ASSEMBLY INSTRUCTIONS. Electro-mechanical systems. GENIUS 2.1 A and B

Transcription

1 ASSEMBLY INSTRUCTIONS KFV Electro-mechanical systems GENIUS 2.1 A and B

2 Contents GENIUS 2.1 A and B Contents 1. Introduction Validity Target group of this documentation Correct use Improper use Installation location Transport Installation conditions and requirements Maintenance and service notes Dimensions Visual indicators Instructions and symbols Explanation of symbols Other types of indicators Screw recommendation Safety Personal protective equipment Heavy components Sharp edges Swarf flying around rapidly Electric voltage Causes of damage Assembly of sash side Delivery options Component dimensions Cutting the door leaf Cutting dimensions of the main lock case Change DIN orientation of the latches Electrical installation GENIUS 2.1 A GENIUS 2.1 B Wiring diagram GENIUS 2.1 A Wiring diagram GENIUS 2.1 B Wiring allocation Establish plug connections GENIUS 2.1 A Establish plug connections GENIUS 2.1 B Screwing on the multi-point lock KFV

3 GENIUS 2.1 A and B Contents 5. Frame side assembly Milling the door frame Assembling the frame parts and magnet The different magnet types Mounting the striker plates in aluminium and PVC frames Mounting the striker plates in timber frames Mounting the locking rail Adjustment of airgap Adjustment of frame parts and AT piece Correct the Q adjustment Adjustment of AT-piece Functional test Functional test when the door is open Check the functioning of the lever handle: Testing the function of the profile cylinder Mechanical testing of the GENIUS 2.1 (CA/CB) Mechanical testing of the GENIUS 2.1 (EA / EB) Functional test when the door is closed Electromechanical test Check the functioning of the lever handle: Testing the function of the profile cylinder Testing the function of the profile cylinder and lever handle Testing the function of the optional access control system Troubleshooting Functional disorder of the lever handle Functional disorder of the profile cylinder Functional disorder of the magnetic field sensor Functional disorder due to block movement Manual adjustment of the magnetic sensor Appendix Technical specifications Appendix Liability Intended use Product liability Disclaimer of liability KFV 3

4 Introduction Assembly instructions GENIUS 2.1 A and B 1. Introduction Please read these assembly instructions carefully before you begin the assembly work. Follow the instructions in Chapter 2 "Safety", in order to prevent personal injury or disturbance. 1.1 Validity These instructions describe the installation of the GENIUS 2.1 automatic door lock and are valid unless revoked. 1.2 Target group of this documentation This documentation is intended for use by specialists only. All work described in this document is to only be performed by experienced professionals with training and practice in the installation, commissioning and maintenance of the GENIUS 2.1 door lock and its individual components. Safe and proper assembly of this electronic door lock is not possible without expert knowledge. All work on a 230 V AC mains power supply may only be performed by a qualified electrician. 1.3 Correct use The GENIUS 2.1 door lock is a special lock for locking and unlocking doors automatically. The GENIUS 2.1 door lock is suitable for installation in timber, aluminium, steel and PVC entry doors for residential and public buildings. All assembly and electrical installation work must be carried out according to our assembly and installation instructions. Wiring the unit incorrectly can irreparably damage its electronic components. The GENIUS 2.1 multi-point lock must be operated with a free-running cylinder compliant with the German standard DIN (marked FZG). Only use cylinders with the FZG* marking. *Directives of the Trade Organisation for Locks and Hardware (Gütegemeinschaft Schlösser und Beschläge e.v.) Supplementary to DIN or EN 1303, this directive describes a reproducible test for profile cylinders with freerunning cam. According to the definition of DIN 18252, free-running cam means that it must be possible to turn the lock ward of the profile cylinder when the key is removed. With profile cylinders without free-running cam, the lock ward is blocked when the key is removed and can no longer be turned. The GENIUS door lock can be connected to an external access control system (e.g. wireless, transponder or fingerprint scanner system) via a voltage-free contact (switching time: min. 1 second). Some external access control systems available on the market transmit a brief "open" signal when the operating voltage is switched on. This can mean that the GENIUS door lock will open the door following a power failure. If in doubt, please contact the system manufacturer. Use the GENIUS 2.1 door lock only when it is in a technically sound condition. Do not modify the unit's components in any way, otherwise the warranty will expire. Use the GENIUS 2.1 door lock only with genuine KFV accessories in order to guarantee correct functioning. If energy-carrying cables are routed in parallel to data cables (ISDN, DSL, etc.), this could lead to interference e.g. in the speed of the data transmission. We recommend that you use the shielded KFV cable. See: Product catalogue KFV GENIUS and A-opener 1.4 Improper use The GENIUS 2.1 door lock must not be used for emergency exits in accordance with EN 179 or EN 1125! The GENIUS 2.1 door lock must not be used with a cylinder with a fixed catch, as this will cause the main lock to jam when the key is removed. The GENIUS 2.1 door lock must not be used in doors for wet rooms or rooms in which the air contains aggressive or corrosive components. Foreign objects and/or materials which impede or prevent proper use must not be placed within the opening range, the locking system or the striker plates. Locking elements must not be misused to hold the door open. Movable or adjustable locking pieces (e.g. deadbolt, latch) must not be painted over. 1.5 Installation location The multi-point lock is suitable for installation in singlesash and double-sash doors in permanent buildings. The multi-point lock may only be installed in doors that have been fitted in a technically sound manner. The door design must permit use of the multi-point lock. All work on the 230 V AC mains power supply must be carried out in compliance with the current German VDE regulations (e.g. VDE 0100) and any relevant countryspecific requirements. All-pole safety isolation should be used when fitting the network connection cable on-site. The use of any additional devices to keep the door closed (with the exception of a door closer, motorised door drive, block lock and escape door monitor) is not permitted. If an additional system is installed, it must not impede operation of the door by children, the elderly or infirm. Repair of the multi-point lock and the GENIUS 2.1 door lock, which is not carried out by KFV or by a service agent authorised by, KFV will lead to the expiry of the warranty. Only KFV frame parts with Q adjustment may be used. 4 KFV

5 Assembly instructions GENIUS 2.1 A and B Introduction Opening/closing/locking: It must be possible to open and close the door easily. A protruding latch and /or deadbolt must not impede the opening of the door. 1.6 Transport Always transport the multi-point lock in an unlocked state, whether uninstalled or installed in the door leaf. It is essential to handle the multi-point lock with care and not to expose it to hard impacts. Do not carry the door by the lever handle or hardware when transporting it. Considerable reactive forces could be generated as a result of wobbling movement during transport, which could lead to damage or incorrect loading of the installed components. Always use the transport support matching the respective airgap (for example distance blocks) to keep the sash in position during transport. If possible, always transport the door element in the intended installation position so that the resulting reactive forces will be ablated in accordance with the constructive design for the intended installation position. 1.7 Installation conditions and requirements Local building laws and regulations must be observed before and during door installation in addition to the following requirements and conditions: Observe the milling dimensions Position the frame parts according to the specifications, observing the horizontal and vertical adjustment accurately. Before installing the multi-point lock, check the dimensional accuracy of the door and the door frame. The multi-point lock must not be installed if the door and/or the frame is warped and/or damaged. The multi-point lock is not designed to accommodate changes to its shape or seal which arise as a result of differences in temperature or changes to the building. Install the multi-point lock and accessories according to our assembly instructions. Use the clamp included in the delivery for assembly. Remove any splinters from the lock mortise after milling. Once the lock is installed, do not perform mechanical work on the door (such as drilling or milling). Do not drill into or through the main lock under any circumstances. Observe the specified positions and sizes when drilling the holes. Follow the hardware manufacturer's instructions when drilling the holes for the lever handle/hardware. Install hardware components and cylinder flush without overtightening the screws or screwing them in at an angle. Fasten handle set by hand only and do not use force when installing the spindle. Adhere to the gap between the secondary sash and the frame parts: in accordance with DIN = 3.5 ±1.5 mm Operating elements should not impede each other. Check that any existing block setting is packed correctly. Surface treatment of the door and door frame must take place before the multi-point lock is installed. Treating these surfaces at a later stage can reduce the functional capacity of the multi-point lock. Use only acid-free neutral-cure sealants to prevent corrosion of components and/or the door. 1.8 Maintenance and service notes A regular annual maintenance should be carried out to check that all movable components are functioning correctly. The multi-point lock is equipped with long-term lubrication and is consequently maintenance-free. Never use cleaning agents that are aggressive or contain solvents, as these may damage the surface of the components. Both the contractor and the user must be trained in the operation and maintenance of the multi-point lock. 1.9 Dimensions All measurements are given in mm. KFV 5

6 Safety Assembly instructions GENIUS 2.1 A and B 1.10 Visual indicators Instructions and symbols This symbol designates hazards that could damage the product or something in the surrounding area. This symbol indicates special features and designates facts that require increased attention Explanation of symbols Ø Milling cutter or drill diameter Groove length 2. Safety Before starting the assembly work, read the following safety instructions carefully. They are designed to keep you safe and prevent hazards, injuries and material losses Groove depth from component Groove depth from profile Through hole for metal profiles 2.1 Personal protective equipment You will need the following protective equipment for the assembly work: Safety shoes Protective gloves Protective goggles 2.2 Heavy components Lifting off the door presents a risk of foot injuries. Always wear safety shoes. for timber profiles for PVC profiles 1.12 Other types of indicators Below is a list of symbols used in these assembly instructions and their meanings: Items of text following this marker are found in lists. Items of text with this marking in front of them are instructions that must be followed in the specified order. " " Items of text in quotation marks are cross-references to other chapters or sections Screw recommendation 2.3 Sharp edges Cropping metal components creates sharp edges. This presents a risk of cutting injuries. Wear suitable protective gloves. Deburr the sharp edges. 2.4 Swarf flying around rapidly During milling work, there will be swarf flying around rapidly. This presents a risk of eye injuries. Wear protective goggles. 2.5 Electric voltage There is a risk of electric shock during all work on 230 V AC mains power supply. All work on a 230 V AC mains power supply may only be performed by a qualified electrician. Establish an all-pole safety isolation and secure against unintentional reconnection before carrying out work on the 230 V AC mains power supply. 6 KFV

7 Assembly instructions GENIUS 2.1 A and B Safety 2.6 Causes of damage Do not drill through the door leaf in the area of the gear box/boxes when the lock or the multi-point lock is installed. Force must be exerted on the lever handle only in the normal direction of rotation. A maximum force of 150 N may be applied to the lever handle in the direction of actuation. The lock or multi-point lock must be locked only with the associated key (and not with foreign objects). The spindle must not be hit through the lock nut with force. The lever handle and key must not be operated at the same time. The door leaf must not be carried using the lever handle as a grip. Double-leaf doors must not be forced open using the inactive sash. None of the locking elements may be excluded when the door is open. KFV 7

8 Assembly of sash side 3. Assembly of sash side 3.1 Delivery options GENIUS 2.1 with AS 2600 Assembly instructions GENIUS 2.1 A and B GENIUS 2.1 is available in four versions: Functions EA EB CA CB Opening via the profile cylinder X X X X Opening via an E-button (optional) X X X X Opening via an access control system (optional) X X X X SI - RS 485 interface X X X X Comfort function: Opening via the lever handle on the inside of the door X X (escape function) It can be combined with an external clock timer or external systems such as a motorised door drive or an alarm X X system Feedback contact for external systems such as revolving door drive or alarm systems. X X 8 KFV

9 Assembly instructions GENIUS 2.1 A and B Assembly of sash side 3.2 Component dimensions Size variants A B C F G I K suitable for sash rebate height I Distance 92 B296* B B B B039* B B B C K K K A Distance 85 K Distance 88 B F + 1 mm F K B Distance 72 B B B K G * = not available with hole group "T0" Dimensions I + K = can be shortened [1] Hole group "T0" for optional safety lock "T3" KFV 9

10 Assembly of sash side Assembly instructions GENIUS 2.1 A and B 3.3 Cutting the door leaf Routed pockets Auxiliary box A I I C C A A B B F F PZ RZ 18 mm 18 mm 24 mm G G B PZ = 18 mm RZ = 24 mm 21 mm 20 mm 12 mm 12 mm K K 10 KFV

11 Assembly instructions GENIUS 2.1 A and B Assembly of sash side Cutting dimensions of the main lock case Main lock type K, backset 35-55, PZ dimension 92 Main lock type F, backset 55-80, PZ dimension 72 K F A A!! Backset (D) [!] Omitted with multi-point locks Type GENIUS in the versions CA and CB [A] Milling depth = route depth (backset mm) + 1 mm Backset (D) [!] Omitted with multi-point locks Type GENIUS in the versions CA and CB [A] Milling depth = route depth (backset mm) + 1 mm Main lock type G, backset 55-80, PZ dimension 92 G A! Backset (D) [!] Omitted with multi-point locks Type GENIUS in the versions CA and CB [A] Milling depth = route depth (backset mm) + 1 mm KFV 11

12 Assembly of sash side Assembly instructions GENIUS 2.1 A and B These main lock types can only be delivered in the EA and EB function Main lock type K, backset 35-55, PZ dimension 88 mm A K Main lock type K, backset 35-50, PZ dimension 85 mm A K Backset (D) [A] Milling depth = route depth (backset mm) + 1 mm Backset (D) [A] Milling depth = route depth (backset mm) + 1 mm Main lock type G, backset 55 and 65, PZ dimension 88 Main lock type F, backset 55 and 65, PZ dimension 85 G G A A Backset (D) [A] Milling depth = route depth (backset mm) + 1 mm Backset (D) [A] Milling depth = route depth (backset mm) + 1 mm 12 KFV

13 Assembly instructions GENIUS 2.1 A and B Assembly of sash side 3.4 Change DIN orientation of the latches Functional test of the latch Press the latch several times (approx. 5x) into the gear box. The latch must be able to extend again with ease. KFV 13

14 Electrical installation 4. Electrical installation 4.1 GENIUS 2.1 A [1] Connector pin assignment Connections A, B, C, D 2, 3 Function Terminal A/B = Data interface SI - RS 485 terminal C = Output supply voltage - GND terminal D = Output supply voltage + 24 V DC Operating voltage Terminal 2 = + 24 V DC Terminal 3 = -- GND 1 2 Assembly instructions GENIUS 2.1 A and B GENIUS 2.1 A 4 External unlocking signal. If +24 V DC is supplied to this terminal for 1 sec., then an opening cycle is performed [2] Buttons with menu LED All adjustments of the GENIUS 2.1 door lock are made via this button. You can proceed to the individual menus and adjust the different functions by pressing different sequences. 3 [3] Status LED Indicates the current operating status. 4 [4] Position of magnet The magnet must be positioned centrally in relation to the magnetic sensor (vertical tolerance: ±3 mm). 14 KFV

15 Assembly instructions GENIUS 2.1 A and B Electrical installation 4.2 GENIUS 2.1 B [1] Connector pin assignment Connections A, B, C, D Function Terminal A/B = Data interface SI - RS 485 terminal C = Output supply voltage - GND terminal D = Output supply voltage + 24 V DC 1 GENIUS 2.1 B 0, 1 2, 3 4 Operation mode switchover, Day/Night mode: Day mode is active when terminal 0/1 is locked via a potential-free N/O contact. Night operation is active when the make contact is open. Operating voltage Terminal 2 = + 24 V DC Terminal 3 = -- GND External unlocking signal. If +24 V DC is supplied to this terminal for 1 sec., then an opening cycle is performed 2 7 Lock status indicator, the desired state is selected by the switch 3 [2] Buttons with menu LED All adjustments of the GENIUS 2.1 door lock are made via this button. You can proceed to the individual menus and adjust the different functions by pressing different sequences. 4 [3] Status LED Indicates the current operating status. [4] Position of magnet The magnet must be positioned centrally in relation to the magnetic sensor (vertical tolerance: ±3 mm). KFV 15

16 Electrical installation Assembly instructions GENIUS 2.1 A and B 4.3 Wiring diagram GENIUS 2.1 A Item 1 Unlocking via the optional access control system 2 Data interface SI - RS Buttons with menu LED 4 GENIUS 2.1 A door lock 5 Feed (shielded) 6 External unlocking feature (optional) 7 Power supply FZ-NT-HU (DSP 30-24) V AC/50 Hz (L; N; PE) Designation All work on the 230 V AC mains power supply must be carried out in compliance with the current German VDE regulations (e.g. VDE 0100) and any relevant country-specific requirements. 16 KFV

17 Assembly instructions GENIUS 2.1 A and B Electrical installation 4.4 Wiring diagram GENIUS 2.1 B Item Designation 1 Unlocking via the optional access control system 2 Data interface SI - RS Buttons with menu LED 4 GENIUS 2.1 B door lock 5 Feed (shielded) 6 External unlocking feature (optional) 7 External switch or clock timer (optional) for automatic changeover Day / Night operation 8 Coupling relay 24 V DC (optional) for feedback contact 9 Power supply FZ-NT-HU (DSP 30-24) V AC/50 Hz (L; N; PE) All work on the 230 V AC mains power supply must be carried out in compliance with the current German VDE regulations (e.g. VDE 0100) and any relevant country-specific requirements. KFV 17

18 Electrical installation Assembly instructions GENIUS 2.1 A and B 4.5 Wiring allocation If energy-carrying cables are routed in parallel to data cables (ISDN, DSL, etc.), this could lead to interference e.g. in the speed of the data transmission. We recommend that you use the shielded KFV cable. See: Product catalogue KFV GENIUS and A-opener Cable detection Band colour Cable colour Function 0 black grey Switching between Day /Night operation 1 brown yellow Switching between Day /Night operation 4 yellow green External unlocking signal 7 violet pink Indicating door/lock status --/3 blue brown Operating voltage (--) negative +/2 red white Operating voltage (+) 24 V DC white blue Shield 4.6 Establish plug connections GENIUS 2.1 A KFV

19 Assembly instructions GENIUS 2.1 A and B Electrical installation 4.7 Establish plug connections GENIUS 2.1 B Deburr all holes for the cable routing. Do not route cables over sharp edges. Smooth or line sharp edges. Route cables without kinking KFV 19

20 Assembly instructions GENIUS 2.1 A and B Electrical installation 4.8 Screwing on the multi-point lock Aluminium and PVC frames You will need 10 screws to mount the multi-point lock. Use the screws we recommend, depending on the material of the door. 10 x Ensure when you insert the cable into the routed pocket that the cable is neither damaged nor kinked. 20 KFV

21 Assembly instructions GENIUS 2.1 A and B 5. Frame side assembly 5.1 Milling the door frame Aluminium and PVC frames Frame side assembly The cutting dimensions given refer to: Exx striker plate main lock Q striker plate auxiliary box ERQH locking rail 23xx bolt striker plate You can find further information about KFV frame parts in the current product catalogue: "Multi-point locks and frame parts for PVC doors" Groove depth from component + 1 mm All dimensions from the handle height [X] to the centre groove length. A B C D E E If using striker plates for timber doors, the round magnet with bushing can be fitted directly in the timber frame. 2 If using locking rails, the round magnet with bushing is inserted into the hole. According to profile, a hole must be set for the bushing in the frame. 3 C X 381 mm Centre nut 8 mm B Ø 13 mm D A A magnet with an oval bushing in combination with a bolt striker plate from series 23xx is used for PVC or aluminium doors. According to the profile of the bolt striker plate and the frame, a milling must be set for the magnet in the frame. 1 Centre nut 4 mm 381 mm 12,5 mm 30 mm Ø 13 mm KFV 21

22 Frame side assembly Assembly instructions GENIUS 2.1 A and B 5.2 Assembling the frame parts and magnet The different magnet types The GENIUS door lock uses a magnetic field sensor to detect whether the door is open or shut. The magnetic field sensor is triggered by the opposite magnets on the frame side. Never allow the magnet to come into direct contact with the faceplate. This can permanently magnetise the faceplate or the drive rod behind it. This will lead to functional disorder of the magnetic field sensor. The magnet must be positioned centrally in relation to the magnetic field sensor (vertical tolerance: ±3 mm). 1 2 Position of magnet recommended cutting depth = 55 mm Round magnet with bushing Oval magnet bush For locking rails and timber frames According to the delivered version, the locking rail is predrilled (Ø 13 mm), or marked at the relevant point, or has a fastening hole at this point that must be drilled to Ø 13 mm. According to the profile of the locking rail and profile of the frame, a milling must be set for the magnet in the frame. If using striker plates for timber doors, the magnet and holder can be fitted directly in the frame. For striker plates in PVC or aluminium doors A single striker plate from series 23xx (without backing) must be used. According to the profile of the striker plate and the frame, milling must be carried out for the magnet in the frame. Magnet self-adhesive For secondary sash lock bolt Holes must not be drilled through a through the faceplate because of the drive rods located behind. Therefore the magnet must be "self-adhesive". Spindle square [1] Position of magnet [2] The interval from the centre square spindle / position magnet of 381 mm is applicable for main locks with a PZ dimension of 72 mm and 92mm. In the case of 88 mm distance, the dimension is reduced to 377 mm In the case of 85 mm distance, the dimension is reduced to 374 mm 22 KFV

23 Assembly instructions GENIUS 2.1 A and B Frame side assembly Mounting the striker plates in aluminium and PVC frames You will need 9 screws to mount the striker plates. Use the screws we recommend, depending on the material of the door "1.13 Screw recommendation" at page 6. 9x Insert the oval magnet bush with the magnet pointing upwards. If the door is seated, the magnet bush can be turned by 180, offsetting the magnet by 5 mm. KFV 23

24 Frame side assembly Mounting the striker plates in timber frames Assembly instructions GENIUS 2.1 A and B You will need 7 screws to mount the striker plates. Use the screws we recommend, depending on the material of the door "1.13 Screw recommendation" at page 6. 7x The round magnet with bushing can be fitted directly in the timber frame. 24 KFV

25 Assembly instructions GENIUS 2.1 A and B Frame side assembly Mounting the locking rail You will need 13 screws to mount the locking rail. Use the screws we recommend, depending on the material of the door "1.13 Screw recommendation" at page 6. 13x If using locking rails, the round magnet with bushing is used. KFV 25

26 Frame side assembly Assembly instructions GENIUS 2.1 A and B 5.3 Adjustment of airgap Adjust the airgap according to DIN : 3.5 mm ± 1.5 mm Observe the function and axis dimensions of the system provider. min. 2 mm to max. 5 mm 26 KFV

27 Assembly instructions GENIUS 2.1 A and B 5.4 Adjustment of frame parts and AT piece Correct the Q adjustment Loosen the locking screws Frame side assembly Allen key 2.5mm Side adjustment of the backing 2.5 mm in every direction 2.5 mm 2.5 mm 2.5 mm 2.5 mm Tighten the locking screws KFV 27

28 Frame side assembly Assembly instructions GENIUS 2.1 A and B Adjustment of AT-piece Loosen the locking screws PZ 2 Side adjustment of top part of AT-piece Tighten the locking screws 28 KFV

29 Assembly instructions GENIUS 2.1 A and B Functional test 6. Functional test In order to check the functionality, the door and the door frame must be positioned vertically. Adhere to the screw torque specified by the manufacturer. In case of stiffness or too much play, the frame parts and the AT piece can be adjusted see "5.4 Adjustment of frame parts and AT piece" at page 27 With a flat face plate, the protrusion of the retracted latch may not exceed max 1mm and max. 2 mm in case of a U-plate. If stiffness is determined during the functionality test, observe the following points: Check the tightening torque of the fixing screws on the handle set and/or the profile cylinder lock. Screws must not be screwed in too tightly or over tightened. Screws should also not be screwed in at an angle. This is to avoid the screw head blocking the drive rod behind it. Check whether the profile cylinder complies with the specification "1.3 Correct use" at page Functional test when the door is open Check the functioning of the lever handle: Press the lever handle down fully. The lever handle must return to its original position by itself Testing the function of the profile cylinder Turn the key in the cylinder lock in the locking direction. All locking elements must extend completely and smoothly. Remove the key while the main locking elements are locked. Turn the key in the cylinder lock in the unlocking direction. All locking elements must retract completely and smoothly. Remove the key while the locking elements are retracted Mechanical testing of the GENIUS 2.1 (CA/CB) Check the functioning of the locking elements with the lever handle. Turn the key in the locking direction until all locking elements are extended. Press the lever handle down fully. All locking elements must retract completely. The latch must extend completely again after the lever handle is released. Check the functioning of the locking elements with the key. Turn the key in the locking direction until all locking elements are extended. Turn the key in the unlocking direction All locking elements must retract. The latch must extend completely again after the key is released Mechanical testing of the GENIUS 2.1 (EA / EB) Turn the key in the locking direction until all locking elements are extended. Turn key in the unlocking direction All locking elements must retract. The latch must extend completely again after the key is released. KFV 29

30 Functional test Assembly instructions GENIUS 2.1 A and B Press the lever handle down fully. The latch must retract completely when the lever handle is activated. The latch must extend completely again after the lever handle is released. 6.2 Functional test when the door is closed Shut the door Repeat the test step "Functional test when the door is open" All locking elements must extend and retract freely in the frame parts. 6.3 Electromechanical test Version with comfort function (CA / CB) Switch on the supply voltage Switch the GENIUS 2.1 to Night operation via the button (lights up blue), see below Check the functioning of the lever handle: Close the door. GENIUS 2.1 moves to the locking position. Press the lever handle down fully. The locking elements and the latch must retract completely Testing the function of the profile cylinder Shut the door again. GENIUS 2.1 moves to the locking position. Turn the key in the cylinder lock in the opening direction. The locking elements and the latch must retract completely. Version with comfort function (EA / EB) Testing the function of the profile cylinder and lever handle Close the door. GENIUS 2.1 moves to the locking position. Unlock the door with the key. All locking elements must retract completely. Press the lever handle down fully. The latch must retract completely Testing the function of the optional access control system If an optional access control system (e.g. a fingerprint scanner) is to be installed in combination with the GENIUS 2.1, refer to the relevant instructions for information about commissioning and testing. 30 KFV

31 Assembly instructions GENIUS 2.1 A and B Functional test 6.4 Troubleshooting Functional disorder of the lever handle If the lever handle does not return to its original position by itself, there is a functional disorder. Check the routed pocket for dimensional accuracy. Check that the lever handle is correctly seated. Check that the door hardware is correctly seated. If the lever handle does not return to its original position by itself, the multi-point lock must be checked by KFV Functional disorder of the profile cylinder If you cannot remove the key, dismount the profile cylinder and check it for functional disorders. If the profile cylinder does not function faultlessly, replace the cylinder and repeat the test step. If the profile cylinder functions faultlessly, there is a mechanical disorder in the multi-point lock. The multi-point lock must be checked by KFV Functional disorder of the magnetic field sensor If the GENIUS 2.1 does not move to the locking position, check the function of the magnetic field sensor. To do this, open the door and hold a magnet to the magnetic field sensor. The magnetic field sensor is working correctly if the GENIUS 2.1 moves to the locking position. Check the position of the magnet and the airgap and adjust them according to the specifications (3.5 mm ± 1.5 mm). Then carry out a manual adjustment of the magnetic field sensors see "6.5 Manual adjustment of the magnetic sensor" at page Functional disorder due to block movement If due to a block movement, the GENIUS 2.1 does not move completely to the locking position, an acoustic error signal will sound and the status LED will flash red. Check whether the locking elements run smoothly into the frame parts. If this is not the case, adjust the frame parts see "5.4 Adjustment of frame parts and AT piece" at page Manual adjustment of the magnetic sensor Blue or white Magenta Magenta Turquoise Turquoise Flashes Turquoise / White 3x 1 s for GENIUS 2.1 A 5x 1 s for GENIUS 2.1 B Flashes Turquoise / White Flashes Turquoise / Red Flashes Turquoise / Red Blue or white KFV 31

32 Appendix Assembly instructions GENIUS 2.1 A and B 7. Appendix 7.1 Technical specifications Ambient temperature range in the door (according to DIN EN class K,M,L,N,P) Relative humidity Environmental conditions T UM -25 C +70 C Protection class IP 40 20% to 80% (non-condensing) Electrical data Operating voltage U B +24 V DC (+19 V DC +32 V DC) Operating current standby / standby I St Type 30 ma Operating current for motor control I B Type 500 ma (max 1000 ma) Reverse polarity protection U Verp - 50 V Output signal terminal 7 Switches actively against mass (GND) I KL7 20 ma Internal with Pullup resistance R Pullup 4.7 kω Max. capacitive load C max 47 µf Input signal terminal 4 Release On U KL4.ON > 7.0 V DC Release Off U KL4.OFF < 4.0 V DC Internal with Pulldown resistance R Pulldown 4.7 kω Input signal terminal 1 Night mode U KL1.Night > 7.0 V DC Day mode U KL1.Day < 4.0 V DC Internal with Pullup resistance R Pullup 4.7 kω Airgap Magnetic sensor 4 mm ± 3 mm (with original magnet and correct adjustment) Dimensions Dimensions W x L x D 16 mm, 252 mm, 49 mm + secondary sash thickness Cable lengths Cable length at 0.14 mm 2 LIYCY 24 m Cable length at 0.5 mm 2 LIYCY 50 m 32 KFV

33 Assembly instructions GENIUS 2.1 A and B Appendix 8. Appendix 8.1 Liability Intended use Any use of this product that is not in accordance with its intended use, or any adaptation of or modification to the product and its associated components for which our express consent has not been obtained, is strictly prohibited. We accept no liability whatsoever for any material losses or injury to people caused by failure to comply with this stipulation Product liability Our products are guaranteed subject to correct installation and proper use for a period of one year from the date of receipt by a company (according to our general terms and conditions) or as otherwise agreed, and for a period of two years for end consumers, in accordance with statutory provisions. As part of our ongoing improvements, we reserve the right to replace individual components or entire products. Consequential losses resulting from defects are excluded from the warranty within the limits of the law. The warranty shall become void if modifications that are not authorised by us or have not been described in this documentation are performed on the product and/or individual components, or if the product and/or individual components is/are dismantled or partly dismantled, and the defect is due to the changes made Disclaimer of liability The product and its components are subject to stringent quality controls. The product functions reliably and safely when used correctly. Our liability for consequential losses and/or claims for damages is excluded, except in the case of wilful misconduct or gross negligence, or where we are responsible for injury to life, physical injury or damage to health. Strict liability under the German Product Liability Act (Produkthaftungsgesetz) remains unaffected. Liability for the culpable violation of significant contractual obligations also remains unaffected; liability in this case is limited to losses that are specific to the contract and that could have been foreseen. The above regulations do not imply a change in the burden of proof to the detriment of the consumer. KFV 33

34 Appendix Assembly instructions GENIUS 2.1 A and B EC declaration of incorporation Manufacturer KFV Karl Fliether GmbH & Co. KG Siemensstr. 10 D Velbert declares that the product: Electromechanical door lock GENIUS / A-opener Device type Designation of type meets the following fundamental requirements: EMC Directive 2004/108/EC EN :2005 EN :2007+A1:2011 class B EN :2006+A1:2009+A2:2009 EN :2008 RoHS Directive 2011/65/EU This declaration is based on test reports from: Nemko GmbH & Co. KG, Test and Certification Authority; test report identification number: FS The machine may only be put into operation when incomplete if it has been ascertained, if applicable, that the machine into which it is to be installed conforms to the specifications of the Machinery Directive. We undertake to provide such documentation to market surveillance authorities in electronic format within a reasonable time upon reasoned request. The aforementioned technical documentation can be obtained from the manufacturer. Siegen, Head of Division Product Development & Works The technical documents are provided by KFV Karl Fliether GmbH & Co. KG. This declaration certifies conformity with the directives cited but does not warrant properties in the legal sense. The safety instructions in the product documentation supplied must be followed. 34 KFV

35 Assembly instructions GENIUS 2.1 A and B Appendix KFV 35

36 A company of the SIEGENIA GROUP KFV Karl Fliether GmbH & Co. KG Siemensstraße Velbert GERMANY Phone: Fax: You can find address details for our international sites at: SIEGENIA worldwide: Austria Phone: Belarus Phone: Benelux Phone: China Phone: France Phone: Germany Phone: Great Britain Phone: Hungary Phone: Italy Phone: Poland Phone: Russia Phone: South Korea Phone: Switzerland Phone: Turkey Phone: Ukraine Phone: Contact your dealer: H39.ELEKS004EN-02