Assembly Instructions Item: D-GZ938PCO

Transcription

1 Assembly Instructions Item: D-GZ938PCO 1 / 12

2 FOR SAFE OPERATION, PLEASE READ ALL ASSEMBLY AND OPERATING INSTRUCTIONS PRIOR TO USING GAZEBO. KEEP THESE INSTRUCTIONS FOR FUTURE USE. Warning: Check to ensure all parts are present prior to assembly. This unit is heavy! At least 2 adults are needed for safe assembly ---- Never assemble this alone! Keep all children and pets away from assembly area. Children and pets should be supervised when they are in the area of the gazebo construction. Keep assembly area more than 1.8 m / 5.9 ft / 5.9 pi from any obstruction such as fence, garage, and house, overhanging branches, laundry line or electrical wires. Some parts may contain sharp edges. When assembling and using this product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to the product. Please read all instructions before assembly and use. For outdoor use only. Check all bolts for tightness before use and periodically check and tighten bolts as necessary. Assemble this unit on firm, level ground or hard surface only. Ensure the unit is level after final assembly. Protect parts during assembly by laying them on a non-abrasive surface such as blankets or cardboard. DO NOT REMOVE THE PROTECTIVE FILM ON THE POLYCARBONATE ROOF PANELS UNTIL INSTALLATION. MAKE SURE TO PUT THE UV PROTECTED SIDE FACING UP. IT IS A VERY IMPORTANT PROCEDURE, IF NOT FOLLOWED AS DESCRIBED. YOUR ROOF WILL NOT BE COVERED BY THE GUARANTEE. Tools required (not included): 2 ladders Important: Please do not return this product to the store. For technical assistance on assembly or replacement parts. Please call Sunjoy Industries at from 8:00 am EST to 8:00 pm PST or fax the replacement part form which is in the box to or customer.care@sunjoygroup.com for assistance. 2 / 12

3 Parts List Slide rail 1 (long, lower left) A1 2 Slide rail 2 (long, lower right) A2 2 Slide rail 3 (short, lower left) A3 2 Slide rail 4 (short, lower right) A4 2 Connector 1 A5 4 Post B 4 Left fixed door C3 4 Right fixed door C4 4 Gutter 1 (long, left) D1 2 Gutter 2 (long, right) D2 2 Gutter 3 (short, left) D3 2 Gutter 4 (short, right) D4 2 Connector 2 D5 4 Connector (corner) E 4 Movable door (long, left) F3 2 Movable door (long,right) F4 2 Movable door(short, left) G3 2 Movable door (short,right) G4 2 Wheels H 16 Rail track 1 (long, upper left) I1 2 Rail track 2 (long, upper right) I2 2 Rail track 3 (short, upper left) I3 2 Rail track 4 (short, upper right) I4 2 3 / 12

4 Rail block slice I5 4 Connector 3 J1 6 Connector 4 J2 4 Bracket 1 (long, left) K1 2 Bracket 2 (long, right) K2 2 Bracket 3 (short, left) K3 2 Bracket 4 (short, right) K4 2 Connector 5 (roof) L1 1 Roof P 1 Slanting bar M4 4 Middle bar M5 6 Slanting bar of small top M3 4 Short beam of large top N1 2 Long beam of large top N2 2 Edge beam of small top (long, bottom) Edge beam of small top(short,bottom) N3 2 N4 2 Hook N 1 Left PC cover R1 4 Right PC cover R2 4 Middle PC cover R3 2 Left steel cover R4 4 Right steel cover R5 4 Middle steel cover R6 2 4 / 12

5 Small top PC cover (long side) Small top PC cover (short side) Beam 1 (outside, lower left corner) Beam 2 (outside, lower right corner) Beam 3 (outside, lower left middle) Beam 4 (outside, lower right middle) Bottom baffle for Slanting bar of small top R7 2 R8 2 Q1 4 Q2 4 Q3 6 Q4 6 U 4 Decorative groove connector R 4 Bar 6 (left, short) S4 4 Bar 7 (right, short) S5 4 Bar 5 (short, middle) S3 2 Connector 9 (left) T4 4 Connector 10 (right) T5 4 Connector 8 (middle) T3 2 Hardware Pack 1 AA M6*15 Bolt 56 PCS BB M6 Washer 96 PCS CC M6*25 Bolt 8 PCS DD M6*35 Bolt 16 PCS EE M6*55 Bolt 16 PCS Z1 M6 Wrench 2 PCS 5 / 12

6 Out Out Fig.1: Insert the Left fixed door(c3) and right fixed door(c4) into the slot of Post(B). Note: Label Out should be on outside Fig.2: Attach the Slide rail 1 (long, lower left) (A1) and Slide rail 2 (long, lower right) (A2)to the Connector 1(A5)by using Bolt(AA) and Washer(BB). Attach t the (A3&A4)to (A5) by the same way. Fig.3: Attach the Slide rail 3 (short, lower left) (A3) to the Left fixed door(c3)by using Bolt(DD) and Washer(BB). Assemble the(a2, A1,A4)by the same way. Fig.4: Attach the Slide rail 3 (short, lower left) (A3)to the Post (B)by using Bolt(CC) and Washer(BB). Assemble the(a2,a1,a4) Fig.5-1: Attach the Gutter 1 (long, left) (D1) and Gutter 2 (long, right) (D2) to the Connector 2(D5) by using Bolt(AA)and Washer(BB) Fig.5-2: Attach the Gutter 3 (short, left) (D3) and Gutter 4 (short, right) (D4) to the Connector 2(D5) by using Bolt(AA)and Washer(BB) Fig.6:Attach the assembled D1&D2, D3&D4 to the Left fixed door (C3) and Right fixed door (C4) by using Bolt (EE) and Washer (BB). Please pay attention to the connection where the arrow pointing in above fig. 7, as these parts when assembled should be flat after assembly. 6 / 12

7 Fig.7-1: Attach the Connector 3(J1) to the Gutter 3 (short, left) (D3) and Gutter 4 (short, right)(d4) by using Bolt(AA) and Washer(BB) Fig.7-2:Attach the Connector 3(J1) to the Gutter 1 (long, left) (D1) and Gutter 2 (long, right)(d2) by using Bolt(AA) and Washer(BB) Fig.8:Attach the Connector 4(J2) to the Gutter 1 (long, left) (D1) and Gutter 2 (long, right)(d2),the Gutter 3 (short, left) (D3) and Gutter 4 (short, right)(d4) and the corner of the Post(B) by using Bolt(AA) and Washer(BB) Hardware Pack 2 AA M6*15 Bolt 30 PCS BB M6 Washer 60PCS CC M6*25 Bolt 30 PCS Two person and two ladders are needed when assemble the step Fig.13 and Fig.14. Fig.9: Insert the Short beam of large top (N1) to the Long beam of large top (N2) by using Bolt (AA) and Washer (BB). Fig.10: Attach the Slanting bar of small top (M3) to the connector of the Short beam of large top (N1) by using Blot (AA) and Washer (BB). Fig.11:Attach the Slanting bar of small top (M3) to the Connector 5 (roof) (L1) by using Blot (AA) and Washer (BB). Fig.12:Put the Roof (P) on the Connector 5 (roof) (L1), then using Blot (AA) and Washer (BB) to tightly fix them from down side of the Connector 5 (roof) (L1) to the upside. At last, screw the Hook (N) to the Connector 5 (roof) (L1). 7 / 12

8 Fig.13: Lift the assembled small top first, then tightly attach the Slanting bar (M4) to the Short beam of large top (N1) by using Blot (CC) and Washer (BB). Fig.14:Attach the down end of the Slanting bar (M4) to the Connector 4 (J2) by using Bolt (AA) and Washer (BB). Fig.15:Tightly attach the up end of the Middle bar (M5) to the Short beam of large top (N1) by using Blot (CC) and Washer (BB). Fig.16:Tightly attach the up end of the Middle bar (M5) to the Long beam of large top (N2) by using Blot (CC) and Washer (BB). Fig.17:Tightly attach the down end of the Middle bar (M5) to the Connector 3 (J1) by using Bolt (AA) and Washer BB) Fig.18:Attach the Bar 5 (short, middle) (S3) to the Bar 6 (left, short) (S4) to the Middle bar (M5) by using Blot (CC) and Washer (BB). (Two person are needed in this step) Fig.19:Attach the Bar 6 (left, short) (S4) and Bar 7 (right, short) (S5) to the Slanting bar (M4) by using Blot (CC) and Washer (BB). (Two person are needed in this step) Hardware Pack 3 AA M6*15 Bolt 46 PCS BB M6 Washer 50 PCS FF M6*45 Bolt 4 PCS 8 / 12

9 ON ON ON Fig.20: Insert the Small top PC cover (long side) (R7) and Small top PC cover (short side) (R8) into the slot of the Slanting bar of small top (M3). Note: Label ON should be on outside. Fig.21:Attach the Edge beam of small top (long, bottom) (N3) and the Edge beam of small top (short, bottom) (N4) to the Edge beam of small top (long, bottom) (M3) by using Bolt (AA) and Washer (BB) Fig.22:Attach the Bottom baffle for Slanting bar of small top (U) to the bottom of the Edge beam of small top (long, bottom) (M3) by using Bolt (AA) and Washer (BB) Fig.23:Insert the Left PC cover (R1) into the Slot of the Slanting bar (M4) and the Slot of Middle bar (M5). Note: Keep label ON on outside. Fig.24: Insert the Connector 9 (left) (T4) into the Slot of the Slanting bar (M4) and the Slot of Middle bar (M5). At the same time, attach the Connector 9 (left) (T4) to the Left PC cover (R1). Assemble the connector (T5&T3) by the same way. Fig.25:Insert the Left steel cover (R4) and slot of the Slanting bar (M4) and the Slot of Middle bar (M5). At the same time, attach the Left steel cover (R4) to the Connector 9 (left) (T4). Assemble the steel cover (R5&R6) by the same way. Fig.26:Attach the Beam 2 (outside, lower right corner) (Q2) to the Connector 4 (J2) by using Bolt (AA) and Washer (BB). Assemble the Beam 1 (outside, lower left corner) by the same way. Fig.27:Attach the Beam 3 (outside, lower left middle) (Q3) to the Connector 3 (J1) by using Bolt (AA) and Washer (BB).Assemble the Beam 4 (outside, lower right middle) ( Q4) by the same way. Fig.28-1:Fig.28-1:First put the Bracket 2 (long, right)(k2) to the Bracket 1 (long, left) (K1), put the Bracket 4 (short, right)(k4) to the Bracket 3 (short, left)(k3)as the Fig.28-1 shows, then put the assembled bracket on the Gutter(D1 D2 D3 D4) as the Fig.21-2 shows. Note: Two persons are needed when assemble this step. Fig.29:Attach the Bracket 1 (long, left) (K1) and the Bracket 2 (long, right) (K2) to the Middle bar (M5) by using Bolt (AA) and Washer (BB). 9 / 12

10 Fig.30:Attach the Bracket 4 (short, right) (K4) to the Middle bar (M5) by using Bolt (AA) and Washer (BB) Fig.31:Attach the Bracket 3 (short, left) (K3) and Bracket 4 (short, right) (K4) to the Decorative groove connector (R) by using Bolt (AA) and Washer (BB). Assemble the Bracket 1 (long, left) (K1) and Bracket 2 (long, right) (K2) by the same way. Fig.32:Put the connect tube of the Connector (corner) (E) through the Post (B) and then keep the Connector (corner) (E) on the corner of the bracket (K1,K3) and (K4,K2) by using Bolt (FF) and Washer (BB). Hardware Pack 4 AA M6*15 Bolt 32 PCS BB M6 Washer 32 PCS GG M5*15 Bolt 32 PCS II Φ8*260 Stake 12 PCS i 10 / 12

11 Fig33:Attach the Wheels (H) to the door (F3,F4,G3,G4) by using Bolt (GG). Fig.34:Attach the Rail track 2 (long, upper right) (I2) to the Movable door (long, right) (F4) through Wheels (H) as per the direction of arrow shows. Attach the Rail track 4 (short, upper right) (I4) to the accordingly movable door by using the same way. Note: The side with Label IN should face inside. Fig.35:Put the wheels on the bottom of the Movable door (long, right) (F4) into the Slide rail 2 (long, lower right) (A2), Put the Movable door (short, right) (G4) into the accordingly rail. Note: keep the netting face inside. Fig.36:Attach the Rail track 2 (long, upper right) (I2) to Gutter 2 (long, right) (D2) by using Bolt (AA) and Washer (BB), Attach the Rail track 4 (short, upper right) (I4) to Gutter 4 (short, right) (D4) by the same way. IN Fig.37:Attach the Rail track 1 (long, upper left) (I1) to the Movable door (long, left) (F3) through the Wheels (H). Attach the Rail track 3 (short, upper left) to the accordingly door by the same way. Note: Label IN face inside. Fig.38:Put the Wheels of the Movable door (long, left) (F3) into the Slide rail 1 (long, lower left) (A1), Attach the Movable door (short, left) (G3) to the accordingly slide rail. Note: keep the netting face inside. Fig.39:Insert the Rail track 1 (long, upper left) (I1) to the Rail track 2 (long, upper right) (I2). Assemble the Rail track 3 (short, upper left) (I3) by the same way. Fig.40:Attach the Rail track 1 (long, upper left)(i1) to the Gutter 1 (long, left)(d1) by using Bolt (AA) and Washer (BB).Assemble the Rail track 3 (short, upper left)(i3) to the accordingly gutter by the same way. Fig.41:Attach the Rail block slice(i5) to the corner of the Gutter(I1,I2,I3,I4) by using Bolt (AA) and Washer (BB). Fig.42:Fix the assembled gazebo on the ground by the stake (II) 11 / 12

12 Limited Warranty: This limited warranty is extended to the original purchaser and applies to defects in materials and workmanship of your item provided the item is maintained with care and used only for personal, residential purposes. The item is warranted to be free from defects in material or workmanship for a period of one (1) year. We don't reimburse for transportation or delivery costs, or compensate the individual or any outside party for assembling or disassembling the product. Exclusions: Items used for commercial, contract, or other non-residential purposes, or items damaged due to acts of nature, vandalism, misuse, or improper assembly are not covered. Corrosion or rusting of hardware is not covered. Proof of purchase (dated register receipt) is required for warranty claims. Warranty is to the original purchaser and is non-transferable. Any replacement of warranted items will be in the original style and color, or a similar style and color if the original is unavailable or has been discontinued. As some states do not allow exclusions or limitations on an implied warranty, the above exclusions and limitations may not apply. This warranty gives you specific rights, and you may also have other rights, which vary from state to state. Maintenance: Our iron/steel components for garden accessories and furniture are coated with rust inhibiting paint that protects it from rusting. However, due to the nature of iron, surface oxidation (rusting) will occur once these protective coatings are scratched. This is a natural process and is not a defect! To minimize this condition, we recommend care when assembling & handling the product to prevent scratching the paint. Should any scratching or damage occur, we recommend immediate touch-up with rust inhibiting paint. Surface rust can also be easily removed with a very light application of common cooking oil. If surface oxidation (rusting) occurs and if no measure is taken to prevent this, the oxidation may start dripping on to deck or patio and cause damaging stains, which may be difficult to remove. This can be prevented if measure is taken to keep the product from oxidizing. Made in China ( 此处按实际出货年月时间填写 ) 12 / 12