➊ BEGIN HERE. Siemens VDO Mechanical Temperature Gauge Installation Instructions. Parts List
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1 To Mount: Slip Mounting Bracket over studs on back of gauge. Align the gauge for easy readability, then tighten the nuts until the gauge no longer rotates in the panel. Do Not Overtighten. Diagram C Proper mounting of the VDO Mechanical Temperature Gauge &DSLOODU\ WXEH WR JDXJH 81) 6HOI6HDOLQJ 1XW 6HDOLQJ $GDSWHU 1XW +HDW 6HQVLQJ %XOE è ª 'U\VHDO 37) 6KRUW $GDSWHU 127( 7KH KHDW VHQVLQJ EXOE PXVW EH IXOO\ LPPHUVHG WR LQVXUH D SURSHU UHDGLQJ ' (57,*+7(1 7+( 6($/,1* <28 :,// '$0$*( 7+( 78%,1* ➊ BEGIN HERE CAUTION: Read these instructions thoroughly before making installation. Do not deviate from assembly or wiring instructions. Always disconnect battery ground before making any electrical connections. If in doubt, please contact your dealer or VDO Instruments at General Information: Your VDO mechanical temperature gauge features the latest illumination technology and a rugged design to insure years of durable and reliable operation. These instruments come with capillary tubing attached, but may require adapters to complete installation with various engines. You may purchase these adapters from your VDO dealer. CAUTION!!! These instructions contain information about gauges of different sizes. You must determine the size of your gauge before cutting any holes! Gauge Installation: 1. Insert the light bulb into the lamp socket. Snap the socket into the socket hole on the back of the gauge. (Diagram A) 2. Select the location where you will mount the gauge, and mark a center point. 3. Cut either a 2 ¹ ₁₆" (52 mm) or a 2 ⁵ ₈" (66 mm) diameter hole, depending on which gauge you are installing. Place the instrument into the hole. If the gauge is too snug, use a file to slightly enlarge the opening until the gauge fits properly. See Diagram B. 4. Slip the mounting brackets over the mounting bolts on the back of the gauge. Screw on the accompanying nuts. Use a wrench to tighten the nuts until the gauge can no longer be rotated by hand. DO NOT OVERTIGHTEN! (Diagram C) [text continues at #Ë] Ù Parts List Item Description Quantity 1. Temperature Gauge (2¹ ₁₆" [52 mm] diameter) 1 or Temperature Gauge (2⁵ ₈" [52 mm] diameter) 1 2. Lamp Socket (Push in, wedge-type) 1 3. Light Bulb (12-volt / G.E. #158 or equivalent) 1 4. VDO Mounting Bracket and nuts 1 5. Installation Instructions 1 Diagram D Proper installation of adapter and heat sensing bulb Siemens VDO Limited Warranty VDO North America warrants all merchandise against defects in factory workmanship and materials for a period of 24 months after purchase. This warranty applies to the first retail purchaser and covers only those products exposed to normal use or service. Provisions of this warranty shall not apply to a VDO product used for a purpose for which it is not designed, or which has been altered in any way that would be detrimental to the performance or life of the product, or misapplication, misuse, negligence or accident. On any part or product found to be defective after examination by VDO North America, VDO North America will only repair or replace the merchandise through the original selling dealer or on a direct basis. VDO North America assumes no responsibility for diagnosis, removal and/or installation labor, loss of vehicle use, loss of time, inconvenience or any other consequential expenses. The warranties herin are in lieu of any other expressed or implied warranties, including any implied warranty of merchantability or fitness, and any other obligation on the part of VDO North America, or selling dealer. (NOTE: This is a Limited Warranty as defined by the Magnuson-Moss Warranty Act of 1975.) Siemens VDO. Phone: Tools and Materials Needed For Installation: 16 Gauge stranded, insulated wire Non-insulated ¼" spade connectors 2¹ ₁₆" hole saw Drill and drill bit set Half-round file Tape measure or ruler Small tools: wrench or nut driver, utility knife, pliers, etc. Various engine adapters Siemens VDO Mechanical Temperature Gauge Installation Instructions Instruction Sheet # Rev. 07/03 INSTRUCTIONS FOR THE INSTALLATION OF THE MECHANICAL TEMPERATURE GAUGE ARE CONTAINED HEREIN. USE IS RESTRICTED TO 12-VOLT NEGATIVE GROUND ELECTRICAL SYSTEMS. LIGHT BULB, IF SUPPLIED, IS 12 VOLTS. To Begin, go to #➊
2 P P P P Lamp Socket snaps in and out <YWXd CgYdSX 7QeWU Lamp Wiring Diagram Diagram A Proper installation and wiring of lamp socket on all gauges ➋ CONTINUE HERE Gauge Hookup and Lamp Wiring: 1. Drill a ⁷ ₈" hole in the firewall. Route the capillary tube from the gauge through the hole in the firewall to the engine. DO NOT CRIMP the tubing closed during routing. A rubber grommet is recommended around the tubing where it passes through the firewall. 2. Determine whether you will need the supplied ½" adapter to connect the capillary tube to the engine. (See Diagram D) 3. If you do not need any adapters, attach the tubing to the engine using the ¼" selfsealing nut. If you need the ½" adapter, install it in the engine port. Then insert the heat sensing bulb and sealing nut into the ½" adapter and carefully tighten the sealing nut. (See a VDO catalog if a different type of adapter is necessary.) DO NOT OVERTIGHTEN THE SEALING NUT OR YOU WILL DAMAGE THE TUBING! 4. Wire the light socket. (Diagram A) At this point, installation is complete. Before starting the engine, re-check the routing of the tube from gauge to engine. CAUTION: MAKE SURE THE TUBE IS AB- SOLUTELY FREE FROM MOV- ING AND/OR HOT ENGINE COMPONENTS, AND THAT IT IS TOTALLY FREE OF KINKS. Start the engine and turn on the lights to make sure there are no leaks and that the gauge illumination functions properly. If it doesn't, recheck your connections and your wiring. Check tubing connections for leaks. ½" 14 Dryseal PTF, Short Adapter Self-sealing 0.87 (22.2) AF Hex ((""#]] "h=$!'& $$']] 4Y]U^cY_^²1³!'$#]] 4Y]U^cY_^²2³ PP "" %%(]] &#'!&1685H Table 1 Gauge Pro-Cockpit: All other: A 2 ⁵ ₈" (66 mm) 2 ¹ ₁₆" (52 mm) B 2.77" (70 mm) 2.19" (55.6 mm) &DSLOODU\ 7XEH PP PP Diagram B Gauge dimensions
3 1\ORQ RU &RSSHU 7XELQJ OHQJWK YDULHV NOTE: Tube and fitting sold separately. 3UHVVXUH *DXJH 6HDOLQJ 1XWV )HUUXOHV 137 $GDSWRU FQSee] 7QeWU 137 %XVKLQJ é137 %XVKLQJ Diagram C Proper hookup of the tubing from the gauge to the engine ➊ BEGIN HERE CAUTION: Read these instructions thoroughly before making installation. Do not deviate from assembly or wiring instructions. Always disconnect battery ground before making any electrical connections. If in doubt, please contact your dealer or VDO Instruments at General Information: Your VDO mechanical pressure gauge features the latest illumination technology and a rugged design to insure years of durable and reliable operation. These instruments require a tubing kit to complete installation with various engines. You may purchase such a kit (with different lengths of tubing and of different styles) from your VDO dealer. Gauge Installation: 1. Insert the bulb into the lamp socket. Snap the socket into the socket hole on the back of the gauge. (Diagram A) 2. Select the location where you will mount the gauge, and mark a center point. 3. Cut either a 2 ¹ ₁₆" (52 mm) or a 2 ⁵ ₈" (66 mm) diameter hole, depending on which gauge you are installing. Place the instrument into the hole. If the gauge is too snug, use a file to slightly enlarge the opening until the gauge fits properly. See Diagram B. 4. Slip the mounting bracket over the mounting bolts on the back of the gauge. Screw on the accompanying nuts. Tighten the nuts until the gauge can no longer be rotated by hand. DO NOT OVER- TIGHTEN! >i\_^ DeRY^W \U^WdXfQbYUc D6YddY^W d_=q^yv_\t FQSee]8_cU! (>@D2QbR 1TQ`dUb?bYWY^Q\=Q^YV_\TFQSee]<Y^U 3edQ^TQddQSX d_d6yddy^w CAUTION!!! These instructions contain information about gauges of different sizes. You must determine the size of your gauge before cutting any holes! Parts List Item Description Quantity 1. Pressure Gauge (2¹ ₁₆" [52 mm] diameter) 1 or Vacuum Gauge (2¹ ₁₆" [52 mm] diameter) 1 or Pressure Gauge (2⁵ ₈" [52 mm] diameter) 1 or Vacuum Gauge (2 ⁵ ₈" [52 mm] diameter) 1 2. Lamp Socket (Push in, wedge-type) 1 3. Light Bulb (12-volt / G.E. #158 or equivalent) 1 4. VDO Mounting Bracket and nuts 1 5. Installation Instructions 1 Diagram D Proper hookup of the tubing from the gauge to the manifold vacuum hose Siemens VDO Limited Warranty VDO North America warrants all merchandise against defects in factory workmanship and materials for a period of 24 months after purchase. This warranty applies to the first retail purchaser and covers only those products exposed to normal use or service. Provisions of this warranty shall not apply to a VDO product used for a purpose for which it is not designed, or which has been altered in any way that would be detrimental to the performance or life of the product, or misapplication, misuse, negligence or accident. On any part or product found to be defective after examination by VDO North America, VDO North America will only repair or replace the merchandise through the original selling dealer or on a direct basis. VDO North America assumes no responsibility for diagnosis, removal and/or installation labor, loss of vehicle use, loss of time, inconvenience or any other consequential expenses. The warranties herin are in lieu of any other expressed or implied warranties, including any implied warranty of merchantability or fitness, and any other obligation on the part of VDO North America, or selling dealer. (NOTE: This is a Limited Warranty as defined by the Magnuson-Moss Warranty Act of 1975.) Siemens VDO. Phone: Tools and Materials Needed For Installation: 16 Gauge stranded, insulated wire Non-insulated ¼" spade connectors 2¹ ₁₆" or 2⁵ ₈" hole saw Drill and drill bit set Half-round file Tape measure or ruler Small tools: wrench or nut driver, utility knife, pliers, etc. Tubing kit and various engine adapters Siemens VDO Mechanical Pressure Gauge Mechanical Vacuum Gauge Installation Instructions Instruction Sheet # Rev. 07/03 INSTRUCTIONS FOR THE INSTALLATION OF THE MECHANICAL PRESSURE/VACUUM GAUGE ARE CONTAINED HEREIN. USE IS RESTRICTED TO 12-VOLT NEGATIVE GROUND ELECTRICAL SYSTEMS. LIGHT BULB, IF SUPPLIED, IS 12 VOLTS. To Begin, go to #➊
4 Lamp Socket snaps in and out <YWXd CgYdSX 7QeWU Lamp Wiring Diagram Diagram A Proper installation and wiring of lamp socket on all gauges ➋ CONTINUE HERE Gauge Hookup and Lamp Wiring: 1. Route the tube from the gauge to the engine. DO NOT CRIMP the tubing closed during routing. A rubber grommet is recommended around the tubing where it passes through the firewall. 2. For the pressure gauge, attach one end of the tubing to the gauge using a 1/8" adapter, ferrule and sealing nut (Diagram C). For the vacuum gauge, attach one end of the tubing to the barb adapter, then connect the adapter to the gauge [Diagram D). 3. Attach the other end of the tubing to the engine. For the pressure gauge, use a 1/8" adapter, a ferrule and a sealing nut. Do not overtighten the sealing nuts or you will damage the tubing. For the vacuum gauge, cut the original manifold line and attach each end to the T-fitting, as shown in Dia- gram D. Attach the perpendicular node of the T-fitting to the line that runs to the gauge. CAUTION: Make sure all tubing is absolutely free from moving and/or hot engine components, and that it is totally free of kinks. 4. Run a length of wire from one terminal on the gauge lamp socket to the lighting circuit (a +12 volt source, usually to the light switch, after the lighting fuse in the fuse box). See Diagram A. 5. Run a wire from the other lamp socket terminal to a good ground (i.e., where the negative ( ) battery terminal is grounded either to a frame or to a ground bus. At this point, installation is complete. Before starting the engine, re-check the routing of all tubing. Start the engine and turn on the lights to make sure the gauge illuminates properly. If it doesn't, recheck your connections and your wiring. Check all tubing connections for leaks. PP PP To Mount: Slip Mounting Bracket over studs on back of gauge. Align the gauge for easy readability, then tighten the nuts until the gauge no longer rotates in the panel. Ã0 'LPHQVLRQ $µ 'LPHQVLRQ %µ ²137 Gauge A B Table 1 Pro-Cockpit: 2 ⁵ ₈" (66 mm) 2.77" (70 mm) All other: 2 ¹ ₁₆" (52 mm) 2.19" (55.6 mm) Diagram B Gauge dimensions and mounting information
5 Standard Ground BUQb_V7QeWUc <YWXdC_S[Udc _b s DUb]Y^Q\c _b Floating Ground ➊ BEGIN HERE CAUTION: Read these instructions thoroughly before making installation. Do not deviate from assembly or wiring instructions. Always disconnect battery ground before making any electrical connections. If in doubt, please contact your dealer or VDO Instruments at ther the VDO Spin-Lok Clamp or mounting bracket. DO NOT OVERTIGHTEN. (Refer to Diagram C) Wiring the Gauge: NOTE: On all oil and water temperature gauges, 14-gauge wire is required for gauge ground; it must be a dedicated ground to insure gauge accuracy and to eliminate any erratic gauge readings. Diagram D Temperature/Pressure Gauge Wiring IMPORTANT: Mounting dimensions vary for different gauges. Please be certain to follow the instructions for your specific gauge as described below. Gauge Installation: 1. Select the location for the instrument and cut either a 2 ¹ ₁₆" or 2 ⁵ ₈" hole. 2. Insert the gauge and secure it with ei- 1. Run wires from the instrument location through the firewall to: a) the positive (+) terminal on the battery (after the ignition switch, and after the fuse box); b) the light switch (also after the fuse in the fuse box); [text continues at #Ë] Ù s CAUTION!!! These instructions contain information about gauges of different sizes. You must determine the size of your gauge before cutting any holes! Parts List Item Description Quantity 1. Temperature, Pressure or Fuel Gauge (2¹ ₁₆" [52 mm] diameter) 1 or Temperature, Pressure or Fuel Gauge (2 ⁵ ₈" [66 mm] diameter) 1 2. Lamp Socket (Push in, wedge-type) 1 3. Light Bulb (12-volt / G.E. #158 or equivalent) 1 4. VDO Spin-Lok Clamp or mounting bracket 1 5. Installation Instructions 1 Diagram E Fuel Gauge Wiring Siemens VDO Limited Warranty VDO North America warrants all merchandise against defects in factory workmanship and materials for a period of 24 months after purchase. This warranty applies to the first retail purchaser and covers only those products exposed to normal use or service. Provisions of this warranty shall not apply to a VDO product used for a purpose for which it is not designed, or which has been altered in any way that would be detrimental to the performance or life of the product, or misapplication, misuse, negligence or accident. On any part or product found to be defective after examination by VDO North America, VDO North America will only repair or replace the merchandise through the original selling dealer or on a direct basis. VDO North America assumes no responsibility for diagnosis, removal and/or installation labor, loss of vehicle use, loss of time, inconvenience or any other consequential expenses. The warranties herin are in lieu of any other expressed or implied warranties, including any implied warranty of merchantability or fitness, and any other obligation on the part of VDO North America, or selling dealer. (NOTE: This is a Limited Warranty as defined by the Magnuson-Moss Warranty Act of 1975.) Siemens VDO. Phone: Tools and Materials Needed For Installation: 16 Gauge stranded, insulated wire Non-insulated ¼" spade connectors 2¹ ₁₆" or 2 ⁵ ₈" hole saw Drill and drill bit set Half-round file Tape measure or ruler Small tools: wrench or nut driver, utility knife, pliers, etc. Various engine adapters Siemens VDO Electric Temperature, Pressure or Fuel Gauge Installation Instructions Instruction Sheet # Rev. 07/03 INSTRUCTIONS FOR THE INSTALLATION OF THE ELECTRIC TEMPERATURE, PRESSURE AND/OR FUEL GAUGE ARE CONTAINED HEREIN. USE IS RESTRICTED TO 12-VOLT NEGATIVE GROUND ELECTRICAL SYSTEMS. LIGHT BULB, IF SUPPLIED, IS 12 VOLT. To Begin, go to #➊
6 Gauge Pro-Cockpit: All other: A 2 ⁵ ₈" (66 mm) 2 ¹ ₁₆" (52 mm) Table 1 B 2.77" (70 mm) 2.19" (55.6 mm) PD[ PP Diagram A Gauge dimensions $ Q LR V Q H LP ' PP 'LPHQVLRQ $ Industrial and Series 1 Gauges % Q LR V Q H LP ' ➋ CONTINUE HERE c) a good, dedicated ground location (i.e., where the negative ( ) battery pole is connected to the chassis of the vehicle); and d) from the instrument sender terminal to the terminal on the sending unit. 2. Connect the appropriate positive (+), ground (negative [ ]), and signal wires to the gauge and gauge lamp socket as shown in Diagram D or E. 3. If you are using a VDO sender with a built-in warning contact terminal, run a wire (min. 16-gauge, stranded) from the sender terminal marked WK to one terminal on the warning light. (Diagram B) Run another wire from the other warning light terminal to a switched ignition source. NOTE: Do not use teflon tape on the sender threads which act as an electrical ground source for the unit. Water temperature senders work best if they are installed near the thermostat housing. Oil temperature senders can be used to replace the manufacturer s oil pan drain plug. The oil pressure sender is installed in the same location as the factory sender or warning light switch. Remember: These gauges measure ohm resistance which is created by the sender. The ohm range of the sender and gauge MUST MATCH or the gauge will not be accurate. VDO sells many gauges which work with other manufacturer s senders; but you must know the correct sender ohm range before you buy any of these gauges. UT5^WY^U CYW^Q\GYbU* d_wqewu ²G;³ CU^TUbc CYW^Q\GYbU* ²G;³ DO NOT OVERTIGHTEN! Mounting Nut direction depends on panel width A: 0.4" (0 10 mm) B:.4".8" (10 20 mm) é TOP: VDO s Spin-Lok ä Mounting Clamp LEFT: ç VDO Mounting Bracket Diagram B Wiring Warning Lights and Senders with Warning Indicator Terminals Diagram C Mounting using VDO Mounting Bracket or VDO Spin-Lok ä Clamp
7 <YWXd CgYdSX 8_eb]UdUb DUb]Y^Q\c <Q]` C_S[Ud + + D_9W^YdY_^ CgYdSXUT!"f * 5' Terminals Terminals Light Socket ➊ BEGIN HERE CAUTION: Read these instructions thoroughly before making installation. Do not deviate from assembly or wiring instructions. Always disconnect battery ground before making any electrical connections. If in doubt, please contact your dealer or VDO Instruments at gauge is too snug, use a file to slightly enlarge the opening. (Diagram A) 3. Slip the VDO Mounting Bracket over the back of the instrument. Properly orient the gauge in the opening, then tighten the nuts to secure the gauge in place. Tighten the bracket until the Quartz Clock/ Engine Hour Meter can no longer be rotated by hand. (Diagram B) DO NOT OVERTIGHTEN. Wiring the Quartz Clock: Diagram C VDO Engine Hourmeter Wiring <Q]` C_S[Ud + Light Socket Light Socket Clock/Hourmeter Installation: 1. Select the location where you will mount the gauge, and mark a center point. 2. Cut a 2¹ ₁₆" (52 mm) diameter hole for your quartz clock/engine hourmeter. If the 1. Run wires from the Quartz Clock location through the firewall to: a) the positive (+) terminal on the battery (after the fuse box, but before any switches) [Diagram C]; [text continues at #Ë] Ù <YWXd CgYdSX 3\_S[ DUb]Y^Q\c + 3_^cdQ^d!"f Diagram D VDO Quartz Clock Wiring Siemens VDO Limited Warranty VDO North America warrants all merchandise against defects in factory workmanship and materials for a period of 24 months after purchase. This warranty applies to the first retail purchaser and covers only those products exposed to normal use or service. Provisions of this warranty shall not apply to a VDO product used for a purpose for which it is not designed, or which has been altered in any way that would be detrimental to the performance or life of the product, or misapplication, misuse, negligence or accident. On any part or product found to be defective after examination by VDO North America, VDO North America will only repair or replace the merchandise through the original selling dealer or on a direct basis. VDO North America assumes no responsibility for diagnosis, removal and/or installation labor, loss of vehicle use, loss of time, inconvenience or any other consequential expenses. The warranties herin are in lieu of any other expressed or implied warranties, including any implied warranty of merchantability or fitness, and any other obligation on the part of VDO North America, or selling dealer. (NOTE: This is a Limited Warranty as defined by the Magnuson-Moss Warranty Act of 1975.) Siemens VDO. Phone: Terminals * Match the rear of your gauge to one of those shown here and note the terminal designations. CAUTION!!! The bezel diameter is only a few millimeters larger than the gauge itself. With that in mind, measure and precisely mark the gauge location before cutting any holes! Tools and Materials Needed For Installation: 16 Gauge stranded, insulated wire Non-insulated ¼" spade connectors 2¹ ₁₆" hole saw Drill and drill bit set Half-round file Tape measure or ruler Small tools: wrench or nut driver, utility knife, pliers, etc. Parts List Item Description Quantity 1. Quartz Clock and/or Engine Hourmeter (2¹ ₁₆" [52 mm] diameter) 1 2. Lamp Socket (Push in, wedge-type) 1 3. Light Bulb 1 4. VDO Spin-Lok Mounting Bracket 1 or VDO Mounting Bracket and nuts 1 5. Installation Instructions 1 Siemens VDO Quartz Clock/Engine Hourmeter Installation Instructions Instruction Sheet # Rev. 07/03 INSTRUCTIONS FOR THE INSTALLATION OF THE QUARTZ CLOCK/ENGINE HOURMETER ARE CONTAINED HEREIN. USE IS RESTRICTED TO 12-VOLT NEGATIVE GROUND ELECTRICAL SYSTEMS. LIGHT BULB, IF SUPPLIED, IS 12 VOLT. To Begin, go to #➊
8 &!!-"%"]] "%#&$]] -"%"]]!!& -"%&]] ➋ CONTINUE HERE this positive power source MUST BE UNSWITCHED, but should be protected with a fuse); b) the light switch (also after the fuse in the fuse box); and c) a good ground location (i.e., anywhere you can conveniently bolt the wire to the chassis of the vehicle). 2. Connect the appropriate positive (+) and ground (negative [ ]) wires to the clock and clock lamp socket as shown in Diagram D. Wiring the Engine Hour Meter 1. Run wires from the Engine Hour Meter location through the firewall to: a) the positive (+) terminal on the ignition switch (after the fuse box); b) the light switch (also after the fuse in the fuse box); and c) a good ground location (i.e., anywhere you can conveniently bolt the wire to the chassis of the vehicle). 2. Connect the appropriate positive (+) and ground (negative [ ]) wires to the Engine Hourmeter and Hourmeter lamp socket as shown in Diagram C. At this point, the installation and wiring of your new VDO Quartz Clock/Engine Hour Meter is complete. Turn on the ignition and the lights in the car and check to see that the clock/hourmeter and light are working properly. If they are not, recheck your wiring. ]Qh (" ]] -"%&]] Mounting hole dimension = 2¹ ₁₆" (52 mm) Diagram A Gauge dimensions -"%"]]!!& #((]] DO NOT OVERTIGHTEN! Mounting Nut direction depends on panel width A: 0.4" (0 10 mm) B:.4".8" (10 20 mm) é TOP: VDO s Spin-Lok ä Mounting Clamp LEFT: ç VDO Mounting Bracket Diagram B Mounting using VDO Mounting Bracket or VDO Spin-Lok ä Clamp
BEGIN HERE except CAUTION: DO NOT OVERTIGHTEN. Wiring the Voltmeter: IMPORTANT: Voltmeter Installation: CAUTION!!! Parts List
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More informationBEGIN HERE except CAUTION: DO NOT OVERTIGHTEN. Wiring the Voltmeter: IMPORTANT: Voltmeter Installation: CAUTION!!! Parts List
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More information➊ BEGIN HERE. Siemens VDO Quartz Clock/Engine Hourmeter Installation Instructions. Parts List. Diagram C VDO Engine Hourmeter Wiring
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