emtechnik: Competence and Top Quality for Your Goals

Transcription

1

2 emtechnik: Competence and Top Quality for Your Goals The emtechnik Group today is one of the world s leading providers of miniature, high-quality fittings and connectors made of special plastics. Building on a foundation of more than 45 years of experience, we pursue one central goal: consistently developing high-performance products from our customers perspective. Here s what that means in practical terms: we provide solutions for a large number of applications from a single source, solutions that are tailored exactly to the needs of our customers. We have set technical standards in many application areas with our products. Our tightly geared product development, manufacturing and quality management processes allow us to do all of our production at our central works in Maxdorf, Germany. In this way we can ensure the safety and high-performance features of our products. At the same time we are investing more in foreign markets. We re there for you wherever you need us. Safety without compromise for the most demanding requirements Our extensive line of products is divided into nine series and forms a modular system in which every part can be used compatibly and variably. In this way products of emtechnik open up a wide range of applications that met the most exacting demands for quality, safety and reliability. Our customers are predominantly active in high-tech, future-oriented sectors such as analytical systems, instrumentation and control, the chemical industry, the food and pharmaceutical industries, systems engineering, machine tool and equipment manufacturing, biotechnology, ultrapure water technology and semiconductor technology.

3 emtechnik: We are your reliable international partner Germany Holland Belgium Sweden Finland France Italy USA Spain Taiwan India Singapore Chile We focus on your objectives With subsidiaries in Belgium, France, Holland, India, Italy and Taiwan and sales representatives in Chile, Finland, Sweden, Singapore, Spain and the USA, our customers profit from direct on-site consultation. Our modular system makes it possible to implement a very wide range of application solutions. For different or more extensive requirements, we are pleased to develop innovative, custom solutions tailored exactly to your needs together with you. Feel free to contact our expert development and production department to assess your particular requirements. For additional information and questions, simply contact us. Short distances for high efficiency emtechnik consistently follows the philosophy of production with short distances. With the construction of an ultramodern warehouse we have further optimised our logistics. Product development, manufacturing, quality assurance, assembly and shipping are integrated into one closely knit and seamlessly documented process. This guarantees high quality and efficient processing for our customers from the time an order is received until delivery.

4 emtechnik: Modern production and active climate protection All orders in our ultramodern production halls run through seamlessly documented quality and safety checks. Only then are they released for shipment to our customers. This meticulous processing is necessary to meet the high quality demands for our products. Our actions are based on sustainable thinking not only when it comes to the performance of our products, but also in terms of climate protection. With our own block heating and regenerating plant, we supply regenerative energy for our entire production process. That means a significant reduction of CO2 emissions and thereby an active contribution to climate protection. This sustainable investment is a further addition to the consistent environmentally conscious actions with which emtechnik has already been shouldering its responsibility as a company for many years. Always the first choice: high-tech from plastic To guarantee the highest quality, resistance and operating reliability for use of aggressive media, we use exclusively new plastic material. PVDF and PFA are heat and pressure-resistant in addition and can be sterilised in an autoclave without difficulty. The following plastics are currently in use for a variety of applications: PA, PP, natural PP, PP-EL, PVDF, PVDF-HP, PVDF-EL, PTFE, PTFE-EL, PFA, PFA-HP and PEEK almost all with FDA approval. When aggressive media are handled in potentially explosive environments, our connectors are also available in electrically conductive material variants PP-EL, PVDF-EL (series 1-3) and PTFE-EL (series 2-3). To prevent electrostatic charges from accumulation, these high-performance materials are equipped with electrically conducting particles. PVDF-EL and PTFE-EL are also UV-resistant and offer impressive chemical resistance. We would be pleased to consult with you and discuss any questions you may have.

5 emtechnik: High purity emtechnik makes no compromises when it comes to our customers quality requirements. This is especially true where requirements for sterile cleanliness are extremely high for modern production processes such as the food and pharmaceutical industries or the medical industry. emtechnik has therefore had an ISO class 5 clean-room since This facility makes it possible to clean and assemble our products in a contamination-free atmosphere. Cleanliness without compromise All products for which we guarantee a high purity standard pass through a carefully monitored production process in our factory: To guarantee the highest quality, resistance and operating reliability, we use exclusively new plastic material. Materials PVDF and PFA are heat and pressure-resistant and are suitable for steam sterilisation - the requirement for absolute sterility. PVDF has approvals KTW, FDA and USP Class VI (pharmaceutical approval). It is autoclavable with no concerns at 134 C or can be sterilised with -radiation while retaining its mechanical properties (maximum dosage 25-50kGy). PVDF is non-toxic in the range <150 C and does not provide any breeding ground for microorganisms, since it behaves very similarly to glass. We can pretreat our products on request according to their intended application to achieve a silicon-free or oil and grease-free surface. To prepare our products for further processing in the clean-room, they are first pre-cleaned in an ultrasonic bath with an oil separator and a DI bath. In the clean-room itself, the products undergo final cleaning and are dried in vacuum conditions. The products then move to final assembly and are qualitycontrolled by specially trained employees. All clean-room products are placed in special doublewelded packaging for safe transport, addinally filled with class 5.0 nitrogen.

6 1 Series 1 Connectors for flexible tubes Materials: PA, PP, natural PP, PP-EL, PVDF, PVDF-HP, PVDF-EL, PFA, PFA-HP Nominal diameters: DN DN 18 20, DN DN Threads: G 1 8 G 1, NPT 1 8 NPT 1, M 5 M , UNF 1A connection type 1C connection type 1+ connection type Depending on the materials and wall thicknesses of the flexible tubes to be connected, you can choose from the following types of connectors, all of which are also available in HP quality: Series 1A connection type insert the tube over the integrated connecting sleeve to form a friction-locked and leak-proof connection that can be detached at any time. By tightening the knurled nut, the clamping ring presses against the tube and fixes it in place. Series 1+ connection type Series 1+ connectors are based on a completely new construction. They consist of just two parts: the connector body and the pressure screw. The clamping ring is integrated into the pressure screw. The thread and connecting sleeve are located inside the connector body. Series 1+ connectors are completely sealed when they are hand-tight. The pressure screw can also be tightened with a wrench. Series 1C connection type insert the rigid tube or plastic pipe over the integrated connecting sleeve to form a friction-locked and leak-proof connection that can be detached at any time. The sealing ring forms a seal for the connection. By tightening the knurled nut, the cutting ring presses against the tube or pipe to fix it in place.

7 Series 1 Connectors for flexible tubes 1 Materials: PA, PP, natural PP, PP-EL, PVDF, PVDF-HP, PVDF-EL, PFA, PFA-HP Nominal diameters: DN DN 18 20, DN DN Threads: G 1 8 G 1, NPT 1 8 NPT1, M5 M24 1.5, UNF 1B connection type 1D connection type 1M connection type Series 1B connection type the textile-reinforced PVC tube is widened by pushing it onto the integrated connecting sleeve. The tube is fixed in place by tightening the knurled nut. Series 1D connection type the tube is first expanded by applying heat (flaring) and then pushed onto the integrated connecting sleeve. The tube is fixed in place by tightening the knurled nut. The 1D connection type is free of dead volume and is available in HP quality. Series 1M connection type the micro-connectors are an ideal means of connecting PFA, silicon or Tygon tubes. They consist of a threaded body with an integrated conical connecting sleeve, a knurled nut for holding the tube in place and a slotted pressure ring. The pressure ring can be omitted for PFA tubes.

8 2 Series 2 Connectors for pipes and rigid tubes Materials: PP, natural PP, PP-EL, PVDF, PVDF-HP, PVDF-EL, PFA, PFA-HP, PTFE, PTFE-EL, PEEK Nominal diameters: D 0.7 D 25, D 1 8 D 1 Threads: G 1 8 G 1, NPT 1 8 NPT1, M10 1 M26 1.5, UNF 2N connection type 2D connection type 2M connection type 2T connection type To connect rigid tubes and pipes with external diameters ranging from 25 to just 0.7mm, you can utilise any of the following types of connections. Series 2N connection type the pipe is placed against the inner edge of the connector and a sealing ring seals off the connection. By tightening a hexagonal nut, the cutting ring presses against the pipe and holds it in place. Thus, this forms a friction-locked and leak-proof pipe connection that eliminates dead volume and does not affect the flow characteristics. Series 2D connection type corresponds to series 2N connection type with the difference that this is a bushing. The pipe or tube is inserted through the connector as required for bead tubes, immersion tubes, thermometers or sensors. Series 2M connection type specially designed for thin pipes and rigid tubes such as capillary tubes with external di-ameters between 0.7 and 6.35 mm. The sealing cone is pushed into the matching inner taper on the connector and acts as a bushing for the pipe while performing a sealing function. An additional o-ring guards the rigid tube and holds it in place. At the same time, the pressure disc protects the o-ring against damage. Series 2T connection type corresponds to series 2M with the difference that this is a bushing through which the rigid tube or pipe is inserted.

9 Series 3 Fittings 3 Materials: PP, natural PP, PP-EL, PVDF, PVDF-HP, PVDF-EL, PFA, PFA-HP, PTFE, PTFE-EL, PEEK Nominal diameters: D 0.7 D 25, DN , D 1 8 D1 Threads: G 1 8 G 1 1 2, NPT 1 8 NPT1 1 2, M5 M Series 3F fittings nipples, unions, reducers and flanges in various materials, variants, sizes and threads. Series 3G glass thread adaptors connect laboratory-type glass cylinder with GL thread to flexible tube or G male thread. Series 3K quick connectors flexible tube connectors, male or female threads are combined with shut-off couplings or nipples. With a simple click, these can be conected or separated. The shut-off coupling seals the line before the coupling is disconnected and prevents media from leaking. Series 3L Luer-Lock adaptors consists of Luer-Lock thread (DIN 13090, male/female) for typical disposable lab filters and connections with tube/pipe connector from series 1A, 2M, 3C or those with G or UNF male thread. Series 3T barb connectors available in various combinations of tube sleeves and threads. To secure the connection against shear forces, the tube has to be fastened to the connector using a clip or similar. Series 3W welding adaptors for fixed connections between rigid and/or flexible tubes and pipes. These are combined with tube connectors of series 1A, 1C, 1D or threaded connectors. Series 3C tri-clamp connectors tri-clamp connector in accordance with DIN combined with tube /pipe connectors of series 1A, 1C, 2N, 3L or male thread. Series 3E connectors an inlay component with integrated tube/pipe connector or G male thread, can be connected to other fittings with G male thread (DIN 8063) using a knurled nut.

10 4 Series 4 Flow meters Materials: PP, natural PP, PP-EL, PVDF, PVDF-EL, PFA, PTFE Nominal diameters: DN 04 DN 10 Threads: G 1 8 G 1 2, NPT 1 8 NPT 1 2 Series 4 flow meters for demanding flow measurement tasks; these flow meters utilise the float principle and, due to their technical properties, are suitable for precise measurements of gases and aggressive media. Made of DURAN glass and materials such as PP, PVDF, PFA or PTFE, these flow meters are well-suited and highly reliable for a range of applications. Our Series 4 product range includes flow meters with a standard measuring tube. We also offer customised solutions with special measuring tubes for the medium, pressure, temperature, density, viscosity and measuring range requirements of your appli cation.

11 Series 5 Valves 5 Materials: PP, natural PP, PP-EL, PVDF, PVDF-EL, PFA, PTFE Nominal diameters: DN 04 DN 10 Threads: G 1 8 G 1 2, NPT 1 8 NPT 1 2 Our Series 5 valves are available in various special materials that are safe for use with aggressive media in a range of applications: Series 5A shut-off valves simply turn the spindle to reli-ably stop the flow of media. Series 5H single-hand operated valves Use one hand to open and to close the valve. Ideal for extracting samples from media lines. Series 5L-5A control valves these are perfectly suited to applications where the flow of gases and liquids has to be controlled by a maintenance-free com ponent. Series 5A fine control valves for controlling small flow rates with high precision. Worthy of special mention is the highly precise linear flow characteristic of these valves. Series 5R check valves prevent return flow of media in plants or systems, or protect equipment from blow-back or backflow surges. Available with or with out spring. Series 5D pressure-keeping valves these reduce pressure peaks by relieving pressure when setpoint is ex ceeded; can be installed horizontally or vertically. Series 5A safety valves protect control air systems by diverting backflow media and maintain system safety. Series 5A venting valves depending on model, these allow hazardous gases to escape, draw off aggressive media or serve as drains for manifolds. Serie 5A transmitter valves these special valve blocks provide a safe means of connecting system lines to differential pressure transmitters. Series 5P diaphragm valves are pneumatically controlled valves which serves as both a shut-off valve and a safety valve. They are particularly suitable for usage in plant and process circuits for interrupting or diverting the media, e.g. on a pressure drop.

12 6 Series 6 Ball valves Materials: PP, natural PP, PP-EL, PVDF, PVDF-EL, PFA, PTFE Nominal diameters: DN 02 DN 15 Threads: G 1 16 G 3 4, NPT 1 8 NPT 1 2 Series 6 ball valves are a tried-and-tested solution for all applications where aggressive gases and liquids have to be shut off, isolated, mixed and distributed safely and reliably. Series 6L ball valves as standard, these are available with a seamless female thread in various plastic materials for several types ranging from 2-way ball valves to 5-way ball valves. All models are manually operated but also available with either an electrical or pneumatic part-turn actuator. We also have 7, 9 or 11-way ball valves available as special models. Series 6Z multiport ball valves these models provide significant savings in plant construction since only one fitting is required. They contain two multiway ball valves that are compactly arranged above each other in a single housing. There is no media flow connection between the two levels. The two levels are switched using a single shaft making it possible to distribute or collect both media flows simultaneously. These units are manually operated but also available with electrical or pneumatic part-turn actuators. Series 6M laboratory valves These are constructed according to the plug valve principle. With their connection size of DN03 G 1/8 and extremely compact design, they are best suited for special laboratory requirements. Series 6 mounting systems various mounting systems are available for installing our ball valves in panel or wall mounts.

13 Series 7 Filters and injectors 7 Materials: PP, natural PP, PP-EL, PVDF, PVDF-EL, PFA, PTFE Nominal diameters: on request Threads: G 1 8, G 1 4, G 3 8, G 1 2 Series 7F filters versatile for a range of applications, these filters are safe and simple to use, and eliminate solid contaminants from gases in use. For various applications there are versatile filter types available from 0.3μm to 100μm. To prevent hot gases from condensing out during filtering, our filters can be heated with heating sleeves. Cartridge filter sight glass allows you to see degree of filter soiling from outside. This eliminates the need to open the filter housing for this purpose. Tube filters They are compact, economical and versatile available either as a particle or as a coalescence filter. The tube filters are easy to use and filter changes can be made quickly. They are fitted with an female thread and are also available with a shut-off or drain feature. In the COMPACT version, the tube filters are already equipped with two integrated tube connectors. Mounted filter this model is conceived for installations in front panel. The connections for the media tubes or pipes are located on the inside while the actual filter remains accessible from the outside. The degree of soiling in the filter can be assessed using the porthole. If necessary, it is also possible to replace the filter from the outside. Inline filter small, compact, cost-effective and designed for inline pipe installations. These are easy to replace during plant operation and can be retrofitted without problem. They are also suitable for a variety of applications in different sizes and materials with or without a sight glass. Series 7G injectors wearfree and robust pumps for transporting and mixing various media. A gaseous media effectively drives the injector. This media escapes at high pressure and with high speed through the nozzle. The surrounding medium is taken up or drawn in by the injected medium and can be supplied to the downstream production process. Series 7K Condensate collectors Condensed liquids can be collected safely and reliably. The condensate collectors are supplied as standard with female G threads. The container is made of DURAN glass and has a GL drain. Series 7K ion exchangers work according to the directcurrent method, thereby making it possible to remove unwanted ions from a solution. Depending on the specific application, any carrier material can be used for filling. The housing is made of PP or PVDF and is fitted with a female G thread. Highly media-resistant DURAN glass is used in our glassware.

14 8 Series 8 Manifolds Materials: PA, PP, PVDF, PTFE Nominal diameters: on request Threads: on request Series 8 manifolds used wherever media needs to be collected or distributed. The special design makes it easy to couple multiple manifolds together. Depending on the application, the medium can be either distributed directly or shut-off as required using appropriate fittings. Compact air manifolds with up to 28 outlets and manifolds for multi-core pneumatic cables supplement the comprehensive standard range. The Series 8 manifolds are suitable for a very wide range of specific application requirements.

15 Series 9M Miniature Module Technology 9 Materials: PP, PVDF Nominal diameters: DN 03 Series 9M MMT MMT stands for Miniature Module Technology. This technology makes it possible to install variable flow systems in the smallest space. This actually means: Manifold modules can be placed on a base plate to create all required flow directions on a level. The manifold modules can be combined with various fitting modules such as valves, flow meters or ball valves and easily replaced or reconfigured when needed. Thanks to small base surfaces and miniaturised fittings, Series 9M Miniature Module Technology allows for efficient use of space for designing process analysis or fluid distribution systems and for miniplants or sampling and sample processing, thereby reducing assembly and maintenance expense. With a maximum cross-section of 3 mm for all manifold modules, smaller quantities can be reliably distributed or analysed in the system, especially for very cost-intensive media.

16 GERMANY EM-Technik GmbH Industriestraße Maxdorf Tel Fax info@em-technik.com BELGIUM EM-Technik GmbH Voortstraat Oppuurs Tel Fax em-technik.be@skynet.be HOLLAND EM-Technik Holland B.V. Kernkade CH Utrecht Tel Fax info@em-technik.nl INDIA EM-Technik India Pvt. Ltd. Plot No. 29, Tiny Industrial Co-op Estate Kondhwa Budruk Pune Tel Fax info@em-technik.in FRANCE EM-Technique SARL 4, rue Lavoisier ZAE Paradis Champagne-sur-Oise Tel Fax em-technique@em-technique.fr ITALY EM-Technik Italia S.r.l. Via Monte Grappa 19/B Agrate Brianza (MB) Tel Fax Cell emtechnik.italia@tin.it EAST ASIA EM-Technik East Asia Ltd. 5Fl., No. 39, Lane 159, Fu-Der 1. Road Shih Chih District, New Taipei City Taiwan Tel Fax steven.chen@em-technik.com.tw Finland Oy Colly Company AB Hankasuontie 3A Helsinki Tel Fax sales@colly.fi Chile Intech Analytica E.I. R.L. Napoleón 3565, Oficina 202 Las Condes Santiago de Chile Tel Fax ricardo.aspe@intechil.cl OUR REPRESENTATIVES Sweden GPA Flowsystem AB Brovägen Hjärnarp Tel Fax info@gpa.se Singapore Analytical Systems Engineering Pte Ltd. 448 Tagore Industrial Avenue Singapore Tel Fax stanley@analysys.com.sg Spain Materiales Tecny Fluor, S.L. Pg. Joan Miró, 10 Local Terrassa Barcelona Tel Fax tecnyfluor@tecnyfluor.com USA Asahi/America, Inc. 35 Green Street Malden, MA Tel Fax asahi@asahi-america.com