WORLDWIDE EQUIPMENT. Advancing Slide 97118/97119 OPERATION MANUAL GLOBAL AVAILABILITY GLOBAL SERVICE

Transcription

1 WOLDWIDE EQUIPMENT OPEATION MANUAL Advancing Slide 97118/97119 GLOBAL AVAILABILITY GLOBAL SEVICE

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3 ONT B A B 0,5 1 1,5 1, psi bar B A B B A B bar STAT psi CONT bar psi CONT psi 140 bar On Power Off efill Empty Change x 1x x eservoir Options Manual Controller Semi-Automatic Controller Hand-held Applicator Syringe System /14.Titel aster Dispense Valve B A ESC A otospray Advancing Slide On Power Off efill Empty Change x Automatic Controller /14.Titel aster Dispense Valve otospray B A ESC A B A ESC A eservoir Options Advancing Slide

4 Contents 1 Please observe the following Page No. 1.1 Emphasized Sections Items Supplied For Your Safety Usage 2 2 Description 2.1 Operating Elements and Connections Theory of Operation 3 3 Technical Data 3 4 Installation 4.1 Environmental Conditions Connecting the Unit Assembling the Unit Setting Up of the Unit Adjusting the Slide Movements Adjusting the Wetting Position Controlling the Mechanical Sequence 7 5 Dispensing 5.1 First Operation Controlling the Dispensing Sequence Shutdown eturning to Operation 8 6 Care and Maintenance 8 7 Troubleshooting 9 8 Documentation 8.1 Pin Assignment of the Plugs Assignment of the Pneumatic Connection, coaxial Accessories and Spare Parts 11 9 Warranty 12

5 1 Please observe the following 1.1 Emphasized Sections Warning! efers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life. Caution! Emphasizes what must be done or avoided so that the unit or other property is not damaged. Gives Notice recommendations for better handling of the unit during operation or adjustment as well as for service activities. The numbers printed in bold in the text refer to the corresponding position numbers in the illustration on the front fold-out page (see Section 2.1). The point emphasizes an instruction step. Instruction steps in the illustrations are indicated with arrows. When several instruction steps are indicated in an illustration, the shading of the arrow has the following meaning: Black arrow = 1st step Grey arrow = 2nd step White arrow = 3rd step 1.2 Items Supplied 1 Advancing Slide 97118, 50 mm, or Advancing Slide 97119, 100 mm; 1 Connection Kit; 1 Instruction Manual / As a result of technical development, the illustrations and descriptions in this instruction manual can deviate in detail from the actual unit delivered. 1

6 1 Please observe the following 1.3 For Your Safety For safe and successful operation of the unit, read these instructions completely. If the instructions are not observed, the manufacturer can assume no responsibility. Danger of pinching! Do not reach into the area of the forward and backward movement of the attachment flange Usage With the the Advancing Slide or 97119, a stationary applicator or a rotorspray with stationary applicator can be moved exactly and vibration-free to a defined dispensing position and returned to its initial position. The simultaneous control of these units requires the use of a LOCTITE Controller with a Solenoid Valve Module Description Operating Elements and Connections Fold out the illustration inside the front cover! 1 Cylinder 2 Electrical proximity switch, rear end position (initial position) 3 Electrical proximity switch, forward end position (wetting position) 4 Attachment flange 5 Mounting bracket (for stationary applicator or rotorspray) 6 Angle for the attachment of the mounting bracket 5 7 Air outlet choke for inner hose I (forward advancement) 8 Pneumatic hose 9 Air outlet choke for outer hose 0 (backward advancement) 10 Pneumatic connection co-axial Please pay attention that the ends of the tubes of the co-axial air hose are cut in a straight and clean way. Otherwise the dispensing equipment can not function at all or only defectively.

7 2 Description 2.2 Theory of Operation The advancing slide is attached depending on the stroke length and the dimensions of the planned additional equipment (see Chapter 3, Dimensions). The forward movement of the advancing slide is initiated by the start signal. The LOCTITE Controller controls the forward and backward movement of the advancing slide by means of the Solenoid Valve Module By means of the magnetic field of a permanent magnet that is located on both pistons of the pneumatic cylinder, the electrical proximity switches are actuated without contact at the end positions. The Controller evaluates the signals of the electrical proximity switches as follows: Forward end position reached (dispense position). = Start the rotor when a rotorspray with stationary applicator is used. Or: = Start the dispensing when a stationary applicator is used. ear end position reached (initial position) = Dispensing sequence ended. End position not reached. = Error. When a disturbance in the dispensing sequence occurs: The dispensing sequence is interrupted. The advancing slide is moved to the rear end position (initial position). An error message is signaled by the Controller with a beeping tone (see Chapter 7). 3 Technical Data ated voltage, proximity switch Contact type Pneumatic supply, cylinder Quality Pneumatic hose size Pneumatic supply, coaxial Operating temperature Storage temperature Weight for 50/100 mm (2/3.94in.) stroke length 24 VDC/AC Closing 10 bar (145 psi) max. Filtered External dia 6.3 mm (1/4 in.), TW06 B-20, Co. SMC +10 C to +40 C (+50 F to +104 F) -10 C to +60 C (+14 F to +140 F) 1.0/1.2 kg (2.2/2.64 lbs.) 3

8 3 Technical Data Dimensions 129 mm/5.08 in. 130 mm/5.12 in mm/6.08 in. 150 mm/5.9 in. Adjustment range 4 mm/.16 in. DIN74-Km mm (+ 100 mm)/ in. ( in.) mm (+ 100 mm)/ in. (+3.94 in.) 72 mm/2.83 in. 55 mm/2.16 in. 84 mm/3.31 in. 82 mm/ 3.23 in. 30/ /.79 DIN74-Km5 4

9 cat.no Installation 4.1 Environmental Conditions Non-condensing humidity No splash water 4.2 Connecting the Unit It is easier to keep track of the dispensing sequence when the connection units that are combined together are connected to the same dispensing channel. XS1 XS2 XS3 XS4 XS5 XS6 XS7 XS8 XS1: Start XS2: eservoir XS3: Turntable XS4: DC Motor XS5: Monitor A XS6: Monitor B XS7: S232 Master XS8: S232 Slave XS9: PLC Interface XS10: I/O port XS11: Servo A/B XS12: Channel A/B XS12 XS11 XS10 XS VAC/ Hz 2 AM Loctite (Ireland) Ltd. Made in Germany A B max. 2 m/ 6.6 ft. 4.3 Assembling the Unit The advancing slide should be installed in a flat and horizontal way. So an exact positioning of the dispensing needle can be guaranteed. Attach the cylinder of the advancing slide depending on the desired wetting position. Attach a rotorspray with the mounting bracket 5 on the angle 6. Mount the stationary applicator according to the operating instructions of the rotorspray. Or as an alternative: Attach a stationary applicator with the mounting bracket 5 on the angle

10 4 Installation 4.4 Setting Up of the Unit The following adjustment steps should be performed with a completely assembled dispensing unit, e.g., a slide with mounted rotorspray and stationary applicator. Only in this manner can the space requirements be correctly evaluated. In the main directory PEIPHEY SETUP on the Controller 97103, check whether all of the necessary connection units are activated (see operating instructions for the Controller 97103) Adjusting the Slide Movements These adjustment steps should not be performed on a part. Check that no obstacles are located in the stroke area to avoid damage to the advancing slide or other equipment. Danger of pinching! Do not reach into the area of the forward and backward movement of the attachment flange 4. Loosen the knurled locking nuts on the air outlet chokes 7 and 9. Turn the knurled screws of the air outlet chokes 7 and 9 counter clockwise to the stop and then screw them approx. halfway in again. In the directory MANUAL OPEATION, switch the advancing slide on and off (see operating instructions for the Controller 97103). Adjust the knurled screws of the air outlet chokes 7 and 9 so that: The forward and backward movements are performed smoothly. Each end position is reached in a vibration-free manner. 6

11 4 Installation Adjusting the Wetting Position emove the workpiece to be wetted. Move the dispensing unit to the forward end position (advance forward). Mount the workpiece. Adjust the advancement with rotorspray and/or stationary applicator so that the rotor disc and/or the dispensing needle is exactly at the wetting position. etighten all loosened fasteners. eturn the dispensing unit to the rear end position (advance backward) Controlling the Mechanical Sequence Check that no obstacles are located in the stroke area to avoid damage to the advancing slide or other equipment. In the directory MANUAL OPEATION, initiate the start of a dispensing sequence (see operating instructions for the Controller 97103). Check whether the dispensing unit is correctly positioned and if the end positions are reached. The proximity switches are set at the factory so that the forward end position (wetting position) and the rear end position (initial position) are correctly interrogated. If a proximity switch is incorrectly adjusted, an error message occurs in normal dispensing operation (see Chapter 7). In the directory MANUAL OPEATION, however, no error message occurs. The reaching of an end position can be recognized only by the lighting of the LED of the corresponding proximity switch. Adjusting of a Proximity Switch: Loosen the socket head screw and slide the proximity switch 3 forwards or backwards in the groove. Tighten the socket head screw in the desired position. Tightening torque: 0.2 Nm max. max. 0.2 Nm 7

12 5 Dispensing 5.1 First Operation Controlling the Dispensing Sequence Purge the stationary applicator of air according to the operating instructions for the stationary applicator. emove the stationary applicator from the holder for purging. Perform the filling of the feedline according to the operating instructions of the LOCTITE Controller Before remounting the stationary applicator, adjust the piston stroke (suck-back effect) and the air outlet chokes (see operating instructions for the Stationary Applicator). In the directory MANUAL OPEATION, initiate the start of a dispensing sequence (see operating instructions for the Controller 97103). The advancing slide is automatically switched on by a start signal from the Controller otorspray with Stationary Applicator Mounted: The rotorspray is switched on when the forward end position is reached (wetting position). The dispensing takes place automatically after the rotor reaches its rated speed in accordance with the preselected dispensing time. Stationary Applicator Mounted: The dispensing takes place automatically after reaching the forward end position (wetting position) in accordance with the preselected dispensing time. After the dispensing time has elapsed, the slide returns to the rear end position (initial position). 5.2 Shutdown The advancing slide is switched off automatically at the end of the dispensing time by the Controller eturning to Operation The advancing slide is automatically switched on by a start signal from the Controller Care and Maintenance 8 The unit requires no special care and maintenance.

13 7 Troubleshooting Type of malfunction Possible causes Correction Slide remains in the rear end position (initial position) or does not reach the forward end position (wetting position). The error message (with beeping) blinks in the digital display: Cylinder DownNOK Message in the upper line =Channel A Message in lower line =Channel B Slide remains in the forward end position (wetting position) or does not reach the rear end position (initial position). The error message (with beeping) blinks in the digital display: Cylinder Up NOK Air outlet choke 7 not sufficiently opened. No pressurized air present. Proximity switch 3 not positioned correctly. Proximity switch 3 not properly connected. Proximity switch 3 defect. Cylinder 1 defect. Slide was mechanically blocked before reaching the proximity switch 3. Controller defect. Solenoid valve module defect. Air outlet choke 9 not sufficiently opened. Proximity switch 2 not positioned correctly. Proximity switch 2 not properly connected. Proximity switch 2 defect. Controller defect. Solenoid valve module defect. Adjust air outlet choke 7 (Section 4.4.1). Check pneumatic supply. eposition proximity switch 3 (Section 4.4.3). Check the plug of the proximity switch 3. eplace proximity switch 3. eplace cylinder 1. emove obstacle. Danger of pinching! Slide springs back to the initial position! Loctite Service. Loctite Service. Adjust air outlet choke 9 (Section 4.4.1). eposition proximity switch 2 (Section 4.4.3). Check the plug of the proximity switch 2. eplace proximity switch 2. Loctite Service. Loctite Service. The advancing slide does not move smoothly. Bundled exhaust air is blowing or at the co-axial thread joint it is blowing. Air outlet choke 7 or 9 not sufficiently opened. Co-axial air hose not correct connected or not cutted in a straight and clean way. Adjust air outlet choke 7 or 9 (Section 4.4.1). Check co-axial air hose (see Section 2.1). 9

14 8 Documentation 8.1 Pin Assignment of the Plugs Electrical Proximity Switch Electrical proximity switch Festo SME-8-K-LED NS-INDUK V + V - 3x 0.14 qmm length: 2 m (6.6 ft.) type: shield, flexi approved: VDE, CA, UL + 24 VDC GND A / IN Lumberg 4pol. Stecker SC 4 / 7 eedswitch (optional) + 24 VDC 1 Lumberg 4pol. Stecker eedswitch 2 2 Festo SME-8-K-LED S1 1 2x 0.25 qmm length: 2 m (6.6 ft.) type: shield, flexi approved: VDE, CA, UL A 3 4 SC 4 / Assignment of the Pneumatic Connection, coaxial Outer hose O Backward advancement (Initial position) Inner hose I Forward advancement (Wetting position) 10

15 8 Documentation 8.3 Accessories and Spare Parts Pos. No. Description Loctite Order No. 1 Connection Kit Advancing Slide (2 electr. proximity switches, 2 m pneum. hose, coaxial, Ext. dia. 6,3mm) Pneumatic Connector, coaxial, with Air Outlet Choke, SMC AS 1100W 3 Air Outlet Choke, Festo 4 Electrical Proximity Switch, Festo SME-8-K-LED-24 5 eedswitch, Festo SME-8-K-LED Cylinder 100 mm, Festo DPZ P-A Cylinder 50 mm, Festo DPZ P-A 11

16 9 Warranty Loctite expressly warrants that all products referred to in this Instruction Manual under Advancing Slide 97118/97119 (hereafter called Products ) shall be free from defects in materials and workmanship. Loctite s liability shall be limited, at its option, to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof (plus freight and insurance charges paid therefore by the user). The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit. A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Loctite in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event, within 12 months after the delivery of the Products to the purchaser. No such claim shall be allowed in respect of Products which have been neglected or improperly stored, transported, handled, installed, connected, operated, used or maintained or in the event of unauthorized modification of the Products including, where products, parts or attachments for use in connection with the Products are available from Loctite, the use of products, parts or attachments which are not manufactured by Loctite. No Products shall be returned to Loctite for any reason without Loctite s prior written approval. Products shall be returned freight prepaid, in accordance with Loctite s instructions. NO WAANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTEED, MISUSED, NEGLECTED, O DAMAGED BY ACCIDENT, O IF THE SYSTEM IS USED TO DISPENSE ANY LIQUID MATEIAL OTHE THAN LOCTITE COPOATION PODUCTS. EXCEPT FO THE EXPESS WAANTY CONTAINED IN THIS SECTION, LOCTITE MAKES NO WAANTY OF ANY KIND WHATSOEVE, EXPESS O IMPLIED, WITH ESPECT TO THE PODUCTS. ALL WAANTIES OF MECHANTABILITY, FITNESS FO A PATICULA PUPOSE, AND OTHE WAANTIES OF WHATEVE KIND (INCLUDING AGAINST PATENT O TADEMAK INFINGEMENT) AE HEEBY DISCLAIMED BY LOCTITE AND WAIVED BY THE PUCHASE. THIS SECTION SETS FOTH EXCLUSIVELY ALL OF LOCTITE S LIABILITY TO THE PUCHASE IN CONTACT, IN TOT O OTHEWISE IN THE EVENT OF DEFECTIVE PODUCTS. WITHOUT LIMITATION OF THE FOEGOING, TO THE FULLEST EXTENT POSSIBLE UNDE APPLICABLE LAWS, LOCTITE EXPESSLY DISCLAIMS ANY LIABILITY WHATSOEVE FO ANY DAMAGES INCUED DIECTLY O INDIECTLY IN CONNECTION WITH THE SALE O USE OF, O OTHEWISE IN CONNECTION WITH, THE PODUCTS, INCLUDING, WITHOUT LIMITATION, LOSS OF POFITS AND SPECIAL, INDIECT O CONSEQUENTIAL DAMAGES, WHETHE CAUSED BY LOCTITE S NEGLIGENCE O OTHEWISE. 12

17 -Declarations of Conformity Manufacturer declares that machine contained in this delivery is the machine designated below, is however incomplete and that its operation is prohibited until it can be determined that the machine is in accordance with the provisions of EC machine regulations. Designation of the unit Advancing Slide Unit number 97118/97119 Applicable EC egulations EG-Machine egulations 89/392/EWG, version 93/68/EWG Applicable harmonized standards DIN EN 292 Part ; DIN EN 292 Part Date / Manufacturer s signature 1995 Information regarding the Signer President Worldwide Manufacturing (Peter G. Dowling) For changes to the unit that were not approved by Loctite, this declaration loses its validity.

18 Loctite is a registered trademark of Loctite Corporation, Hartford, CT USA P/N /95