D EC. PARTS LIST Fxj375 HYDRAULIC BREAKER APPLICABLE SERIAL NUMBER 1001 AND UP

Transcription

1 D EC PARTS LIST Fxj375 HYDRAULIC BREAKER APPLICABLE SERIAL NUMBER 1001 AND UP

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3 SUPPLY PERIOD OF SPARE PARTS FOR FURUKAWA ROCK DRILL CO., LTD. PRODUCTS Thank you for purchasing a Furukawa Rock Drill Co., Ltd. product. Please note that the supply of spare parts of Furukawa Rock Drill Co., Ltd. products will be assured for 10 years after the termination of production in accordance with the guidelines for the supply of spare parts as specified by the Japan Construction Equipment Manufacturers Association. Although the supply of spare parts is terminated in principle at the maturity of the subject supply period, we may be able to supply them upon request even after the expiration of supply period on condition that the delivery date and price are subject to negotiation. Even if it is within the supply period, however, the delivery date, price, etc. may be subject to negotiation when it is difficult to keep stocks should the purchased parts are not available because the manufacturer does not produce them anymore. If you may have any questions about any particular model subject to the warranty as stated above and the time limit of spare parts supply, please contact the FRD Europe B.V. distributor in your area. i

4 USING THE PARTS LIST 1. This parts list describes the components of a hydraulic breaker. 2. When ordering a part, refer to the illustrations and lists in this parts list and then inform the FRD Europe B.V. distributor in your area of the following items. (1) Model name (2) Serial No. (3) Part No. (4) Part name (5) Quantity 3. Use "Genuine Furukawa Rock Drill Parts" when replacing all parts. 4. The illustrations in this parts list show the positions and shapes of the parts so that a user can order a part without any problem. Do not repair a hydraulic breaker by using this parts list. 5. The parts in this list are subject to change for improvement without notice on the part of the manufacturer. ii

5 How to use the parts list (1) Illustration 1 Group Name... It is the same as the Group Name on the CONTENTS. 2 Fig. No.... It shows the illustration number and corresponds to Fig. No. of the parts breakdown. 3 Item... It corresponds to Item on the parts breakdown. 4 Group Name... It shows the group name in which the parts breakdown is covered separate page in this parts list. 5 Page... The left side of - (hyphen) shows consecutive numbers in each unit. The right side shows consecutive numbers of drawings/lists in each unit. (2) Parts Breakdown 1 Item... It is shown by three figures and corresponds to Item in the illustration. Item nos. are not always in sequence. When a part has been changed in design and then the part number or quantity has been changed, a sub-number is added to Item in order to show the order of change. 2 Part No.... (a) Part number is shown. (b) Indication of a no-service part With parts which cannot be serviced as a single part, only the illustrations and part names are given and the mark is shown in the part number column. These parts are serviced as an assembly, a kit or a set. 3 Part Name... It shows the description of a part. When following marks are put before the part name. No mark Represents a single part or an assembly component. Represents a part or an assembled part of the assembly component. It is listed out after the assembly name. Represents a part of the assembled part of the assembly component. 4 Q' ty... As a rule, this column indicates the quantity of a part required for one breaker. In case of a part of an assembly component, however, it indicates the quantity of the part required for one assembly component. In this column, the following mark is also used besides the Arabic numerals to indicate the quantity of parts. ( )Parenthesis This part is not included in an assembly. Option etc. AR As required. iii

6 5 Serial No....Serial No. in which this part is used is as shown in the following example: (Serial No.) 6 Remarks...The marks and part numbers in the Remarks column are described below. A Replaceable common part and following part no. B Represents that this part is not supplied as a single part, however, it is supplied as a set. Refer to Replaceable Part List at the end of the parts list. C Represents that this part is not supplied as a single part. When an assembly including this part is supplied, the parts after this mark are supplied. When no parts are given after this mark, the components of this part are supplied. D This part is no longer manufactured due to an incorrect part number or a change and supplying this part is discontinued. When a substitute can be supplied, the part after this mark is supplied. 7 Page...The left side of - (hyphen) shows consecutive numbers in each unit. The right side shows consecutive numbers of drawings/lists in each unit. iv

7 Name of Components or Component Group スイベルアダプタ Swivel adapter Swivel Adapter (Option) ( オプション ) (OPTION) ボルト Bolt バックヘッド Back head Head バルブ Valve シリンダ Cylinder アキュムレータ Accumulator Accumlator ポートブロック Port Block block ロッド Rod v

8 CONTENTS FIG.NO. GROUP NAME PAGE BREAKER BODY UNIT (SWIVEL TYPE) SEAL KIT (A) (CYLINDER GROUP SWIVEL TYPE) SEAL KIT (B) (CYLINDER, BACK HEAD GROUP SWIVEL TYPE) VALVE F ACCUMULATOR SEAL KIT (C) (VALVE, ACCUMULATOR GROUP) SV-BOX (WITH HYDRAULIC DAMPER ADJUSTER) SV-BOX (WITH MECHANICAL DAMPER ADJUSTER) HYDRAULIC ADJUSTER F HYDRAULIC HOSE ASSEMBLY STICKERS STANDARD TOOLS SWIVEL ADAPTER (OPTION) SEAL KIT (D) (SWIVEL ADAPTER GROUP) SEAL KIT (E) (NEEDLE VALVE) NITROGEN CHARGING KIT vi

9 SERVICE MEMO vii

10 BREAKER BODY UNIT (SWIVEL TYPE) スイベルアダプタ ( オプション ) SWIVEL ADAPTER(OPTION) b 109a b 109a バルブ VALVE b 186 B アキュムレータ ACCUMULATOR a A01 A03 A02 A

11 ITEM PART NO. PART NAME Q TY REMARKS 101a CYLINDER 1 A01 * CYLINDER 1 A02 HB20G HELI-COIL INSERT 8 A03 HB40G HELI-COIL INSERT 4 A HELI-COIL INSERT CYLINDER LINER U-PACKING 1 R BUFFER RING 1 R1 105 HB30G DUST SEAL 1 R1 106 F D RING 7 R DISTANCE WASHER SEAL RETAINER 1 109a GLIDE RING 1 R1 109b STEP SEAL 1 R GLIDE RING 1 R1 111 F DELTA RING 1 R BACK-UP RING 1 R1 113 F PLUG 1 R O-RING 3 R O-RING 3 R1,R O-RING 2 R GPF PLUG GPF PLUG O-RING 8 R GPF PLUG O-RING 6 R GPF PLUG FRONT HOLDER FRONT BUSH STOP PIN A-PLUG 4 R ROD PIN F KNOCK PIN F BUSH 1 R1 130 HB10G BUSH 1 R PISTON F CHECK VALVE

12 ITEM PART NO. PART NAME Q TY REMARKS PORT BLOCK SPRING WASHER SOCKET BOLT 6 185b MALE CONNECTOR 1 B *O-RING 1 R2 186 F CAP GPF PLUG O-RING 2 R HOLLOW PLUG MOIL POINT ROD FLAT ROD WEDGE POINT ROD BALL POINT ROD BACK HEAD HB15G CHARGING VALVE HB20G PLUG O-RING 1 R O-RING 1 R2 406 F DELTA RING 1 R GPF PLUG O-RING 2 R GPF PLUG O-RING 2 R CONNECTOR O-RING 2 R BOLT WASHER SEAL KIT (A) (R1) SEE PAGE SEAL KIT (B) (R2) SEE PAGE

13 SERVICE MEMO 01-02

14 SEAL KIT (A) (CYLINDER GROUP, SWIVEL TYPE) スイベルアダプタ ( オプション ) SWIVEL ADAPTER(OPTION) b 855a b 855a バルブ VALVE アキュムレータ ACCUMULATOR 02-01

15 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (A) FOR CYLINDER GROUP *U-PACKING *BUFFER RING HB30G *DUST SEAL F *D-RING 7 855a *GLIDE RING 1 855b *STEP SEAL *GLIDE RING F *DELTA RING *BACK-UP RING F *PLUG *O-RING *O-RING F *BUSH HB10G *BUSH

16 SEAL KIT (B) (CYLINDER, BACK HEAD GROUP SWIVEL TYPE) スイベルアダプタ ( オプション ) SWIVEL ADAPTER(OPTION) バルブ VALVE アキュムレータ ACCUMULATOR

17 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (B) FOR CYLINDER, BACK HEAD O-RING O-RING O-RING A-PLUG O-RING O-RING O-RING O-RING

18 VALVE b IDLE BLOW 空打可能 (OPTION) IDLE BLOW B01 B07 B04B06 B05 B03B08 B02 B09B a A01 A07 A04A06 A05 A03A08 A02 A09A 空打防止 ANTI IDLE BLOW (STANDARD) ANTI IDLE BLOW

19 ITEM PART NO. PART NAME Q TY REMARKS VALVE *VALVE HOUSING *VALVE *VALVE RETAINER *VALVE HOUSING COVER *O-RING 4 R *BACK-UP RING 1 R *GPF PLUG *O-RING 1 R *GPF PLUG *O-RING 2 R *GPF PLUG *O-RING 4 R *SOCKET BOLT *SOCKET BOLT *ADJUSTER 1 016a F *STROKE ADJUSTER 1 ANTI IDLE BLOW A01 F **STROKE VALVE 1 A02 F **STROKE BUSH 1 A03 F **STROKE ADJUSTER 1 A04 F **STROKE PLUG 1 A **FINE THREADED NUT 1 A **O-RING 1 R3 A **O-RING 1 R3 A **BACK-UP RING 1 R3 A09 F **DUAL SEAL 1 R3 A10 F **DUAL SEAL 1 R3 016b F *STROKE ADJUSTER 1 IDLE BLOW B01 F **STROKE VALVE 1 B02 F **STROKE BUSH 1 B03 F **STROKE ADJUSTER 1 B04 F **STROKE PLUG 1 B **FINE THREADED NUT 1 B **O-RING 1 R3 B **O-RING 1 R3 B **BACK-UP RING 1 R3 B09 F **DUAL SEAL 1 R

20 ITEM PART NO. PART NAME Q TY REMARKS B10 F **DUAL SEAL 1 R3 017 F *SPRING *DUAL SEAL 1 R *NUT HB30G *FACE SEAL 2 R *O-RING 2 R *O-RING 3 R *PLUG *O-RING 2 R *GPF PLUG *O-RING 1 R *PRESSURE CONTROL VALVE 1 NEEDLE VALVE *SOCKET BOLT *O-RING 1 R SEAL KIT (C) (R3) SEE PAGE SEAL KIT (E) PRESSURE CONTROL VALVE SEE PAGE

21 SERVICE MEMO 04-02

22 F ACCUMULATOR シリンダ CYLINDER

23 ITEM PART NO. PART NAME Q TY REMARKS F ACCUMULATOR ASSEMBLY 501 F *ACCUMULATOR COVER F *ACCUMULATOR BODY HB20G *DIAPHRAGM HB40G *FACE SEAL 1 R *SOCKET BOLT HB50G *SOCKET BOLT *VALVE *CAP *PLUG *O-RING 1 R *O-RING 2 R SEAL KIT (C) (R3) SEE PAGE

24 SEAL KIT (C) (VALVE, ACCUMULATOR GROUP) 851 空打可能 IDLE BLOW IDLE BLOW 空打防止 ANTI IDLE BLOW ANTI IDLE BLOW

25 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (C) 1 FOR VALVE,ACCUMULATOR *O-RING 4 GROUP *BACK-UP RING *O-RING *O-RING *O-RING *DUAL SEAL HB30G *FACE SEAL *O-RING *O-RING *O-RING *O-RING HB40G *FACE SEAL *O-RING *O-RING *O-RING *O-RING *BACK-UP RING F *DUAL SEAL F *DUAL SEAL

26 SV-BOX (WITH HYDRAULIC DAMPER ADJUSTER) φ32 詳細 A DETAIL A 輸送時使用 USED FOR TRANSPORTATION 07-01

27 ITEM PART NO. PART NAME Q TY REMARKS SV-BOX FRONT DAMPER SIDE DAMPER BOTTOM SPACER PROTECT SEAL DUST PROTECTOR (A) DUST PROTECTOR (B) BACK DAMPER (A) F BACK DAMPER (B) BACK DAMPER (C) TOP DAMPER SOUNDPROOF COVER (A) SOUNDPROOF COVER (B) F CUSHION PIN PLUG DUST PLUG DUST PLUG F GROMMET HYDRAULIC ADJUSTER ASSEMBLY 2 SEE PAGE PLATE BOLT SPRING WASHER BOLT WASHER O-RING OIL HOSE 1 (L 1000mm) ADAPTER GREASE NIPPLE F FLAT BAR BOLT NUT 2 TRANSPORT(WITHOUT TOP BRACKET) TRANSPORT(WITHOUT TOP BRACKET) TRANSPORT(WITHOUT TOP BRACKET) 07-02

28 SV-BOX (WITH MECHANICAL DAMPER ADJUSTER) 08-01

29 ITEM PART NO. PART NAME Q TY REMARKS SV-BOX 1 * SV-BOX WITH ARMOUR FRONT DAMPER SIDE DAMPER BOTTOM SPACER PROTECT SEAL DUST PROTECTOR (A) DUST PROTECTOR (B) BACK DAMPER (A) F BACK DAMPER (B) BACK DAMPER (C) TOP DAMPER E BOLT HB3R-81114E NORD-LOCK WASHER F CUSHION PIN PLUG DUST PLUG DUST PLUG F GROMMET FXJ SOUNDPROOF COVER E NUT F NORD-LOCK WASHER F E DAMPER ADJUSTER FXJ SPACER (A) FXJ SPACER (B) O-RING OIL HOSE 1 (L 1000mm) ADAPTER GREASE NIPPLE F FLAT BAR BOLT NUT 2 TRANSPORT(WITHOUT TOP BRACKET) TRANSPORT(WITHOUT TOP BRACKET) TRANSPORT(WITHOUT TOP BRACKET) 08-02

30 HYDRAULIC ADJUSTER 005b 002 B B06 B04 B07 B02 B03 B a A05 A02 A03 A04 A06 A

31 ITEM PART NO. PART NAME Q TY REMARKS HYDRAULIC ADJUSTER ASSEMBLY *CYLINDER *ROD *DUST SEAL 1 004a *LUBRICATING VALVE ASSEMBLY 1 A **LUBRICATING VALVE 1 A **BALL 1 A **SPRING 1 A **SPRING HOLDER 1 A **O-RING 1 A **GREASE NIPPLE 1 005b *RELIEF VALVE ASSEMBLY 1 B **VALVE BODY 1 B **SPRING 1 B **BALL 1 B **SPRING HOLDER 1 B **O-RING 1 B **GPF PLUG 1 B **O-RING *PACKING *BACK-UP RING *PLUG

32 F HYDRAULIC HOSE ASSEMBLY V- ボックス SV- ボックス V-BOX,SV-BOX V- ボックス SV- ボックス V-BOX,SV-BOX 10-01

33 ITEM PART NO. PART NAME Q TY REMARKS HYDRAULIC HOSE ASSEMBLY 2 (L mm) 10-02

34 STICKERS

35 ITEM PART NO. PART NAME Q TY REMARKS STICKER (BACK HEAD) 1 ENGLISH STICKER (ACCUMULATOR) 1 ENGLISH WARNING STICKER 1 ENGLISH 11-02

36 STANDARD TOOLS

37 ITEM PART NO. PART NAME Q TY REMARKS TOOL BOX mm T-HANDLED WRENCH HB20G PRESS PIN mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH mm SOCKET WRENCH SOCKET BOLT x19mm DOUBLE OPEN ENDED SPANNER x24mm DOUBLE OPEN ENDED SPANNER x30mm DOUBLE OPEN ENDED SPANNER x36mm DOUBLE OPEN ENDED SPANNER x46mm DOUBLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm SINGLE OPEN ENDED SPANNER mm STRIKING FACE RING SPANNER mm NEEDLE-NOSE PLIERS x150mm SLOTTED SCREWDRIVER A-PLUG GPF PLUG O-RING

38 SWIVEL ADAPTER (OPTION)

39 ITEM PART NO. PART NAME Q TY REMARKS SWIVEL ADAPTER ASSEMBLY *SWIVEL BODY *SWIVEL ADAPTER *SPACER (A) 1 R *O-RING 2 R *DUAL SEAL 1 R4 436 F *U-PACKING 2 R4 437 F *SPACER (B) 1 R4 438 F *PLUG *O-RING 1 R *PLUG *O-RING 1 R *SOCKET BOLT F *NORD-LOCK WASHER 6 R SEAL KIT (D) (R4) SEE PAGE

40 SEAL KIT (D) (SWIVEL ADAPTER)

41 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT(D) *SPACER (A) *O-RING *DUAL SEAL F *U-PACKING F *SPACER (B) *O-RING *O-RING F *NORD-LOCK WASHER

42 SEAL KIT (E) (NEEDLE VALVE)

43 ITEM PART NO. PART NAME Q TY REMARKS SEAL KIT (E) *O-RING *O-RING *O-RING *BACK-UP RING *BACK-UP RING *O-RING *O-RING

44 NITROGEN CHARGING KIT 004b B04 001a B01 B02 B03 A A07 A04 A A06 A03 A14 A10 A15 A18 A13 A08 A16 A02 A01 A20 A16 A A11 A19 A

45 ITEM PART NO. PART NAME Q TY REMARKS 001a HIGH PRESSURE GAS CHARGING KIT 1 A01 * *CHARGING BODY 1 A02 * *CHARGING CONNECTOR 1 A03 * *SHAFT 1 A04 * *SLEEVE 1 A05 * *CAP 1 A06 * *COLLAR 1 A07 * *BUSHING 1 A08 * *VALVE BODY 1 A09 * *PLUG 1 A10 * *CAP 1 A11 * *CONNECTOR 1 A12 * *ROD 1 A *PRESSURE GAUGE (1) A *O-RING 1 A *O-RING 1 A *O-RING 2 A *O-RING 1 A18 * *STREET ELBOW,HIGH PRESSURE 1 A19 * *STREET ELBOW,HIGH PRESSURE 1 A20 * *SET SCREW PRESSURE GAUGE CHARGING HOSE TOOL BOX

46 5-3, 1-chome, Nihonbashi, Chuo-ku, Tokyo, , Japan. Phone: Fax: Book No. : D EC Date of Issue : December 2014