SECTION VI PARTS LIST

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1 SECTION VI PARTS LIST F19Qt Serial No ~ & up Revised: January, 2010 Section VI - Page # 1 F19-K107-4

2 Section VI - Page # 2 PARTS BREAKDOWN

3 PARTS LIST 001 KF Cylinder 028 K Snap Ring [/SB] 102 KHB15G (4) Heli-Sert Insert 029 KF Dust Plug [/SB] 103 KHB20G (6) Heli-Sert Insert 030 KF Check Valve [/SB] 002 KHB15G U-Packing [/SA] 031 K GPF Plug 003 KF Buffer Ring [/SA] 032 KF Backhead 004 KHB15G Dust Seal [/SA] 033 KHB15G Charging Valve 005 KF Seal Retainer 034 K O-Ring [/SB] 006 KHB15G Slide Packing [/SA] 035 KHB20G Plug 007 KHB15G (2) O-Ring [/SA] 036 K O-Ring [/SB] 008 KF Seal Ring [/SA] 037 K O-Ring [/SB] 009 KF D Ring [/SA] 038 K O-Ring [/SA] 010 K Backup Ring [/SA] For FRONT Mounted Hoses use: 011 KF Plug [/SA] 039 KF Port Adapter 012 KHB15G Bushing [/SA] 040 (Included) [2] O-Ring 013 K O-Ring [/SA] 043 K GPF Plug 014 KF Knock Pin 044 K O-Ring [/SB] 015 K GPF Plug For SIDE Mounted Hoses use: 016 K O-Ring [/SA] 039 KF Connector 017 KF Piston 040 K O-Ring [/SB] 018 KF Front Cover 041 K GPF Plug 018 KF Front Cover (NTBox) 019 KF Fronthead 042 K O-Ring [/SB] 201 KF [1] Fronthead, Bare 045 K Filter Connector 202 KF (1) Thrust Bushing 046 KF Air Inlet Cap 203 KF (1) Thrust Ring 047 KF Through Bolt 020 KF Rod Pin (Retainer) 048 KF Lower Nut 021 KF Stop Pin, F19R 049 KF Washer 022 KF Stop Pin, F19T 050 KF Hexagon Nut 023 K Rubber Plug [/SB] 051 KF Delta Ring [/SA] 024 KF Rubber Plug [/SB] 501 KF Blunt Tip 025 K O-Ring [/SB] 501 KF Moil Point 026 K Fronthead Pin 501 KF Chisel Bit 027 K Rubber Plug [/SB] - KF Service Tool Kit Note: See Page # 12 in this section for Hose Configurations Dust Plugs are not used in the QT Box Hammer version ( ) Bracketed quantities indicate items included with the prior assembly. [/SA] Items marked Option /SA are included in the Cylinder Group Seal Kit KF [/SB] Items marked Option /SB are included in the Front-Backhead Group Seal Kit KF [/SC] Items marked Option /SC are included in the Valve-Accumulator Group Seal Kit KF Section VI - Page # 3

4 Section VI - Page # 4 CONTROL VALVE DETAIL

5 CONTROL VALVE DETAIL 001 KF Valve 026 KF Stroke Adjuster 002 KHB15G Valve Plug 027 K O-Ring [/SC] 003 KF Valve Housing 028 KF Stroke Plug 004 KF Housing Cover 029 KF Spring 005 K O-Ring [/SC] 030 K Nut 006 K Backup Ring [/SC] 031 KF Safety Relief Valve 007 K GPF Plug (1) Stopper 008 K O-Ring [/SC] 102 K (1) O-Ring [/SD] 009 K GPF Plug (1) Spool 010 K Backup Ring [/SC] 104 KF (2) Glide Ring [/SD] 011 K O-Ring [/SC] (1) Sleeve 012 K GPF Plug (1) Spring 013 K O-Ring [/SC] (1) Retainer [/SE] 014 K Fine Thread Bolt 108 K (1) O-Ring [/SD] [/SE] 015 K Socket Bolt (1) Valve Needle [/SE] 016 K Grease Nipple (1) Valve Guide 017 KHB20G Face Seal [/SC] (1) Spring [/SE] 018 KHB15G Valve Adjuster 112 K (1) O-Ring [/SD] 019 K Fine Thread Nut (1) Push Rod 020 K O-Ring [/SC] 114 K (1) O-Ring [/SD] 021 K Backup Ring [/SC] (1) Retainer 022 KF Stroke Valve 032 K O-Ring [/SC] 013 KF Stroke Bushing 033 K O-Ring [/SC] 024 KF O-Ring [/SC] 034 K O-Ring [/SC] 025 KF O-Ring [/SC] ( ) Bracketed quantities indicate items included with the prior assembly. [/SC] Items marked Option /SC are included in the Valve-Accumulator Group Seal Kit KF [/SD] Items marked Option /SD are included in the KF Safety Valve Seal Kit [/SE] Items marked Option /SE are included in the KF Needle Valve Kit Section VI - Page # 5

6 KF ACCUMULATOR ASSEMBLY 001 KF Accumulator Cover 007 K Valve 002 KF Accumulator Body 008 K Cap 003 KHB15G Diaphragm 009 K Plug 004 K Socket Bolt 010 K O-Ring [/SC] 005 K Socket Bolt 011 K O-Ring [/SC] 006 KHB20G Face Seal [/SC] [/SC] Items marked Option /SC are included in the Accumulator Group Seal Kit KF Section VI - Page # 6

7 Notes Section VI - Page # 7

8 KF SEAL KIT CYLINDER GROUP (A) Line items refer to the drawing in section VI on page KHB15G U-Packing 010 K Backup Ring 003 KF Buffer Ring 011 KF Plug 004 KHB15G Dust Seal 012 KHB15G Bushing 006 KHB15G Slide Packing 013 K O-Ring 007 KHB15G [2] O-Ring 016 K O-Ring 008 KF Seal Ring 038 K O-Ring 009 KF D Ring 051 KF Delta Ring KF SEAL KIT FRONTHEAD & BACKHEAD GROUP (B) Line items refer to the drawing in section VI on page K Rubber Plug 034 K O-Ring 024 KF Rubber Plug 036 K O-Ring 025 K O-Ring 037 K O-Ring 027 K Rubber Plug 040 K O-Ring 028 K Snap Ring 042 K O-Ring 029 KF Dust Plug 044 K O-Ring 030 KF Check Valve KF SEAL KIT VALVE & ACCUMULATOR GROUP (C) Line items refer to the drawing in section VI on page K O-Ring 021 K Backup Ring 006 K Backup Ring 024 KF O-Ring 008 K O-Ring 025 KF O-Ring 010 K Backup Ring 027 K O-Ring 011 K O-Ring 032 K O-Ring 013 K O-Ring 033 K O-Ring 017 KHB20G Face Seal 034 K O-Ring 020 K O-Ring Line items refer to the drawing in section VI on page KHB20G Face Seal 011 K O-Ring 010 K O-Ring Section VI - Page # 8

9 KF REMOTE STROKE CONTROL OPTION KIT 1 KF Stroke Valve 4 K O-Ring 2 K Male Connector 5 K GPF Plug 3 K Union Cap 6 K O-Ring KF REMOTE LUBRICATION (AUTO-LUBE) OPTION KIT 1 K Male Connector 3 (Included w/ #1) 1 O-Ring 2 K Union Cap Use: K Lubricator System Contact KENT's Product Support Department for additional information and specific recommendations. Section VI - Page # 9

10 Section VI - Page # 10 T-BOX MOUNTING

11 T-BOX MOUNTING PARTS 1 KF T-Box Weldment 13 KF Soundproof Cover 2 KF Pin Cover * 14 K Hex Head Bolt 3 KF Spacer 15 K Hex Nut 4 KF Collar 16 K Washer 5 KF Front Damper 17 K Socket Bolt * 6 KF Back Damper (A) 18 K Washer * 7 KF Back Damper (B) 19 K Socket Bolt 7A KF A 1 Back Damper (B) 8 KF Dust Ring 20 K GPF Plug 9 KF Top Damper 21 KF Cap Screw, M16 * 10 KF Top Stoper 22 KF Tab Lock Washer * 11 KF Pin Damper 23 KF Pin Cover * 12 KHB15G Pin Plug ** KF Top Spacer * Use either items 2, 17, and 18, or items 21, 22, and 23. The tab washer system replaces the socket bolt version. ** Items Not Shown NOTE: The Stop Pin, Dust Plugs, and Rubber Plug indicated at Detail A on the T-Box Parts Breakdown are NOT used when the hammer is mounted in the T-Box Case. Remove the stop pin, rubber plug, and dust plugs from fronthead of hammer before assembling T-Box Case. Inch Milimeter A Bolt Hole Diameter B Flange, Long Side C Flange, Short Side D Center to Center E Center to Center F Center to Center G Center to Center Furukawa Rock Drill USA offers a variety of top caps that match the original equipment for many excavator makes and models and work with many coupler systems. Please contact Furukawa Rock Drill USA's Product Support Department for additional information. Section VI - Page # 11

12 Section VI - Page # 12 NT-BOX MOUNTING S/N 3557~

13 NT-BOX MOUNTING PARTS 701 KF T-Box Weldment 714 KF Soundproof Cover 702 KF Front Damper 715 KF Cushion 703 KF Side Damper 716 KF Grommet 704 KF Dust Protector 717 KF Pin Plug 705 KF Back Damper (A) 718 KF Dust Plug 706 KF Back Damper (B) 719 KF Grease Cap 707 KF Back Damper (C) 720 K Bolt 709 KF Spacer (A) 721 K Spring Washer 710 KF Spacer (B) 722 K Washer 711 KF Damper Adjuster 723 K Spring Washer 712 KF Top Damper 724 K Nut 713 KF Top Stopper Section VI - Page # 13

14 Section VI - Page # 14 HOSE CONFIGURATIONS

15 HOSE CONFIGURATIONS The F19Qt Hammer can be equippied with either FRONT or SIDE mounted hose whips. Hammers will be shipped with FRONT hoses unless SIDE hoses are specified. SIDE MOUNTED HOSES (2) KBM12381A Hose Assemblies consist of the following: ITEM PART NUMBER QTY DESCRIPTION 1 K19880-D 2 Port Adapter 2 K mm Socket Head Bolt 3 K mm Hex Head Bolt 4 K Locking Washers ( Interlocking Set of 2 ) 5 K Backup Ring 6 K O-Ring 7 K #4 Hollow Hex Plug 8 K Hose Whip The following parts are used when the SIDE mounted hoses are installed: -- KF Front Port Adapter ( Not Shown ) -- K O-Ring for Port Adapter ( Not Shown ) -- K Plug for Front Hose Ports ( Not Shown ) -- K O-Ring for Adapter Plug ( Not Shown ) FRONT MOUNTED HOSES: ITEM PART NUMBER QTY DESCRIPTION 8 K Hose Whip 9 KF Front Port Adapter with O-Ring The following parts are used when the FRONT mounted hoses are installed: -- K Plug for Side Hose Ports ( Not Shown ) -- K O-Ring for Side Hose Ports ( Not Shown ) Section VI - Page # 15

16 UNIVERSAL TOP CAP 1 KF Universal Cap 4 KF Hardened Washer 2 KF Cap Screw * K Whip Hose 3 KF Heavy Hex Nut * Not Shown Furukawa Rock Drill USA offers a variety of top caps that match the original equipment for many excavator makes and models and work with many coupler systems. Please contact Furukawa Rock Drill USA's Product Support Department for additional information. Section VI - Page # 16

17 MOUNTING PIN KIT FOR UNIVERSAL TOP CAP KF19050 F19QT HYDRARAM Base Machine Make: Base Machine Model: Dipperstick Pin Diameter: Link Pin Diameter: Dipperstick Width: Link Pin Width: MOUNTING KIT PART NO: Consisting of the following: ITEM P/N QTY. DESCRIPTION 1 1 DIA. MOUNTING PIN x 24 LONG 2 1 DIA. MOUNTING PIN x 24 LONG 3 K DIA. MOUNTING BUSHING X LG. 4 K DIA. MOUNTING BUSHING X LG. 5 K /4" -10 UNC BOLT 6 K /4" -10 UNC LOCKNUT Section VI - Page # 17

18 SERVICE TOOL KIT P/N KBM Furukawa Rock Drill USA includes a tool box with every new hydraulic breaker. This tool box contains many of the special tools and wrenches required to perform normal maintenance or repairs on the breaker. This is a basic tool box, and by no means complete or comprehensive, but does contain many specialized tools, and wrench sizes not commonly found in the field. The following illustration depicts a typical tool box and its contents: Section VI - Page # 18

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