What we do every day makes us
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1 EN 2012 What we do every day makes us the most comprehensive bolting solutions company in the world.
2 We don t waste time reminiscing on how good we did yesterday; we are looking at what we re doing for you today, and how we can continue to surpass expectations tomorrow. Rapid-Torc has evolved to be the preeminent bolting solutions provider in three major bolting categories used by industries worldwide: torque, tension and induction bolt heating. Rapid-Torc believes that by having choices for bolting methods we avoid forcing unneeded solutions on the end user. We carry tools in-stock and can immediately support any operation, large or small. Custom-tool design is also a part of our core expertise. Excellent tools, excellent vision and excellent customer experience will make Rapid- Torc your company of choice.
3 Torquing Tools Reach proper load with torque. RT Square Drive RTX Hex Drive Pumps Pneumatic Torque Gun RT Impact Socket Tensioning Tools Reach proper load with tension. TRM Topside RPW Wind Turbine TRTS Subsea Pumps & accessories Induction Bolt Heating Reach proper load with induction. System Features How it works Flawless Execution Speed12 & Speed Complementary Tools Flange Spreader Backup Wrench Stud Extractor Nutsplitter
4 Torquing Hands-free operation system Splined reaction arm makes the tool more compact and allows the reaction arm to be adjusted for maximum safety. External disengagement levers makes it easier to remove the tool Aluminum housing with Vascomax steel inner components. Splined square drive distributes load evenly through the drive components. This provides full, heavy-duty transmission of force. Spring loaded shroud absorbs inertia. It s a sign of our quality standards. 4
5 RT Series. Unsurpassed torquing power. Made in the USA 9 models from 55 ft.lbs. up to 52,500 ft.lbs. 5 square drive sizes: 1/2, 3/4, 1, 1-1/2 & 2-1/2 Output accuracy certified at +/-3% Torquing H2 H1 L1 Radius L2 W1 W2 Model Square Drive Torque Weight Dimensions Ft-lbs Nm L1 L2 H1 H2 Radius W1 W2 in min max min max lbs kg in mm in mm in mm in mm in mm in mm in mm RT-.5 1/ RT-1 3/ RT RT-5 1-1/ RT-8 1-1/ RT / RT / RT / RT / ACCESSORIES Alco Arm Steel reaction sleeve Extended reaction arm CAM Style reaction arm Hex drives 5
6 The perfect tool for flanges. Torquing Greatest hex range available in low profile tools. Automatic internal engagement. Exclusive swivel design provides 100% safety for the operator. High strength steel Lowest radius available in any low profile tool in the market. Aircraft quality aluminum. 6
7 RTX Series. Tight clearances are no longer an issue. Made in the USA 6 models from 167 ft.lbs up to 45,000 ft.lbs. Repeatability at +/-1% Output accuracy certified at +/-3% Largest hex size range available Torquing W2 L NS R W1 Model Ratchet Link Hex Size Torque Weight Dimensions Ft-lbs Nm L NS R W1 W2 in mm min max min max lbs kg in mm in mm in mm in mm in mm RTX-2 ¾ 2 ¾ ¾ 2 9/ RTX / /16-3 1/ RTX-8 1 5/8-4 1/ /16-3 7/ RTX-14 2 ½ 5 3/ / RTX /2-5 1/ / RTX-30 3 ½ -6 ½ /16-6 1/ ACCESSORIES One-side reaction arm Hex Inserts Alco reaction arm 7
8 Torquing Amazing components sum up to be the greatest pump to date. Full frame for portability and added protection. The gauge features class 1 accuracy, safety glass, dual-scale and is calibrated according to ISO Four-port manifold. Teams can work with up to 4 tools at a time, drastically increasing productivity. Vented oil cooler keeps the pump running at optimal levels even in the harshest environments. Long run, high pressure regulating valve. 8
9 Panther. Mind-blowing oil flow for your tools. 700 bar/10,000 psi double effect pump Quiet operation (-80dB) Multi-stage hydraulic piston pumps Exceptional design is rated IP54 Reaches 700bar/10kpsi with just 50 psi air (air-driven models) Auto-shutoff after idling 1 minute (electric models) 24V Remote control with 5m/15ft cable Torquing Electric (110V or 220V) Air driven Model Panther 025 Panther 055 Panther 150 Panther A110 Panther A380 Cougar psi 195 cu. in/min 391 cu. in/min 641 cu. in/min 275 cu.in/min 701 cu. in/min 734 cu. in/min 70 bar 3.2 l/min 6.4 l/min 10.5 l/min 4.5 l/min 11.5 l/min 12 l/min Oil Flow 3600 psi 54 cu. in/min 110 cu. in/min 153 cu. in/min 67 cu in./min 213 cu. in/min 196 cu.in/min 250 bar 0.9 l/min 1.8 l/min 2.5 l/min 1.1 l/min 3.5 l/min 3.2 l/min psi 21 cu. in/min 42 cu. in/min 92 cu. in/min 24 cu. in/min 79 cu.in/min 86 cu.in/min 700 bar 0.35 l/min 0.7 l/min 1.5 l/min 0.4 l/min 1.3 l/min 1.4 l/min Intercooler System No Yes Yes Yes Yes Yes Source 110V or 220V 110V or 220V 110V or 220V 7 bar/100 psi 7 bar/100 psi 7 bar/100 psi Weight 33 lbs 48 lbs 72 lbs 37 lbs 46 lbs 72 lbs 15 kg 22 kg 33 kg 17 kg 21 kg 33 kg Oil Capacity Gallon Liter L in mm Dimension W in mm H in mm Number of ports Full frame No Yes Yes No Yes Yes ACCESSORIES Flat face/quick connect couplers Order standard hoses 15ft/7m through 72ft/20m Calibrated MPA or Bar/PSI gauges 9
10 Torquing Soft-start trigger ensures easier tool control. Patented planetary drive ensures long tool life. Square drives available in all popular sizes. High-quality casings withstand any environment you re working in. Large range of reaction arms and specialty attachments. 10
11 RapidGun. Torquing in the palm of your hand. Up to 6,800 Nm/5,000 ft.lbs. Extremely quiet, produces noise at only 75 db Low vibration at only 2.5m/s 2 Tooling accuracy guaranteed within +/-5% Comes standard with carrying case and standard reaction arm Application-specific reaction arms can be designed Torquing Model Square Drive Torque RPM Dimensions Weight Min-Max a b c Nm Ft.lbs mm in mm in mm in kg lbs RG / RG RG RG / ACCESSORIES Double ended reaction arm Blank reaction arm Double blank reaction arm 11
12 Torquing Legendary Swedish steel and exclusive heat treatment ensures the highest cycle threshold of any socket on the market. Think of it and we ll build it. Rapid-Torc sockets are available in 6 point or 12 point, and can produce custom sockets upon request. Square drive adapters, allen wrench adapters and insert bit holders are custom-built on a regular basis for our clients. Rapid-Torc sockets have the highest quality finish, inside and out. 12
13 Rapid-Torc Sockets. Truly unbreakable. Produced in Sweden since 1951 Stringent production standards to ensure quality Rapid-Torc s manufacturing site is the only ISO 14001:2004 compliant socket plant in the world. Torquing Your work is too critical; don t trust substandard products. Rapid-Torc sockets are beyond doubt the most durable sockets in the market. We tested our 3/4 Square drive 24mm AF, against 9 similar sockets from 7 major brands*. The test consisted of cycling the sockets at 1,300 ft.lbs./2000 Nm, continuously until failure. Rapid-Torc sockets lasted 139,370 cycles until breakage, while the nearest competitor only reached 47,730 cycles, 65% less. number of continuous cycles achieved ,370 cycles of continuous 1,300 ft.lbs./2,000 Nm Not reachable in real world operation 47,730 cycles of continuous ft.lbs/2,000 Nm 0 Rapid-Torc Brand1 Brand2 Brand3 Brand4 (type a) Brand4 (type b) Brand 5 (type a) Brand 5 (type b) Brand 6 Brand7 (type a) Brand7 (type b) *The full report is available upon request. 13
14 Tensioning Uniquely designed seals contribute to long tool life. Extra bridges, pullers and sockets can be purchased to adapt the load cell. Quickly change to other bolt sizes on site. Quick connect couplers come standard on all Rapid-Torc tensioners and hoses. The seconds saved add up to provide great momentum to any project. Versatile design allows for quick customization. Puller and cylinder have easy to grasp texture. 14
15 TRM Topside Series. Hands down, best-in-class. Puller Load Cell Bridge Socket Pressures up to 21,750 psi/1500 bar Simultaneous operation for any number of tools Single or twin hydraulic connections available Custom thread forms available upon request Custom design available for any application type Rapid-Torc recommends operation with a minimum of 50% tensioners (1 tensioner every 2 studs). Model number TRM21 TRM22 TRM23 TRM24 Bolt Diameter Hydraulic Area Max Load Tool OD Nearest Obstruction Stroke in metric in2 mm2 kn tonf lbf in mm in mm in mm 3/4" M20 7/8" M22 1" M24 1-1/8" M27 1-1/4" M33 1-3/8" M36 1-1/2" M39 1-5/8" M42 1-3/4" M45 1-7/8" M48 2" M52 2-1/4" M56 2-1/2" M Tensioning TRM25 TRM26 TRM27 TRM29 2-3/4" M72 3" M76 3-1/4" M80 3-1/2" M90 3-3/4" M95 4" M /8" M48 2" M52 2-1/4" M Each tool consists of one load cell, bridge, puller and socket. Extra bridges, pullers and sockets can be purchased to adapt the load cell to fit other bolt sizes. The tools are assembled, filled with oil, pressure tested and delivered with a test certificate. 15
16 Tensioning Comprehensive range of sizes for all your applications. High quality materials go into each tool, ensuring long service life. Swivel ports come standard on the dualstage tensioners, which allow easier placement of the tool. The swivel can be moved even while the system is pressurized. Integrated gear drive has a field-proven design that makes it the longest lasting in the market. 16
17 RPW Wind Turbine Series. Building the future. Single-stage Bolt Diameter Max Load Tensioner Diameter Tensioner Height Tensioner Stroke imperial metric lbf tonf kn in mm in mm in mm 1 M24 65, /8 M27 84, /8 M30 103, /4 M33 128, /8 M36 150, /2 M39 179, /8 M42 206, /4 M45 242, /8 M48 274, M52 325, /4 M56 376, /2 M64 494, Tensioning Bolt Diameter Max Load Tensioner Diameter Dual-stage Ideal for applications with low radial clearance Dual-stage design for easy installation into narrow apertures Tensioner Height Tensioner Stroke imperial metric lbf tonf kn in mm in mm in mm 1 M24 64, /8 M27 84, /8 M30 103, /4 M33 128, /8 M36 150, /2 M39 180, /8 M42 206, /4 M45 243, /8 M48 274, M52 326, /4 M56 376, /2 M64 494,
18 This is the most diver-friendly tool available. Every aspect on this tool was designed to reduce dive time. Tensioning Combined body and bridge. Less parts for the diver to worry about. Each Twin socket ports combine has vintage. with high The volume year Twin-C subsea pump of production is for superior working stamped speed. on the socket. Eyebolt comes standard. Divers simply slide the split reaction nut until it sits on the body and closes the nut. Once done, the diver pushes a button to open. Easy. The finish is not there for looks, it protects the tool from corrosive sea water. 18
19 TRTS Subsea Series. Diver-friendly technology. Pressures up to 21,750 psi/1500 bar Any number of tools can be connected together for simultaneous operation Single or twin hydraulic connections available Custom thread forms available upon request Model TRTS1 TRTS2 TRTS3 TRTS4 TRTS5 Bolt Diameter Max load Tool OD Height inch metric kn tonf lbf in mm in mm 7/8" M24 1" M27 1-1/8" M /4" M33 1-3/8" M36 1-1/2" M , /8" M42 1-3/4" M45 1-7/8" M , " M52 2-1/4" M56 2-1/2" M , /4" M72 3" M76 M80 3-1/4" M ,727, /2" M90 Tensioning STRT Subsea series has available many accessories and complementary tools. Page 21 features some of the highest requested items. However, our engineers can create a solution tailored to your application. 19
20 Tensioning System products Twin-Light pumps Twin-LITE hand pumps. Tensioning Twin22 topside pump with automatic piston return. Teams can work faster with Automatic Piston Return, only from Rapid-Torc. Your team no longer has to count on manual return or twin ports. Let Twin22 do all the work. T-blocks are essential for multi-tool operation. Add extra connections to your order. Automatic Piston Return Adapter. Increases piston return speed on any brand high pressure tensioner pump. Nipples are in stock to customize your order. 20
21 Twin-C Subsea pump. Rapid-Torc can custom-design tensioners for your application! Beauty and power combined. The Twin-C pump stands up to harsh environments with stainless steel components while providing the high volume pumping required for deep dives. Rapid-Torc Subsea hose reel Hydraulic nuts for topside & subsea use. Use in combination with Twin-C Subsea pump and Rapid-Torc high pressure hose for easy handling. Tensioning Segmented tensioner systems can be quickly produced for the flange design your team works with the most. Protect bolt threadings with end caps. Subsea variant cuts dive time thanks to simultaneous tensioning, minimal hydraulic connections and the ability to make up a flange on one side. Subsea flange puller helps line Long up misaligned run, high flanges. pressure regulating rope-type valve. and Available bar-type. 21
22 Drastically reduces downtime compared to other bolt heating methods. Induction Bolt Heating Self-contained water chiller allows for easy one plug setup. External water level indicator shows water level. 45 power & 45 inductor hose allows for machine to work in 90 radius. Easy-to-use control panel. Orientable heavy duty casters with brakes and protective bumper. Compact, self-contained unit. 22
23 Rapid-Torc IBH System. Even our technicians continue to be amazed by the technology. The most advanced bolt heating system in the world. And it s easy to use. One self-contained inductor (water-cooled and has the smallest transformer available built-in) 45 ft coaxial cable Self-contained unit with built in water chiller ( no separate units) One simple plug to connect ( no water line requirements) 45 ft. power cable Rapid-Torc IBH does not generate heat, as the case with electric, gas and radiant heating technologies. It uses induction heating, causing the bolt to heat itself. Induction heating occurs when a material capable REAL of conducting electrical WORLD current, not necessarily ferrous or RESULTS magnetic, is placed in a varying magnetic field. The material becomes heated as a result of hysteresis and eddy current losses. Hysteresis occurs with magnetic materials and is produced by retardation of the magnetization effect caused by the friction of the molecules, when the material is magnetized in one direction, then reversed at a very high frequency. Power Variable power connections-as low as 32A (380 or 480V 3 Phase). This feature allows Speedorange technicians to have fast on-site installation and setup. Water No external water connection needed to operate thanks to a built-in water cooler. This means that you only need to provide one single electrical connection for Speedorange to start working. Friendly Metallurgically friendly process. Speedorange IBH heats only the core of the stud, only at the optimal temperature and the ideal speed. Other critical components aren t affected during the process. Induction Bolt Heating 23
24 By collecting the appropriate data, the system works flawlessly. Our qualified technicians will get the job done in record time. Bore diameter 1 Nut height optimal heating length Total bolt length Optimale verwarmingslengte heating length Speedorange technicians choose the best inductor size for the bolt, and especially look for the optimal heating length to work as fast and safe as possible. Rapid-Torc has the widest range of inductor sizes available and will even build a custom size for the application. 2 Proper inductor size is confirmed Once on the field, the technicians ensure the right inductor is chosen. Induction Bolt Heating 3 The ideal inductor will target the optimal heating length; this allows the electromagnetic field to work on the core of the stud and minimize heat transfer to other critical components. Induction heating does the rest Rapid-Torc IBH controlled heating method heats only the center of stud and it minimizes heat transfer to the surrounding metal. In a short period of time, the stud is heated properly and assembly/disassembly can begin. 24
25 Due to popular demand, Rapid-Torc is now selling it s self contained units upon request. Choose your size.* Speed12 Speed50 Ideal for studs up to 3. Ideal for studs up to whatever anyone Upon ordering, you can provide your has ever produced (we ve worked on 16 application details and Rapid-Torc will studs with no problem). Power is fully customize inductor sizes for you. controllable to perform on any large stud project. Custom inductors can be produced. *Customization and training is included with the purchase of the system. Here is just one example of what it can do for your application. Electrical Heating 3 days Disassembly 7 days Assembly Induction Bolt Heating Speedorange Rapid-Torc IBH 1.5 days 2 days
26 Rapid-Torc Backup Wrenches Rapid-Torc backup wrench works in conjuction with any of our bolting tools and prevents the nut from rotating. Rapid-Torc Backup wrenches are made of high strength steel and have minimal moving parts. This allows the product to last for years without any significant wear. Available in any nut size. Specialty Tools & Services Part number Hex Size Dimensions (in inches) BK14 7/8'' ½'' BK /16'' ½'' BK104 1 ¼'' ½'' BK /16'' ¾'' BK /8'' ¾'' BK /16'' ¾'' BK200 2'' ¾'' BK /16'' ¾'' BK /8'' ¾'' BK /16'' '' BK212 2 ¾'' '' BK /16'' '' BK /8'' '' BK308 3 ½'' ½'' BK /8'' ½'' BK /16'' ½'' BK404 4 ¼'' ½'' BK /8'' ½'' BK /16'' ½'' BK-500 5'' ½''
27 4 X-TRACT series Stud Extractors Body 2 Cage 3 Jaws 4 Cage Retaining Snap Ring 5Spring 1 The carburized steel gripping jaws are driven inward along a cam surface by centripetal force created during the torsional rotation of an air impact tool. X-TRACT series Stud extractors are a must-needed tool. The tool is driven by impact guns and are available up to 6 diameter. X-TRACT series Stud extractors are in stock and available from 1/2 up to 6 stud sizes. When used with Rapid-Torc s powerful Pneumatic Impact guns, studs are removed in seconds. NUTCRACKER series compact nutsplitter Rapid-Torc stock includes nutsplitters for bolt diameters from 3/4" (M20) to 3-1/2" (M90) and everything in between. Fits BS1560/ANSI B16.5 Flanges Low maintenance Disposable cutting wedges Adjustable cutting depth Topside and subsea versions available NUTCRACKER series nutsplitter breezes through frozen nuts. Use with Panther pumps equipped with manifold adapter. NUTCRACKER series will cut through any nut. When ordering, be sure to add additional cutting wedges. Replacing the cutting wedges every few bolts allows the machine to breeze through any operation. 27 Specialty Tools & Services
28 Renting Services Rapid-Torc Renting program makes top of the line bolting products easy on your bottom line. Industry leading response times combined with amazing customer service makes Rapid-Torc Rental Program the most logical choice. Specialty Tools & Services 28 Unmatched rental fleet, available worldwide. Rapid-Torc carries all the common tools as well specialty items. Rent today! Specialty tools are our specialty. Talk to our experts today for assistance with any application specific tool.
29 BoltSafe Training Rapid-Torc Training decreases workplace accidents while making teams more efficient. Customized training at our place or yours. We can set up training courses at your work area to fully train your team in the environment they ll face day in day out. Our trainers have decades of field experience...not combined experienced; each one has work for decades on applications your team sees. Hands on training ensure long term retention of best bolting practices. Certificates are issued for each participant that completes the course. 29 Specialty Tools & Services
30 Calibration Eliminate torque inconsistency. Accurate bolting depends on accurate tools. Rapid-Torc calibration labs use only the most accurate workstations. Any brand welcome. Calibration is done on all tools that are shipped out and the calibration certificate provides traceability. Specialty Tools & Services 30 Make sure the gauge is accurate by calibrating or replacing once a year. Our ISO 9001:2008 certified lab ensures proper gauge readings. Only highly experienced technicians work in the calibration labs to ensure accuracy.
31 Repairs Repair labs so good, our competitors turn to us. Worn out parts have no place in critical bolting tools. We ll replace all parts needed for optimal performance. Rapid-Torc technicians break down each tool to inspect critical components. They provide a report of the work required. Brand X is completely welcome We fix our competitor s tools using high quality components. Rapid-Torc manufactures parts that are compatibale with popular brands. Quality control process prevents errors. You ll receive your tool in great working condition. 31 Specialty Tools & Services
32 Sales, Rental, Repair and Service We are available 24/7/365 Telephone sales@rapidtorc.com World class tools brought to you by your local distributor: US Headquarters European Headquarters Rapid-Torc, Inc Rapid-Torc SA sales@rapidtorc.com Phone: (281) Phone: Fax: (281) Fax: E Pasadena Fwy Pasadena, TX USA Brusselsesteenweg 344 B-3090 Overijse Belgium 2011 Rapid-Torc Information in this publication may change without notice. RT-CAT12-EN Revised
What we do every day makes us
W W W. R A P I D T O R C. C O M What we do every day makes us the most comprehensive bolting solutions company in the world. Tools Reach proper load with torque. W W W. R A P I D T O R C. C O M RT Square
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