Installation and Operation Manual

Transcription

1 Installation Operation Manual Installation, Operation, Service Inmation Vibra Shake Models VS-550, VS-1200, VS-1500 VS-2400, VS-3000 Throughout this manual statements indicating precautions necessary to avoid equipment failure are referenced in a Note. Statements indicating potential hazards that could result in personal injury or property damage are referenced in a Caution! box. This manual is property of owner. Leave with unit when set-up start-up are complete. Donaldson Company reserves right to change design specifications without prior ice. IOM Revision 5

2 Donaldson Company, Inc. Caution! Application of Dust Control Equipment Combustible materials such as buffing lint, paper, wood, aluminum or steel dust, weld fume, or flammable solvents represent fire or explosion hazards. Use special care when selecting operating all dust or fume collection equipment when combustible materials are present to protect workers property from damage due to fire /or explosion. Consult comply with National Local Codes relating to fire or explosion all or appropriate codes when determining location operation of dust or fume collection equipment. When combustible materials are present, consult with an installer of fire extinguishing systems familiar with se types of fire hazards local fire codes recommendations installation of fire extinguishing explosion protection systems. Donaldson dust collection equipment is equipped with fire extinguishing or explosion protection systems. DO NOT allow sparks, cigarettes or or burning objects to enter hood or duct of any dust or fume control equipment as se may initiate a fire or explosion. For optimum collector permance, use only Donaldson replacement parts. Warning Improper operation of a dust control system may contribute to conditions in work area or facility that could result in severe personal injury product or property damage. that all collection equipment is properly selected sized intended use. 2

3 Vibra Shake Dust Collector Contents Description... 4 Purpose Intended Use... 4 Operation... 5 Inspection on Arrival... 6 Installation Codes Procedures... 6 Installation... 6 Site Selection, Grade-Mounted Units... 6 Unit Location... 6 Electrical Wiring... 7 Rigging Instructions... 7 Hoisting Inmation... 7 Stard Equipment... 8 Dust Drawer Units... 8 Hopper Leg Installation... 8 Cabinet Assembly... 9 Ductwork... 9 Electrical Connection Optional Equipment Gallon Drum Pack Gallon Pail Pack Preliminary Start-Up Service Inmation Operational list Dust Disposal Filter Replacement Troubleshooting Warranty This manual contains specific precautionary statements relative to worker safety. Read thoroughly comply as directed. Discuss use application of this equipment with a Donaldson representative. Instruct all personnel on safe use maintenance procedures. Data Sheet Model Number Serial Number Ship Date Installation Date Customer Name Address Filter Type Accessories Or 3

4 Donaldson Company, Inc. Description The Vibra Shake, Model VS Collectors are highefficiency, intermittent-duty dust collectors with cartridge-style filters airflow ranging from 550 to 3,000 cfm. The patented, self-contained unit uses a high frequency, vibration filter cleaning system. A cellulose-based filter cartridge with a nylon mesh pre-filter provides optimum efficiency ease of maintenance. The nylon mesh pre-filter accumulates a dust cake, cartridge acts as a cleanable secondary filter. The Vibra Shake dust collectors stard features include an acousticlined blower chamber automatic filter cleaning. Designed to increase versatility of unit, stard options include a variety of discharge arrangements, dust drawer or hopper-style cabinets, 5- or 55-gallon dust disposal options. Purpose Intended Use The two-stage filter design makes VS collector especially effective on fibrous particulate or bimodal dust, which is a mixture of large small particulate. The VS is use on negative pressure systems only. VS collectors are recommended applications with very fine, mono-sized nonagglomerative particulate such as welding fume. The filter cartridge will effectively filter dust, but high air-to-media ratios will release fine particulate from filter during cleaning. Typical VS applications include metal working, pharmaceutical, composite precious metals industries. Caution! Misuse or modification of this equipment may result in personal injury. Do misuse or modify. 4

5 Vibra Shake Dust Collector Operation Dust enters through cabinet inlet passes through a fine mesh pre-filter on outside of filter. The pre-filter is spaced 1-in from filter cartridge is designed to catch fibrous dust while fine particulate passes through to collect on outside surfaces of filter cartridge. Clean, filtered air flows up through center of filter cartridge to blower, through silencer, exits through top clean-air outlet. Model VS is an intermittent-duty collector, which means that cleaning starts when fan is turned OFF appropriate fan run-down time is complete. The solid-state timer automatically starts cleaning sequence 60-seconds after fan is turned OFF VS-550, VS-1200, VS seconds Models VS-2400 VS This is fan run-down time. Power to controls must remain ON to operate cleaning mechanism. The vibration starts filter cleaning begins a preset time of 30-, 60- or 90-seconds. A diaphragm at bottom of filter cartridge opens when fan is turned OFF which allows fine dust particles to fall into dust drawer or optional hopper disposal. clean-air outlet blower ON blower OFF OFF ON dirty-air inlet prefilter filter cartridge filter diaphragm closed filter diaphragm open dust drawer Normal Operation Filter Cleaning Operation Unit Operation 5

6 Donaldson Company, Inc. Inspection on Arrival 1. Inspect unit on delivery. 2. Report any damage to delivery carrier. 3. Request a written inspection report from Claims Inspector to substantiate claim. 4. File claims with delivery carrier. 5. Compare unit received with description of product ordered. 6. Report incomplete shipments to delivery carrier your Donaldson representative. 7. Remove crates shipping straps. Remove loose components accessory packages bee lifting unit from truck. Installation Codes Procedures 1. Safe efficient operation of unit depends on proper installation. 2. Authorities with jurisdiction should be consulted bee installing to verify local codes installation procedures. In absence of such codes, install unit according to National Electric Code NFPA No. 70-latest edition. 3. A qualified installation service agent must complete installation service of this equipment. Caution! Combustible materials such as buffing lint, paper, wood, aluminum or steel dust, weld fume, flammable solvents represent fire or explosion hazards. Use special care when selecting operating all collection equipment when combustible materials are present to protect workers property from damage due to fire /or explosion. Installation Site Selection, Grade-Mounted Units 1. The unit can be located on a reinced concrete foundation or rooftop. 2. Wind, seismic zone, or live-load conditions must be considered when selecting location rooftop-mounted units. 3. Provide clearance from heat sources interference with utilities when selecting location suspended units. Unit Location 1. When hazardous conditions or materials are present, consult with local authorities proper location of collector. 2. Foundation or roof support must be sized to accommodate entire weight of unit, plus weight of collected material, piping, ductwork. 3. Prepare foundation in selected location. Install anchor bolts to extend a minimum of 1 3/4-inches above foundation unless orwise indicated on Specification Control drawing. 4. Locate collector to ensure shortest straightest inlet- outlet-duct length, easy access to electrical compressed-air connections, routine maintenance. Consult comply with all National Local Codes relating to fire or explosion, all or appropriate codes when determining location operation of dust collection equipment. Donaldson equipment is equipped with fire extinguishing or explosion protection systems. OSHA may have requirements regarding recirculating filtered air in your facility. Consult with appropriate local authorities to ensure compliance with all codes regarding recirculating filtered air. 6

7 Vibra Shake Dust Collector Electrical Wiring Caution! Electrical installation must be permed by a qualified electrician comply with all applicable national local codes. Lock out electrical power sources bee perming service or maintenance work. Do install in classified hazardous atmospheres without an enclosure rated application. 1. All electrical wiring connections, including electrical grounding, should be made in accordance with National Electric Code, NFPA No. 70-latest edition. 2. local ordinances additional requirements that apply. 3. The appropriate wiring schematic electrical rating must be used. See unit s rating plate required voltage. 4. If unit is furnished with a factorymounted disconnect, an electric disconnect switch having adequate amp capacity shall be installed in accordance with Part IX, Article 430 of National Electrical Code, NFPA No. 70-latest edition. unit s rating plate voltage amperage ratings. 5. Refer to wiring diagram number of wires required main power wiring remote wiring. Rigging Instructions Suggested Tools & Equipment Clevis Pins Clamps Lifting Slings Crane or Forklift Pipe Sealant Drift Pins Pipe Wrenches Drill Drill Bits Screwdrivers End Wrenches Socket Wrenches Large Crescent Wrench Spreader Bars Hoisting Inmation Caution! Failure to lift collector correctly can result in severe personal injury or property damage. Use appropriate lifting equipment adopt all safety precautions needed moving hling equipment. Location must be clear of obstructions, such as utility lines or roof overhang. 1. Use all lifting points provided. 2. Use clevis connectors, hooks, on lifting slings. 3. Use spreader bars to prevent damage to units casing. 4. Specification Control drawing weight dimensions of unit, subassemblies, components to ensure adequate crane capacity. 6. Refer to applicable OSHA regulations local codes when using cranes, klifts, or lifting equipment. 7. Lift unit accessories separately, assemble after unit is in place. 8. Use drift pins to align holes in section flanges during assembly. Caution! Secure upper portion of collector to klift mast. The collectors have a high center-of-gravity may overturn if secured properly. 7

8 Donaldson Company, Inc. Stard Equipment Dust Drawer Units Stard equipment consists of a self-contained unit housing filters, blower, clean- dirty-air chambers, dust drawers. Locate unit as close to dust source as possible, except where explosive or flammable material exists. Hopper Leg Installation 1. Prepare foundation in selected location. Install anchor bolts to extend a minimum of 1 3/4-in above foundation. 2. Lift hopper using a crane. 3. St each leg on its pad in position under hopper. 4. Use drift pins to align holes in hopper with holes in legs. 5. Secure legs to hopper using bolts, washers, nuts provided. Do tighten hardware at this time. Do remove crane. 6. Position bolt cross brace in place using hardware provided. Do tighten hardware. 7. Bolt inside outside cross braces toger where y m a X. Do tighten hardware. 8. Lift hopper leg assembly lower slowly to anchor bolts. 9. Level hopper at top flange using steel shims if necessary. Secure leg pads to anchor bolts with appropriate customer-supplied washers nuts. 10. Tighten all hardware on legs, cross braces, anchor bolts. Recheck level adjust as necessary. 11. Remove crane. hopper hopper inlet cover leg leg cross brace cross brace VS-550 VS-2400 Hopper Leg Installation 8

9 Vibra Shake Dust Collector Cabinet Assembly 1. Place 1/4-in diameter, rope-type sealant around hopper s top flange toward outside of bolt pattern. 2. Lift cabinet into position over leg hopper assembly lower slowly. Note: Access lifting lugs on VS-2400 VS-3000 by removing top cover panel. Lifting lugs are located on blower support panel. 3. Align holes in hopper flange with holes in cabinet secure using hardware supplied. Note: Inlet collars can be located on any side of VS-500, -1200, or hopper by removing cover plate. Ductwork Locate unit to ensure shortest duct lengths. Elbow radius should be two times duct diameter. Maximum 30 branch entries. Avoid using tees. Connect duct joints with sheet metal screws, rivets, or solder finish with a single wrap of duct tape. Size all ductwork air velocity recommended material conveyed. Cabinet Assembly 9

10 Donaldson Company, Inc. Electrical Connection Caution! Electrical installation must be permed by a qualified electrician comply with all applicable national local codes. Lock out electrical power sources bee perming service or maintenance work. Do install in classified hazardous atmospheres without an enclosure rated application. H1 H2 H3 H4 H5 H6 Quad-Rated Transmer X2 X1 1. Using wiring diagram supplied, wire customer-supplied disconnect switch fan starter. Make connections to fan, control box. Use appropriate wire gauge rated amp load as specified by local codes. 2. Turn fan ON n OFF to check proper rotation by referencing rotation arrow located on s mounting plate. To reverse rotation, three-phase power supply: Turn electrical power OFF at source switch any two leads on output-side of fan starter. Quad-Rated Transmer Input Voltage H1-H2 H1-H3 H1-H4 H1-H5 H1-H Output Voltage 120-Volt Nominal Caution! Do look into fan outlet to determine rotation. that exhaust plenum is free of tools or debris bee checking blower/fan rotation. St clear of exhaust to avoid personal injury. 10

11 Vibra Shake Dust Collector Disconnect Switch Motor Starter Enclosure 1L1 1FU 1T1 1L2 1L3 2FU 3FU 1T2 1T3 Blower Motor 208/230/460/60/3 220/380/440/60/3 Control Enclosure 4FU 5FU blk 115-V white Timer Board M2 M1 P2 Cleaning Switch grn grn grn AC IN L2 L1 blk white white blk M1 Single Shaker Motor M2 Double Shaker Motor 1/8 Hp 115-V 60 Hz 1 Ph 1/8 Hp 115-V 60 Hz 1 Ph Cleaning Operation 1. Unit shutdown. 2. Rundown time: 60-second, single ; 180-second, double second cleaning cycle. 4. No time delay on start-up. If start-up is initiated during cleaning operation, will turn OFF. Timer Connection M1 White black leads factory wired, single double. M2 White black leads factory wired. double only L1 Black 115-Volt line voltage IN, factory wired. L2 White 115-Volt line voltage IN, factory wired. Note: In grounded systems, connect L2 to transmer's 110-V neutral terminal. L3 Factory wired pressure switch. Wiring Diagram 11

12 Donaldson Company, Inc. Optional Equipment 55-Gallon Drum Pack The drum pack is designed to fit a customersupplied, stard 55-gallon drum provides easy access dust removal disposal. A flexible hose connects drum cover hopper. Placing a pallet under drum allows heavier materials to be moved quickly using a klift or pallet jack. If a pallet is used, length of flexible hose may need to be shortened. 1. Place 1/4-in diameter, rope-type sealant between hopper flange drum cover mounting flange toward inside edge of bolt pattern. 2. Fasten using bolts, washers, nuts supplied. 3. Attach drum cover to 55-gallon drum. 4. Use latches to secure cover to drum, if equipped. hopper sealant mounting flange flexible hose hose clamp hopper slide gate sealant mounting flange flexible hose hose clamp Drum Cover Assembly Drum Cover with Slide Gate Assembly 55-Gallon Drum Pack with without Slide Gate 12

13 Vibra Shake Dust Collector 5-Gallon Pail Pack 1. Apply sealant to hopper flange or pail cover mounting plate flange toward inside edge of bolt pattern. 2. Fasten pail pack to hopper using bolts, washers, nuts supplied. m~áä=m~åâ ïáíü=d~íé=s~äîé m~áä=m~åâ ïáíüçìí=d~íé=s~äîé 5-Gallon Pail Pack with without Slide Gate 13

14 Donaldson Company, Inc. Preliminary Start-Up 1. all electrical connections tightness contact. 2. remove all loose items in or near inlet outlet of unit. 3. that all remote controls are wired into control system, all service switches are in OFF position. 4. that all optional accessories are installed properly secured. 5. that hopper discharge is open storage container is sealed, if equipped. Excess airflow to blower will cause electrical failure. 6. Turn power ON at source. 7. Turn compressed-air supply ON. Adjust pressure regulator 90 to 100-psig. 8. Turn fan ON n OFF to check proper rotation by referencing rotation arrow located on s mounting plate. Caution! Do look into fan outlet to determine rotation. that exhaust plenum is free of tools or debris bee checking blower/fan rotation. St clear of exhaust to avoid personal injury. Service Inmation Caution! Lock out electrical power sources bee service or maintenance work is permed. Turn compressed-air supply OFF bleed lines bee servicing. Operational list 1. Monitor overall permance of collector. 2. Monitor exhaust. 3. Monitor pressure drop across filters. 4. Monitor dust disposal. Dust Disposal 1. Turn unit OFF empty dust container as necessary to minimize dust in hopper. 2. If optional 5- or 55-gallon drum attachment is used, empty when drum is 2/3 full. 3. If optional slide gate is used, close gate bee servicing drum. 4. Reinstall drum open gate. Tç=rÉîÉrsÉ=rçí~íáçn,=íÜrÉÉ-pÜ~sÉ=pçïÉr=sìppäy: Turn electrical power OFF at source switch any two leads on output-side of fan starter. 9. Adjust blower/fan proper airflow by adjusting volume control damper on blower/fan discharge, if equipped. Note: Excess airflow can shorten filter life, cause electrical system failure, blower failure. 14

15 Vibra Shake Dust Collector Filter Replacement Prefilter 1. Remove nylon mesh prefilter wash in cold water. Note: Hot or warm water will shrink prefilter. 2. Reinstall prefilter placing top edge against upper end cap of filter cartridge. Stretch screen a tight fit secure Velcro. Note: The prefilter must cover all holes in perated liner. Stretch to fit. Filter Cartridge Caution! Use proper safety protective equipment when removing contaminants filters. Dirty filters may be heavier than y appear. Use care when removing filters to avoid personal injury. Do drop filters. filter support knobs panel filter cartridge 1. Disconnect electrical power. 2. Open remove bottom access door set aside. 3. Loosen four filter support knobs. 4. Turn retaining ring counterclockwise to release ring filter. 5. Remove retaining ring filter dispose of filter properly. 6. gasket surface on panel clean as necessary. 7. Install new filter reusing retaining ring tighten four filter support knobs by h. 8. door gasket condition replace as necessary. 9. Replace bottom access door secure with latches. Note: Slight bleed-through on new filters is normal will disappear as filter seasons. retaining ring Filter Cartridge Replacement 15

16 Donaldson Company, Inc. Control Box See Detail optional transmer FU1 FU2 FU3 timer control Note: F2 F3 present on units with optional transmer only Control Box Assembly ON sec wait ON sec wait 2 30-sec clean 2 30-sec clean 3 60-sec time 3 60-sec time 4 90-sec 4 90-sec Single VS-550, 1200, 1500 Switches preset to OFF position. Default set to 60-sec wait, 60-sec clean. Double VS Switch 1 to ON position. Set to 180-sec wait, default 60-sec clean. Control Box Assembly 16

17 Vibra Shake Dust Collector Shaker Assembly bar bolt jam nut 1/8 hp TENV 115Volt, 50-60hz, 1ph nylon link bearing eccentric: bar must be at lowest position of shaft rotation to position ring. Adjust using jam nuts to in gap all around. Four 1/8-in drill bit equally spaced at 90 can be used to maintain gap. spring cotter pin Single Double Shaker Assembly Pressure Switch Connection 3/16-in ID tubing connect to high pressure port pressure switch low-pressure port open to clean-air chamber clean-air chamber dirty-air chamber Ambient Pressure Switch control box low-pressure port open to clean-air chamber 3/16-in ID tubing connect to high pressure port clean-air chamber pressure switch control box dirty-air chamber Delta Pressure Switch Single Double Shaker Assembly 17

18 Donaldson Company, Inc. 18 Troubleshooting roblem P e Caus robable P y Remed fan Blower start do size wire mproper I d specifie as gauge wire correct using Rewire codes. local national by correctly wired ot N y suppl wiring correct wiring manufacturer's See voltage. diagram Follow wiring diagram. Code. Electric National available wired Unit voltage voltage. supply proper wiring Correct down circuit nput I l al on circuit to supply power leads. down circuit supply lectrical E. voltage proper circuit supply power Replace fault. breaker circuit or fuse necessary. as fan Blower stay do but start, running overload starter Incorrect installed range starter-overload necessary. if replace or open are doors Access tight closed doors. access tighten Close overload circuit lectrical E s ha circuit supply power that equipment. all run to power sufficient big too nlet I. assistance Donaldson Contact airflow nsufficient I s backward rotation an F g lookin when clockwise is rotation fan Proper Preliminary See. blower at down 14. Page on Start-Up or open doors Access tight closed place in are doors access all that discharge hopper that secured. attachments optional that sealed is opening correctly. installed are restricted area exhaust an F. obstructions area exhaust fan flow damper Adjust debris. or material Remove control. obstructed or Collapsed ductwork collapsed Replace duct. clean Remove duct. too or size duct Improper duct flexible much assistance. Donaldson Contact

19 Vibra Shake Dust Collector 19 roblem P e Caus robable P y Remed airflow, Insufficient continued or overfilled area storage Dust plugged Disposal Dust See area. storage dust out Clean 14. Page on plugged prefilter mesh Nylon place in or in wash prefilter mesh nylon Remove shrink will warm water or Hot only. water cold prefilter. edge top placing prefilter Reinstall cartridge. filter of cap end upper against secure fit tight a screen Stretch in holes all cover must prefilter The Velcro. Filter See fit. to Stretch liner. perated 15. Page on Replacement gapped ring Shaker correctly See gap. ring reset 17. Page on Assembly Shaker arm restricted haker S n nylo check bar Disconnect in pivot should It bearing. link bar With easily. channel run to allow disconnected, amps, 2.5 over If draw. amp check. replace indicator board Control flashing light voltage input No transmer to transmer's at voltage correct Electrical See terminals. secondary primary 10. Page on Connection from voltage output No transmer fuse identical with fuse transmer Replace cause may types Or only. damage. transmer aulty F e th at 120-Volts to 115 Replace terminals. secondary transmer's present. is voltage output no if transmer

20 Donaldson Company, Inc. 20 Troubleshooting, continued roblem P e Caus robable P y Remed indicator board Control but flashing, light start does correctly. wired ransmer T. Correct wired Shaker correctly 10. Page on Connection Electrical See aulty F. Replace tubing switch Pressure correctly installed Do condition. connection tubing main Note: tubing. pinch or kink minimum of a ON be must fan blower start. to sequence timing 30-seconds switch pressure aulty F e remov ON, board timer to power With Using switch. pressure from wires two two of end across jumper wire, small a least at contact maintain wires white wait wire jumper Remove 30-seconds. or , VS-550, 60-seconds If VS seconds switch. pressure replace starts, flashing board Control stops light secondary or Primary blown fuse transmer fuse identical with fuse transmer Replace cause may types Or only. damage. blown fuse board imer T 5 3AG 12 Littlefuse 3-amp, with Replace only. VAC Slow Blo blown fuse board circuit rinted P h wit F1 fuse board circuit printed Replace fuse. pico 1/4-amp , type Littlefuse mechanism Shaker malfunctioning from wires white black Disconnect control on circuit M1/J3 115-Volt to Connect board. amp check source separate from a power replace amps, 2.5 over If draw. 10, Page on Connection Electrical See. Assembly Shaker 16, Page on Box Control 17. Page on

21 Vibra Shake Dust Collector Service Notes Date Service Permed Notes 21

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24 The Donaldson Torit Warranty Donaldson Company, Inc. warrants to original purchaser that a period of ten (10) years from date of shipment, product described herein shall be free from defects in materials workmanship if properly installed, maintained operated under normal conditions. Donaldson Company makes no warranty against damage due to corrosion, abrasion, normal wear tear, modification or misapplication makes no warranty whatsoever as to any goods manufactured or supplied by ors. After Donaldson Company has been given adequate opportunity to remedy any defects in material or workmanship, Donaldson Company retains option to accept return of product, with return freight paid by purchaser, to refund purchase price product after confirming product is returned undamaged in usable condition. Such a refund will be full extent of Donaldson Company s liability Donaldson Company shall be liable any or costs, expenses or damages wher direct, indirect, consequential or orwise. The terms of this warranty may be modified only by a special warranty document signed by a Director, General Manager or Vice President of Donaldson Company. Failure to use genuine Donaldson replacement parts will cancel this warranty. THERE EXIST NO OTHER REPRESENTATIONS, WARRANTIES OR GUARANTEES EXCEPT AS STATED IN THIS PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED. Parts Service For genuine Donaldson Torit replacement filters parts, call Parts Express Line For faster service, have unit s model serial number, part number, description, quantity available. Donaldson Company, Inc. Industrial Air Filtration P.O. Box 1299 Minneapolis, MN dustmktg@mail.donaldson.com Donaldson Company, Inc. is leading designer manufacturer of dust, mist, fume collection equipment used to control industrial-air pollutants. Our equipment is designed to help reduce occupational hazards, lengn machine life, reduce in-plant maintenance requirements, improve product quality Donaldson Company, Inc. Printed in USA IOM Revision 5 November 2002