Reproduction. Not for OPERATOR S MANUAL. Turbo Vacuum System ATTACHMENT. Mfg. No. Description

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1 ATTACHMENT OPERATOR S MANUAL Turbo Vacuum System Mfg. No. Description Turbo Vacuum Collection System (For 54 Mower Decks) Copyright 2013 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved Rev. A

2 2

3 Table of Contents Hardware / Parts... 4 Operator Safety... 8 Assembly... 9 Initial Installation... 9 Mower preparation - Disassembly... 9 Install Support Plate... 9 Install Pulley... 9 Install Arbor Cover Install Deflector Install Turbo Blower Baffle Installation Operation Before Operation Mowing with the Turbo Mowing without the Turbo Recommended Accessories After Operation Removing the Turbo Deflector Support Normal Installation & removal Removal Installation Storage Warranty NOTE: In these instructions, front, back, left and right are referenced from the operating position. 3

4 Hardware / Parts Identification Lower case letters identify pre-assembled and / or pre-existing hardware / parts. Upper case letters identify hardware / parts that are found in the kit (pages 5-7). 4

5 Hardware Bag Contents A - CARRIAGE BOLT, 5/16-18 x.75 (Qty. 2) C - CAPSCREW, 7/16-14 x 2.25 (Qty. 1) D - ANCHOR, (Qty. 2) B - FLANGE NUT, 5/16-18 (Qty. 2) E - CAPSCREW, 1/4-20 x.625 (Qty. 2) H - SCREW, Truss x.75 (Qty. 4) I - NUT, Nylock, (Qty. 4) L - CAPSCREW, 1/4-20 x 2.25 (Qty. 1) F - LOCKWASHER,.25 (Qty. 4) G - NUT, Hex 1/4-20 (Qty. 4) J - CARRIAGE BOLT, 1/4-20 x 1.25 (Qty. 1) K - SPACER, Tapered (Qty. 2) M - SPACER, Cylinder 5/8 OD x 5/16 ID x 1.0 (Qty. 1) 5

6 Hardware Bag Contents N - SPRING, Deflector (Qty. 1) P - CARRIAGE BOLT 5/16-18 x.625 (Qty. 6) Q - LOCKWASHER, 5/16 (Qty. 6) R - NUT, 5/16-18 (Qty. 6) O - SPRING CLIP (Qty. 2) S - SPRING, Bracket (Qty. 1) Extra TAPTITES, 1/4 x 20 x.375 (Qty. 2) 6

7 Hardware Parts Contents AA - SUPPORT PLATE (Qty. 1) BB - PULLEY & HUB ASSEMBLY (Qty. 1) CC - RIGHT-HAND BELT COVER ASSEMBLY (Qty. 1) DD - HINGE ROD (Qty. 1) FF - TURBO (Qty. 1) EE - HINGE BRACKET (Qty. 1) GG - BAFFLE, Left (Qty. 1) HH - BAFFLE, Right (Qty. 1) 7

8 Operator Safety / TURBO Read these safety rules, and the safety rules in your tractor Operator s Manual, and follow them closely. Failure to obey these rules could result in loss of control of vehicle, severe personal injury to yourself, or damage to property or equipment. The triangle in the text signifies important cautions or warnings which must be followed. NOTE: In these instructions, left and right are referred to as seen from the operating position. Operation Safety WITHOUT Turbo Operator Safety WITH TURBO WARNING When blower assembly is removed from the mower deck, the deflector must be properly installed. If the mower stalls or the turbo blower chute plugs, disengage the electric clutch (PTO), stop the engine and remove the key. set the parking brake. wait for moving parts to stop. Remove the foreign object or clear the chute with a piece of wood before restarting the engine. Never place hands into blower housing to clear jammed object. Disengage the electric clutch (PTO). Shut off the engine, remove the key, and wait for all moving parts to stop before attaching, adjusting, or disconnecting any part of the collection system. Read and obey all WARNING decals. WARNNG For operation without the turbo, the deflector must be properly installed in the down position and retained by the spring latch. Safety Decal Part No Amputation Danger Decal 8

9 Assembly WARNNG Before beginning any service work turn off the PTO, set the parking brake, turn off the ignition, and disconnect the spark plug wire(s). Initial Installation NOTE: When installing this attachment on early models, the rivets securing the clips must be drilled out, and the new belt cover secured with extra 3/8 taptites provided in kit. NOTE: The following procedure can be performed with the mower installed on the tractor. However, for ease of installation, removing the mower deck is recommended. Install Support Plate 1. Install the support plate (AA, Figure 3) below the stone guard using carriage bolts (A) and flange locknuts (B). Install the bolts from the bottom up. B AA Mower Preparation - Disassembly 1. Remove the taptite (a, Figure 1) from the right side belt cover (b). Remove cover and retain taptite. 2. Remove all existing hardware (c) securing deflector (d). Discard hardware and retain deflector. NOTE: A hammer may be needed to drive the carriage bolts back through the deck. BEFORE c b a d Figure 3 Install Pulley NOTE: When removing or securing pulley, use a wooden block to prevent blade rotation. 1. Remove the right arbor capscrew (a, Figure 4), lockwasher (b), and washer (c). Discard the capscrew, retain the lockwasher and washer. Figure 4 2. Install the pulley and hub assembly (BB, Figure 5) on top of the original pulley. Secure with capscrew (C) and lockwasher (b) and washer (c) removed in Step 1. Torque to ft. lbs. A a b c C BB b AFTER c Figure 1 Figure 5 9

10 Assembly Install Arbor Cover 1. Slightly loosen the taptite screws (a, Figure 6) securing roller bar retainers (b). 2. Install belt cover (CC) by sliding hook (c) under roller bar retainers. 3. Install the taptite (d) previously removed in Step 1 Mower Preparation. 4. Tighten taptites loosened in Step 1. Install Deflector 1. Slide anchors (D, Figure 7) onto the deflector rod (DD). D DD CC a Figure 6 c b d Figure 7 2. Slide deflector rod (DD, Figure 8) into hinge bracket (EE) slots (a). Figure 8 EE a DD 3. Secure the deflector rod (DD, Figure 9) to hinge bracket (EE) using anchors (D), capscrews (E), lockwashers (F), and nuts (G). E F G DD E D EE 10 Figure 9

11 Assembly 4. Drill four 13/64 holes (a, Figure 10) at the marked indented locations on the underside of the deflector assembly. 6. Secure the front of the hinge rod / bracket assembly (DD / EE), Figure 12) using carriage bolt (J), tapered spacer (K), lockwasher (F) and nut (G). G F a K DD EE J Figure Insert screws (H, Figure 11) through the underside of deflector (d). Attach hinge rod / bracket assembly (DD / EE) securing with nuts (I). DD EE d I I H Figure Secure the back of the hinge bracket using a capscrew (L, Figure 13) cylinder spacer (M), tapered spacer (K), lockwasher (F) and nut (G). NOTE: Spacer (M) is between the mower and hinge plate. G F K M L DD EE Figure Attach the centered leg of deflector spring (N, Figure 14) to the deflector arm (a). Attach the offset leg of deflector spring to the rear of the arbor cover (b). Figure 11 b N a Figure 14 11

12 Assembly Install Turbo Blower NOTE: Deflector needs to be in the upright position. 1. Insert the tapered spacers (K, Figure 15) through the bottom of the blower housing of turbo (FF). The bottom of turbo housing (a) should rest into the support plate (AA). 2. Secure spring clips (O, Figure 16) into groove of tapered spacers (K) on both sides of turbo. K O Figure 15 FF AA a K Figure Loosen knob on the belt cover. 4. Slide the belt (b, Figure 17) under cover. 5. Release belt tension lever (c) while routing belt onto the pulley assembly (BB). Note: See diagram for proper belt routing. c b BB BB b FRONT Figure 17 12

13 Assembly 6. Tighten knob on the belt cover. 7. Connect the top of spring (S, Figure 18) to bracket (d). Connect the bottom of spring to the hole (e) behind the discharge opening in the mower. Baffle Installation 1. Remove and discard the existing baffle from the left side of mower. Two new turbo baffles will need to be installed. 2. Install the new left (23-1/2 long) baffle (GG, Figure 19) by inserting carriage bolts (P) from underneath the mower and securing with lockwashers (Q) and nuts (R). NOTE: An L is cut into the left baffle. R d GG Q S Figure 18 e Figure 19 P 3. Install the right (26-1/2 long) baffle (HH, Figure 20) by inserting carriage bolts (P) from underneath the mower and securing with lockwashers (Q) and nuts (R). HH R Q P Figure 20 13

14 Operation Before Operation Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. For best results, mow when the grass is dry. Wet grass tends to clump and plug up the mower and grass catcher For efficient grass collection, air circulation under the mower deck, through the chute and into the grass catcher or cart is very important. For this reason, BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the underside of the catcher lid are free from grass and debris. Make sure that there is a snug fit between mower deck, blower housing, tubes, and grass catcher cover. Mowing with the Turbo Always operate with engine running at full speed when mowing. Grass should be cut often, and not too short. If grass is too long or lush it may be necessary to keep ground speed to a minimum or to cut only half the width of the mower to prevent clogging. If grass is long, operate with mower in high cutting position for first pass, cutting again in a lower position on a second pass. Look through the grass catcher tube to check for grass flow. Do not open the grass catcher cover with mower engaged. If a large amount of cut grass is spilling out from under the deck, the tube may be plugged or the catcher may be full. Discontinue mowing, stop the tractor, disengage the PTO and then empty the catcher or clear the tube. WARNING ALWAYS shut off the tractor. Disengage the PTO, and allow all moving parts to stop BEFORE disconnecting or clearing tube, or emptying grass bags. Before leaving the operator s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key. To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials. Mowing without the Turbo If you need to mow without the turbo vacuum system in place (for instance, if the grass is too wet to bag, but must be mowed), you must remove the turbo from the mower deck, and properly position the deflector BEFORE you begin mowing. WARNING To operate without the collection system, the turbo assembly MUST be removed and the deflector MUST be in the down position. The deflector is spring loaded. When removing the turbo, hold the deflector up; then lower the deflector into the normal operating position. Recommended Accessories If operating on slopes when a rear attachment is installed, use front counterweights. If you will be operating on slopes over 15% (8.5 ), two rear wheel weights are recommended in addition to the front counterweights. Never operate on slopes greater than 17.6% (10 ). After Operation The turbo housing and grass catcher tube should be removed for cleaning. Remove the tube by unlatching the lower tube rubber band from turbo housing. When reattaching, make sure there is a snug fit between the mower deck, turbo housing, and grass catcher. 14

15 Operation Storage DANGER To operate without the collection system, the turbo assembly MUST be removed and the deflector MUST be in the down position. The deflector is spring loaded. When attaching or removing the turbo, hold the deflector up; then lower the deflector into the normal operating position. Storage Remove any debris from the turbo housing. To clean the housing, use a mild detergent only (other products may damage tube). If paint has been scratched on metal parts, touch up with paint, or apply a thin film of oil. To prevent corrosion, store in a dry area, away from moisture. Removing the Turbo NOTE: After initial assembly, it is not necessary to remove mower deck when removing or installing turbo assembly. For operation without turbo, the deflector must be properly installed in the down position and retained by the spring latch. 1. Remove the grass discharge tubes. 2. Unscrew the belt cover knob and open the cover. 3. Move the idler release lever (c, Figure 17) to release tension on the drive belt. Remove the belt from the pulley / hub assembly. 4. Remove spring (S, Figure 18). 5. Remove the hair pin clip (O, Figure 16) and remove the turbo assembly. 6. Return the deflector to the down position. 7. Close belt cover, secure with plastic knob. NOTE: The baffles do not need to be removed. WARNING The deflector must be properly installed in the down position and retained by the spring. Do not operate the unit without a deflector. Deflector Support Adjustment The deflector support prevents the deflector from contacting the top of the turbo. If the deflector support is not providing sufficient clearance, shim the deflector support with washers until the deflector does not contact the turbo. 15

16 BRIGGS & STRATTON PRODUCTS WARRANTY POLICY JANUARY 2014 LIMITED WARRANTY Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and testing. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the warranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.** WARRANTY PERIOD Item Consumer Use Commercial Use Accessory/Attachment/Equipment 12 months None ** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM, or by calling , or by ing or writing to salesenquires@briggsandstratton.com.au, Briggs & Stratton Australia Pty Ltd, 1 Moorebank Avenue, NSW, Australia, The warranty period begins on the date of purchase by the first retail or commercial consumer. Consumer use means personal residential household use by a retail consumer. Commercial use means all other uses, including use for commercial, income producing or rental purposes. Once a product has experienced commercial use, it shall thereafter be considered as a commercial use product for purposes of this warranty. To ensure prompt and complete warranty coverage, register your product at the website shown above or at com, or mail the completed registration card (if provided), or call (in USA). Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products. ABOUT YOUR WARRANTY Warranty service is available only through BRIGGSandSTRATTON.COM. Briggs & Stratton Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty covers only defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, or normal wear and tear. Improper Use and Abuse - The proper, intended use of this product is described in the Operator s Manual. Using the product in a way not described in the Operator s Manual or using the product after it has been damaged will not be covered under this warranty. Warranty coverage will also not be provided if the serial number on the product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage or water/chemical corrosion damage. Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator s Manual, and serviced or repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty. Normal Wear and Tear - Like most mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (except engine brake pads) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship. Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration. Attachments or accessories that were not originally packaged with the product are also excluded. This warranty does not include used, reconditioned, second-hand, or demonstration equipment or engines. This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer s control _EN Rev -

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