HIGH SPEED FUSES AND SYSTEM PROTECTION For Automotive/ Electric Vehicles and EVSE/ Charging Equipment

Transcription

1 HIGH SPEED FUSES AND SYSTEM PROTECTION For Automotive/ Electric Vehicles and SE/ Charging Equipment 2018 / SE Portfolio Ihr Rundumschutz für starke Ströme All-round protection for strong currents

2 HIGH SPEED FUSES 1 IATF AND SYSTEM PROTECTION ISO ADLER Company Introduction Mission and Vision Global Network 2 Product Selection Guides P05-07 Fuse Selection Guide Rating Parameters and Charts 3 Electric Vehicle () Protection P VDC Fuse Links 500VDC Fuse Links 700VDC Fuse Links 1000VDC Fuse Links 4 / SE Charging Protection P26-38 Automotive and Charger Protection Fuse Mounting and Holders

3 5 General Automotive Fuse Links P39-42 MINI Blade Fuses MIDI Blade Fuses Bolt-Down Fuse Links High Speed Fuses And System Protection 04

4 Company Introduction Our ADLER TEAM ADLER-Your All-round Protection for Strong Currents! ADLER Elektrotechnik Leipzig GmbH is a professional team which unites knowledge, skill and experience to provide both best technical expertise as well as customer service at one stop. With know-how from a long-time history of fuse development and distribution we establish ourselves as your contact point for Based on our strong foundations and innovative spirit we strive to photovoltaic, industrial and electric vehicle fuses and achieve robust growth. Our diversified and dedicated team of sales accessories. people, product technicians and field application engineers supplies top quality products and superior customer support. Our Photovoltaic midget and medium fuse links (gpv)fuse holders NH fuses in various sizes (gpv)fuse bases Rail-mount fuse holder cartridges for cylindrical fuses and HV blade type fuse bases Photovoltaic system components, combiner boxes and 1000VDC DC switches, isolators, disconnects, circuit breakers fuses Photovoltaic surge protection devices (SPD) fuse bolt for cylindrical fuses, fuse mounts and NH blade type Photovoltaic fast acting semiconductor fuses NH partsautomotive grade main fuses for electric vehicles up to for auxiliary protection for 500VDC and 700VDC up to 50A mounts and holders Automotive Mini and Midi blade fuses Cylindrical fuse links for industrial applications (gg)special fuses for battery storage protection All standard DINsized NH blade fuses for general industrial application (gg) products are designed for following applications: ADLER global network: ADLER Elektrotechnik Leipzig GmbH (Headquarters) ADLER Regensburg (Engineering) ADLER Elektrotechnik Xi'an Co.,Ltd.(Manufacturing ) ADLER Songshan Lake Dongguan (Testing center) 05

5 Across all of our product range, we are proud to offer established, certified products that have developed a reputation for quality, reliability and innovation. We provide our customers with solutions expertise, a high standard of personalized service, availability of stock and an 'easy to deal with' experience. Our Mission Statement We add value to our customer's business by supplying expertise, personal service and genuine customer care at sophisticated, high quality electrical products, solutions-focused highest possible standards in our industry.

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7 Company Introduction Our ADLER TEAM Fuse Selection Guide Fuse products for / H applications are relatively new in the industry, they could be regarded as a crossover product between low voltage fuse and automotive fuse. As of current there are no certification standards or industrial regulations defined yet. For our ADLER s fuse designs we take references from following industry and quality management standards: ISO ; ISO ; JASO D622 Japan TS The following steps shall help you in selecting the correct fuse for automotive applications: Determine the following parameters: 1. Rated Voltage Un: The rated voltage of the fuse shall not be lower than the operation voltage of the system. For purposes and quick-charging stations DC fuses must be applied. 2. Rated Current In: Calculate the proper rating according to the maximum continuous load current of the system. Several specific factors are to be considered for the environment. 3. Dimensions: Find the suitable dimensions and mounting method for the application. Mind automotive grade fuses must be securely fastened, usually bolt mounted. 4. Wiring, overload capacity: Determine, if additional cable protection is required. It is recommended that the auxiliary protection matches the cable protection as far as possible. Voltage rating of fuse max. continuous system voltage If the rated voltage is exceeded and the arc not quenched fast enough, the Joule integral I²t will become too large for the quartz sand extinguish the arc. The fuse body can be damaged or destroyed as a result. Converted to : In Ib / (KT x Ke x Kv x Kn x Kc) In: rated current of fuse Ib: the allowable maximum continuous load current in the circuit, determined by operation current of the application KT: temperature derating factor, determined through measurement of the ambient temperature Ambient Temperature in Ke: Heat transfer derating of the connection The fuse is generally connected to cables through a copper bar. The heat transfer can be determined according to the current density in the connected copper bolt in the factor correction curve of connecting device heat transfer factor Ke.Generally, the fuse copper bar has a current density of amp/mm². If the rated current is too high, increase the cross section to decrease the current density. Factor Ke can be determined with the quotient of the used cross section to the IEC cross section and the following diagram: KV: Cooling Correction Factor Additional cooling will affect KT as well as the operation time of the fuse. Natural cooling is the most recommended for applications, in that case we apply a factor of Kv = 1. The current rating can be decreased by additional cooling according to the following diagram: Formula for current rating of the fuse based on Ib: Ib = In x KT x Ke x Kv x Kn x Kc 07

8 Kn: Enclosure Factor Since automotive high power fuses are mostly operated in an enclosure, especially MSD fuses, they suffer from a weaker cooling than fuses operated in the open air. To make up for the higher heat generation, a higher rated fuse shall be considered. Experience showed that using a factor of Kn = 0.8 is sufficient for handling the heat generation in MSD enclosures as well as in PDU (Power Distribution Unit) enclosures. Other applications, such as stationary charging equipment, provide better heat removal, so the influence can be neglected and the factor Kn can be attained with 1. Kc: Cyclic Loading Factor Cyclic Loading means that the load current varies over time, in regular or irregular cycles. Depending on the current, the material might be under the influence of relative high temperature changes in relative short time. This leads to material fatigue and faster aging. To reduce these effects, a higher fuse rating shall be applied, leading to lower temperature changes. Cyclic Loading Factors has been determined empirically. It has shown that for irregular load changes, which is typical for s, a factor of 0.8 is a good measure for compensating the above effects. Based on the variables from the preliminary selection, we can now calculate the proper fuse rating: In Ib / (KT x Ke x Kv x Kn x Kc) Example: Operating DC Voltage: 530 V select 700 VDC Max. load current: 95 A PDU box temperature: 40 C KT = 0.9 No cooling vents Ke = 1 Cable is 130 mm², 55% of IEC cable size Kv = 0.88 Kn = 0.8 for usage in a PDU box Kc = 0.8 for irregular cyclic loads In 95 A / (0.9 x 1 x 0.88 x 0.8 x 0.8) In A Select: AE7, 700 VDC, 200 A

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10 FEATURES: 200VDC FUSE LINKS AE4 Fuse 200 VDC automotive fuse Rated Current: A Rated Breaking Capacity: 10 ka Time Constant: 2-3 ms Dimensions: 10x26 mm General purpose fuse for /H auxiliary protection, Ref. to ISO ; GB/T ELECTRICAL SPECIFICATIONS Part Number / Configurations Cartridge Central Mount Level Mount PCB Mount Rated Current Ampere Code Rated Voltage Breaking Capacity AE AE AE AE A 2100 AE AE AE AE A 2150 AE AE AE AE A 2200 AE AE AE AE A 2250 AE AE AE AE A 2300 AE AE AE AE A 2400 AE AE AE AE A 2500 Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: 75 K at rated current; 45 K at 60 % of rated current (3) Operation Temparature Range: VDC 10 ka@200 VDC Rated Current CHARACTERISTIC 110% 135% 150% 200% 300% 500% A >4 h 150s - 1h s s s s TIME VS CURRENT TIME CURRENT CURVE PART NUMBER SYSTEM AE Product SeriesAE4 2 Ampere Code50A (see ampere code column of electrical specifications) 3 Rated Voltage6-200V 4 Supplementary Code 00: Cartridge; 01: Central Mount; 03: PCB Mount; 05: Level Mount;

11 500 VDC FUSE LINKS FEATURES: 09 Preliminary datasheet, subject to change! Please find latest updates for 200VDC FUSE LINKS DIMENSIONS (mm) AE4xxxx600 11

12 AE2 Fuse Preliminary datasheet, subject to change! Please find latest updates for 500 VDC automotive and SE fuse Rated Current: A Rated Breaking Capacity: 20 ka Time Constant: 2-3 ms Dimensions: 10x38 mm General purpose fuse for /H auxiliary protection, Ref. to ISO ; GB/T Approval: TUV Recommended fuse holder: BH114 ELECTRICAL SPECIFICATIONS Part Number / Configurations Certifications Cartridge Central Mount Level Mount PCB Mount Rated Current Ampere Code Rated Voltage Breaking Capacity TUV AE AE AE AE A 2100 AE AE AE AE A 2150 AE AE AE AE A 2200 AE AE AE AE A VDC 20 ka@500 VDC AE AE AE AE A 2300 AE AE AE AE A 2350 AE AE AE AE A 2400 AE AE AE AE A 2500 Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: 75 K at rated current; 45 K at 60 % of rated current Rated Current 110% 135% 150% 200% 300% 500% A >4 h 150s - 1h s s s s (3) Operation Temparature Range: -40 ~ +125 TIME VS CURRENT CHARACTERISTIC CURRENT CURVE TIME 12

13 500 VDC FUSE LINKS PART NUMBER SYSTEM AE FEATURES: Product SeriesAE2 2Ampere Code50 A (see ampere code column of electrical specifications) 3Rated Cartridge Voltage6: 500 V 4Supplementary Code 04: Central Mount; 05: Level Mount; 06: PCB Mount; 07: 13

14 500 VDC FUSE LINKS DIMENSIONS (mm) AE2xxxx604 AE2xxxx605 AE2xxxx606 AE2xxxx607 14

15 500 VDC FUSE LINKS FEATURES: AE5 Fuse 500 VDC high-speed power fuse Rated Current: A Rated Breaking Capacity: 50 ka at 500 VDC Time Constant: (L/R) 2±0.5 ms Dimensions: 21x40 mm, 25x44 mm, 31x53 mm Special purpose fuse for /H automotive use Ideal for high power PDU and battery protection Ref. to ISO 8820 Recommended fuse holder: BFR M6, BFR M8 Rated Current 110% 200% 300% 500% 15

16 500 VDC FUSE LINKS A >4 h s s s ELECTRICAL SPECIFICATIONS Part Number Rated Current Rated Voltage Melting I²t Clearing I²t Breaking Capacity 0.5 In Dissipation (W) AE A AE A AE A AE A 500 VDC ka@500 VDC 1.95 AE A AE A AE A AE A AE A AE A AE A 500 VDC ka@500 VDC 5.30 AE A AE A AE A AE AE AE AE VDC ka@500 VDC AE AE Note: (1) Temperature Rise: 50 K at 50 % of rated current at 20 environment temperature. TIME VS CURRENT CHARACTERISTIC PART NUMBER SYSTEM TIME CURRENT CURVE 16

17 500 VDC FUSE LINKS FEATURES: AE Product Series AE5 2 Ampere Code 50A (see ampere code column of electrical specifications) 3 Mounting6 - bolt 4 Supplementary Code 20, 25, 31: default size DIMENSIONS (mm) P/N A B C D E F G H J AE5xxxx620 81±0.8 21±0.5 40±0.8 57±0.8 66± ±0.5 15± ±0.1 13±0.5 AE5xxxx625 89±0.8 25±0.5 44±0.8 71±0.8 73± ±0.5 18± ±0.1 10±0.5 AE5xxxx631 92±0.8 31±0.5 53±0.8 69±0.8 76± ±0.5 22± ±0.1 12±0.5 AED Fuse 17

18 500 VDC FUSE LINKS ELECTRICAL omotive grade fuse Rated Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity AED A ln Dissipation (W) 5.8 AED A AED A AED A 3300 VDC ka@500 VDC 7.8 AED A AED A AED A SPECIFICATIONS Note: (1) Temperature Rise: 50 K at 50 % of rated current at 20 DIMENSIONS (mm) V D C a u t environment temperature. PART NUMBER SYSTEM Current: A Rated Breaking Capacity: 20 ka Time Constant: ms Dimensions: 53x36 mm, flush end contact mounting Fast Acting fuse for /H, HV Connectors, Manual Service Disconnects (MSD) Ref. to IEC TIME CURRENT CURVE AED Product Series 1 2Ampere 3Rated 4Supplementary Code AED Code350 A (see ampere code column of electrical specifications) Voltage6: 500V 00: default 18 Preliminary datasheet, subject to change! Please find latest updates for

19 500 VDC FUSE LINKS AEC Fuse FEATURES: 700 VAC / 500 VDC automotive grade fuse Rated Current: A Rated Breaking Capacity: 50 ka Dimensions: 43x43x50 mm, flush end contact mounting Fast Acting fuse for /H, HV Connectors, Manual Service Disconnects Ref. to IEC ELECTRICAL SPECIFICATIONS Part Number Rated Current Rated Voltage Breaking Capacity 1.0In Dissipation (W) AEC3100i A 50 ka@700 VAC 50 ka@500 VDC AEC3160i A AEC3200i A 7.5 AEC3250i A 9.2 AEC3300i A 700 VAC 500 VDC 12.0 AEC3350i A 13.3 AEC3400i A 14.3 AEC3500i A 17.2 AEC3550i A 23.0 Note: (1) Temperature Rise: 50 K at 50 % of rated current at 20 environment temperature. DIMENSIONS (mm) TIME CURRENT CURVE 19

20 700 VDC FUSE LINKS PART NUMBER SYSTEM i AE3 Fuse 800 VDC automotive fuse Rated Current:10-50 A Rated Breaking Capacity: 20 ka Time Constant: 3±0.5 ms Dimensions: 10x38 mm General purpose fuse for /H auxiliary protection, Ref. to ISO ; GB/T Recommended fuse holder: BH114 ELECTRICAL SPECIFICATIONS Part Number / Configurations Cartridge Central Mount Level Mount PCB Mount Rated Current Ampere Code Rated Voltage Breaking Capacity AE32100i07 AE32100i04 AE32100i05 AE32100i06 10 A VDC AE32150i07 AE32150i04 AE32150i05 AE32150i06 15 A 2150 AE32200i07 AE32200i04 AE32200i05 AE32200i06 20 A 2200 AE32250i07 AE32250i04 AE32250i05 AE32250i06 25 A 2250 AE32300i07 AE32300i04 AE32300i05 AE32300i06 30 A ka@800 VDC AE32350i07 AE32350i04 AE32350i05 AE32350i06 35 A 2350 AE32400i07 AE32400i04 AE32400i05 AE32400i06 40 A 2400 AE32500i07 AE32500i04 AE32500i05 AE32500i06 50 A 2500 Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ C (2) Temperature Rise: 75 K at rated current; 45 K at 60 % of rated current (3) Operational Temperature Range:-40 C C TIME VS CURRENT CHARACTERISTIC TIME CURRENT CURVE 20

21 700 VDC FUSE LINKS Rated Current 110% 135% 150% 200% 300% 500% A >4 H 150s - 1h s s s s FEATURES: PART NUMBER SYSTEM AE i Product SeriesAE3 2 Ampere Code50 A (see ampere code column of electrical specifications) DIMENSIONS (mm) 3 Rated Voltagei: 800V 4 Supplementary Code 04: Central Mount; 05: Level Mount; 06: PCB Mount; 07: Cartridge AE3xxxxi04 AE3xxxxi05 AE3xxxxi07 21

22 700 VDC FUSE LINKS FEATURES: AE7 Fuse 800 VDC high-speed power fuse Rated Current: A Rated Breaking Capacity: 50 ka Time Constant: (L/R) 2±0.5 ms Dimensions: 25x66 mm, 38x72 mm, 51x72 mm Special purpose fuse for /H automotive use Ideal for high power PDU and battery protection Ref. to IEC , ISO 8820 Recommended fuse holder: BFR M8, BFR M8, BFR M10 ELECTRICAL SPECIFICATIONS Part Number Rated Current Rated Voltage Melting I²t Clearing I²t Breaking Capacity 0.5In Dissipation (W) AE72600i25 60 A AE72700i25 70 A AE72800i25 80 A AE73100i A AE73125i A ka@700 VDC AE73150i A ka@750 VDC VDC 50 ka@800 VDC AE73175i A AE73200i A AE73250i A AE73300i A AE73350i A ka@700 VDC AE73400i A ka@750 VDC VDC 50 ka@800 VDC AE73450i A AE73500i A AE73560i A ka@700 VDC AE73600i51 600A ka@750 VDC VDC 50 ka@800 VDC Note: (1) Temperature Rise: 50 K at 50 % of rated current at 20 environment temperature. PART NUMBER SYSTEM TIME CURRENT CURVE 22

23 700 VDC FUSE LINKS FEATURES: AE i Product SeriesAE7 2 Ampere Code60A (see ampere code column of electrical specifications) 3 Rated Voltagei: 800V 4 Supplementary Code 25, 38, 51: default size DIMENSIONS (mm) P/N A B C D E F G H J AE7xxxxi25 111±0.8 25±0.5 66±0.8 93±0.8 95± ±0.5 18±0.5 3± ±0.5 AE7xxxxi38 129±0.8 38±0.5 72±0.8 89± ± ±0.5 25±0.5 6± ±0.5 AE7xxxxi51 129±0.8 51±0.5 72±0.8 90± ± ±0.5 38±0.5 6± ±0.5 AEE Fuse 690 VAC automotive grade fuse Rated Current: A Rated Breaking Capacity: 50 ka Dimensions: 64x51x52 mm, flush end contact mounting Fast Acting fuse for /H, HV Connectors, Manual Service Disconnects (MSD) Ref. to IEC ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Max. Dissipation (W) AEE3200d A AEE3250d00 250A ka@690 VAC 7.0 AEE3315d A VAC 23

24 700 VDC FUSE LINKS AEE3350d00 350A AEE3400d A AEE3450d00 450A AEE3500d A AEE3630d00 630A Note: (1) Temperature Rise: 60 K at 50% of rated current DIMENSIONS (mm) TIME CURRENT CURVE 24

25 700 VDC FUSE LINKS FEATURES: PART NUMBER SYSTEM Series AEE AEE 3350 d Product 2Ampere Code350 A (see ampere code column of electrical specifications) 3Rated Voltaged: V 4Supplementary Code 00: default Prospective Current(A) 25

26 700 VDC FUSE LINKS AEF Fuse FEATURES: 800 VDC High-speed fuse Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 43x43x61 mm Fast Acting fuse for /H, HV Connectors, Manual Service Disconnects(MSD) Ref. to IEC ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity AEF A 3200 Disipation(W) 0.5In 1.0In AEF A AEF A AEF A AEF A VDC 20 ka@800 VDC AEF A AEF A AEF A AEF A

27 700 VDC FUSE LINKS DIMENSIONS(mm) TIME CURRENT CURVE AEF Ampere Product Series AEF Code630 A( see ampere code column of electrical specifications) 3 Rated Voltage8: 800V 4Supplementary Code 00: default 10 AEM Fuse FEATURES: Max. Voltage: 750 VDC Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 46x36x20 mm General purpose fuse for /H, e-bus and charging stations ELECTRICAL SPECIFICATIONS Type Part Number Rated Current Rated Voltage Breaking Capacity Max. Dissipation (W) AEM3200i A 37 Blade AEM3250i A 750 VDC 20 ka@750 VDC 46 AEM3150i A 57 27

28 AEM3350i A 61 AEM3400i A Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: -0.13%/ 66 DIMENSIONS (mm) PART NUMBER SYSTEM TIME CURRENT CURVE AEM 3200 i Product 2Ampere 3Rated 4Supplementary Code SeriesAEM Codespecifications)200A ( see ampere code column of electrical Voltagei: 750V 00: default 1000VDC FUSE LINKS 28

29 700 VDC FUSE LINKS AEX Fuse FEATURES: 1000 VDC high-speed power fuse Rated Current: A Rated Breaking Capacity: 50 ka at 1000 VDC Time Constant:(L/R)2±0.5 ms Dimensions: 31x86 mm, 38x83 mm, 51x89 mm Special purpose fuse for /H automotive use Ideal for high power PDU and battery protection Ref. to IEC Recommended fuse holder: BFR M8,BFR M10, SPECIFICATIONS BFR M10 ELECTRICAL Part Number Rated Current Ampere Code Rated Voltage Melting I²t Clearing I²t Breaking Capacity 0.5In Dissipation (W) AEX A AEX A VDC 50 ka@1000 VDC AEX A AEX A AEX A AEX A VDC 50 ka@1000 VDC AEX A AEX A AEX A AEX A AEX A AEX A VDC 50 ka@1000 VDC Note: (1) Temperature Rise: 50 K at 50 % of rated current at 20±5 environment temperature. 29

30 PART NUMBER SYSTEM TIME CURRENT CURVE AEX Product SeriesAEX 2Ampere of electrical 3Rated 4Supplementary Code Codespecifications)350A ( see ampere code column Voltage7: 1000V 31, 38, 51: default 30

31 1000VDC FUSE LINKS DIMENSIONS (mm) P/N A B C D E F G H J AEXxxxx ±1.2 31±0.5 86± ± ± ±0.5 22±0.5 5± ±0.5 AEXxxxx ±1.2 38±0.5 83± ± ± ±0.5 25±0.5 6± ±0.5 AEXxxxx ±1.2 51±0.5 89± ± ± ±0.5 38±0.5 6± ±0.5 31

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33 AUTOMOTIVE AND CHARGER PROTECTION AT1 SE Fuse FEATURES: 150 VDC SE fuse Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 18x25 mm General purpose fuse for charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M6 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity AT A 1600 Max. Dissipation (W) 7.5 AT A AT A VDC 20 ka@150 VDC 11.0 AT A AT A Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: <45 K at 60% of rated current DIMENSIONS (mm) TIME CURRENT CURVE Product Series Ampere Code Size Supplementary Code 33

34 PART NUMBER SYSTEM AT AT1 200 A( see ampere code column of electrical specifications) 1: 18x25 mm 05: default

35 AUTOMOTIVE AND CHARGER PROTECTION AT2 SE Fuse FEATURES: 250 VDC SE fuse Rated Current: A Max. Breaking Capacity: 10 ka Main dimensions: 38x35 mm General purpose fuse for charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M10 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Dimensions and Bolt Size AT23200E A 3200 AT23250E A 3250 AT23300E A 3300 AT23350E A 3350 AT23400E A 3400 AT23450E A 3450 AT23500E A 3500 Note:(1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: <45 K at 50 % of rated current 250 VDC 10 ka@250 VDC 38x35mm Bolt Size: M10 DIMENSIONS (mm) TIME CURRENT CURVE Product Series Ampere Code Size Supplementary Code 35

36 AUTOMOTIVE AND CHARGER PROTECTION PART NUMBER SYSTEM AT E 00 AT2 200A (see ampere code column of electrical specifications) E: 38x35mm AT5 SE Fuse 00: default 500 VDC SE fuse Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 30x50, 38x50 mm General purpose fuse for charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M8,BFR M10 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Dimensions and Bolt Size AT A 2600 AT A 2700 AT A 2800 AT A 2900 AT A 3100 AT A VDC 20 ka@500 VDC 30x50mm Bolt Size: M8 AT A 3150 AT A 3175 AT A 3200 AT A 3225 AT A 3250 AT A VDC 10 ka@500 VDC AT53200B04 200A 3200 AT53250B04 250A 3250 AT53300B A VDC 20 ka@500 VDC 38x50mm Bolt Size: M10 AT53350B04 350A

37 AUTOMOTIVE AND CHARGER PROTECTION FEATURES: AT53400B A 3400 Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: <45 K at 50 % of rated current (3) If require the others bolt size, that can be customized. PART NUMBER SYSTEM AT AT5 200 A( see ampere code column of electrical specifications) 6: 30x50 mm; B: 38x50 mm 04: default TIME CURRENT CURVE TIME CURRENT CURVE AT5xxxx604 AT5xxxxB04 1 Product Series 2 Ampere Code 3 Size 4 Supplementary Code 37

38 AUTOMOTIVE AND CHARGER PROTECTION DIMENSIONS (mm) 38

39 AUTOMOTIVE AND CHARGER PROTECTION FEATURES: AT7 SE Fuse 700 / 750 VDC SE fuse Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 38x50, 38x75 mm General purpose fuse for charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M10, BFR M10, BFR M10 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Dimensions and Bolt Size AT73250B A 3250 AT73300B A 3300 AT73350B A 3350 AT73500BN8 500 A 3500 AT73600BN8 600 A VDC 20 ka@700 VDC 700 VDC 20 ka@700 VDC 38x50 mm Bolt Size: M10 38x50 mm Bolt Size: M10 Horizontal Twins AT73150C A 3150 AT73175C A 3175 AT73200C A 3200 AT73225C A VDC 50 ka@750 VDC 38x75 mm Bolt Size: M10 AT73250C A 3250 AT73300C A 3300 Note: (1) Percentage of change in fuse current carrying capability. Change in ambient temperature: %/ (2) Temperature Rise: 50 K at 50 % of rated current(at7xxxxb05, AT7xxxxBN8) PART NUMBER SYSTEM AT B Product Series Ampere Code Size Supplementary Code 4 1AT7 2250A(see ampere code column of electrical specifications) 3B: 38x50 mm; C: 38x75mm 404, 05, N8: default 39

40 AUTOMOTIVE AND CHARGER PROTECTION TIME CURRENT CURVE AT7xxxxB05 and AT7xxxxBN8 TIME CURRENT CURVE AT7xxxxC04 DIMENSIONS(mm) 40

41 AUTOMOTIVE AND CHARGER PROTECTION FEATURES: AT8 SE Fuse 800 VDC SE fuse Rated Current: A Rated Breaking Capacity: 20 ka Dimensions: 18x68, 30x65 mm General purpose fuse for /H/ charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M8, BFR M8 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Dimensions and Bolt Size AT A 2500 AT A 2600 AT A VDC 20 ka@800 VDC 18x68 mm Bolt Size: M8 AT A 3100 AT A 2600 AT A 2700 AT A 2800 AT A 2900 AT A VDC 20 ka@800 VDC 30x65 mm Bolt Size: M8 AT A 3125 AT A 3150 Note: Temperature Rise: 45 K at 60 % of rated current PART NUMBER SYSTEM AT

42 AUTOMOTIVE AND CHARGER PROTECTION 1 Product Series AT8 Ampere Code Size Supplementary Code A (see ampere code column of electrical specifications) 3 3: 18x68 mm; 7: 30x65 mm 4 02: default TIME CURRENT CURVE AT8xxxx302 TIME CURRENT CURVE AT8xxxx702 DIMENSIONS (mm) AT8xxxx302 42

43 AUTOMOTIVE AND CHARGER PROTECTION FEATURES: ATX SE Fuse 1000 VDC SE fuse Rated Current: A Rated Breaking Capacity: 50 ka Dimensions: 30x65 mm General purpose fuse for charging equipment Ref. to UL Approval: UL (File: E485737) Recommended fuse holder: BFR M8 ELECTRICAL SPECIFICATIONS Part Number Rated Current Ampere Code Rated Voltage Breaking Capacity Dimensions and Bolt Size ATX A 3100 ATX ATX A 160 A VDC 50 ka@1000 VDC 30 x65 mm Bolt Size: M8 ATX A 3200 Note: (1) Temperature Rise: 50 K of 50% rated current. DIMENSIONS(mm) TIME CURRENT CURVE 1 Product Series ATX 2 Ampere Code 3 Size 7: 30x65 mm 4 Supplementary Code 200 A ( see ampere code column of electrical specifications) 01: default 43

44 AUTOMOTIVE AND CHARGER PROTECTION 106.5±1.5 4± ±0.5 25±1 65± ±1 30.5±0.5 4±0.5 PART NUMBER SYSTEM ATX

45 FUSE MOUNTING AND HOLDERS DIMENSIONS (mm) FEATURES: Flexible rail mounting, easy to install with screws or bolts For multiple pole applications, holders can be combined in series through simple slide-on design Designed for general purpose fuse links BH114 10x38 mm Fuse Holder DESCRIPTION: This BH114 holder made of thermoplastic is designed for 10x38 mm cylindrical fuses and allows for easy mounting on flat surfaces. BH114 can be mounted on DIN Rail constructions. SPECIFICATIONS: Rated Voltage: 1100 VDC Rated Current: up to 50A(Bolt), 30 A(Clip) Dielectric Strength: >1200 V Torque: 2.3 N m (20 in-lbs) Wire Range: AWG (2-5.2 mm2) Clip/Terminals: Tin-plated copper alloy BASE PART NUMBER COVER PART NUMBER Clip P/N Mounting P/N Poles P/N Indicator Matching Base Holder BH114-1C BH114-1M 1 BH114-CC Yes BH114-1C, BH114-2C,BH114-3C BH114-2C BH114-2M 2 BH114-CL Yes BH114-1M, BH114-2M,BH114-3M BH114-3C BH114-3M 3 BH114-CN No - 45 Preliminary datasheet, subject to change! Please find latest updates for

46 FUSE MOUNTING AND HOLDERS BH214 14x51 mm Fuse Holder FEATURES: Max. Voltage: 1000 V Max. Current: 100 A Torque: 4.0 N m Materials: Base and Cover: Thermoplastic DIMENSIONS (mm) BH214-1MN 2 Poles 3 Poles BH214-1CC PART NUMBER Flexible rail mounting, easy to install with screws or bolts For multiple pole applications, holders can be combined in series with the simple slide-on design Designed for general purpose fuse links DESCRIPTION: This BH214 fuse holders are made of thermoplastic material. BH214 is designed for 14x51 mm cylindrical fuses or bolt fuses. Both fuse holders can be mounted on DIN Rail constructions. SPECIFICATIONS: 46 Preliminary datasheet, subject to change! Please find latest updates for

47 FUSE MOUNTING AND HOLDERS Terminals: Tin-plated copper Operational Temperature: -40 C to 125 C Thermoplastic materials compliant to UL 94 V0 flammability standards Cover materials compliant to UL 94 HB flammability standards Ingress protection(cover): IP10 Clip Mount Bolt Mount With Cover Without Cover With Cover Without Cover Poles BH214-1CC BH214-1CN BH214-1MC BH214-1MN 1 BH214-2 CC BH214-2CN BH214-2MC BH214-2MN 2 BH214-3CC BH214-3CN BH214-3MC BH214-3MN 3 DESCRIPTION: This BHR M8 holder is designed for AEL fuses and allows for easy mounting on flat surfaces. DIMENSIONS (mm) 62±1 BHR M8 Fuse Holder Max. Voltage: 220 VAC/DC Max. Current: 800 A Storage temperature: -25 to ± 0.5 SPECIFICATIONS: Working environment: - 5 to Φ 6.5 Frequency Range: Hz 47

48 FUSE MOUNTING AND HOLDERS BFR M8 Fuse Holder BFR M10 Holder DESCRIPTION: The BFR M8 is suitable for use with automotive equipment, and ADLER AT8xxxx702,ATXxxxx701 fuse links. SPECIFICATIONS: Rated Voltage: 1000 VAC/VDC Operating temperature: -50 to +180 Pressure: KV Insulation Board Material: FR4 Insulation Resistance: 50, 000 MΩ Metal Material : stainless steel DIMENSIONS (mm) UL-94 Flame retardant grade : 94HB FEATURES: The ADLER BFR M8 holder uses special material to withstand highest fault currents and temperatures for automotive fuses and applications. DESCRIPTION: The BFR M10 is suitable for use with automotive equipment, and ADLER AE7xxxxi38, AEXxxxx738, AT7xxxxC04 fuse links. SPECIFICATIONS: Rated Voltage: 1000 VAC/VDC Operating temperature: -50 to +180 Pressure: KV Insulation Board Material: FR4 Insulation Resistance: 50, 000 M Ω Metal Material : stainless steel UL-94 Flame retardant grade : 94HB FEATURES: DIMENSIONS (mm) The ADLER BFR M10 holder uses special material to withstand highest fault currents and temperatures for automotive 48 Preliminary datasheet, subject to change! Please find latest updates for

49 FUSE MOUNTING AND HOLDERS 49

50 MINI BLADE FUSES BF2 MINI Blade Fuse FEATURES: 32 VDC blade fuse Rated Current: 3-30 A Rated Voltage: 32 VDC Breaking Capacity: 1 ka@32 VDC Design standards: UL 275A UL File: E Rated Current 110% 135% 200% 350% 600% 50

51 3-40 A > 100 h s s ms ms ELECTRICAL SPECIFICATIONS Part Number Rated Curre nt Housing Color Rated Voltage BF A Violet Typical Cold Resistance(mΩ) I²t (A²s) Certification curus BF A Pink BF A Tan BF A Brown BF A Red BF A Blue BF A Yellow BF A Natural BF A Green DIMENSIONS(mm) 32 VDC TIME CURRENT CURVE TIME VS CURRENT CHARACTERISTIC MIDI BLADE FUSES 51

52 BF4 MIDI Blade Fuse FEATURES: 32 VDC blade fuse Rated Current: 2-40 A Rated Voltage: 32 VDC Breaking Capacity: 1 ka@32 VDC Design standards: UL 275A UL File: E Rated Current 110% 135% 200% 350% 600% 52

53 2-40 A > 100 h s s ms ms ELECTRICAL SPECIFICATIONS Part Number Rated Current Housing Color Rated Voltage BF N 2 A Grey Typical Cold Resistance(mΩ) I²t (A²s) Certification curus BF A Violet BF A Pink BF A Tan BF A Brown BF A Red VDC BF A Blue BF A Yellow BF A Natural BF A Green BF BF A 40 A Blue green Orange DIMENSIONS(mm) TIME CURRENT CURVE TIME VS CURRENT CHARACTERISTIC BOLT-DOWN FUSES 53

54 AEP HIGH-SPEED Fuse NEW Coming Soon FEATURES: 32 VDC high-speed fuse Rated Current: A Rated Breaking Capacity: 1.5 ka Installation bolt M5 Ref. to ISO AEY HIGH-SPEED Fuse Coming Soon FEATURES: 60 VDC high-speed fuse Rated Current: A Rated Breaking Capacity: 2.5 ka Installation bolt M8 Ref. to ISO

55 BOLT-DOWN FUSE LINKS AEL HIGH-SPEED Fuse FEATURES: 80 VDC/130 VAC high-speed fuse Rated Current: A Rated Breaking Capacity: ka Ref. to: UL 248 Recommended fuse holder : BHR M 8 ELECTRICAL SPECIFICATIONS Part Number Rated Current Rated Voltage Weight (g) AEL A 51 AEL A 51 AEL A 51 AEL A 80 VDC VAC AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 51 AEL A 65 AEL A 80 VDC 65

56 AEL A 130 VAC 65 AEL A 65 AEL A 65 AEL A 84 AEL A 80 VDC VAC AEL A 84 Note: Ambient temperature: -5 ~40 ; Average temperature of 24H not exceed 35 56

57 THE OFFICIAL DISTRIBUTOR OF ADLER Altway (UK) Ltd. Unit 2, Mansfield i-centre Oakham Business Park Hamilton Way, Mansfield Nottinghamshire NG18 5BR Phone: Customers from Poland Phone: