FLEX-PRO. Peristaltic Metering Pump. SERIES A3V and A4V. Operating Manual. ProSeries. by Blue-White Ind.

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1 FLEX-PRO Peristaltic Metering Pump R Exclusive: TFD system Tube Failure Detection Patent No. 7,00,5 ProSeries TWO-YEAR WARRANTY SERIES AV and A4V Operating Manual ProSeries by Blue-White Ind. 500 Business Drive, Huntington Beach, CA 9649 USA Phone: FAX: E mail: sales@blue-white.com or techsupport@blue-white.com URL: TMR Patents: 7,00,5; 7,84,964; 4,496,95 and other patents pending

2 Page TABLE OF CONTENTS Section Heading Page.0 Introduction Available Models Specifications Materials of Construction Features Agency Listings Installation Mounting Location Dimensions Installing the Discharge Injection Fitting and Suction Strainer Input Power Connections Wiring Terminals and I/O Schematics How to Operate Flex-Pro Menu Navigation Configuration Menu Language Selection Display Rate (units of measure) Reset Factory Defaults Input Setup Manual Adjust (manual speed adjust) ma Input VDC Input Frequency Input (Hz) Pulse Batch (low speed batch) Manual Cycle Adjust (repeating cycle timer) Dispensing Manual Dosing Proportional Dosing Contact Closure Input Set FVS (flow verification system) Output Setup (Signal, Relay, & Contact Closure) Signal Output Pump Tube Timer TFD (tube failure detection) TFD Adjustment Tube Replacement Reverse Rotor Rotation How To Maintain the Pump Pump Head - Exploded View and Part No Flex-Pro.0 Introduction Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump. A peristaltic pump is a type of positive displacement pump used for pumping a variety of fluids. Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly has an Identification number printed for easy re-order. Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assurance program at Blue-White Industries.

3 Flex-Pro. Available Models Norprene A Tube Pumps Meets FDA criteria for food Excellent chemical resistance CIP SIP GPH Feed Rate LPH ML/Min Norprene A Tube Pumps Norprene Chemical A Tube Pumps Tygothane A Tube Pumps Max Speed RPM A Models Max Max Pressure Temperature PSI (bar) 5 (8.6) 5 (8.6) 5 (8.6) 5 (8.6) Meets FDA criteria for food Superior chemical resistance GPH LPH ML/Min RPM 5 5 PSI (bar) 50 (.4) 50 (.4) F (C) 85 (85) 85 (85) 85 (85) 85 (85) F (C) 0 (54) 0 (54) F (C) 0 (54) 0 (54) 0 (54) 0 (54) Meets FDA criteria for food Excellent chemical resistance CIP SIP GPH LPH ML/Min RPM PSI (bar) 5 (8.6) 00 (6.9) 00 (6.9) 50 (.4) 0 (.0) F (C) 85 (85) 85 (85) 85 (85) 85 (85) 85 (85) 5V AC AV4-*ND AV4-*NH AV4-*NJ AV4-*NK Meets FDA criteria for food Excellent chemical resistance Extra long life at low pressures GPH.0 -. LPH ML/Min.8-00 RPM 5 PSI (bar) 0 (.) F (C) 85 (85) 5V AC AV4-*NKL Meets FDA criteria for food Resistant to oils, greases and fuels GPH LPH ML/Min RPM PSI (bar) 65 ( 4.5) 65 ( 4.5) 65 ( 4.5) 65 (4.5) A4 Models Feed Rate Max Max Speed Pressure Norprene A4 Tube Pumps Norprene A4 Tube Pumps Norprene Chemical A4 Tube Pumps Meets FDA criteria for food Superior chemical resistance GPH LPH ML/Min RPM 5 5 PSI (bar) 0 (.) 0 (.) Tygothane A4 Tube Pumps Meets FDA criteria for food Resistant to oils, greases and fuels GPH LPH ML/Min RPM 5 5 PSI (bar) 65 ( 4.5) 65 ( 4.5) Max Temperature 5V AC AV4-*TH AV4-*TK 5V AC AV4-*GE AV4-*GG AV4-*GH AV4-*GK 5V AC A4V4-*NH A4V4-*NJ A4V4-*NK A4V4-*NL A4V4-*NP Meets FDA criteria for food Excellent chemical resistance Extra long life at low pressures GPH LPH.07-9 ML/Min RPM 5 PSI (bar) 0 (.) F (C) 85 (85) 5V AC A4V4-*NKL The Flex-Pro Peristaltic Pump s output is linear over the entire 0.05% to 00% adjustment range. Output versus pressure is nearly linear in all models. Larger tubes exhibit greater losses. For optimum tube life, specify the pump so that it operates at the lowest possible RPM F (C) 0 (54) 0 (54) F (C) 0 (54) 0 (54) 5V AC A4V4-*TH A4V4-*TK 5V AC A4V4-*GH A4V4-*GK A Model Numbers 0V AC AV5-*ND AV5-*NH AV5-*NJ AV5-*NK 0V AC AV5-*NKL 0V AC AV5-*TH AV5-*TK 0V AC AV5-*GE AV5-*GG AV5-*GH AV5-*GK A4 Model Numbers 0V AC A4V5-*NH A4V5-*NJ A4V5-*NK A4V5-*NL A4V5-*NP 0V AC A4V5-*NKL 0V AC A4V5-*TH A4V5-*TK 0V AC A4V5-*GH A4V5-*GK 0V AC AV6-*ND AV6-*NH AV6-*NJ AV6-*NK 0V AC AV6-*NKL 0V AC AV6-*TH AV6-*TK 0V AC AV6-*GE AV6-*GG AV6-*GH AV6-*GK 0V AC A4V6-*NH A4V6-*NJ A4V6-*NK A4V6-*NL A4V6-*NP 0V AC A4V6-*NKL 0V AC A4V6-*TH A4V6-*TK 0V AC A4V6-*GH A4V6-*GK Page * Inlet/outlet connection type S = /8 OD x /4 ID tubing compressions type connections M = / male NPT B = / ID tubing barb type connections (available on A4 models only) C-= /4 tri-clamp connections

4 Page 4.0 Specifications Maximum working pressure (excluding pump tubes): 5 psig (8.6 bar) Note: see individual pump tube assembly maximum pressure ratings. Maximum Fluid temperature (excluding pump tubes): o o /8 OD x /4 ID tubing connections: 0 F (54 C) o o M/NPT connections: 85 F (85 C) Note: see individual pump tube assembly maximum temperature ratings. Ambient Operating Temperature O O O O 4 F to 5 F (-0 C to 46 C) Ambient Storage Temperature O O O O -40 F to 58 F (-40 C to 70 C) Operating Voltage: A MODELS: 96 to 64VAC-50/60Hz, 0W A4 MODELS: 96 to 64VAC-50/60Hz, 50W Power Cord Options: 5V60Hz = NEMA 5/5 (USA) 0V60Hz = NEMA 6/5 (USA) 0V50Hz = CEE 7/VII (EU) 40V50Hz = AS (Australia/New Zealand) Accuracy: +/- 0.5% of full scale Repeatability +/- 0.5% Duty cycle: Continuous Motor speed adjustment range,500:: 0.05% - 00% motor speed Motor speed adjustment resolution: 0.% increments > % motor speed 0.0% increments < % motor speed Maximum viscosity: 0,000 Centipoise Maximum suction lift: 0 ft. Water, 0 psig (4.5 m, 0 bar) Display color VGA backlit LCD, UV resistant. Display Languages English, Spanish, French or German selectable. Keypad Ten button positive action tactile switch keypad. Security Programmable 4-digit password. Enclosure: NEMA 4X (IP66), Polyester powder coated aluminum. Maximum Overall Dimensions: A models: 8-/8 W x 0-/4 H x 5-/4 D (0.6W x 7.H x 8.9D cm) A4 models: -/8 W x 4-/4 H x 8-5/8 D (0.8W x 6.H x 47.D cm) Approximate shipping wt: A models: lb. (5.0 Kg) A4 models: 56 lb. (5.4 Kg) Flex-Pro. Materials of construction Wetted components: Pump Tube Assembly (Model Specific - provided): Tubing:..... Norprene or Norprene Chemical or Tygothane Adapter fittings:.pvdf Injection / Back-flow Check valve: Body & insert: PVDF Check Ball: Ceramic Spring: Hastelloy C-76 Ball Seat O-ring:..... Viton (optional EP) Static Seal O-ring:.... Viton (optional EP) Duckbill anti-scale valve: Santoprene Ancillary Items provided With S tubing type connections only: Suction Tubing:..... /8 OD x /4 ID x 0 Clear PVC Discharge Tubing:.... /8 OD x /4 ID x 0 Polyethylene (LLDPE) Suction Strainer:..... Polypropylene With B tubing and M M/NPT connections only: Suction Strainer: Body:...PVDF Check Ball:...Ceramic Ball Seat O-ring: Viton (optional EP) With C Tri-clamp connections only: none Non-Wetted components: Enclosure: 4 Aluminum (Polyester powder coated) Pump Head: Valox (PBT) thermoplastic Pump Head Cover: Clear Acrylic - Annealed for added strength and chemical resistance. Permanently lubricated sealed motor shaft support ball bearing. Brass shaft support bearing retainer. Cover Screws: Stainless Steel Roller Assembly: Rotor:...Valox (PBT) Rollers:...Nylon Roller Bearings:...SS Ball Bearings Motor Shaft: Chrome plated steel TFD System Sensor pins: Hastelloy C-76 Power Cord: conductor, SJTW-A Water-resistant Tube Installation Tool: GF Nylon Mounting Brackets and Hardware: 6 Stainless Steel

5 Flex-Pro Page 5.0 Features Peristaltic pump design does not have valves that can clog requiring maintenance. Self priming - even against maximum line pressure. By-pass valves are not required. Cannot vapor lock or lose prime. Output rates to: 7 GPH (648 LPH) and pressures to 5 PSI (8.6 Bar). No maintenance brushless variable speed motor. Specially engineered tubing for long life at high pressures. Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting chemical in the pump head. No false triggering. 500: turndown ratio. SCADA Inputs include: 4-0mA, 0-0Vdc, and Pulse inputs for remote external speed control and 0-0 VDC / contact closure remote start/stop. Operator friendly digital touch pad with menu driven software. VGA Graphic multi-color backlit LCD displays remote/local control status, motor speed, output rate, input signal values, service and alarm status. Outputs include: Scalable 4-0mA or pulse, one 50V/6A relay and three 5V/A contact closures assignable to monitor up to 7 different pump functions including TFD, FVS, remote/local control setting, motor on, fault, current operating mode, and others. Two CNC precision machined squeeze rollers and two alignment rollers for optimum squeeze, unparalleled accuracy, and tube life. Heavy duty rotor - single piece plastic rotor means no flexing and increased accuracy (no metal springs or hinges to corrode). Inject at maximum PSI in either direction (clockwise and counter clockwise). Patent pending feature for extended tube life. Compatible with Blue-White s output Flow Verification Sensor (FVS) system. Enclosure Rating: NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice on enclosure. IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from any direction shall have no harmful effects.. Agency Listings This pump is ETL listed to conforms to the following: UL Standard 778 as a motor operated water pump CSA Standard C. as process control equipment This pump complies to the Machinery Directive 98/7/EC, BS EN 6004-, Low Voltage Directive 7//EC BS EN 600-, EMC Directive 89/6/EC, BS EN 5008-/BS EN Symbol Explanation WARNING, risk of electric shock! CAUTION, refer to users guide GROUND, PROTECTIVE CONDUCTOR TERMINAL

6 Page Installation CAUTION Risk of chemical overdose. Be certain pump does not overdose chemical during! backwash and periods of no flow in circulation system. CAUTION! Flex-Pro Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on solution being pumped. Refer to MSDS precautions from your solution supplier. CAUTION! All diagrams are strictly for guideline purposes only. Always consult an expert before installing metering pump on specialized systems. Metering pump should be serviced by qualified persons only. 4. Mounting Location Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump where it can be easily serviced. 6SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware. Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing increases back pressure at pump head. A back flow prevention check valve is recommended at the discharge of the pump to prevent system fluid from flowing back through the pump during tube replacement or if the tube should rupture. A pressure relief valve is recommended at the discharge of the pump to prevent premature wear and damage to the pump tube in the event the discharge line becomes blocked. The Flex-Pro does not require back pressure. Keep the discharge pressure as low as possible to maximize tube life. 4. Dimensions B." 0.8cm) C 8.6 (47.cm) Mounting Hole Spacings (for standard and extended type brackets) F 6.0" (5.cm) 4." (6.cm) A.5 (6.5 cm) Front View A Series A4 Series Dim Inches cm Inches cm A B C D E 0-/4 8-/8 5-/4 0 -/ /4 -/8 8-5/8-5/ F 4-/ Right View OptionalExtended Brackets Model Number Stainless Steel extended brackets allow pump to be securely mounted to most any surface; floor, shelf, or skid. Brackets lift pump up 4-/ inches (.4 cm), for easy pump access in hard to reach areas..0" (7.9cm).6 (4.6cm) Raise metering pump 4-/ inches (.4 cm) off ground or a surface. Made out of tough Stainless Steel. Provides a stable mounting surface. D E A Series 8.5 (0.9 cm) A4 Series.50 (9. cm) Maximum bolt hole size 0.00 diameter (4 places) Model # Description Extended Mounting Bracket, Pair, SS, 4 SS Screws

7 Flex-Pro 4. Installing Discharge Injection Fitting and Suction Strainer Page 7! CAUTION! CAUTION Proper eye and skin protection must be worn when installing and servicing pump. This Pump Has Been Evaluated for Use with Water Only. / Male NPT Connection and / Hose Barb Models Pipe Tee ½ Male NPT Discharge Injection / Check Valve Install upward for best results ½ Male NPT or ½ Hose Barb Suction Strainer PVDF ½ Male NPT or ½ Hose Barb PVDF Viton (optional EP) Suction Strainer Viton (optional EP) Discharge Pipe or ½ Tubing (not included) Hastelloy C-76 Ceramic T/FEP (optional EP) PVDF Removable 75 Micron Filter PVDF Polypropylene /8 OD x /4 ID Tubing and Tri-Clamp connection Models Discharge Injection / Check Valve Suction Tubing and Strainer Pipe tee /4 male NPT ½ male NPT Injection Check valve Tube retaining nut PVDF Viton (optional EP) Santoprene PVDF Hastelloy C-76 Duckbill is used to help reduce calcium buildup when injecting chemicals that calcify (such as sodium hypochlorite). Duckbill may add additional back pressure to pump (up to 7 psi). PVC Suction Tubing /8" OD x /4 ID Ceramic Weight Discharge Tubing Ceramic T/FEP (optional EP) Polypropylene Strainer PVDF

8 Page 8 Flex-Pro 5.0 Input Power Connections WARNING Risk of electric shock cord connected models are supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. WARNING WARNING Electrical connections and grounding (earthing) must conform to local wiring codes. Be certain that a grounding conductor is connected to terminal T- located in the wiring compartment. Risk of electric shock - Disconnect electricity before removing the wiring compartment cover. Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in injury. Voltage requirement is printed on pump serial label. Input power range is 96VAC to 64VAC 50/60 Hz. Voltage Selection is automatically detected and adjusted by power supply. No mechanical switch necessary. Use voltage your power cord is rated for. Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded, grounding type receptacle. Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected to terminal T- located in the wiring compartment. Never strap control (input / output) cables and power cables together. Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in when power was lost. Note: When in doubt regarding your electrical installation, contact a licensed electrician. WIRING COMPARTMENT COVER 5.99 in. (5. mm) POWER CORD OPTIONS Three power cord plug types available. Power cord length is 6 feet (.8 meters) Ø.50 Ø.84 in. (.7 mm) (. mm) -PLCS. -PLCS. 5V 60Hz NEMA 5/5 (USA) max: 5V AC 0V 60Hz NEMA 6/5 (USA) max: 50V AC 40V 50Hz CEE 7/VII (EU) max: 50V AC Cable and conduit connectors included QTY. DESCRIPTION.50 INCH (.7 mm) LIQ-TIGHT HOLE PLUGS (MAT L = NEOPRENE), PRE-INSTALLED.875 INCH (. mm) LIQ-TIGHT HOLE PLUGS (MAT L = NEOPRENE), PRE-INSTALLED.50 INCH (.7 mm) LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT L = NYLON) ACCEPTABLE CABLE DIAMETER.8 TO.55 INCH (.0 TO 6.5 MM), NOT INSTALLED.875 INCH (. mm) METALLIC LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT L = NYLON) ACCEPTABLE CABLE DIAMETER.00 TO.95 INCH (5. TO =0.0 MM), PRE-INSTALLED WITH POWER CORD MODELS METALLIC LIQ-TIGHT CONNECTORS FOR.50 INCH FLEXIBLE CONDUIT (MAT L = DIE CAST ZINC), NOT INSTALLED

9 Flex-Pro 5. Wiring Terminals and I/O Schematics WARNING! Risk of electric shock - All wiring must be insulated and rated 00V minimum. Page 9 T PULSE GND (-) T T DRY RMT COM INPUT 4-0 (+) 0-0 (+) +5 VDC (+) SIG (-) T4 FVS FREQ. T5 T7 RELAY OUT (-) (+) T6 (-) (+) N.C. COM. N.O. 4-0mA OUTPUT T8 N.O. COM N.C. N.O. COM N.C. N.O. COM N.C. CC T9 CC T0 CC POWER T GROUND N EUTRAL (COMMON) LINE (HOT) F FUSE 5A SLOW BLOW (0 X 5MM) Terminals T thru T0 Plug type 6-4 AWG Power Input Terminal T Plug type 4-0 AWG FUNCTION TERMINAL PIN # RATING ELECTRICAL SP. BLOCK DIAGRAM INPUT: 4-0 ma INPUT: FREQUENCY, AC SINE WAVE, TTL, CMOS INPUT: 0-0V DC INPUT: FVS (FLOW VERIFICATION SENSOR) T T T T T T T4 T4 (+) POSITIVE (-) NEGATIVE (+) POSITIVE (-) NEGATIVE (+) POSITIVE (-) NEGATIVE (+) POSITIVE SIGNAL 0 OHM IMPEDANCE, NON POWERED LOOP HZ MAX. T PULSE GND (-) 4-0 (+) T PULSE GND (-) 4-0 (+) T PULSE GND (-) 4-0 (+) (+) SIG (-) T4 FVS T 0-0 (+) +5VDC (-) ACTIVE 4-0mA TRANSMITTER SOURCE (+) (-) FREQUENCY TRANSMITTER SOURCE (+) (-) 0-0V DC TRANSMITTER SOURCE (+) BLACK (-) BARE BLUE-WHITE FVS SENSOR T4 (-) NEGATIVE RED (+) INPUT: REMOTE START / STOP (DRY CONTACT C.) INPUT: REMOTE START / STOP (WET CONTACT C.) OUTPUT: 4-0 ma OUTPUT: FREQUENCY - OPEN COLLECTOR OUTPUT: RELAY, 0 AMP T T T T T6 T6 T5 T5 T7 T7 T7 (-) NEGATIVE (+) POSITIVE (+) POSITIVE (-) NEGATIVE (+) POSITIVE (-) NEGATIVE (+) POSITIVE (-) NEGATIVE NORM. OPEN COMMON NORM. CLOSED NO VOLTAGE TO 0 VOLT DC AMP MAX. 0 OHM RESISTANCE ACTIVE LOOP OPEN COLLECTOR Hz 50% DUTY CYCLE 6 AMP MAX AT 50 VAC, 5 AMP MAX AT 0 VOLT DC T DRY RMT COM T DRY RMT COM 4-0mA FREQ. T7 RELAY OUT T6 (-) (+) T5 (-) (+) N.C. COM. N.O. (-) (+) (-) (+) NC C NO (-) OPEN CIRCUIT IMPEDANCE MUST BE GREATER THAN (+) 50K OHM (+) EXTERNAL DEVICE TO 0V DC (-) 4-0mA RECEIVER 600 OHM LOAD MAX. DIGITAL PULSE RECEIVER CIRCUIT EXTERNAL SOURCE.5K OHM 6-0V DC SWITCH LOAD 0 AMP 50V AC 8 AMP 0V DC OUTPUT: CONTACT CLOSURE OUTPUT: CONTACT CLOSURE T8 T8 T8 T9 T9 T9 NORM. OPEN COMMON NORM. CLOSED NORM. OPEN COMMON NORM. CLOSED AMP MAX AT 5 VOLT AC, 0.8 AMP MAX AT 0 VOLT DC AMP MAX AT 5 VOLT AC, 0.8 AMP MAX AT 0 VOLT DC N.O. COM N.C. N.O. COM N.C. T8 CC T9 CC NC C NO NC C NO SWITCH LOAD AMP 5V AC 0.8 AMP 0V DC SWITCH LOAD AMP 5V AC 0.8 AMP 0V DC OUTPUT: CONTACT CLOSURE INPUT: POWER FUSE T0 NORM. OPEN T0 T0 COMMON NORM. CLOSED T GROUND T T NEUTRAL LINE (HOT) F NA 5 AMP AMP MAX AT 5 VOLT AC, 0.8 AMP MAX AT 0 VOLT DC 96 TO 64 VOLT AC, 50 / 60 HZ A = 0W A4 = 50W 5A SLOW BLOW (0 X 5MM) N.O. COM N.C. T GROUND NEUTRAL (COMMON) LINE (HOT) CC T0 NC C NO SWITCH LOAD AMP 5V AC 0.8 AMP 0V DC 96 TO 64 VOLT AC, 50 / 60 HZ A = 0W A4 = 50W

10 Page How To Operate Flex-Pro Flex-Pro V Series, Control Panel - Button Operation Flex-Pro ProSeries by Blue-White Industries, Ind. Ltd. Peristaltic Metering Pump To STOP pump at any time Pump can be stopped at any time by pressing STOP button. STOP button overrides all other controls and stops pump. Display will read OFF if pump has been stopped in this manner. Pump will not respond to incoming input signals while in OFF state. When START button is pressed, pump will start according to it s previous operating state. Manual Speed Adjust OFF Press START to run To START pump After selecting and configuring a RUN MODE, you must press START button to start pump. If the selected RUN MODE requires a remote input signal, the pump will begin listening for the input signal. If the selected RUN MODE does not require a remote input signal, the pump will immediately begin pumping at the configured output rate. UP Arrow UP arrow is used only when configuring your pump. When configuring your pump, UP arrow will move selected digit up. For example, to move selected digit from 0 to 4, press UP arrow four times. Numbers will loop back to 0 if you should pass your desired number. UP arrow is also used to navigate through menu structure of pump. DOWN Arrow DOWN arrow is used only when configuring your pump. When configuring your pump, DOWN arrow will move selected digit down. For example, to move selected digit from 4 to 0, press DOWN arrow four times. Numbers will loop back to 9 if you should pass your desired number. DOWN arrow is also used to navigate through menu structure of pump. RIGHT Arrow RIGHT arrow work as a runtime function and is also used when configuring your pump. Runtime Function: While pump is operating (in any Run Mode), you can view useful information regarding your current Run Mode by pressing RIGHT arrow. If pump is using input signals to operate (such as 4-0 ma), you can view current input signal value by pressing RIGHT arrow. Programing / configuring your pump: Right arrow is used to select next digit to right. DOWN Arrow + ENTER Flex-Pro has a built in Pump Tube Timer. Timer starts when rotor is rotating and stops when rotor is idle. To view current Pump Tube Timer value, press ENTER and DOWN arrow at + same time while in the normal operating mode. Screen will display current Pump Tube Time in run-time hours. While displayed, press ENTER button twice to reset Pump Tube Timer to zero.

11 Flex-Pro Page SELECT RUN MODE SELECT RUN MODE button is used to scroll through and select the desired Run Mode (operating Input Mode). The currently active Run Mode is displayed along top left portion of LCD. Example: If pump is currently running in Manual Speed Adjust mode and you press SELECT RUN MODE button, pump will disable Manual Speed Adjust mode setting and activate the next Run Mode (which is 4-0 ma Input mode). You can scroll back to your desired Run Mode by continuously pressing SELECT RUN MODE button until you reach your desired Run Mode. Note: You can pre-program multiple Run Modes (Operating Input Modes) but the pump can only run in ONE Run Mode at a time. SELECT RUN MODE to scroll through and select one of the nine available Run Modes. Currently active Run Mode 4-0 ma Input.8 GAL/DAY SELECT RUN MODE button also serves as a shortcut button to the active run mode program menu. Press and Hold SELECT RUN MODE button to enter program menu for currently displayed Run Mode. Once you have programed your Run Mode, Press ENTER to save changes. Press and Hold SELECT RUN MODE button to jump back to current Run Mode of pump. Press START button to start pump with new settings. Run Mode (operating Input Mode) Manual Speed Adjust OFF Press START to run To PRIME pump Press PRIME button to start 60 second prime feature. Pump will run at full speed for 60 seconds or until STOP or START button is pressed. STOP button will stop pump and display will read OFF. START button will stop prime feature and jump back into previous operating state. To REVERSE ROTATION of rotor Press REVERSE ROTATION button to reverse flow. AV pump display will guide you through reverse rotor rotation process. To enter MENU Press MENU button to enter the programming menu. ENTER Press ENTER button to make or confirm a selection.

12 Page 7.0 Menu Navigation Use MENU button to enter menu for setting up pump. Use UP or DOWN arrows to navigate through menu. Active option appears on pump display in inverse text. Sample screen shots - Menu + Configuration + Input Setup + Pump Output Flex-Pro Plus symbol + signifies top of a menu tree. This means you can go further within menu. Within Menu of pump, each screen you enter will have a title located along top. This will display the menu that is currently active, or this will be the setting you are configuring. To back out of menu, select line located at end of list. Then press ENTER button. This will take you back one level. When menu list extends above or below height of display, a scroll bar will appear on left side. Press DOWN arrow to scroll down to end of list to see a list of all available options. Scroll bar example: - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults - Display Rate %Speed RPM ML/min Oz/min Liter/Hr While making a selection where only one choice is allowed, you will see a radio button. Radio button example: Solid black means item is selected Outline with no fill means item is not selected In a screen where you are making changes, you will see the word Done located at bottom of list. You must select Done in order to leave screen (whether you made a change or not). Selecting Done will take you back to parent level. - Display Rate Oz/min Liter/Hr Gal/Hr (US) Gal/day (US) Done When inputting a numerical value, use UP or DOWN arrow to scroll through 0-9. To move over to next digit use RIGHT arrow. If you pass your desired digit, you can continuously press RIGHT arrow until you scroll reach to your desired digit. Numeric value example: 0000

13 Flex-Pro Page 8.0 Configuration Menu Below is menu structure for Configuration screens. - Menu + Configuration + Input Setup + Pump Output Display Language - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults Set Password - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults Display Rate - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults Reset to Defaults - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults - Display Language English Spanish German French Done - Display Language English Spanish German French Done - Set Password Enter Password: 0000 OFF = 0000 Press ENTER when done. - Set Password Setting your password to: 4 Are you sure? No Yes - Display Rate %Speed RPM ML/min Oz/min Liter/Hr Gal/Hr (US) Gal/day (US) Done - Display Rate Oz/min Liter/Hr Gal/Hr (US) Gal/day (US) Done Hidden - Reset to Factory Defaults Reset to Factory Defaults! Are you sure? No Yes Note: Scroll down using DOWN arrow to see Hidden menus on display. 8. Language Selection Press MENU button to enter menu structure for setting up pump. Select Configuration and Press ENTER button. Select Display Language and Press ENTER button. Select your desired language, then Press ENTER. Note: English is default language. Select Done at bottom of list to confirm your selection. Press ENTER button. Select <-Esc on following screens to move back up to desired menu location. - Menu + Configuration + Input Setup + Pump Output - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults - Display Language English Spanish German French Done

14 Page 4 8. Display Rate (Units of Measure) By default, pump will display %Speed (motor speed) and RPM. It is recommended you select an additional Display Rate. After selecting another Display Rate (such as ML/Min), pump will still display %Speed and RPM along with your selected Display Rate. Press MENU button to enter menu structure for setting up pump. Select Configuration and Press ENTER button. Select Display Rate and Press ENTER button. Select your desired Display Rate (unit of measure). Note: %Speed and RPM will always be active and available to view when pump is in operation. Select Done at bottom of list to confirm your selection and to return back to previous screen. Press ENTER button. Select <-Esc on following screens to move back up to desired menu location. - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults - Display Rate %Speed RPM ML/min Oz/min Liter/Hr - Display Rate Oz/min Liter/Hr Gal/Hr (US) Gal/day (US) Done Flex-Pro Tip! While pump is operating in any Run Mode, you can view %Speed, RPM, plus another Display Rate (depending on your selection above). Press RIGHT arrow while pump is in any Run Mode. RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. Note: This is a read-only feature, no changes can be made while in Run Mode. 8. Reset Factory Defaults This will reset pump to factory defaults. This will restore pump to original configuration when it left the factory. Press MENU button to enter menu structure for setting up pump. Select Configuration and Press ENTER button. Select Reset to Factory Defaults and Press ENTER button. - Configuration + Display Language + Set Password + Display Rate + Reset to Factory Defaults - Reset to Factory Defaults Reset to Factory Defaults! Select No or Yes, then ENTER button. Select <-Esc on the following screens to move back up to desired menu location. Are you sure? No Yes

15 Flex-Pro 9.0 Input Setup Page 5 Below is menu structure for INPUT SETUP selection. - Menu + Configuration + Input Setup + Output Setup - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Input Setup + Select RPM + Max Flowrate + Input Modes + Contact Input + Set FVS + Remote/Local Hidden - Motor - Select RPM 6 RPM 5 RPM Done FACTORY DO NOT CHANGE! - Motor - Select RPM 6 RPM 5 RPM Done FACTORY DO NOT CHANGE! - Max Flowrate Input Max Flowrate: Flowrate = ML/min Press ENTER to set. - Input Setup + Manual Adjust ma Input VDC Input + Frequency Input + Pulse Input + Cycle Adjustment + Dispensing + Manual Dosing + Proportional Hidden - Contact Input - Set FVS Close: Stop Pump Input Time Delay: Open: Stop Pump Disable 000 Done OFF = 000 (select one) Range = -55 sec Note: Scroll down using DOWN - Remote/Local Remote Control Only Local Control Only Disable Done (select one) - Remote Only Input Mode 4-0 ma 0-0 VDC Frequency Pulse Proportional (select one) Done Hidden Select RPM (do not change) To Select a different RPM motor. This menu should be avoided by operator. Change this setting ONLY when motor has been replaced with a different RPM motor. If the wrong RPM is selected the pump WILL NOT operate correctly. Max Flowrate To calibrate your pump. This setting is pre-configured at factory based on model number that was originally ordered and is based on tube size and motor RPM. Pump has been calibrated with water. You can re-calibrate pump using this menu. Pump Calibration: Output pressure will not affect pump flowrate (feed rate). If solution you re metering is more viscous than water, you may want to re-calibrate your pump using your solution. With pump installed under normal operating conditions, place suction tubing in a graduated container. Fill container with same solution normally injected, and run pump until all air is removed. Prime pump. Refill container if necessary, and with suction in solution, note amount of solution in container. Using a stopwatch or timer, run pump for a measured amount of time (example: minute). Note amount of solution pumped during that time. Input your results in Max Flowrate screen using ML/Min (see above). Your pump will now be calibrated for your solution. Tip: The longer the testing time, the more accurate the measurement. Input Modes To configure your pump s Run Modes. Use this menu to setup your desired operating mode. This manual will cover each step in detail later. Contact Input (remote control) Contact Closure Input feature is used to Start and Stop pump remotely. Default setting is DISABLE. Set FVS (Flow Verification System) Set Flow Verification time delay. Use this feature if you are using a Blue-White flow verification sensor to monitor flow output. Default setting is OFF. Set Remote/Local control (Control panel touch pad lockout) Select remote to disable the touch pad buttons enabling input signal control only. When remote is selected, the user must select an input operating mode. Select Local to disable all input signals and allow local touch pad control only.

16 Page 6 Flex-Pro Tip! SELECT RUN MODE button also serves as a shortcut button. Press and Hold SELECT RUN MODE button to enter program menu for currently displayed Run Mode. Once you have programed your Run Mode, Press ENTER to save changes. Press and Hold SELECT RUN MODE button to jump back to current Run Mode of the pump. Then Press START button to start pump with new settings applied. Run Mode (operating Input Mode) Manual Speed Adjust OFF Press START to run 9. Manual Adjust (manual speed adjust) Used to manually control speed of pump. Set % (percent) Motor Speed in this menu. Press SELECT RUN MODE button until Manual Speed Adjust is displayed in the top line of the display. To configure the pump output speed, navigate to Manual Speed Adjust menu by using short-cut method described above, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Manual Adjust. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. - Speed Adjust Input Pump Speed: 000.0% Set % motor speed. Press ENTER to set. Press ENTER to save changes. If you used short-cut to enter Manual Speed Adjust setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Manual Speed Adjust setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Tip! This feature can be combined with Contact Input feature to allow for remote Start and Stop of pump. Can be used with PLC, foot pedal, push button, or other external controls. Tip! In Manual Speed Adjust mode, you can view pump output by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. Manual Speed Adjust 8 GAL/DAY Displays current rotor direction

17 Flex-Pro ma Input Used to remotely control pump with an incoming 4-0 ma signal. Default settings: 4 ma = 0% motor speed 0 ma = 00% motor speed Press SELECT RUN MODE button until 4-0 ma Input is displayed in the top line of the display. To configure the pump, navigate to 4-0 ma Input menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then - 0 ma Input. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all four screens have been configured. If you used short-cut to enter 4-0 ma input setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to 4-0 ma input setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed ma Input Min ma Signal: ma Input % Min Signal: 000.0% Input % Motor Speed at Minimum ma Signal Page 7 Input Min. ma signal Input. Press ENTER to set ma Input Max ma Signal: 0.00 Input Max. ma Signal Input Press ENTER to set ma Input % Max Signal: 00.0% Input % Motor Speed at Maximum ma Signal Example 4 ma = 0% Pump Output 0 ma = 00% Pump Output Example 4 ma = 00% Pump Output 0 ma = 0% Pump Output Example 4 ma = 0% Pump Output 6 ma = 4.8% Pump Output Pump Motor Speed (%) 0% Output Milliamp input (ma) from external source 00% Output 00% Output Pump Motor Speed (%) Milliamp input (ma) from external source 0% Output Pump Motor Speed (%) 0% Output Milliamp input (ma) from external source 4.8% Output Tip! In 4-0 ma mode, you can view current incoming signal by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. 4-0 ma Input - Screen Shot -.5 ma Displays current rotor direction Displays current incoming signal

18 Page VDC Input (Volt DC) Used to remotely control pump with an incoming 0-0 VDC signal. Default settings: 0 VDC = 0% motor speed 0 VDC = 00% motor speed Press SELECT RUN MODE button until 0-0 VDC Input is displayed in the top line of the display. To configure the pump, navigate to 0-0 VDC Input menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then 0-0 VDC Input. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all four screens have been configured. If you used short-cut to enter 0-0 VDC Input setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to 0-0 VDC Input setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed VDC Input Min VDC Signal: Input Min. Volt DC signal Press ENTER to set VDC Input % Min Signal: 000.0% Input % Motor Speed at Minimum Volt DC Signal VDC Input Max VDC Signal: 0.00 Input Max. Volt DC signal Press ENTER to set VDC Input % Max Signal: 00.0% Input % Motor Speed at Max VDC Signal Flex-Pro Example 0 VDC = 0% Pump Output 0 VDC = 00% Pump Output Example 0 VDC = 00% Pump Output 0 VDC = 0% Pump Output Example 0 VDC = 0% Pump Output 8 VDC = 45.% Pump Output Pump Motor Speed (%) 0% Output VDC Input from external source 00% Output 00% Output Pump Motor Speed (%) VDC Input from external source 0% Output Pump Motor Speed (%) 0% Output VDC Input from external source 45.% Output Tip! In 0-0 VDC mode, you can view current incoming signal by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. - Screen Shot VDC Input.5 VDC Displays current rotor direction Displays current incoming signal

19 Doppler / Transit Time S Series Hybrid Ultrasonic Flowmeter NEMA 4X IP 66 TM ProSeries by Blue-White Industries, Ind. Ltd. Flex-Pro 9.4 Frequency Input (Hz) Used to remotely control pump with an incoming high speed frequency signal. Typically used with flow meters or other external devices. Default settings: 0 Frequency (Hz) = 0% motor speed 000 Frequency (Hz) = 00% motor speed Press SELECT RUN MODE button until Frequency Input is displayed in the top line of the display. To configure the pump, navigate to Frequency Input menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Frequency Input. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all four screens have been configured. If you used short-cut to enter Frequency Input setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Frequency Input setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. - Frequency Input Min Frequency Signal: Frequency Input % Min Signal: 000.0% Page 9 Input Min. Freq. (Hz) signal Press ENTER to set. Input % Motor Speed at Minimum Freq. (Hz) Signal - Frequency Input Max Frequency Signal: 000 Input Max. Freq. (Hz) signal Press ENTER to set. - Frequency Input % Max Signal: 00.0% Input % Motor Speed at Maximum Freq. (Hz) Signal Examples: Pump Motor Speed (%) 0% Output 0 Hz = 0% Pump Output 000 Hz = 00% Pump Output Frequency Input (Hz) 00% Output 00% Output Pump Motor Speed (%) 0 Hz = 00% Pump Output 000 Hz = 0% Pump Output Pump Motor Speed (%) 0 Hz = 0% Pump Output 800 Hz = 50% Pump Output 00 0% Output 0% Output Frequency Input (Hz) Frequency Input (Hz) % Output Example #, Ultrasonic flow meter Injection Point or Example #, Paddlewheel flow meter Injection Point Paddlewheel Flow Sensor / Meter Ultrasonic Flow Meter Discharge Line Discharge Line

20 Page 0 Tip! In Frequency Input mode, you can view current incoming signal by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple readonly screens during normal operating mode of pump. - Screen Shot - Frequency Input 00 Hz Displays current rotor direction Displays current incoming signal Flex-Pro 9.5 Pulse Batch (low speed pulse) Used to remotely control pump with an incoming pulse signal. Can be used with an external foot pedal, a water meter, a PLC, contact closure, or other low speed pulse devices. Default settings: Pulse = 00% motor speed for.5 seconds Press SELECT RUN MODE button until Pulse Batch is displayed in the top line of the display. To configure the pump, navigate to Pulse Batch menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Pulse Batch. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. - Pulse Batch Input Pulse Number: 000 Pulse Number for batch Press ENTER to set. - Pulse Batch % Motor Batch: 00.0% % Motor during batch. Press ENTER to set. - Pulse Batch Pump On Time: 00.5 Run time during batch. Max = Seconds Continue this process until all four screens have been configured. If you used short-cut to enter Pulse Batch setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Pulse Batch setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Tip! In Pulse Batch mode, you can view current incoming signal count by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple readonly screens during normal operating mode of pump. - Screen Shot - Pulse Batch Pulse Number: 0 Run Time (SEC):.5 Displays current incoming signal

21 Flex-Pro 9.6 Manual Cycle Adjust (repeating cycle timer) Used to run at a pre-selected motor speed for a specified run time. This cycle will repeat itself using a repeating cycle timer. Default settings: 00% motor speed for.5 seconds Repeating cycle timer = 4 seconds Press SELECT RUN MODE button until Manual Cycle Adjust is displayed in the top line of the display. To configure the pump, navigate to Manual Cycle Adjustment menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Cycle Adjustment. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. - Cycle Adjust. Input Pump Speed: 000.0% Set % pump speed. Press ENTER to set. - Cycle Adjust. Input Duty On-Time: 00.5 Run-Time per cycle. Max = seconds - Cycle Adjust. Total Cycle Time: Repeating Timer. Max = Seconds Page Continue this process until all three screens have been configured. If you used short-cut to enter Manual Cycle Adjustment setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Cycle Adjustment setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Injection Point.5 Sec. On-Time (Chemical Feed) 4 Second Total Cycle Time (Repeating Timer).5 Sec. On-Time (Chemical Feed) 4 Second Total Cycle Time (Repeating Timer) Graphical representation of Manual Cycle Adjust injection characteristics. Note: Your chemical or solution is mixed in fluid. This image is only illustrating feed characteristics. Tip! - Screen Shot - Manual Cycle Adjust In Manual Cycle Adjust mode, you can view current settings by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. Cycle (SEC.): 4.0 On Time (SEC.).5

22 Page 9.7 Dispensing Configure any dispensing amount or sample size and pump will repeat it on command by pressing START button. Great for accurate single shot dispensing of a pre-configured volume. Default settings: 000 milliliters 50% pump speed Press SELECT RUN MODE button until Dispensing is displayed in the top line of the display. To configure the pump, navigate to Dispensing menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Dispensing. - Dispensing Volume to Dispense (ml): 000 Input milliliters to dispense. Press ENTER to set. - Dispensing Input Pump Speed: 050.0% Set % pump speed. Press ENTER to set. Flex-Pro Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all two screens have been configured. If you used short-cut to enter Dispensing setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Dispensing setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Tip! In Dispensing mode, you can view current incoming signal count by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple readonly screens during normal operating mode of pump. Dispensing 500 ML Displays current rotor direction

23 Flex-Pro 9.8 Manual Dosing Used to configure Parts Per Million dosing to a system. This method can be used if treated fluid volume is a fixed amount (in Liters Per Minute). If treated fluid volume is variable (continuous change), then use of a flow meter is recommended along with pumps Proportional Mode (next Run Mode). Default settings:.5% dose solution concentration.5 dose solution Specific Gravity 0 LPM (liters per minute) fluid volume to be treated.0 Parts Per Million to dose Press SELECT RUN MODE button until Manual Dosing is displayed in the top line of the display. To configure the pump, navigate to Manual Dosing menu by using short-cut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Manual Dosing. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all four screens have been configured. - Manual Dosing Dose Concentration: 0.5% % of concentration. Press ENTER to set. - Manual Dosing Dose Specific Gravity:.5 Page Specific Gravity of solution. Press ENTER to set. - Manual Dosing Fluid Volume (LPM): Fluid to be treated LPM - Manual Dosing PPM to dose: 00.0 Parts Per Million to dose PPM If you used short-cut to enter Manual Dosing setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Manual Dosing setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Tip! - Screen Shot - Manual Dosing In Manual Dosing mode, you can view current settings by pressing RIGHT arrow (see screen shot). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. % Concentration:.5 Spec. Gravity:.5

24 Doppler / Transit Time S Series Hybrid Ultrasonic Flowmeter NEMA 4X IP 66 TM ProSeries by Blue-White Industries, Ind. Ltd. Page Proportional Dosing Used to configure proportional Parts Per Million dosing to a system. This method of proportional dosing is based off input pump is receiving from an external flow meter. Flow meter must have a pulse output. You will need to refer to flow meter instruction manual to obtain K-factor for flow meter. Default settings:.5% dose solution concentration.5 dose solution Specific Gravity 5.0 K-factor (Pulses Per Liter), see flow meter instruction manual.0 Parts Per Million to dose Press SELECT RUN MODE button until Proportional Dosing is displayed in the top line of the display. To configure the pump, navigate to Proportional Dosing menu by using shortcut method described at beginning of section, or by pressing MENU button, then selecting Input Setup, Input Modes, and then Proportional. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save the changes. Continue this process until all four screens have been configured. - Proportional Dosing Dose Concentration: 0.5% Percentage of concentration. Press ENTER to set. - Proportional Dosing Dose Specific Gravity:.5 Specific Gravity of solution. Press ENTER to set. - Proportional Dosing Input K-Factor (pulses): Pulses Per Liter Proportional Dosing PPM to dose: 00.0 Parts Per Million to dose PPM Flex-Pro If you used short-cut to enter Proportional Dosing setup, then just press and hold Select Run Mode button until Run Mode screen is displayed. If you used Menu button to navigate to Proportional Dosing setup, you must navigate back out of menu structure. To do this you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Example #, Ultrasonic flow meter Injection Point or Example #, Paddlewheel flow meter Injection Point Paddlewheel Flow Sensor / Meter Ultrasonic Flow Meter Discharge Line Discharge Line

25 Flex-Pro Page 5 Tip! In Proportional Dosing mode, you can view current incoming signal count and settings by pressing RIGHT arrow (see screen shots). RIGHT arrow is a convenient way to scroll through multiple read-only screens during normal operating mode of pump. - Screen Shot - - Screen Shot - Proportional Dosing Proportional Dosing % Concentration:.5 00 Spec. Gravity:.5 Hz Displays current incoming signal Displays current rotor direction 0.0 Contact Closure Input Used to remotely start and stop pump using a close=stop or open=stop signal. If pump should start on an open, then select Close: Stop Pump option. Can be used with an external foot pedal, a PLC, contact closure, or other similar external devices. Default settings: CC Input Range: Disable 6-0 VDC or Dry Contact Closure (no voltage required) [See section 5. for wire connections] Navigate to Contact Input menu by MENU button, then selecting Input Setup, and then Contact Input. Press UP or DOWN arrow to scroll through your options. Press ENTER to make a selection. You should then notice radio button (square box) is now filled in next to your selection. Press DOWN arrow to scroll down to Done selection. Then press ENTER. - Menu + Configuration + Input Setup + Pump Output - Input Setup + Motor - Select RPM + Tubing - Max Flowrate + Operating Input Modes + Contact Closure Input + Set FVS - Contact Closure Input Close: Stop Pump Open: Stop Pump Disable Done Hidden To navigate back out of menus, select <-Esc and press the ENTER button at bottom of every screen menu until you see Run Mode screen displayed. IMPORTANT: If Contact Closure Input is enabled, pump will display STANDBY if pump is in Stop mode via the Contact Closure. Please use caution in this mode. Pump can Start at anytime. If you must perform maintenance to the pump, Press STOP button. When Contact Closure Input is enabled, the word Remote will be displayed on lower left side of screen at all times. - Sample Screen Shots - Signal stopped pump Manual Speed Adjust STANDBY Waiting for SIGNAL... REMOTE Signal started pump Manual Speed Adjust 8 REMOTE GAL/DAY

26 Page 6.0 Set FVS (Flow Verification System) Used to monitor pump output. If pump does not dispense fluid when pump head rotor is turning, pump will go into an alarm mode and stop pump. Blue- White offers a flow verification sensor that can easily attach to fitting on pump. Default settings: 000 (off) Navigate to Set FVS menu by pressing MENU button, then selecting Input Setup, and then Set FVS. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Hidden Flex-Pro - Input Setup + Motor - Select RPM + Tubing - Max Flowrate + Operating Input Modes + Contact Closure Input + Set FVS - Set FVS Input FVS Time Delay: 000 Seconds OFF = 000 Range = seconds Press ENTER to save changes and exit FVS screen. To navigate back out of menus, select <-Esc and press ENTER button at bottom of every screen menu until you see Run Mode screen displayed. Flow Verification System (sensor sold separately) A is equipped with a Flow Verification System which is designed to stop pump and provide a contact closure output or 0 amp relay output (setup in software) in event sensor does not detect chemical during pump operation. This could indicate a clogged injection fitting, empty chemical solution tank, worn pump tube, loose tubing connection, etc. To allow pump to clear any gasses that may have accumulated during stopper operation (such as with chlorine), an alarm delay time value from -55 seconds must be programmed (An alarm delay value of 000 seconds disables FVS system). If FVS alarm occurs, pump will stop, send an external signal (if setup), and screen will flash FVS with an alarm icon. To clear FVS alarm, you must press START button or re-cycle power (unplug power to pump, then plug back in). Install FVS Flow Sensor - Flow Verification Sensor (FVS) should be installed on the inlet (suction) side of the pump tube. Sensor includes a PVC tubing insert, located inside sensors female thread connection, that is designed to seal sensor onto pump tube inlet adapter. Thread sensor onto pump tube until tubing insert is snug against pump tube inlet fitting - do not over-tighten. When a FVS alarm occurs STOP FVS ALARM Confirm the FVS flow range - Flow Verification Sensor (FVS) will only function within its operating range. Sensor model FV-00-6V has an operating range of 0-00 ml/min (-0 oz/min). If the pump s output is less than 0 ml/min (0.5 ml/sec), sensor will not detect chemical and a signal will not be sent to pump. SENSOR MODEL NUMBER FV-00-6V FV-00-6V FV-400-6V FV-500-6V FV-600-6V OPERATING FLOW RANGE (ml/min)

27 Flex-Pro.0 Output Setup Page 7 Below is menu structure for Output Setup selection. Layout of Output Setup menu is similar to Input Setup menu. Outputs were designed to directly communicate to SCADA systems, alarms, data loggers, backup pumps, pumps to operate in sync, pumps to operate proportionally, and other external devices. - Menu + Configuration + Input Setup + Output Setup Output - Signal - Output Setup + Signal Output + Relay Output + Contact # + Contact # + Contact # - Signal Output 4-0 ma Output Freq. Output Disable ma Output Minimum % Motor: Input Min % Motor for ma Signal Output ma Output min % Motor: Input ma Min % Motor speed ma Output Maximum % Motor: Input Maximum % Motor for ma Signal output Hidden - Signal Output 4-0 ma Output Freq. Output Disable Done Done (select one) Freq. Output Minimum % Motor: Input Min % Motor for Freq. output - Freq. Output Min % Motor: 0000 Input Frequency Min % Motor Speed - Freq. Output Maximum % Motor: 00.0 (select one) Input Maximum % Motor for Freq. Output Output - Assign Relay - Output Setup + Signal Output Modes + Relay Output + Contact # + Contact # + Contact # Hidden Output - Contact Closure # - Output Setup + Signal Output Modes + Relay Output + Contact # + Contact # + Contact # - Relay Output Both, TFD/FVS TFD - Contact Closure # Pump Run/Stop Monitor Input FVS Pump Run/Stop Monitor Output Monitor Run/Fail Monitor Input Both, TFD/FVS Monitor Output FVS Monitor Run/Fail TFD Manual Mode Active Manual Mode Active 4-0mA Mode Active 4-0mA Mode Active 0-0 VDC Mode Active 0-0 VDC Mode Active Frequency Mode Active Frequency Mode Active Pulse Mode Active Pulse Mode Active Cycle Timer Mode Active Cycle Timer Mode Active Dispensing Mode Active Dispensing Mode Active Manual Dosing Active Manual Dosing Active Proportional Dosing Active Proportional Dosing Active Remote Control Active Remote Control Active Disable Disable Done Done Hidden Please note: Contact #, Contact #, and Contact # use a similar setup menu structure. This manual will show setup for Contact # only. Description of Relay and Contact Closure Output triggers Selection: Contact activates when: Pump Run/Stop..... Motor turning (roller assembly is rotating). Monitor Input......Incoming analog or digital signal is not received. Use with any signal input mode, i.e. 4-0 ma. Monitor Output Outgoing analog or digital signal not transmitted. Hidden Hidden ma Output Max % Motor: 0.00 Input ma Max % Motor Speed - Freq. Output Max % Motor: 000 Input Frequency Max % Motor Speed Monitor Run/Fail....Motor fails to respond to commands. Both TFD/FVS Either TFD or FVS system triggers. FVS After the programmed delay time, pulses are not received by flow sensor. TFD......Tube failure is detected by sensors in the head. Active Mode......Use to monitor any changes to the run mode selection. Remote Control Active Use to monitor the remote/local setting. Disable......Output contact is disabled.

28 Page 8. Signal Output Flex-Pro Sends a configurable 4-0 ma or frequency (Hz) signal to another pump or external device. This feature can be used to control other pumps (in sync / proportionally), data logging systems, and other external devices for plant automation. Default settings: Disable Navigate to Signal Output menu by pressing MENU button, then selecting Output Setup, and then Signal Output. Select your desired Signal output using UP or DOWN arrows. Press ENTER to configure output signal. Press UP or DOWN arrow to scroll through 0-9 on selected digit. Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by continuously pressing RIGHT button. Press ENTER to save changes. Continue this process until all four screens have been configured. To navigate back out of menu structure you must select <-Esc at bottom of every screen menu until you see Run Mode screen displayed. Example ma Output - 0% Pump Output = 4 ma 00 % Pump Output = 0 ma - Signal Output 4-0 ma Output 00 Frequency Output Disable 75 Done Pump Motor Speed (%) Milliamp Output (ma) Signal Example 0% Pump Output = 4 ma 50% Pump Output = 6 ma Pump Motor Speed (%) Milliamp Output (ma) Signal Default 4-0 ma output settings shown ma Output Minimum % Motor: Input Min % Motor for ma Signal Output ma Output min % Motor: Input ma Min % Motor speed ma Output Maximum % Motor: Input Maximum % Motor for ma Signal output ma Output Max % Motor: 0.00 Input ma Max % Motor Speed - Frequency Output - - Signal Output 4-0 ma Output Frequency Output Disable Done - Freq. Output Minimum % Motor: Input Min % Motor for Freq. output - Freq. Output Min % Motor: 0000 Input Frequency Min % Motor Speed - Freq. Output Maximum % Motor: 00.0 Input Maximum % Motor for Freq. Output - Freq. Output Max % Motor: 000 Input Frequency Max % Motor Speed Default Frequency (Hz) output settings shown Pump Motor Speed (%) Pump Motor Speed (%) 50 Example 0% Pump Output = 0 Hz 00 % Pump Output = 000 Hz Frequency Output (Hz) Signal Example 0% Pump Output = 000 Hz 00% Pump Output = 0 Hz Frequency Output (Hz) Signal

29 Flex-Pro.0 Pump Tube Timer Flex-Pro has a built in Pump Tube Timer. Timer starts when rotor is rotating and stops when rotor is idle. To view current Pump Tube Timer value, press ENTER and DOWN arrow at same time while in the normal operating mode. Screen will display current Pump Tube Time in run-time hours. While displayed, press ENTER button twice to reset Pump Tube Timer to zero Page 9 PUMP TUBE TIMER Current tube timer: Hrs. Enter twice to reset 4.0 TFD (Tube Failure Detection) Flex-Pro is equipped with a Tube Failure Detection System which is designed to stop pump and provide an output alarm (see Output menu) in the event pump tube should rupture and chemical enters pump head. This patented system is capable of detecting presence of a large number of chemicals including Sodium Hypochlorite (Chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide, and many others. System will not be triggered by water (rain, condensation, etc.) or silicone oil (roller and tubing lubricant). If system has detected chemical, pump tube must be replaced and pump head and roller assembly must be thoroughly cleaned. Failure to clean the roller assembly will void warranty. If TFD alarm occurs, pump will stop, close an alarm outputl (if configured), and screen will flash TFD with an alarm icon. Confirm Chemical Detection - To determine if your chemical will be detected by system, remove pump tube and roller assembly. Place a small amount of chemical in bottom of pump head - just enough to cover sensors. Turn on pump. If TFD system detects chemical, pump will stop after a two second confirmation period and TFD Alarm screen will display. If TFD system does not detect chemical, pump will continue to run after confirmation period. Carefully clean chemical out of pump head being sure to remove all traces of chemical from sensor probes. Press START button to clear alarm condition and restart pump. Chemical from tube failure When a TFD alarm occurs STOP TFD ALARM 4. TFD Adjustment Flex-Pro Tube Failure Detection (TFD) sensitivity can be adjusted through the menu. Default setting (75% sensitivity) will trigger an alarm with most water treatment chemicals with no false triggering. TFD sensitivity range = 75% to 00% To set TFD sensitivity, press ENTER when INPUT SETUP is highlighted. Scroll down and highlight SET TFD and press ENTER To increase sensitivity, press UP arrow. To decrease sensitivity, press DOWN arrow. CAUTION! It is recommended to leave default setting at 75% sensitivity. This will eliminate your chance of false triggers. Only increase sensitivity if the solution your pumping does not trigger the TFD alarm at 75% sensitivity. - Menu + Configuration + Input Setup + Output Setup - Input Setup + Input Setup + Contact Input + Set FVS + Set TFD + Set FVS TFD Sensitivity % Sensitivity: Enter TFD Sensor Sensitivity %

30 Page Tube Replacement CAUTION! Prior to service, pump clean water through the pump and suction / discharge line to remove chemical. Flex-Pro CAUTION! CAUTION! CAUTION! Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on solution being pumped. Refer to MSDS precautions from your solution supplier. Use provided Tube Installation Tool to leverage tubing into pump head, NOT YOUR FINGERS. Use extreme caution when replacing pump tube. Be careful of your fingers and DO NOT place fingers near rollers. Pump Head Spacer, Rear Rotor Spacer, Front Tubing Assembly Pump Head Cover Thumb Screws Tube Installation Tool Tube Nut Remove Pump Head Cover by unscrewing four Thumb Screws. Pull out Pump Head Cover. Pump will detect Pump Head Cover is removed and enter MAINTENANCE MODE. MAINTENANCE MODE Pump Cover Removed! Rotor will rotate at a maximum of 6 RPM for your safety. Pull out suction side of Tubing Assembly. Press START button. While rotor is rotating, pull out old Tube Assembly. TIP! Let pump do the work for you. Just guide tubing out between two rollers located on Rotor. MAINTENANCE MODE - Cover was removed! - Motor Speed = 6 RPM Press START to run Press STOP to stop Press STOP button at any time to stop the pump. Pull out suction line adapter from Pump Head. Pull out Tubing Assembly as the Rotor rotates around. Stop pump by pressing STOP button. Thoroughly clean Pump Head and Rotor. Rotor can be removed by pulling straight out. After cleaning process, push Rotor back on shaft. See drawing above for proper assembly. IMPORTANT! Rotor direction; the word FRONT on Rotor must face front of pump. Locate your new tubing and Tube Installation Tool. Please see next page on how to install new Tube Assembly into Pump Head.

31 Flex-Pro Page Insert suction fitting into pump head. Remove your fingers from pump head. Start pump by pressing START button. Grab hold of Tube Installation Tool and use it to leverage tubing into pump head. Introduce tubing into pump head while the rotor is rotating. Avoid using fingers to guide the tubing. Stop pump at anytime by pressing STOP button. Start pump by pressing START button. 4 PULL Continue to follow rotation of rotor while directing tube into pump head. At this point, you may need to pull Tube Installation Tool to stretch tubing into position. Let rotor spin a few rotations while pulling Installation tool so fitting can be properly installed. Continue to pull Tube Installation Tool to allow enough room to slide discharge fitting into pump head tongue and groove. Once discharge fitting is secured in pump head, stop pump by pressing STOP button. Replace pump head cover. Pump will ask you if you d like to reset tube timer. If you choose yes, current tube time will display for 5 seconds before resetting to zero. Make note of your displayed tube life. Select Yes again to reset tube life timer. Re-attach Pump Head Cover using the four Thumb Screws. Pump will detect Pump Head Cover is installed and begin to exit MAINTENANCE MODE. MAINTENANCE MODE Pump Cover Detected! Pump will ask you if Tube was replaced. Yes / No If Yes is selected, pump ask you to reset Tube Timer. Yes / No If Yes is selected, pump will display Current Tube Timer briefly (5 seconds) before resetting to zero. The pump can now begin normal operation. MAINTENANCE MODE Was Tube Replaced? NO YES Up/Down to select Press ENTER to set

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35 Flex-Pro 6.0 Reverse Rotor Rotation Page 5 Increase tube life with this feature! CAUTION! CAUTION! Prior to service, pump clean water through the pump and suction / discharge line to remove chemical. Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on solution being pumped. Refer to MSDS precautions from your solution supplier. Pump rotor can reverse rotation by pressing REVERSE ROTATION button. This process can be used for many reasons throughout various industries. Two reasons for reversing current rotor rotation; to purge chemical from tubing and to extend tube life. Plan ahead before reversing rotor rotation. If checkvalves are installed, make necessary arrangements to allow back flow. CAUTION! Failure to install checkvalves in their proper flow direction can cause excess pressure (PSIg) build up in system and can result in tube rupture. Always use extreme caution and ensure proper connections when using this feature. If your desire is to simply extend tube life: Typically tubing fails on outlet side (pressure side) of tube assembly in pump head. Reversing rotation, moves outlet side (pressure side) to opposite side of tube assembly, greatly increasing tube life. Outlet Rotation Direction! Stop pump before tube failure occurs. Disconnect power from pump. Carefully purge any pressure in discharge line of pump. Disconnect suction end tubing and discharge end tubing from pump head tubing. Typical Failure Point (pressure side) FRONT IMPORTANT! Swap sides of suction (inlet) and discharge (outlet) tubing. No need to remove Pump Head Cover. Inlet Double check all connections before starting pump. FRONT Swap Inlet and Outlet

36 Page How to Maintain Pump Flex-Pro CAUTION! Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on solution being pumped. Refer to MSDS precautions from your solution supplier. Routine Inspection and Maintenance Pump requires very little maintenance. However, pump and all accessories should be checked weekly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately. Cracking, crazing, discoloration and the like during first week of operation are signs of severe chemical attack. If this occurs, immediately remove chemical from pump. Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. Manufacturer does not assume responsibility for damage to pump that has been caused by chemical attack. How to Clean and Lubricate Pump Pump will require occasional cleaning. The amount will depend on severity of service. When changing pump tube assembly, pump head chamber, roller assembly and pump head cover should be wiped free of any dirt and debris. Pump head cover bearing may require grease periodically. Apply a small amount of grease (Aeroshell aviation grease #5 or equivalent) when necessary. Although not necessary, 00% silicon lubrication may be used on the roller assembly and tube assembly. Periodically clean injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog fitting, increase the back pressure and interfere with check valve operation. Periodically clean suction strainer. 8.0 A Pump Head - Exploded View and Part Numbers (cont. on page 7)