21 " STANDARD PAIR 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE 9XW " STANDARD SINGLE NEW

42 BULBS Bulb Types H1 H D1S H2 H D2R H3 H D2S H4 H D2S Yellow H7 H13/ Measurements are in millimeters. Please note that although the HELLA H4 and 9003/HB2 appear identical, only the 9003/HB2 version will carry the DOT stamp.

43 Standard Bulbs Bulb Type Wattage Voltage Part Number H1 55 12 H83115001 DOT H2 55 12 H83130001 DOT H3 35 12 H83135241 DOT H3 55 12 H83135071 DOT H3 55 12 H83135051 DOT H4 60/55 12 H83140101 DOT H7

43 43 Standard Bulbs Bulb Type Wattage Voltage Part Number H H DOT H H DOT H H DOT H H DOT H H DOT H4 60/55 12 H DOT H H DOT H H DOT H H DOT H DOT H H DOT H H DOT H13 60/ DOT H DOT H DOT R2 45/40 12 H DOT R2 55/50 24 H DOT HB1/ /45 12 H DOT HB2/ /55 12 H DOT HB3/ H DOT HB3/ H DOT HB4/ H DOT HB5/ /55 12 H DOT

Mining industry worldwide through HELLA s Sales Companies, which along with

technical and commercial expertise with regards to lighting solutions.

HELLA Mining is committed to only bringing the best and most relevant

To support our customer, a dedicated HELLA Mining Catalog is available in

com BRIGADE HELLA chose Brigade as their partner because Brigade is a

buses, coaches, forklift trucks and mobile plant machinery.

44 HELLA, INC. HELLA MINING HELLA Mining is oriented to support, develop and serve the Mining industry worldwide through HELLA s Sales Companies, which along with a dedicated sales force, is capable of providing our business partners with technical and commercial expertise with regards to lighting solutions. The Mining Industry has its own set of specific requirements when it comes to lighting. The lights must be rugged, durable, long-lasting, safe, and effective. HELLA Mining is committed to only bringing the best and most relevant products to the marketplace both now and in the future. To support our customer, a dedicated HELLA Mining Catalog is available in printed or on-line versions at BRIGADE HELLA chose Brigade as their partner because Brigade is a leading supplier of safety and efficiency products for commercial vehicles, buses, coaches, forklift trucks and mobile plant machinery. Brigade pioneered the introduction of reversing alarms, rear view CCTV systems and rear detection systems in many parts of the world and more recently developed the innovative bbs-tek white sound reversing alarm that causes less noise nuisance than a traditional tonal alarm, it is safer and more effective.

45 ELECTRICS HELLA offers its customers a very broad

the following segments: Relays and flashers Standard

as relay boxes / sockets High performance vacuum pumps

wishes and meets the high demands of our customers with

For more information on relays, switches and more,

LED interior lighting Combining efficient LED light

products deliver more light output per watt than

45 45 ELECTRICS HELLA offers its customers a very broad range of more that 1,000 different OE quality items for the following segments: Relays and flashers Standard switches and vehicle specific switches Small parts such as relay boxes / sockets High performance vacuum pumps The new range of module switches takes account of user wishes and meets the high demands of our customers with regard to design, quality and safe switching. For more information on relays, switches and more, download the Electrics catalog at LED interior lighting Combining efficient LED light sources with advanced optic technology, HELLA LED products deliver more light output per watt than traditional bulb lamps thus provide considerable energy savings. In the last months HELLA, Inc. has added many new part numbers to their LED interior/exterior lighting range. Most of these lamps are being produced at HELLA New Zealand, a leading opto-electronic designer and manufacturer within the HELLA group.

The website features a comprehensive guide to HELLA Optical

46 HELLA, INC. HELLA, has just launched a new website for its full line of products for HEAVY DUTY vehicles, which also includes a thermal management program from BEHR HELLA Service. The website features a comprehensive guide to HELLA Optical Warning Systems, HELLA Work Lamps, HELLA Electrics, HELLA Back-up Alarms and Cameras, AC and Engine Cooling Systems Components, and Accessories.

www.myhellalights.com 47 The new redesigned myhellalights.com allows HELLA, Inc.

The new website oriented towards the end consumer features both LED, Xenon and Halogen

used, package contents, mounting instructions and part numbers.

each product. www.hellausa.com Hellausa.com has made it easier to search for parts!

47 47 The new redesigned myhellalights.com allows HELLA, Inc. to provide more content to new and existing customers. The new website oriented towards the end consumer features both LED, Xenon and Halogen auxiliary lamps, daytime running lights, upgrade kits, accessories, and bulbs with tons of information and downloads. The product pages explain what the product is ideal for, features, explanation of technology used, package contents, mounting instructions and part numbers. Diagrams, beam patterns, testing information, accessories lists and more are available for each product. Hellausa.com has made it easier to search for parts! The new options on the site allow customers to search by: Vehicle Year, Make, Model, OE part number or HELLA part number! The updated site also allows you to view our catalogs online or download to your computer or mobile device for future reference!

48 HELLA, Inc. 201 Kelly Drive Peachtree City, GA Tel Fax HELLA, Inc Printed in USA

2013 Hella Accessory guide

2013 Hella Accessory guide Rallye 4000 Index of Products Daytime Running Lights...2 Daytime Running Light Technology, LEDayLine 15 & 30 Daytime Running Lights, 3 LED Daytime Running Light Kit, 90mm Daytime