Vehicle: Recalls Technical Service Bulletin # 10037B Date: Campaign - Unwanted Repeat Calls To OnStar(R) CUSTOMER SATISFACTION
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1 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 1 Vehicle: Recalls Technical Service Bulletin # 10037B Date: Campaign - Unwanted Repeat Calls To OnStar(R) CUSTOMER SATISFACTION Bulletin No.: 10037B Date: May 13, 2011 Subject: 10037A - Unwanted Repeat Calls to OnStar(R) Models: 2003 Buick LeSabre Buick Rendezvous 2005 Buick LeSabre, Terraza Buick LaCrosse/Allure Buick Lucerne 2008 Buick LaCrosse/Allure Buick Enclave 2003 Cadillac CTS 2004 Cadillac Escalade Cadillac CTS-V, Deville 2005 Cadillac Escalade ESV, SRX Cadillac STS Cadillac CTS Cadillac DTS 2007 Cadillac Escalade, Escalade EXT Cadillac Escalade ESV 2008 Cadillac SRX, STS 2002 Chevrolet Impala Chevrolet Suburban Chevrolet Silverado Chevrolet Impala 2005 Chevrolet Colorado, Corvette, Malibu Chevrolet Uplander Chevrolet Avalanche, Tahoe, TrailBlazer 2006 Chevrolet HHR, Monte Carlo Chevrolet Equinox Chevrolet Corvette 2008 Chevrolet HHR Chevrolet Cobalt, Colorado, Malibu, Uplander 2003 GMC Envoy XL, Sierra, Yukon XL GMC Yukon GMC Sierra GMC Yukon XL GMC Envoy 2007 GMC Canyon GMC Acadia 2006 HUMMER H HUMMER H HUMMER H Oldsmobile Silhouette 2005 Montana SV Pontiac Grand Prix 2006 Pontiac G6, Vibe 2007 Pontiac Montana SV Pontiac Solstice 2008 Pontiac G6, Torrent Pontiac G5, G Pontiac G3, Montana SV Saturn ION Saturn VUE
2 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Saturn AURA, OUTLOOK, SKY Equipped with OnStar(R) (RPO UE1) Supercede: This Parts Information section in this bulletin has been revised for Canadian dealers only. OnStar(R) modules are to be obtained by contacting York Electronics. Please discard all copies of bulletin 10037A, issued April THIS PROGRAM IS IN EFFECT UNTIL APRIL 30, Condition Certain model year vehicles equipped with OnStar(R) may have a condition in which the vehicle's OnStar(R) system repeatedly makes ncomplete calls to OnStar(R) without the vehicle's occupant(s) input or knowledge. Customer initiated Blue Button call, Emergency calls, and utomatic Crash Notification calls will also fail to establish a data connection with the OnStar(R) Call Center. Eventually, the customer's call will onnect as a voice only line and the customer will be able to talk with an OnStar(R) advisor; however, the advisor will not get crucial customer data uch as vehicle identification and location. orrection ealers are to replace the OnStar(R) module (VCIM). ehicles Involved nvolved are certain model year vehicles equipped with OnStar(R), and built within these VIN breakpoints: ote: ome model years/models have only one vehicle involved.
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6 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 6 Important
7 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 7 Dealers are to confirm vehicle eligibility prior to beginning repairs by using the Investigate Vehicle History link. Not all vehicles within the above breakpoints may be involved. For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided to dealers/retailers through the GM GlobalConnect Recall Reports. Dealers will not have a report available if they have no involved vehicles currently assigned. The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program. Parts Information US: OnStar(R) modules required for this program are to be obtained by contacting Autocraft Electronics via the web at and selecting the catalog item that contains bulletin number (or PIC 4893B), or by calling Dealer must provide the VIN, R.O. number, and the current vehicle mileage. Canada: OnStar(R) modules required for this program are to be obtained by contacting York Electronics at (Calgary location) or (Oshawa location). Dealer must provide the VIN, R.O. number, and the current vehicle mileage. DO NOT ORDER ONSTAR(R) MODULES FROM GENERAL MOTORS CUSTOMER CARE AND AFTERSALES (GMCC&A) OR THE TECHNICAL ASSISTANCE CENTER (TAC). Service Procedure Note Do NOT replace the inside rear view mirror in tandem with this concern. The mirror has no bearing on this specific issue. 1. Remove the OnStar(R) module (referred to as the Communication Interface Module (CIM) or Vehicle Communication Interface Module (VCIM) in SI). Refer to SI for module removal instructions. Note Inform customer that all Bluetooth devices must be paired with the new VCIM. Bluetooth devices that have not been paired to the new VCIM will not function properly. 2. Install the new OnStar(R) module (referred to as the Communication Interface Module (CIM) or Vehicle Communication Interface Module (VCIM) in SI). Refer to SI for module installation instructions. Courtesy Transportation The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranties. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines. Warranty Transaction Information Submit a claim using the table below.
8 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 8 Submit 0.2 hours administrative allowance under "Administration Time" for the module exchange. ** The $25 represents the additional net amount allowed for the module exchange. *** Dealers are to claim only administrative allowance of 0.2 hours when the module is replaced by York Electronic's Mobile Unit. Dealer should submit the 0.2 hours administrative allowance under Administrative Time. Customer Notification OnStar will notify customers of this program on their vehicle. Dealer Program Responsibility All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles. Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through April 30, Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through April 30, 2012, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle.
9 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 9 Disclaimer Technical Service Bulletin # Date: Campaign - Missing Mercury Disposal Notice Label Subject: Customer Satisfaction - Missing Mercury Disposal Notice Label # (06/22/2006) Models: 2006 Buick Lucerne, Rainier, Rendezvous, Terraza 2006 Cadillac CTS, DTS, Escalade, Escalade ESV, Escalade EXT, SRX, STS 2007 Cadillac Escalade, Escalade ESV 2006 Chevrolet Avalanche, Corvette, Malibu Maxx, Silverado, Suburban, Tahoe, TrailBlazer, TrailBlazer EXT, Uplander 2007 Chevrolet Avalanche, Suburban, Tahoe 2006 GMC Envoy, Envoy XL, Sierra, Yukon, Yukon XL 2007 GMC Yukon 2006 HUMMER H2, H2 SUT, H Pontiac Grand Prix, Montana SV Saturn Relay ********* THIS RECALL IS IN EFFECT UNTIL AUGUST 31, 2006 ************ Condition Some 2006 Buick Lucerne, Rainier, Rendezvous, Terraza; 2006 Cadillac CTS, DTS, Escalade, Escalade ESV, Escalade EXT, SRX, STS; 2007 Cadillac Escalade, Escalade ESV; 2006 Chevrolet Avalanche, Corvette, Malibu Maxx, Silverado, Suburban, Tahoe, TrailBlazer, TrailBlazer EXT, Uplander; 2007 Chevrolet Avalanche, Suburban, Tahoe; 2006 GMC Envoy, Envoy XL, Sierra, Yukon, Yukon XL; 2007 GMC Yukon; 2006 HUMMER H2, H2 SUT, H3; 2006 Pontiac Grand Prix, Montana SV6; and 2006 Saturn Relay vehicles may have a condition in which the Mercury Disposal Notice Label was not included on the vehicle. This label contains instructions for the proper disposal of mercury-containing components installed on the vehicle. Correction Dealers/Retailers are to install a Mercury Disposal Notice Label on the driver's side door post. Since this label can easily be installed by the customer, and to reduce their inconvenience, labels and installation instructions will be mailed to customers of record. This program will expire on August 31, 2006.
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11 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 11 Vehicles Involved Parts Information - GM
12 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 12 Parts Information - Saturn Service Procedure 1. Open the driver's door. 2. Locate the area where the label is to be affixed (1) and ensure that the area is clean and dry. Use a non-oil based cleaner, preferably isopropyl alcohol.. Remove the backing from the new label.. Apply the label and smooth the label from the center out.. Close the driver's door. laim Information - GM Submit a Product claim with the information shown.
13 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 13 Claim Information - Saturn US Customer Notification General Motors will notify customers of this program on their vehicle (see copy of customer letter shown in this bulletin). Dealer Program Responsibility All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles. Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through August 31, Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is shown in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter. In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through August 31, 2006, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle. Disclaimer
14 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 14 Technical Service Bulletin # Date: Campaign - Power Steering Hose Replacement Subject: Customer Satisfaction - Power Steering Hose Leak # (10/17/2006) Models: 2006 Chevrolet Impala, Monte Carlo w/v6 & V8 Engine Pontiac Grand Prix w/v8 Engine Registered in Canada, Alaska, Maine, Minnesota, Montana, New Hampshire, North Dakota, South Dakota, Vermont, Wisconsin, and Wyoming *********THIS PROGRAM IS IN EFFECT UNTIL OCTOBER 31, 2007********* Condition Customers in Canada, Alaska, Maine, Minnesota, Montana, New Hampshire, North Dakota, South Dakota, Vermont, Wisconsin, and Wyoming have reported an unusual number of power steering fluid leaks involving the power steering fluid return line in certain 2006 Chevrolet Impala and Monte Carlo vehicles equipped with a V6 or V8 engine, and Pontiac Grand Prix vehicles equipped with a V8 engine. When these vehicles are started at temperatures of -20 C (-4 F) or below, the pressure on the hose is substantially higher than in warmer conditions and may exceed the strength of the power steering hose or clamps. If this were to occur, the driver would likely notice fluid spotting under the vehicle when the vehicle is parked and a decrease in power steering assist. If enough fluid is lost, damage to the power steering pump could occur. Correction Dealers are to replace the power steering hose assembly on vehicles with a V8 engine, and a length of hose and clamps on vehicles with a V6 engine.
15 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 15 Vehicles Involved Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using GMVIS. Not all vehicles within the above breakpoints may be involved. For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided through the applicable system listed below. Dealers will not have a report available if they have no involved vehicles currently assigned. --- US dealers - GM DealerWorld Recall Information --- Canadian dealers - GMinfoNet Recall Reports The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program. Parts Information Courtesy Transportation The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines. Claim Information
16 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 16 Submit a Product claim with the information shown. Customer Notification General Motors will notify customers of this program on their vehicle (see copy of customer letter shown in this bulletin). Dealer Recall Responsibility All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles. Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through October 31, Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is shown in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter. In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through October 31, 2007, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle. Disclaimer Service Procedure V6 Engine
17 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 17 Important: The location of the leak (1) is shown above. The power steering cover hose may leak from the hose clamp. 1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in SI. 2. Place a drain pan under the repair area. 3. Remove the power steering hose clamps. 4. Remove the power steering hose from the vehicle. 5. Slide the new clamps onto the new power steering hose. 6. Install the new power steering hose. 7. Position the power steering hose clamps. Tighten Tighten the clamps until the torque cap breaks off of the clamp. 8. Clean the fluid from the underbody of the vehicle. 9. Lower the vehicle. 10. Check the power steering fluid. Add power steering fluid and bleed the system. Refer to Checking and Adding Power Steering fluid in SI. 11. Check the power steering fluid level and bleed the system. Refer to Power Steering System bleeding in SI. V8 Engine
18 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 18 Important: The location of the leak (1) is shown above. Fittings on the hose are crimped socket and are not likely to leak. 1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in SI. 2. Place a drain pan under the vehicle. 3. Remove the power steering cover pipe/hose from the retaining clips on the frame. 4. Disconnect both stabilizer shaft links. 5. Remove the left side engine mount lower nuts from the frame.
19 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the left side transmission mount lower nuts from the frame. 7. Remove the right side engine mount lower nuts from the frame. 8. Support and raise the transmission. Raise the transmission about mm (2-3 in). 9. Support the rear of the frame (cradle) using an adjustable jackstand. 10. Remove the rear frame bolts from frame. Notice: To avoid part damage, do NOT lower the rear frame (cradle) more than 76 mm (3 in). 11. Lower the rear frame (cradle) no more than 76 mm (3 in). 12. Remove the right side engine mount bracket bolts. 13. Remove the right side engine mount and bracket from the vehicle. 14. Disconnect the power steering cooler pipe/hose from the gear.
20 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the power steering cooler pipe/hose clamp from the pipe/hose and return line. 16. Disconnect the power steering cooler pipe/hose from the return line. 17. Remove the power steering cooler pipe/hose assembly from the vehicle. 18. Connect the power steering cooler pipe/hose to the return line and install clamp. 19. Connect the power steering cooler pipe/hose to the gear. 20. Install the right side engine mount with the bracket to the vehicle. 21. Install the right side engine mount bracket bolts. Tighten Tighten the engine mount bracket bolts to 50 Nm (37 lb-ft.). 22. Raise the rear of the frame (cradle) using an adjustable jackstand. 23. Install the rear frame bolts. Tighten Tighten the rear frame bolts to 160 Nm (118 lb-ft). 24. Remove the adjustable jackstand from under the frame. 25. Lower the transmission and remove support~. 26. Install the left side transmission mount lower nuts to the frame. Tighten Tighten the left side transmission mount lower nuts to 47 Nm (35 lb-ft).
21 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Install the right side engine mount lower nuts to the frame. Tighten Tighten the right side engine mount lower nuts to 50 Nm (37 lb-ft). 28. Install the left side engine mount lower nuts to the frame. Tighten Tighten the left side engine mount lower nuts to 50 Nm (37 lb-ft.). 29. Connect both stabilizer shaft links.
22 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Install the power steering cooler pipe/hose to the frame mounted retaining clips. 31. Clean power steering fluid from the underbody of the vehicle. 32. Remove the drain pan. 33. Lower the vehicle. 34. Check the power steering fluid. Add fluid and bleed the system. Refer to Checking and Adding Power Steering Fluid in SI.
23 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 23 Technical Service Bulletin # 07085B Date: Campaign - Rem. Start Interferes/Seat Belt Buzzer # 07085B: Customer Satisfaction - Remote Start Interference with Safety Belt Reminder - (Feb 25, 2008) Subject: 07085B -- Remote Start Interference with Safety Belt Reminder Models: 2006 Buick Allure, LaCrosse, Terraza 2006 Chevrolet Uplander 2006 Pontiac Grand Prix, Montana SV Saturn Relay Equipped with Remote Start The service procedure in this bulletin has been revised. Additional information on the Tech 2(R) software has been added. Please review the revised procedure immediately. Discard all copies of bulletin 07085A, issued October Condition Under certain conditions, use of the remote start function on certain 2006 model year Buick Allure, LaCrosse, Terraza; Chevrolet Uplander; Pontiac Grand Prix, Montana SV6; and Saturn Relay vehicles may interfere with the proper function of the safety belt reminder when the ignition key is turned to the ON position. If the remote start is used, the safety belt reminder may not always correctly activate. Correction Dealers/retailers are to recalibrate the sensing and diagnostic module (SDM). Vehicles Involved
24 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 24 Involved are certain 2006 Buick Allure, LaCrosse, Terraza; Chevrolet Uplander; Pontiac Grand Prix, Montana SV6; and Saturn Relay vehicles equipped with remote start and built within the VIN breakpoints shown. Important: Dealers /retailers are to confirm vehicle eligibility prior to beginning repairs by using the system(s) below. Not all vehicles within the above breakpoints may be involved. -- GM dealers and Canadian Saturn/Saab retailers should use GMVIS. -- Saturn US retailers should use the "Investigate Vehicle History" link on the Global Warranty Management application within DealerWorld. For dealers/retailers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided through the applicable system listed below. Dealers/retailers will not have a report available if they have no involved vehicles currently assigned. -- US GM dealers and Saturn retailers - GM DealerWorld Recall Information -- Canadian GM/Saturn/Saab dealers/retailers - GMinfoNet Recall Reports -- Export dealers - sent directly to dealers The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program. Parts Information No parts are required for this program. ervice Procedure ommunication Errors When Attempting to Set Up the SDM If the part number (End Model Part Number), which is read out via the Tech 2(R) is one of the part numbers listed below, do not perform this field action bulletin. The SDM contains software that does not require an update. Do not replace the SDM. The Tech 2(R) screen will display an "End Model Part Number" to verify against the part numbers below. The attached is a sample navigation path utilizing a Pontiac Grand Prix as an example. Example Navigation Path Diagnostics» (6) 2006» Passenger Car» (2) Pontiac» W» vehicle Control Systems» (2) Pontiac» W» (4) 3.8L V6 L32» Computer/Integrating Systems» CJ2 Dual Zone HVAC, Auto» Module ID Information» Supplemental Inflatable Restraint» Supplemental Inflatable Restraint» Module Information 1».
25 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 25 Using the above navigation, refer to the part numbers shown. ^ If the SDM has one of the following part number listed, DO NOT use the Tech 2(R) update or replace the SDM. No further diagnosis or repairs are needed. These SDMs contain software that is unaffected. ^ If the SDM does not have one of the part numbers, use the Tech 2(R) to update the SDM. Refer to the service procedure in this bulletin. Important: Use Tech2(R) version, to reprogram the air bag sensing and diagnostic module (SDM) on or before March 2, After March 2, 2008, use version A TISWEB SPS programming event is not required. If Tech 2(R) version is required, refer to the instructions below. Refer to the service procedure for SDM calibration instructions.. Go to TIS2WEB.. Select Tech 2(R) Software Download (SWDL).. Once in SWDL, select "Custom" from the "Update Mode" selection, and then select "Next:".. From the "Select Applications" screen, scroll to the "North American Operations" folder.. Double click on " MB" and highlight the desired language for download.. Select the right pointing arrow and "Next" to download the software. Important: Verify that the procedure was successful by cycling the ignition key to the OFF position and then turn the ignition key to the the RUN position with the engine OFF Perform the service procedure a second time to verify that the Enhanced Buckle Up Reminder is ENABLED. 1. Turn the vehicle ignition key to the RUN position with the engine OFF. 2. Connect the Tech 2 to the vehicle's data link connector (DLC) under the instrument panel. 3. Turn the Tech 2 "ON" by pressing the power button. 4. Press "ENTER" to access the "MAIN MENU". 5. Use the "UP" and "DOWN" buttons (arrows) on the Tech 2 to move the highlight bar to the selections described in the following steps. Refer to the appropriate vehicle line instructions below. Buick LaCrosse/Allure Follow the steps below from the Tech 2 Main Menu screen. Select: 1. Press Enter. 2. Press F0: Diagnostics.
26 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Press 6 for 2006 and then choose Passenger Car. 4. Press 4 for Buick, then choose W, and then choose LaCrosse/Allure. 5. Press F6: Restraints and then choose Seatbelts. 6. Press F4: Module Setup. 7. Press F0: Supplemental Inflatable Restraint. 8. Press F0: Buckle Up Reminder. 9. Follow the on-screen instructions. To turn ON Enhanced Buckle Up Reminder, Select ENABLE. Important: In the "No Communication with Vehicle screen appears after following the steps above to turn on Enhanced Buckle Up Reminder, then rerun the procedure. Pontiac Grand Prix Follow the steps below from the Tech 2 Main Menu screen. Select: 1. Press Enter. 2. Press F0: Diagnostics. 3. Press 6 for 2006 and then choose Passenger Car. 4. Press 4 for Pontiac and then choose W. 5. Press F6: Restraints and then choose Seatbelts. 6. Press F4: Module Setup. 7. Press F0: Supplemental Inflatable Restraint. 8. Press F0: Buckle Up Reminder. 9. Follow the on-screen instructions. To turn ON Enhanced Buckle Up Reminder, Select ENABLE. Important: In the "No Communication with Vehicle screen appears after following the steps above to turn on Enhanced Buckle Up Reminder, then rerun the procedure. Buick Terraza, Chevrolet Uplander, Pontiac Montana SV6, Saturn Relay Follow the steps below from the Tech 2 Main Menu screen. Select: 1. Press Enter. 2. Press F0: Diagnostics. 3. Press 6 for 2006 and then follow the screen choices for specific make and model of customer's vehicle. 4. Press F6: Restraints and then choose Seatbelts. 5. Press F4: Module Setup. 6. Press F0: Supplemental Inflatable Restraint. 7. Press F0: Buckle Up Reminder. 8. Follow the on-screen instructions. To turn ON Enhanced Buckle Up Reminder, Select ENABLE. Important:
27 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 27 In the "No Communication with Vehicle screen appears after following the steps above to turn on Enhanced Buckle Up Reminder, then rerun the procedure. Courtesy Transportation The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranty. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. GM Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines. Saturn US retailers should refer to GM messenger bulletins SAG /SAG for Courtesy Transportation guidelines. Saturn Canada retailers should refer to applicable Home Office letter on this subject. Claim Information - GM and Saturn Canada Only Submit a Product Claim with the information shown. Claim Information - Saturn US Only Customer Notification - For US and Canada General Motors will notify customers of this program on their vehicle (see copy of customer letter shown in this bulletin). Customer Notification - For Export Letters will be sent to known owners of record located within areas covered by the US National Traffic and Motor Vehicle Safety Act. For owners outside these areas, dealers should notify customers using the sample letter. Dealer Program Responsibility All unsold new vehicles in dealers possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles. Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, from this time forward.
28 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 28 Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is shown in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter. In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service in the future, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle. Disclaimer
29 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 29 Technical Service Bulletin # 08089C Date: Campaign - Deactivation Of Analog OnStar(R) # 08089C: Special Coverage Adjustment - Analog OnStar Deactivation (Nov 18, 2008) Subject: 08089C -- SPECIAL COVERAGE ADJUSTMENT - ANALOG ONSTAR(R) DEACTIVATION
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31 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 31 Models The service procedure in this bulletin has been revised. Step 11 in the procedure for the Saab 9-3 (9440) Convertible has been revised. Discard all copies of bulletin 08089B, issued September Condition In November 2002, the U.S. Federal Commissions (FCC) ruled that wireless carriers would no longer be required to support the analog wireless network beginning in As a result, On Star(R) is unable to continue analog service. OnStar(R) has deactivated most of the systems operating in the analog mode; however, there are some vehicles that OnStar(R) could not deactivate. Although the analog OnStar(R) hardware in these vehicles can no longer communicate with OnStar(R), the hardware in the vehicle is still active. If the OnStar(R) emergency button is pressed, or in the case of an airbag deployment, or near deployment, the customer may hear a recording that OnStar(R) is being contacted. However, since analog service is no longer available, the call will not connect to OnStar(R). To end the call, the customer must press the white phone or white dot button. If the call is not ended, the system will continue to try to connect to OnStar(R) until the vehicle battery is drained. Special Policy Adjustment At the customer's request, dealers/retailers are to deactivate the OnStar(R) system. The service will be made at no charge to the customer. This special coverage covers the condition described above until December 31, 2008 for all non-saab vehicles; April 30, 2009 for all Saab vehicles. Vehicles Involved
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41 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 41 Involved are certain vehicles within the VIN breakpoints shown above. PARTS INFORMATION -- Saab US Only Customer Notification General Motors will notify customers of this special coverage on their vehicles (see copy of typical customer letter shown in this bulletin - actual divisional letter may vary slightly).
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44 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 44 Claim Information - GM, Saturn Canada and Saab Canada Only Claim Information - Saturn US Only Customer Reimbursement Claims - Special Attention Required Customer reimbursement claims must have entered into the "technician comments" field the CSO # (if repair was completed at a Saturn Retail Facility) date, mileage, customer name, and any deductibles and taxes paid by the customer. Claim Information - Saab US Only
45 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page To receive credit, submit a claim with the information above. Disclaimer 2001 and Older Model Year Vehicles (Except Saab Vehicles) 2001 and Older Model Year Vehicles (Except Saab Vehicles) Important: 2001 and older model year vehicles require the removal of the battery power from the OnStar(R) vehicle interface unit (VIU) to eliminate the possibility of an inadvertent OnStar(R) or emergency/airbag call. 1. Locate and gain access to the OnStar VIU. Refer to OnStar Vehicle Interface Unit Replacement in SI. Important: Complete removal of the VIU is usually not required. Perform only the steps required to gain access to the C2 32-way blue connector. Residing in the C2 connector are the battery positive (+) circuits. Removal of the C2 connector will deactivate the unit and eliminate the possibility of an inadvertent OnStar(R) or emergency/airbag call.
46 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Disconnect the C2 32-way blue connector from the VIU and tape the connector to a secure location. Refer to Cellular Communications Connector End Views and related schematics in SI, if required. Important: DO NOT perform the OnStar(R) reconfiguration and/or programming procedure. 3. Secure the VIU in its original brackets and/or mounting locations and reinstall the VIU and interior components that were removed to gain access to the VIU. Refer to OnStar Vehicle Interface Unit Replacement in SI Through 2006 Model Year Vehicles (Except Saab Vehicles) 2002 through 2006 Model Year Vehicles (Except Saab Vehicles) Important: The Tech 2 diagnostic tool must be updated with version or later in order to successfully perform the VCIM setup procedure and disable the analog system. 1. Connect the Tech 2 to the data link connector (DLC), which is located under the instrument panel of the vehicle. 2. Turn the Tech 2 ON by pressing the power button. Important: Tech 2 screen navigation to get to the setup procedure depends on the year and make of the vehicle. The actual name of the setup procedure (Setup New OnStar or VCIM Setup) depends on model year and vehicle make as well. Example Tech 2 navigation to the setup procedure Tech 2 screen is provided below. ^ Diagnostics >> (2) 2002 >> Passenger Car >> Body >> C >> OnStar >> Special Functions >> Setup New OnStar >> ^ Diagnostics >> (5) 2005 >> Passenger Car >> (4) Buick >> C >> Body >> Vehicle Comm. Interface Module >> Module Setup >> VCIM Setup >> 3. Setup VCIM using the Tech 2. Follow on-screen instructions when you have reached the setup Tech 2 screen Saab 9-3 (9400) 4D/5D; Saab 9-3 (9400) CV Saab 9-3 (9400) 4D/5D; Saab 9-3 (9400) CV 1. Remove the ground cable from the battery's negative terminal. 2. Apply the handbrake brake. 3. Detach the floor console. 4. Remove the switch and the floor console: 3.1. Twist loose the immobilizer unit (A), bayonet fitting. Unplug the unit's connector Remove the ignition switch cover (B) by first undoing the rear edge of the cover and then unhooking the front edge. Unplug the ignition
47 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 47 switch lighting connector Undo the floor console's retaining bolts (C) Take out the rear ashtray/cover (D) Remove the screw (E) for the rear cover Remove the floor console's retaining nuts (E) Detach the floor console (G) by pulling it straight back and lifting it slightly If required, detach the switch for the rear seat heater and unplug the connector.. Remove the switch and the floor console: 4.1. Detach the window lift module (A) by loosening it in the front edge (snap fastener). Unplug the window lift module's connector Detach the switch for the roof lighting (B) and unplug its connector. Lift away the floor console.. Pry out the signal line from the SRS control module to the OnStar(R) control module and secure it: 5.1. Unplug the SRS control module's connector (A).
48 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Cut off the cable tie (B), detach the connector's rear end face (C) and pull out the connecting rail (D) Remove pin 39, cut off the cable terminal and insulate the end with tape (E). Fold back the cable and secure it with tape (F) Fit the connecting rail and end face Plug in the connector (A) and secure the cables with cable ties (B).. Install the floor console over the handbrake. Do not press the console down into place, but instead allow it to fit loosely.. Install the switch: 7.1. Install the switch for the roof lighting (B) and plug in its connector Guide the connectors for the window lift module and rear seat heater, if equipped, through the hole for each respective unit. Plug in the window lift module's connector and install the module (A).
49 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page If equipped, connect the rear seat heater's connector and install the switch. 8. Install the floor console: 8.1. Install the floor console's retaining bolts (C) and retaining nuts (F) Align the rear cover; make sure that the air duct connects firmly to the air nozzle. Screw in the cover (E) Install the ashtray/cover (D) Install the ignition switch cover (B) Plug in the immobilizer unit (A) connector. Install the unit, bayonet fitting.. Remove the OnStar(R) control modules and secure the wiring: 9.1. Remove the right-hand rear luggage compartment trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Unplug the connectors (A) from the OnStar(R) control modules Remove the console (B) together with the OnStar(R) control modules.
50 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 50 Important: Secure the wiring harness so that there is no risk of chafing and rattling Fold back the wiring harness and tape over the connectors (C). Fold back the wiring harness once more and secure with cable ties (D) Install the right-hand rear luggage compartment in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement. 0. Install the ground cable to the battery's negative terminal. 1. Clear the diagnostic trouble codes. 2. Set the date and time, see WIS - 3. Electrical system - Information display (SID_ - Technical description Saab 9-3 (9400) 4D/5D; Saab 9-3 (9400) CV Saab 9-3 (9440) 4D/5D; Saab 9-3 (9440) CV Notice: Handle the fiber optic cables with care or the signal may be distorted. ^ ^ ^ ^ ^ ^ ^ It is very important that the two leads in the connector are not confused with one another. Do not splice the cables. Do not bend the cable in a radius smaller than 25 mm (1 in). Do not expose the cable to temperatures exceeding 185 F (85 C). Keep the cable ends free from dirt and grime. Do not expose the cable to impact as this may cause the transparent plastic to whiten, thereby reducing the intensity of the light and causing possible communication interruptions. The cable should not lie against any sharp edges as this may cause increased signal attenuation. 1. Remove the ECU CU with a Tech 2(R) according to the following: Fault diagnosis - Select model year - Select Saab 9-3 Sport (9440) - All - Add/Remove - Control Module - CU/PU - Remove. 2. Remove the ground cable from the battery's negative terminal. 3. Remove the floor console in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement. 4. Pry out the signal line from the SRS control module to the OnStar(R) control module and secure it:
51 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Unplug the SRS control module's connector (A) Cut off the cable tie (B), detach the connector's rear end face (C), and pull out the connecting rail (D) Extract pin 15, cut off the cable terminal and insulate the end with tape (E). Fold back the cable and secure it with tape (F) Fit the connecting rail and end face Plug in the connector (A) and secure the cables with cable ties (B).. Remove the parcel shelf trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement.. M03: Replace the optic cable on the right-hand side
52 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 52 Important: Secure the wiring harness so that there is no risk of chafing or rattling Remove the passenger seat in accordance with WIS 8. Body - Seats - Adjustment/Replacement Remove the right-hand B-pillar trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Remove the right-hand C pillar trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Fold the rear seat backrest forward Remove the right-hand side bolster in accordance with WIS - 8. Body - Seats - Adjustment/Replacement Remove the A-pillar's lower side piece Open the cover on the right-hand wiring harness channels Loosen the locking strip (A) on the 2-pin connector (H2-11) for the optic cable, located by the right-hand A-pillar Loosen the catch (B) and remove the optic cable that runs backward in the car Dismantle the end cap from the new optic cable ( ) and connect it to the connector H2-11. Push in the optic cable and make sure the catch (B) locks and refit the locking strip (A) Secure the connector and the old optic cable using the cable tie for the existing wiring harness (C).
53 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 53 Important: The optic cable must not be bent with a radius less than 25 mm (1 in) Place the optic cable in the wiring harness channels on the right-hand side. Thread through the existing cable ties (C) if possible, otherwise, secure with a cable tie to the existing one. Close the cover on the channels. Ensure the catches lock Secure the optic cable along the right-hand rear wheel housing, next to the ordinary wiring harness securing points and by the SRS unit (D) Thread the optic cable up next to the safety belt by the old optic cable and place on the parcel shelf Unplug the connectors (E) from the OnStar(R) control modules Remove the console (F) together with the OnStar(R) control modules.
54 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 54 Important: The optic cable must not be bent with a radius less than 25 mm (1 in) Fold back the wiring harness and tape over the connectors (G). Fold back the wiring harness once more and secure with cable ties (H) Secure the new optic cable on the parcel shelf along the existing wiring harness by the ordinary securing points and by the speaker (I) Thread the optic cable down next to the old cable from the parcel shelf to the left-hand wheel housing, next to REC. The cable is secured in the existing clips Fit the right-hand C-pillar trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Fit the parcel shelf trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Fit the passenger seat in accordance with WIS - 8. Body - Seats - Adjustment/Replacement Fit the right-hand side bolster in accordance with WIS - 8. Body - Seats - Adjustment/Replacement Fold up the rear seat backrest Fit the right-hand B-pillar trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement Fit the A-pillar's lower side piece.. M04-05, 4D: Removing the OnStar control modules and securing the wiring:
55 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the console (A) together with the OnStar(R) control modules Remove the connectors (B). Important: The optic cable must not be bent with a radius less than 25 mm (1 in). Important: Secure the wiring harness so that there is no risk of chafing and rattling Fold back the wiring harness and tape over the connectors (C). Fold back the wiring harness once more and secure with cable ties (D) Fit the parcel shelf trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement.. CV: Removing the OnStar(R) control modules and securing the wiring: Adjustment/Replacement Open the luggage compartment floor.
56 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the console (A) together with the OnStar(R) control modules Remove the connectors (B). Important: The optic cable must not be bent with a radius less than 25 mm (1 in). Important: Secure the wiring harness so that there is no risk of chafing and rattling Fold back the wiring harness and tape over the connectors (C). Fold back the wiring harness once more and secure with cable ties (D).
57 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Close the luggage compartment floor. 9. Fold down the left-hand rear side hatch in the luggage compartment. 10. M03: Replace the optic cable on the left-hand rear side: Place the optic cable so that it is positioned behind the terminal housing on top of REC (A) Remove the locking strip (B) on the 2-pin connector (H2-9) for the optic cable Open the terminal housing (C) with a screwdriver. Remove the secondary catch (D) on the connector and disconnect the optic cable coming from the OnStar(R) control modules.
58 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the end cap from the new optic cable, connect to the connector and refit the secondary catch (D). Fit the terminal housing (C) to the connector and refit the locking strip (B) Secure the old optic cable together with the new one (E). Important: The optic cable must not be bent with a radius less than 25 mm (1 in). Important: Secure the wiring harness so that there is no risk of chafing and rattling. 11. CV: Remove the rear seat in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement. The O-bus connector H2-9 is located behind the left speaker. 2. M04-05: Disconnect the optic cables on the OnStar(R) control modules and join the cables: Cut off the cable tie holding the connector (H2-9) against REC.
59 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Cars with brackets for e.g. an amplifier: Remove the pin strap (A) from the bracket and remove the tape (B) holding the optic cables Remove the locking strip (C) on the 2-pin connector (H2-9). Open the terminal housing with a screwdriver. Remove the secondary catch (E) on the connector and remove the optic cables coming from the OnStar(R) control modules Loosen one of the optic cables remaining in H2-9 (F), connect it to the connector and fit the secondary catch (E). Connect the connector so that the optic cables are opposite each other (G). Connect the terminal housing (D) and refit the locking strip (C).
60 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 60 Important: The optic cable must not be bent with a radius less than 25 mm (1 in) Cars with brackets for e.g. an amplifier: Fit the cable tie ( ) to the wiring harness approx. 100 mm (4 in) from H2-9, fit the cable tie (H) to the bracket. Gather the optic cable in a gentle loop (I) and then place the loop behind the bracket. Important: The optic cable must not be bent with a radius less than 25 mm (1 in) Cars without brackets for e.g. an amplifier: Gather the optic cable in a gentle loop (J) and secure with cable tie. 3. CV: Fit the left-hand, rear side hatch trim in accordance with WIS - 8. Body - Interior equipment - Adjustment/Replacement. 4. Fit the ground cable to the battery's negative terminal. 5. Carry out procedures after disconnecting the battery, see WIS - 3. Electrical System - Charging system - Adjustment/Replacement. Important: Follow Tech 2(R) on-screen instructions. 6. Add ECU ICM, choose without OnStar(R). See WIS-General-Tech 2(R) - Description and Operation - Add/Remove Saab Saab 9-5
61 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the ground cable from the battery's negative cable. 2. Remove the center console, see WIS - Body - Interior. 3. Loosen the gear shift housing (A). AUT: Disconnect the 6-pin connector (B) to improve access to the gear shift housing screws. 4. Disconnect the signal cable from the SRS control module to the OnStar(R) control module and secure the cable Disconnect the connector (A) from the SRS control module and cut the cable tie (B).
62 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Release the back end of the connector (C) and remove from the contact rail (D) M00-01: Disconnect pin 39, cut off the cable terminal and insulate the end using tape (E). Fold back the cable and secure using tape (F) M02-04: Disconnect pin 58, cut off the cable terminal and insulate the end using tape (E). Fold back the cable and secure using tape (F) Assemble the contact rail and end Connect connector (A) and secure the cable using a cable tie (B). 5. Assemble the gear shift housing (A). AUT: Connect connector (B). 6. Assemble the center console, see WIS - Body - Interior. 7. Remove the OnStar(R) control module and secure the cable harness: D: Remove the right-hand cover from the luggage compartment floor.
63 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the console (A) Disconnect the connector (B) from the OnStar(R) control module. Important: Secure the cable harness to prevent the risk of scraping and rattling Fold back the cable harness and tape down the connector (C). Fold back the cable harness again and secure with cable ties (D) D: Assemble the right-hand cover for the luggage compartment floor.. Fit the ground cable on the battery's negative cable.
64 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Erase the diagnostic trouble codes. 10. Set the date and time, see WIS - 3. Electrical system - Information display (SID) - Technical description. Technical Service Bulletin # 09132D Date: Campaign - Power Steering Hose Leaks CUSTOMER SATISFACTION Bulletin No.: 09132D Date: February 19, 2013 Subject: 09132D Power Steering Hose Leak Models: 2006 Chevrolet Impala, Monte Carlo (V6 & V8 Engine) Pontiac Grand Prix (V8 Engine) Supercede: The expiration date of this bulletin is being extended to February 28, Discard all copies of bulletin 09132C. *****THIS PROGRAM IS IN EFFECT UNTIL FEBRUARY 28, 2014.***** Condition Certain 2006 model Chevrolet Impala and Monte Carlo vehicles equipped with a V6 or V8 engine, and 2005 and 2006 model year Pontiac Grand Prix vehicles equipped with a V8 engine may have a condition in which the power steering cooler line may leak or split. When these vehicles are started in
65 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 65 cold weather, the pressure on the hose is substantially higher than in warmer weather and may exceed the strength of the power steering hose or clamps. If this were to occur, the driver would likely notice fluid spotting under the vehicle when the vehicle is parked and a decrease in the power steering assist. If enough fluid were lost, damage to the power steering pump could occur. Correction Dealers are to replace the power steering hose assembly on vehicles with a V8 engine, or replace a length of hose and clamps on vehicles with a V6 engine. Vehicles Involved Involved are certain 2006 model Chevrolet Impala and Monte Carlo vehicles equipped with a V6 or V8 engine, and 2005 and 2006 model year Pontiac Grand Prix vehicles equipped with a V8 engine, and built within these VIN breakpoints: Important Dealers are to confirm vehicle eligibility prior to beginning repairs by using Investigate Vehicle History. Not all vehicles within the above breakpoints may be involved. For dealers with involved vehicles, a listing with involved vehicles containing the complete vehicle identification number, customer name, and address information has been prepared and will be provided to dealers through the GM GlobalConnect Recall Reports. Dealers will not have a report available if they have no involved vehicles currently assigned. The listing may contain customer names and addresses obtained from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this program is a violation of law in several states/provinces/countries. Accordingly, you are urged to limit the use of this report to the follow-up necessary to complete this program. Parts Information Parts required to complete this program are to be obtained from General Motors Customer Care and Aftersales. Please refer to your "involved vehicles listing" before ordering parts. Normal orders should be placed on a DRO = Daily Replenishment Order. In an emergency situation, parts should be ordered on a CSO = Customer Special Order. Customer Reimbursement - For US All customer requests for reimbursement for previous repairs for the condition will be handled by the Customer Assistance Center, not by dealers. A General Motors Customer Reimbursement Procedure and Claim Form is included with the customer letter. Important (For GM Only) Refer to the GM Service Policies and Procedures Manual, section , for specific procedures regarding customer
66 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 66 reimbursement and the form. Customer Reimbursement - For Canada Customer requests for reimbursement for previous repairs for the condition are to be submitted to the dealer by February 28, All reasonable customer paid receipts should be considered for reimbursement. The amount to be reimbursed will be limited to the amount the repair would have cost if completed by an authorized General Motors dealer. When a customer requests reimbursement, they must provide the following: - Proof of ownership at time of repair. - Original paid receipt confirming the amount of repair expense(s) that were not reimbursed, a description of the repair, and the person or entity performing the repair. laims for customer reimbursement on previously paid repairs are to be submitted as required by WINS. mportant efer to the GM Service Policies and Procedures Manual, section , for specific procedures regarding customer reimbursement erification. ourtesy Transportation he General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranties. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Dealers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines. Warranty Transaction Information Submit a transaction using the table below. * The amount identified in "Net Item" should represent the actual sum total of the current GMCC&A Dealer net price for the 1/4 container of power steering fluid (V6) needed to perform the required repairs, not to exceed $1.40 USD, $1.26 CAD, plus applicable Mark-Up. ** The amount identified in "Net Item" should represent the dollar amount reimbursed to the customer. Customer Notification General Motors will notify customers of this program on their vehicle (see copy of customer letter included with this bulletin). Dealer Program Responsibility All unsold new vehicles in dealers' possession and subject to this program must be held and inspected/repaired per the service procedure of this program bulletin before customers take possession of these vehicles. Dealers are to service all vehicles subject to this program at no charge to customers, regardless of mileage, age of vehicle, or ownership, through February 28, Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is provided in this bulletin for your use in contacting customers. Program follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter. In summary, whenever a vehicle subject to this program enters your vehicle inventory, or is in your dealership for service through February 28, 2014, you must take the steps necessary to be sure the program correction has been made before selling or releasing the vehicle.
67 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 67 Disclaimer Service Procedure Service Procedure V6 Engine Note The location of the leak (1) is shown above. The power steering cooler hose may leak from the hose clamp. 1. Raise and support the vehicle. Refer to the Lifting and Jacking the Vehicle procedure in SI. 2. Place a drain pan under the repair area. 3. Remove the power steering hose clamps. 4. Remove the power steering hose from the vehicle. 5. Measure 25 mm (1 in) from both ends of new power steering hose. 6. Mark the new power steering hose measurements with a white or yellow marker as shown in illustration. 7. Apply GM Super Lube(R), P/N , or equivalent to the inside ends of the new power steering hose. 8. Slide the new clamps onto the new power steering hose. 9. Install the new power steering hose. 10. Position the power steering hose clamps between the white or yellow measurement lines created in Step 6 and the end of the new hose. Ensure the clamp is NOT placed over the hard line flare.
68 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Tighten the clamps until the torque cap breaks off of the clamp. 12. Clean the fluid from the underbody of the vehicle. 13. Lower the vehicle. 14. Check the power steering fluid. Add power steering fluid and bleed the system. Refer to the Checking and Adding Power Steering Fluid procedure in SI. V8 Engine Note The location of the leak (1) is shown above. Fittings on the hose are crimped socket and are not likely to leak. Note - Two holes will be drilled for retro-fitting 2006 cradles with 2007 cooler pipe. - Technician will need to remove one clip from cooler pipe on top and replace with isolator and move the other to the front face of the cradle (and replace with isolator). - Technician will need to glue down the two isolators with Instant Adhesive-Gel, P/N (US(, (CN), or equivalent, such as SAF-T-LOK IB-45 (ETHILCIANOCRILATO). 1. Raise and support the vehicle. Refer to the Lifting and Jacking the Vehicle procedure in SI. 2. Place a drain pan under the vehicle to capture the power steering fluid when disconnecting the power steering return line. 3. Remove the air deflector. 4. Remove the power steering cooler pipe/hose from the retaining clips on the frame.
69 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Disconnect both stabilizer shaft links from the shaft. 6. Remove the left side engine mount lower nuts from the frame. 7. Remove the left side transmission mount lower nuts from the frame.
70 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page Remove the right side engine mount lower nuts from the frame. 9. Support and raise the transmission. Raise the transmission about mm (2-3 in). 10. Support the rear of the frame (cradle) using an adjustable jackstand. 11. Remove the rear frame bolts from the frame. Caution To avoid part damage, do NOT lower the rear frame (cradle) more than 76 mm (3 in). 12. Lower the rear frame (cradle) no more than 76 mm (3 in). 13. Remove the right side engine mount bracket bolts. 14. Remove the right side engine mount and bracket from the vehicle. 15. Disconnect the power steering cooler pipe/hose from the gear. 16. Remove the power steering cooler pipe/hose clamp from the pipe/hose and return line. 17. Disconnect the power steering cooler pipe/hose from the return line. 18. Remove the power steering cooler pipe/hose assembly from the vehicle. 19. Install the power steering cooler pipe/hose assembly to the vehicle with the new cooler installed over the front of the cradle as shown. 20. Connect the power steering cooler pipe/hose to the return line and install the clamp. 21. Connect the power steering cooler pipe/hose to the gear.
71 2006 Pontiac Grand Prix V8-5.3L VIN C Copyright 2013, ALLDATA Page 71 Note Glue should be Instant Adhesive-Gel, P/N (US), (CN), or equivalent, such as SAF-T-LOK IB-45 (ETHILCIANOCRILATO). 22. Remove the clip and replace with glued isolator (1). Isolator is smaller than what picture shows. Note Glue should be Instant Adhesive-Gel, P/N (US), (CN), or equivalent, such as SAF-T-LOK IB-45 (ETHILCIANOCRILATO). 23. Move the other clip to the front of the cradle and replace with glued isolator (2). Note The hole should be drilled using a 7/32 in drill bit and is located 402mm (15-13/16 in) from the weld and 19mm (3/4 in) from the top of the cradle. The z-bracket should be riveted to the cradle using P/N (instruction sheet may show P/N , but it may not be available). 24. Drill a hole in the cradle through the z-bracket. Note The hole should be drilled using 1/4 in drill bit and is located 40mm (1-9/16 in) from the weld and 16mm (5/8 in) from the top of the cradle. 25. Drill to fit clip in front of cradle (3). 26. Remove the cardboard protector from fin cooler.
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