PNEUMATIC & HYDRAULIC ACTUATORS

Transcription

1 PNEUMATIC & HYDRAULIC ACTUATORS SHORT VERSION

2 QUALITY VALVE MANUFACTURER QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice for cast Gate, Globe and Check Valves, where total reliability is the number one concern. Since its founding, APV s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME, ANSI, API6D, API600, EN, ISO, BS, AS) Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0) Fax +61 (0) admin@australianpipelinevalve.com.au

3 CONTENTS - SHORT VERSION Overview JC/JA/SW Series Pneumatic Actuators 5 JC Series Pneumatic Actuators Specifications & Drawings 6~8* JA Series Pneumatic Actuators Specifications & Drawings 9~15* JA/JC Series Pneumatic Actuators Torque Chart 16~17* SW Series Pneumatic Actuators Specifications & Drawings 18~21* SW Series Pneumatic Actuators Torque Chart 22* GP/GH Series Pneumatic Actuators Specifications & Drawings 23~37* ASK Series Pneumatic Actuators Specifications & Drawings 38~42* RP Series Pneumatic Compact Actuators 43~52* Compact Quad Pneumatic Actuators 53~65* ZT Series Linear Pneumatic Actuators 66~67* Electro - Pneumatic Positioner 68~71* Electric Actuators 72~73* Intelligent Electric Actuators 74* *Refer to APV website for complete version Copyright Australian Pipeline Valve Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials. AUSTRALIAN PIPELINE VALVE 3

4 CERTIFICATES DESIGN CERTIFICATION 4

5 OVERVIEW - JC/JA/SW SERIES JC/JA/SW SERIES PNEUMATIC ACTUATORS The TORQTURN pneumatic actuator is a rugged ductile iron or steel case scotch yoke heavy duty piston style pneumatic quarter turn actuator. This robust compact design is ideal for services requiring a reliable rugged operator. The maximum supply pressure is 150 PSI. A high pressure hydraulic model is also available. FEATURES Separation of Air Chamber (Cylinder) from Mechanism (Body) The air chamber where the piston moves linearly within the cylinder is sealed from the centre body which converts the piston linear motion into rotary output with zero air loss. All models have a rugged ductile iron air cylinder case and PTFE lining. The spring cylinder is carbon steel with ENP lining. High Output Torque Output is produced using the compound pressure method of two pistons in the double cylinder type, this allows a balanced, smooth, high torque output. Opening Indicator The output shaft is equipped with an indicator to show the opening position. Stops A stop is provided to control the opening and closing position. The stops enable the opening and closing to be adjusted up to +or- 5 degrees. Piston / Plating The bore of the air cylinder is PTFE lined for long life and low torque. The seals are viton. The bore of the carbon steel spring cylinder is ENP. 5

6 JC SERIES JC SERIES SPRING RETURN JC60S, JC90S L L2 L1 m1 m M A VIEW ØF R ØE Ød1 S H H2 H1 G S A Ød ØF PT 1/4 1 Body A48 NO25 2 Cylinder 885 Alloy-SCII4A & PTFE Lined 3 Sector Gear Steel 4 Stem A536 (G) Rack A536 (G) Piston A48 NO 25 7 Flange A48 NO25 8 O-Ring Viton 9 O-Ring Viton 10 O-Ring Viton 11 Spring Piston Steel 12 O-Ring Viton 13 Thrust Bearing Nylon 14 Thrust Bearing Nylon 15 Bolt A36 16 Bolt A36 17 Nut A36 18 Snap Ring AISI W1 19 Snap Ring AISI W1 20 Bolt A36 21 Nut A36 22 Set Screw A576 (G) Rack Guide Steel 24 Fastener Seal Viton + A36 25 Spring AISI Spring Cylinder Carbon Steel + ENP Note Title JC60S/JC90S Torque Cylinder (ISO5211 Flange) Dwg No. JE-1014-JC60S, JC90S Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øf øe M R JC60S M6 7.5 JC90S M8 10 See page 16 & 17 for torque charts. 7

7 JC SERIES JC SERIES SPRING RETURN JC130S L2 L L m1 H2 H H1 m2 PT 1/ M A VIEW ØF R ØE S Ød1 D S G Ød ØF Body FC200* 2 Pinion FCD450 3 Rack S45C (AISI 1045) 4 Cylinder FCD450* + PTFE LINED 5 Piston FCD450 6 Guide Block Iron-Based Powder 7 Washer 304+NBR 8 Screw S45C 9 Nut 2H 10 Bolt S45C 11 O-Ring Viton 12 Washer 304+NBR 13 Adjusting Nut 2H+ENP 14 Limit Stud S45C * 3 Coat Paint System 15 Nut 2H 16 O-Ring Viton 17 Thrust Bearing Nylon 18 Snap Ring 65Mn 19 O-Ring Viton 20 Bolt S45C 21 Spring Seat S45C 22 Spring 60Si2Mn 23 Spring Case SS400 (Grease Coated) 24 Screw S45C 25 Key S45C 26 Snap Ring 65Mn 27 O-Ring Viton 28 Thrust Bearing Nylon Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øf øe M D R JC130S M See page 16 & 17 for torque charts. 8

8 JA SERIES JA SERIES MEDIUM TORQUE RANGE PNEUMATIC ACTUATOR With larger size valves, the required torque is highest at break to open and end to close positions. The design of the JA series optimises this requirement. The SW series is also available for higher torque requirements. The piston linear motion is converted into rotary motion using a Para Arm to obtain output characteristics suitable for operating larger size valves Bearing: Low friction 2. Adaptor: Dual air chambers standard on double-acting units, which increase torque output and suppress piston eccentricity caused by uneven loading. 3. Air Supply Port: Size: RC 1/4 to R/C 1/2 depending on the pipe size. 4. Piston Assembly: Design geometry and seal technology that promote a smoother stroke and maximises the amount of torque delivered to the valve. 5. Piston Rod: Hard Chrome plated for low friction, longer life and increased sealing capability. 6. Pin: Hardened to effectively deliver increased torque. 7. Mounting Plate for manual gear. 8. Stem: Hard-chromium plated to improve wear resistance. 9. Air Cylinder: Rugged Ductile iron construction, PTFE lined. 9a. Spring Cylinder: Carbon Steel, Ductile Iron, PTFE or ENP lined. 10. Adjustable Stops: Opening and closing stops adjustable to + or - 5 to accommodate close seating devices. 11. O-Ring viton to provide a weather proof seal. 12. Para Arm: High strength ductile iron construction, providing high frequency operation & superior wear resistance. 13. Body: A robust, compact construction. 14. Yoke (option). This brochure is a guide and is subject to change without notice 9

9 JA SERIES JA SERIES DOUBLE ACTING JA D Ø D 2: Body FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adapter FC Gasket T Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC O-Ring Viton 16 O-Ring Viton 17 Nut SS Cylinder FCD450+PTFE Lined 19 Cap Screw SCM Stopper Bolt SCM Gasket 304+Viton 22 Adjustable Cap Nut SS Thrust Bearing RPTFE 24 Bearing 304+PTFE 25 Bolt SCM Position Indicator Bolt O-Ring Viton 29 Note Title JA130 Torque Cylinder (ISO5211 Flange) Dwg No. JE-1007-JA130 10

10 JA SERIES JA SERIES DOUBLE ACTING JA170, JA200, JA280 L m1 m D 2:1 H H2 H1 D Body FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adapter FC Gasket T Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC O-Ring Viton 16 O-Ring Viton 17 Nut SS Cylinder FCD450+PTFE Lined 19 Cap Screw SCM Stopper Bolt SCM Gasket 304+Viton 22 Adjustable Cap Nut SS Thrust Bearing RPTFE 24 Bearing 304+PTFE 25 Bolt SCM Position Indicator Bolt O-Ring Viton 29 Note Title JA170-JA280 Torque Cylinder (ISO5211 Flange) Dwg No. JE-1010-JA170, J200, JA280 CYLINDER SIZE m1 M2 L H H1 H2 Wt (Kg) Flange ISO5211 JA JA F25 JA F30 11

11 JA SERIES JA SERIES SPRING RETURN MANUAL OVER-RIDE JA130SH, C/W HANDWHEEL - MANUAL OVER-RIDE P1 EXH PT Ø EXH Ø44 A M16 A VIEW R17.5 Ø100 Ø F14 ISO5211 FLANGE 1 Body A48 NO25 (DI) 2 Adaptor A48 NO25 3 Cylinder 885 Alloy-SCII4A + PTFE 4 Para Arm A536 (G) Stem A576 (G) Piston Rod A576 (G) Piston Zn Alloy 8 Roller AISI (T) Pin A576 (G) 1045 HCr 10 O-Ring Viton 11 O-Ring Viton 12 O-Ring Viton 13 O-Ring Viton 14 O-Ring Viton 15 Gasket CNAF 16 Thrust Bearing Nylon 17 Thrust Bearing Nylon 18 Bearing Reinforced PTFE 19 Key A576 (G) Snap Ring AISI W1 21 Snap Ring AISI W1 22 Snap Ring AISI W1 23 Fastener Seal Viton 24 Nut A36 25 Spring Piston FCD Nut A36 27 Set Screw A576 Gr Bearing Reinforced PTFE 29 Gasket Non Asbestos 30 Cylinder Carbon Steel 31 Spring Case Carbon Steel + ENP 32 Spring SUP10 33 Long Bolt Zn-Plating 34 Spring Cover FCD Nut Zn-Plating 36 Bolt A (193) 37 Cylinder STKM13 38 Handle A576 (G) Long Bolt Zn-Plating 40 Nut A36 NOTE TITLE JA130SH Torque Cylinder Side Handle (ISO5211 Flange) DWG NO. JE-1009-JA130SH 12

12 JA SERIES JA SERIES SPRING RETURN MANUAL OVER-RIDE JA170SH, JA200SH, JA280SH C/W HANDWHEEL - MANUAL OVER-RIDE MAX L3 L2 L C W A D 2: G H H2 H1 A Body* FCD450 2 Body Cap* FCD450 3 Para Arm FCD450 4 Piston Rod S45C+HCr 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adaptor FC Gasket T Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC O-Ring Viton 16 O-Ring Viton 17 Nut SS Cylinder* FCD450+PTFE 19 Cap Screw SCM Stopper Bolt SCM Gasket 304+Viton 22 Cap Nut SS400+ENP 23 Thrust Bearing RPTFE CYLINDER SIZE ød ød1 G G1 G2 T M F JA170SH m JA200SH m JA280SH m Bearing 304+PTFE 25 Bolt SCM Position Indicator Bolt O-Ring Viton 29 Spring Retainer FCD Cylinder* Carbon Steel + PTFE 31 Spring Case* Carbon Steel + PTFE 32 Long Bolt S45C 33 Spring Cover FCD Spring 60Si2Mn 35 Spring 60Si2Mn 36 Limit Stud S45C+ENP 37 Nut 2H 38 Nut S45C+ENP 39 Stem Screw S45C+ENP 40 Bearing Assembly 41 Bearing Sleeve A283M (Gr) C 42 Bolt S45C 43 Handwheel FCD Key S45C 45 Crank S45C+ZN 46 Snap Ring 65Mn *3 Coat Paint System E L1 L2 L3 A C H H1 H2 g w Flange ISO /4 260 F /8 440 F /2 760 F30 13

13 JA SERIES JA SERIES SPRING RETURN JA130S P1 EXH. PT Ø EXH. Ø R M16 Ø175 Ø100 Ø F14 ISO5211 FLANGE 1 Body A48 NO25 (DI) 2 Adaptor A48 NO25 3 Cylinder 885 Alloy-SCII4A + PTFE 4 Para Arm A536 (G) Stem A576 (G) Piston Rod A576 (G) Piston A48 NO25 (Piston Bore PTFE Lined) 8 Roller AISI (T) Pin A576 (G) 1045 HCr 10 O-Ring Viton 11 O-Ring Viton 12 O-Ring Viton 13 O-Ring Viton 14 O-Ring Viton 15 Gasket CNAF 16 Thrust Bearing Nylon 17 Thrust Bearing Nylon 18 Bearing Reinforced PTFE 19 Key A576 (G) Snap Ring AISI W1 21 Snap Ring AISI W1 22 Snap Ring AISI W1 23 Fastener Seal NBR 24 Nut A36 25 Spring Piston FCD Nut A36 27 Set Screw A576 Gr Bearing Reinforced PTFE 29 O-Ring Viton 30 Cylinder Carbon Steel 31 Spring Case Carbon Steel + ENP 32 Spring SUP10 33 Long Bolt Zn-Plating 34 Spring Cover FCD Nut Zn-Plating Note Title JA130 Torque Cylinder (ISO5211 FLANGE) Dwg No. JE-1008-JA130S 14

14 JA SERIES JA SERIES SPRING RETURN JA170S, JA200S, JA280S L2 L L1 4-M ØF ØE JA170S C A 8-M A VIEW ØF ØE 3 D JA200S / JA280S D 2:1 D D 2: Body* FCD450 2 Body Cap FCD450 3 Para Arm FCD450 4 Piston Rod S45C + HCr 5 Pin S45C 6 Roller S45C 7 Bearing 304+PTFE 8 Snap Ring 65Mn 9 Adaptor FC Gasket T Bearing 304+PTFE 12 O-Ring Viton 13 O-Ring Viton 14 Piston FC O-Ring Viton 16 O-Ring Viton 17 Nut SS Cylinder FCD450* + PTFE Lined 19 Cap Screw SCM Stopper Bolt SCM Gasket Viton 22 Cap Nut SS400 + ENP 23 Thrust Bearing R.PTFE 24 Bearing PTFE 25 Bolt SCM Position Indicator Bolt O-Ring Viton 29 Spring Retainer FCD Cylinder Carbon Steel + PTFE Lined 31 Spring Case* Carbon Steel + PTFE Lined 32 Long Bolt S45C 33 Spring Cover* FCD Spring 60Si2Mn 35 Spring 60Si2Mn 36 Limit Stud S45C + ENP 37 Adjusting Nut S45C + ENP 38 Tie Bar Nut Alloy Steel 2H Note Title JA170S/JA200S/JA280S TORQUE CYLINDER (ISO5211 FLANGE) Dwg No. JE-1011-JA170S, JA200S, JA280S * 3 Coat paint system CYLINDER SIZE Ød ød1 G G1 G2 T S M F JA-170S M JA-200S M JA-280S B E L L1 L2 A C H H1 H2 g Flange ISO /4 F /8 F /2 F30 15

15 SW SERIES SW SERIES HYDRAULIC MANUAL OVER-RIDE A View Single action (Spring return) 310 Connect with oil tank Plug Globe valve (normal close, open when hydraulic action) Ø15 PT3/8 Exhaust Port Manual pump diagram for CW35S Pneumatic Actuator PT3/8 Full aluminium alloy or S/S version. ESDV Hydraulic Self Contained 1 Oil Tank Assembly 2 Filter Net Assembly 3 Breather Valve Assembly 4 Manual Pump Assembly 5 Check Valve Assembly 6 Overflow Valve Assembly 7 Globe Valve Assembly 8 Pressure Gauge Assembly 9 Plug Assembly Note Title SW35S PNEUMATIC ACTUATOR MANUAL PUMP Dwg No

16 G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE ACTUATORS G Range Scotch Heavy Duty Yoke actuators are available in hydraulic and pneumatic and provide a large torque range compact body design. G Range actuators are an improvement on the basic competitors scotch yoke concept and feature an improved reaction bar in addition to adding replaceable bearings, a highly efficient wear and corrosion resistant coating system and a tension rod compressed spring. This enhanced design greatly improves efficiency, reduces wear and extends the actuator s life. The combining of these technologies, enhancements, and superior quality control techniques ensures a high quality assembly which forms the heart of our extended service actuators - the G Range. APPLICATIONS Automation of any quarter-turn mechanism such as Ball, Plug and Butterfly Valves. FEATURES Wear Resistance - The G Range tension rod is a high strength alloy steel treated to provide a highly corrosion and wear resistant finish. The superior surface finishes, and self-lubricating bearings maximise the transfer of input energy directly to the valve stem. The tension loaded spring minimises radial loads on the piston rod, further enhancing efficiency. Service Rated - G Range models are qualified by accelerated wear testing. The actual service life may be predicted based upon specific application parameters and environmental conditions. Proper actuator selection, enhanced by proprietary data analysis methods, allows optimum performance and operating economy Replaceable Bearings - Low friction, permanently lubricated, high performance bearings protect sliding and rotating components, significantly extending actuator life. Four Year Warranty - G Range actuators are backed by the industry s strongest materials and workmanship warranty. Corrosion Resistance - G Range actuators incorporate protective internal and external coatings, assuring the actuator s reliable operation in the harshest of environments. The air cylinder is PTFE lined for further corrosion resistance which also reduces friction providing ease/smoothness of operation. The actuator exhibits excellent corrosion resistance, confirmed by Salt Spray Testing. Construction features prevent water ingress, allowing G Range actuators to meet IP 66 and IP 67M specifications. Safety - The G Range facilitates safe installation and removal of the spring module. It allows for the removal of the spring module in a manner that eliminates accidental release of the spring force. Interchangeability - The ease of interchanging the power and spring modules allows quick reversal of the fail-safe mode, while providing for the addition of over-rides, accessories and other modules. Design - The G Range modular design features field serviceable modules. The available modules include the drive, power, spring and over-ride. These modules are removable, serviceable and interchangeable without removing the actuator from the valve. This procedure does not require special tools or disassembly of any module. This unique feature reduces required plant shutdown time for service. Modules may be replaced as an assembly or serviced at your maintenance facility. Modular Inventory - All modules may be purchased separately or in any combination. This features allows reduced parts and spares inventory at the distribution facility, while substantially increasing the availability of different model configurations. Namur - The shaft driven accessory interface conforms to the NAMUR standard and is identical on all G Range actuators, allowing for standardisation of accessory mounting hardware and installation practices. MSS and ISO Mounting - The G Range valve interface meets the dimensional requirements of MSS SP-101 or ISO 5211 defined for each torque range. Compact - The G Range design optimises the centre of gravity location, is significantly lighter, and requires less space than other actuators of equal or lesser torque output. Model GP-Pneumatic 23

17 G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE ADVANTAGES Corrosion Protected O-Rings are fi tted on body caps and all joints. This ensures an effective seal to prevent ingress of water. With one way vent checks, total O-Ring sealing, the model GP and GH design prevents water ingress and seals out the environment. Also the Air/Hydraulic cylinder is PTFE lined. ISO Valve Mounting The G Range Actuators interface meets ISO standard, and meets the dimensional requirements of ISO defined for each torque range. Standardised Interface The shaft driven accessory interface conforms to NAMUR and are identical on all G Range models, allowing standardisation of accessory mounting hardware and installation practices. Wear Resistant The guide rod and piston rod have an advanced surface treatment, which combined with self-lubricating bearings, provides superior wear resistance and extends the life of all sliding components. PTFE air/hydraulic cylinder lining ensures long life and smooth running. High Efficiency The piston rod and guide block connection have superior surface fi nishes and self-lubricating bearings to maximise input energy transfer directly to the valve stem. Efficiency is further enhanced by the tension - loaded spring, minimising radial loads on the piston rod. Bidirectional Travel Stops Integral bidirectional travel stops, adjustable from 80 to 100 of total valve travel prevents excessive valve seat wear. Long Service Life The G Range actuators incorporate four stages of internal and external coatings to resist severe weather, chemical and petroleum environments. The inner surface of the air cylinder is coated with PTFE providing enhanced corrosion resistance and self-lubrication. Modular Design G Range actuators design provides fi eld serviceable drive, power, spring and over-ride modules. The modules are removable, serviceable and inter-changeable without the need to remove the actuator from the valve. Modules are available for separate purchase to reduce spare parts inventory. Spring Module To ensure the safety of personnel during installation and maintenance, the spring module has been designed so that it can only be removed from the power module with the spring in the fully extended position. This prevents accidental release of the spring force, protecting personnel from injury and the actuator from accidental damage. Resists Corrosion Tie-bars on power module are corrosion resistant, and internal and external surfaces are coated to protect in harsh environments. Pneumatic Model GP Spring Return High Pressure Hydraulic Model GH Spring Return Pneumatic Model GP Double Acting GENERAL APPLICATION Torque Outputs Operating Temperatures Operating Pressures Double acting: 830~ Nm Standard: -20 C~80 C Pneumatic: 3~7 Bar Spring return end torques: 307~71764 Nm Low Temperature: -40 C~80 C Hydraulic: 100 Bar High Temperature: -20 C~120 C 24

18 G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE DESIGN FEATURES OFFER UNIQUE BENEFITS 1. Safe Spring Lock Positively locks the spring module in place under load. Prevents spring module detachment from the drive module. 2. Reduced Wear The design of connection between the piston rod and the guide block compensates for side load deflection and there by reduces wear on the rod, bearings and seals. 3. Standardised Mounting The NAMUR mounting configuration allows standardisation of mounting hardware for a wide range of shaft driven accessories. 4. Replaceable Bearings Replaceable bearings protect sliding and rotating components, with suitability for either dry or lubricated working conditions. 5. PTFE Guide Bar PTFE thrust bar prevents yoke pin axial movement, transferring axial loads directly to the drive module case. 6. Optional Over-ride Internal hydraulic over-ride cylinder module for spring-return models doesn t increase actuator length. 7. Ease of Lifting G25 and larger models are equipped with four lifting eyes for safe actuator handling during shipping installation and removal. 8. Integral Housing Vent The main actuator housing incorporates an integral check valve in order to release overpressure SS One Way Breather 3. Standardised Mounting 5. PTFE Guide Bar 2. Reduced Wear 10. Roller 15. Three Coat 1. Safe Spring External Paint Lock 6. Hydraulic Over-ride for Spring Module 12. PTFE Lined Air Cylinder Case 11. PTFE Guide Ring 4. Replaceable Bearings 8. Integral Housing Vent C~100 C Travel Adjustment 16. Epoxy Lined + Grease Coated 13. Enclosed Spring Retainer ~100 Travel Adjustment Bi-directional travel stops are integral to the actuator. The stops allow 80 ~ 100 total travel adjustment and are designed to prevent ingress of foreign matter and water. 10. Roller Rollers are used which reduces friction between the yoke arm and pin, minimising wear to the yoke arm and pin. 11. PTFE Guide Ring The PTFE Guide prevents metal to metal contact with the cylinder bore, thus ensuring the cylinder is not damaged by the piston whilst also reducing torque as well as ensuring ease of operation. 12. PTFE Lined Cylinder The Air/Hydraulic Cylinder is PTFE lined to ensure smooth low torque operation over the life of the actuator and also prevent corrosion. 13. Spring Safety The retaining nut system & cover positively locks and covers the spring module to allow its safe removal and installation, eliminating accidental release of the spring force. PNEUMATIC SPRING RETURN Symmetric or Canted (Inclined) Yokes Torqturn G-Range actuators are available with either symmetric or canted yokes. The traditional symmetric yokes provide efficient operation at both the end to close and break to open positions. Canted yokes provide higher break to open torques and are used where lower run and end torques are acceptable. Torqturn actuators utilise the optimal solution depending on actuator size. Symmetrical Yoke Canted Yoke Torque 0 Closed Canted Symmetrical 45 POSITION 90 Open 25

19 G RANGE PNEUMATIC & HYDRAULIC G RANGE HIGH TORQUE RANGE MODULAR VERSATILITY Blind End Cap Pneumatic Power Module - Model GP Spring Module Hydraulic Power Module Model GH or over-ride for Hydraulic Actuators Module Spring Module with Integral Internal override Hydraulic Cylinder Pneumatic Power Module Hydraulic Power Module or Override for Hydraulic Actuator Module Pneumatic Power Module with Manual Over-ride and/or with extended travel stops Manual Gear Over-ride TORQUE CHARACTERISTICS Break Spring Single Acting Break Air Break Torque Double Acting Torque Air End Spring End Torque Running Torque Non-declutchable mechanical override for up to G25 spring-return models Stroke Stroke TORQUE TEST A digital torque tester enables accurate measurement of an actuator s torque output, thus G Range ac tuators can be supplied with a torque test sheet, which details actual torque output throughout the actuator s travel range. 26

20 G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS DOUBLE ACTING TORQUES (Nm) Model Max Torque of Drive Module Air Pressure 3 Bar 4 Bar 5 Bar 6 Bar 7 Bar Start End Run Start End Run Start End Run Start End Run Start End Run GP12S Nm GP12S GP14S GP14S Nm GP14S GP16S GP16S Nm GP16S GP25S GP25S Nm GP25S GP30S GP30S Nm GP30S GP35S GP35S Nm GP35S GP40S GP40S Nm GP40S GP48S GP48S Nm GP48S GP60S GP60S Nm GP60S GP60S

21 G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR Nm GP12S-200 SR GP14S-200 SR GP14S-250 SR Nm GP14S-300 SR GP16S-250 SR GP16S-300 SR Nm GP16S-350 SR GP25S-350 SR GP25S-400 SR Nm GP25S-450 SR GP30S-450 SR GP30S-500 SR Nm GP30S-550 SR GP35S-550 SR GP35S-600 SR Nm GP35S-700 SR GP40S-600 SR GP40S-700 SR Nm GP40S-800 SR GP48S-800 SR GP48S-900 SR Nm GP48S-1000 SR GP60S-800 SR GP60S-900 SR Nm GP60S-1000 SR GP60S-1100 SR BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 30

22 G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5.5 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR Nm GP12S-200 SR GP14S-200 SR GP14S-250 SR Nm GP14S-300 SR GP16S-250 SR GP16S-300 SR Nm GP16S-350 SR GP25S-350 SR GP25S-400 SR Nm GP25S-450 SR GP30S-450 SR GP30S-500 SR Nm GP30S-550 SR GP35S-550 SR GP35S-600 SR Nm GP35S-700 SR GP40S-600 SR GP40S-700 SR Nm GP40S-800 SR GP48S-800 SR GP48S-900 SR Nm GP48S-1000 SR GP60S-800 SR GP60S-900 SR Nm GP60S-1000 SR BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 31

23 G RANGE PNEUMATIC & HYDRAULIC G RANGE - MODEL GP TORQUE CHARTS SPRING RETURN ACTING TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 6 BAR Model Max Torque of Drive Module Air Start (BTO) Run (Air) Air End (ETO) Spring Break (BTC) Run (Spring) Spring End (ETC) GP12S-170 SR Nm GP12S-200 SR GP14S-200 SR GP14S-250 SR Nm GP14S-300 SR GP16S-250 SR GP16S-300 SR Nm GP16S-350 SR GP25S-350 SR GP25S-400 SR Nm GP25S-450 SR GP30S-450 SR GP30S-500 SR Nm GP30S-550 SR GP35S-550 SR GP35S-600 SR Nm GP35S-700 SR GP40S-600 SR GP40S-700 SR Nm GP40S-800 SR GP48S-800 SR GP48S-900 SR Nm GP48S-1000 SR GP60S-800 SR GP60S-900 SR Nm GP60S-1000 SR GP60S-1100 SR6 BTO = Break To Open Torque (Air Start) RUN = Running Minimum (Half-Stroke Torque) ETO = End To Open Torque (Air End) BTC = Break To Close Torque (Spring Start) ETC = End To Close Torque (Spring End) 32

24 G RANGE PNEUMATIC & HYDRAULIC G RANGE - BILL OF MATERIALS ASSEMBLY DRAWING / / No. Name Material No. Name Material 1 Body Ductile Iron +3 Coat Paint 23 Screw Alloy Steel 2 Vent Valve Carbon Steel 24 Guide Ring PTFE 3 Sliding Bearing Metal + PTFE 25 O-Ring Viton 4 Adjust Stud Alloy Steel 26 Piston Ductile Iron 5 Nut 2H 27 Centre Bar Alloy Steel 6 Yoke Carbon Steel 28 O-Ring Viton 7 Spring Case Carbon Steel* Epoxy Lined + Grease Coated 29 Stud Alloy Steel 8 Sliding Bearing Metal + PTFE 30 Nut 2H 9 Spring Alloy Steel 31 Sliding Bearing Metal + PTFE 10 Tension Rod Alloy Steel 32 Bolt Carbon Steel 11 Spring Seat Carbon Steel 33 Body Cap Ductile Iron 12 Nut 2H 34 Bolt Carbon Steel 13 Sliding Bearing Metal + PTFE 35 Cover Ductile Iron 14 Hydraulic Cylinder Carbon Steel 36 Drive Shaft Alloy Steel 15 Hydraulic Piston Carbon Steel 37 Roller Alloy Steel 16 Adaptor Ductile Iron 38 Sliding Bearing Metal + PTFE 17 O-Ring Viton 39 Pin Alloy Steel 18 Nut 2H 40 Guide Block Ductile Iron 19 Cylinder Carbon Steel + PTFE Lined 41 Nut Carbon Steel 20 End Cap Ductile Iron 42 Cover Plate Carbon Steel 21 Tie Bar** & Nut Alloy Steel*/ 2H 43 Breather - One Way 316SS 22 O-Ring Viton 44 O-Ring Viton * Or Ductile Iron in smaller sizes. ** Stainless Steel or no external tie option available. Sample only, refer to as built B.O.M for each size. 33

25 G RANGE PNEUMATIC & HYDRAULIC G RANGE - DIMENSIONS SPRING RETURN ACTING L0 L (Dimensions in this sheet are for spring return actuators with a spring size of 4 Bar. All drawings available on request.) m1 A m2 ØD B Model Flange L L0 m1 m2 A B D Air Port Weight (kg) GP12S-170-SR RC3/8 79 F12 GP12S-200-SR RC3/8 93 GP14S-200 SR RC3/8 117 GP14S-250 SR4 F RC1/2 156 GP14S-300 SR RC1/2 182 GP16S-250 SR RC1/2 184 GP16S-300 SR4 F RC1/2 209 GP16S-350 SR RC1/2 268 GP25S-350 SR RC1/2 316 GP25S-400 SR4 F RC3/4 355 GP25S-450 SR RC3/4 386 GP30S-450 SR RC3/4 534 GP30S-500 SR4 F RC3/4 609 GP30S-550 SR RC3/4 758 GP35S-550 SR RC3/4 997 GP35S-600 SR4 F RC GP35S-700 SR RC GP40S-600 SR RC GP40S-700 SR4 F RC GP40S-800 SR RC1.1/ GP48S-800 SR RC1.1/ GP48S-900 SR4 F RC GP48S-1000 SR RC GP60S-800 SR RC1.1/ GP60S-900 SR RC F60 GP60S-1000 SR RC GP60S-1100 SR RC

26 G RANGE PNEUMATIC & HYDRAULIC G RANGE - DIMENSIONS DOUBLE ACTING ØD m2 L1 L m1 A B Model Flange L L1 m1 m2 A B D Air Port Weight (kg) GP12S-170DA RC3/8 41 F12 GP12S-200DA RC3/8 48 GP14S-200DA RC3/8 57 GP14S-250DA F RC1/2 69 GP14S-300DA RC1/2 87 GP16S-250DA RC1/2 89 GP16S-300DA F RC1/2 108 GP16S-350DA RC1/2 129 GP25S-350DA RC1/2 158 GP25S-400DA F RC3/4 202 GP25S-450DA RC3/4 223 GP30S-450DA RC3/4 285 GP30S-500DA F RC3/4 325 GP30S-550DA RC3/4 351 GP35S-550DA RC3/4 427 GP35S-600DA F RC1 463 GP35S-700DA RC1 542 GP40S-600DA RC1 636 GP40S-700DA F RC1 723 GP40S-800DA RC1.1/2 842 GP48S-800DA RC1.1/ GP48S-900DA F RC GP48S-1000DA RC GP60S-800DA RC1.1/ GP60S-900DA RC F60 GP60S-1000DA RC GP60S-1100DA RC

27 G RANGE PNEUMATIC & HYDRAULIC G RANGE - PART NUMBER SYSTEM GP 30 S S R 5 T - H W S T C Actuator Type 4 Cylinder Size 7 Temperature GP = Pneumatic GH = Hydraulic Centre Body Size Yoke Type S = Symmetric C = Canted = 3 Bar Acting Type DA = Double Acting SR = Single Acting 9 4 = 4 Bar 5 = 5 Bar 5.5 = 5.5 Bar 6 = 6 Bar Spring Size 550 T = Low Temperature (-45~80 C) 600 V = Mid Temperature (Viton) (-29~120 C) 700 M = High Temperature (20~120 C) Special Code 1100 HW = Jack Screw Manual Over-ride EX = Extended Travel Stop HY = Hydraulic Over-ride MG = Manual Gear Over-ride Air Failure Position* STC = Spring to Close STO = Spring to Open *Only applicable to single acting spring return (Option shown - No external tie bars on cylinder.) 36

28 ASK SERIES ASK SERIES PNEUMATIC ACTUATOR CB STYLE CYLINDRICAL PISTON TYPE SCOTCH YOKE FEATURES AND BENEFITS Scotch yoke design using precision bearings eliminates the usual dead zone present in other yoke mechanisms, providing the maximum torque output at beginning and end of stroke. Travel stops located at the centre of the piston rod eliminates side loading to the output shaft. ISO5211 standard mounting. Top of the actuators have NAMUR mounting design, for ease of mounting limit switch and positioner ASK series actuators are available with different shafts on request (male or female) MODEL CODE SYSTEM TECHNICAL DATA Maximum supply pressure : 0.7MPa Rated supply pressure : 0.4 ~ 0.7MPa Temperature : Standard : 20ºC to 80ºC Optional : 45ºC to 120ºC mounting Angular rotation: 90 degrees ± 10 degrees GENERAL APPLICATION ASK series actuators are normally used for remote control of any quarter-turn application: ball, butterfly, rotary plug or damper style valves, etc. Used in oil and gas, chemical process, food and beverage, iron and steel, off-shore marine, pharmaceutical, power, pulp and paper, and textile industries. ASK 13 S T K HW STC Type: ASK - yoke structure model prefix 2. Model Suffix: ASK 07, ASK 09, ASK 10, ASK 12, ASK Features: D - Double acting, pressure: 0.3 ~ 0.7MPa S - Spring Return pressure: 0.4 ~ 0.7MPa L - Spring Return (low pressure) pressure: 0.29 ~ 0.39MPa 4. Special specification: A - Standard B - Stainless steel nut and bolt C - Control F - High frequency K - High temperature ( 0 ~ 120ºC) M - Manual over-ride T - Low temperature ( -45 ~ 60ºC) Q - High speed 5. Output type S - Shaft output (male) K - Hole output (female) 6. Manual over-ride (option) H - for double acting with manual lever HG - for double acting with manual gear HW - for spring return with outside wheel 7. Position when air fails STC - air fail valve close STO - air fail valve open RANGE OF SUPPLY (ASK series) Type Scotch Yoke Double Acting Model Single Acting Standard Low Temp. High Temp. Standard Low Temp. High Temp. ASK07 ASK07T ASK07K ASK07S ASK07ST ASK07SK ASK10 ASK10T ASK10K ASK10S ASK10ST ASK10SK ASK12 ASK12T ASK12K ASK12S ASK12ST ASK12SK ASK15 ASK15T ASK15K ASK15S ASK15ST ASK15SK 38

29 ASK SERIES ASK SERIES TORQUE CHARACTERISTICS Break Spring Single acting Break Air Break Torque Double acting Torque Finish Air Spring End Torque Running Torque Stroke Stroke OUTPUT TORQUE (Nm) single acting - spring return Air Pressure Output Torque of Spring Model 4.0 Bar 5.0 Bar 6.0 Bar Max Min Max Min Max Min Max Min ASK07S ASK10S ASK12S ASK15S OUTPUT TORQUE (Nm) double acting Model ASK07 ASK10 ASK12 ASK15 Air Pressure 3.0 Bar 4.0 Bar 5.0 Bar 6.0 Bar Running Break Running Break Running Break Running Break

30 ASK SERIES ASK SERIES AIR CONSUMPTION DIMENSIONS Momentary flow rate: Qp, Qs Double acting: Qp= A {(P+0.1)/0.1} 60/T Single acting: Qs= B {(P+0.1)/0.1} 60/T Air consumption: Vp, Vs Double acting: Vp= (A+B){P+0.1)/0.1}n Single acting: Vs= B {(P+0.1)/0.1}n H1 H1 h h I I b Remarks: Qp = Momentary flow rate of double acting type (L/min) Qs = Momentary flow rate of single acting type (L/min) Vp = Air consumption of double acting type (L) Vs = Air consumption of single acting type (L) A. B = Cylinder capacity (L) P = Operation pressure (MPa) T = Operation time (Sec) n = Operation time within a certain period D B ØdA ØC 4-Md D L1 Model ASK07 ASK10 ASK12 ASK15 ASK07S ASK10S ASK12S ASK15S L L A B D H l h b d C Md M8 M8 M10 M10 M8 M8 M10 M10 40

31 Direction A Direction B H m1 m2 I I ASK SERIES ASK SERIES - DOUBLE ACTING B 4-Md Ød A C h A B 4-Md A b Ød b Direction C h PTFE Lined Case 12 L1 B L 2-RC1/ M5 Torque Cylinder L L1 I H h d b C A B m1 m2 Md ASK M8 ASK M8 ASK M10 ASK M10 1 Body HT200 2 Para Arm QT Stem 45 HCr 4 O-Ring Viton 5 Snap Ring 65Mn 6 Pin 45 7 Connector Pipe O-Ring Viton 10 Connector Cylinder Cap Cap Nut Q Washer O-Ring Viton 15 O-Ring Viton 16 O-Ring Viton 17 Bearing 304+PTFE 18 Cylinder Piston QT Screw Pin Piston Rod Stopper Bolt Gasket 304+Viton 25 Nut 2H Note Title SK07-SK17 Torque Cylinder <Double Acting> Dwg No. SK

32 RP SERIES RP SERIES - PNEUMATIC ACTUATORS RACK & PINION - COMPACT CUSTOMISED SERVICE The RP Series rack & pinion pneumatic actuator has been designed, developed and tested incorporating the latest technology and materials available, with some innovative design features. As a result of this product research we have obtained a high grade product with the following characteristics: Reliability High performance Wider product range permitting a more economical sizing selection. Innovative and patented universal drive shaft and multifunction position indicator Full compliance with latest worldwide specifications A wide selection of highest levels of corrosion protection technology Aesthetically compact and modern style with no external cavities to avoid deposit build up. PRODUCT SPECIFICATION RP Product Code Chamber 50, 100 Acting Way DA double acting (DA) SR Single acting (spring return) Operating temperature Normal temperature NT (Slightly) temperature -20 C~+80 C Low temperature LT temperature -40 C~+80 C High temperature HT temperature -15 C~+150 C INSTRUCTIONS 1. Operating media: Dry or lubricated air or inert / non-corrosive gases on condition that they are compatible with internal actuator parts and lubricant. The operating media must have a dew point equal to -20 C (-40 F) or at least 10 C below the ambient temperature. The maximum particle size must not exceed 30 µm 2. Supplying Pressure: For Double Acting and spring Return actuators the maximum supply pressure is 8 Bar (116PSI). Minimum supply pressure is 2.5 Bar (36PSI) 3. Operating Temperature: Standard product from -20 C (-4 F) to +80 C (+176 F) Low temperature LT actuator with VMQ O Rings from -40 C (-40 F) to +80 C (+176 F) High temperature HT actuator with FPM O Rings from - 15 C (+5 F) to +150 C (+302 F) Caution: For low and high temperature service. Special lubricant is required. Please contact APV for each application. High and low temperature will vary changing the output torque of the actuator. 4. Stroke There is ±5 adjustable angle at the position of open and end of close. 5. Operating Time: See Technical Data Sheet 6. Lubrication: Actuators are factory lubricated for the life under normal operating conditions. The standard lubricant is suitable for use from -20 C (-4 C) +80 C (+176 F) 7. Construction: Twin piston rack & pinion actuator design suitable for both indoor & outdoor installation. 8. Protection and Corrosion Resistance: Actuators are supplied with corrosion protections for normal environments. For severe duties select from the protection level table or contact APV. 43

33 ATZDF SERIES COMPACT QUAD ACTUATOR - PNEUMATIC ATZDF SERIES INTRODUCTION The ATZDF actuator is a quarter-turn rack & pinion pneumatic actuator that doubles the torque of standard pneumatic actuators. The superior performance is achieved by Torqturns four piston design, which generates torque around a centrally located piston. This produces double the power for the same size actuator or half the size for the same amount of torque. The ATZDF has four small cylinders, one located on all four sides. The smaller pinion and shorter travel distance of the pistons in the ATZDF require less air pressure than a larger double piston actuator to produce the same torque output. This result is faster response times for emergency shutdown, applications as well as lower air pressure for operation and reduced maintenance. TECHNICAL SUMMARY Pressure range Style PSI (1.5-8 bar) for Double Acting (DA) actuators PSI (2-8 bar) for Spring Return (SR) actuators 90 Degrees 2 Way 3 Way NBR -20 C to 80 C (-4 F to 176 F) Operating temperature Viton -20 C to 120 C (-4 F to 250 F) EPDM -40 C to 80 C (-40 F to 176 F) NBR FX C to 100 C (-63 F to 213 F) Compressed gas Air, Nitrogen, CO2, Natural gas (sweet) 53

34 INTELLIGENT ELECTRIC ACTUATORS - MME/MOE SERIES MME/MOE INTELLIGENT ELECTRIC ACTUATORS MAIN COMPONENTS ABB advanced frequency converter and electronics technologies. The gear unit provides high efficiency, maintenance free operation. Motor in insulation class F. Measuring and monitoring of both current and temperature provide full protection. Introduction of efficient Man-machine interface simplifies commissioning with user guidance. Motor and control cables are connected by using screwtype terminals or PCB plug-in terminals to ensure reliable electrical contact. Magnetic angle sensors for contact-less position detection, are operated by means of the signalling gear to detect the current valve position and torque. A centrifugal lock prevents the hand wheel from engaging before the motor has come to a standstill. 75

35 AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES COMPLETE PRODUCT LINE Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market. Product Brochure Gate, Globe & Check Valves - Cast Steel Ball Valves Floating & Trunnion Mounted Gate, Globe & Check Valves - Forged Steel Ball Valves Floating Small Bore Plug Valves Lubricated, Sleeved & Lined APV FAMILY OF BRANDS RANGE - CATALOGUES Ball Valves Special Service Oilfield Products Valves & Wellheads Diamond Gear Gearboxes Flowturn Ball Valves Multiway & Deadman Flowturn Gate, Globe & Check Valves Flowturn Instrument Valves Flowturn Strainers & Sight Glasses Steamco Steam Valves Supercheck Wafer Check Valves Superseal Butterfly Valves Superseal Industrial Ball Valves Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves Contact us for your local stockist/distributor View our catalogues at

36 ADELAIDE BRISBANE PERTH LOCAL DISTRIBUTOR QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates can be supplied. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves and actuators, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice. Australian Pipeline Valve Edition