Chevy Pickup Condenser with Drier

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1 an ISO 900:00 Registered Company Chevy Pickup Condenser with Drier Goll St. San Antonio, TX 766 ph: fax: REV B //3 INST CHEV P-UP COND W/DRIER PG OF 9

2 . Cover. Table of Contents 3. Packing List/Parts Disclaimer Table of Contents 4. Engine & Diagonal Brace Modification 5. Core Support Modification & Condenser Mounting Bracket Installation 6. Drier/Bracket Assembly & Condenser Installation 7. Hardline Installation & Drier/Bracket Assembly Installation Figure. Hardline Installation (Cont.) & Binary Switch Installation 9. Packing List REV B //3 INST CHEV P-UP COND W/DRIER PG OF 9

3 No. Qty. Part No. Description VUC 073-VUB 073-VUC 47-VUB 49-VUB 60-VUB 3334-VUI 3357-VUF 335-VUF VUS 335-VUW Packing List: Chevy Pickup Condenser Kit With Drier (0557) 4 x 4 Parallel Flow Condenser Drier Clamp Drier #0 x / Hex Sheet Metal Screw 0-4 x 3/ Pan Head Screw 0-4 Nut w/ Star Washer -hole Grommet #6 O-ring # O-ring Hardline Chevy Pickup #6 Condenser/Drier Hardline Chevy Pickup # Condenser/Compressor Bracket Chevy Pickup Condenser Bracket Chevy Pickup Drier Male Binary Switch Compressor Lead ** Before beginning installation, open all packages and check contents of shipment. Please report any shortages directly to Vintage Air within 5 days. After 5 days, Vintage Air will not be responsible for missing or damaged items REV B //3 INST CHEV P-UP COND W/DRIER PG 3 OF 9

4 Engine.. 3. Remove core support cover. Remove fan & fan shroud. Drain & remove radiator. Battery Horns Core Support Cover Battery Tray V Style Core Support Shown Diagonal Brace Modification. Remove (4) rivets holding diagonal brace to core support. Discard diagonal brace. Remove Rivets Diagonal Brace Front of Engine Remove Rivets REV B //3 INST CHEV P-UP COND W/DRIER PG 4 OF 9 4

5 INSIDE CORE SUPPORT RADIATOR BRACKET CORE SUPPORT PASSENGER SIDE.. Core Support Modification Drill a /4 hole through passenger side core support on engine side using measurements below. Install -hole grommet. Passenger Side of Engine ⅞ ¼ INSIDE CORE SUPPORT RADIATOR BRACKET CORE SUPPORT PASSENGER SIDE ¼ ⅞. Condenser Mounting Bracket Installation Install condenser mounting brackets onto back of condenser using 0-4 x 3/ pan head screws and 0-4 nuts with star washers. NOTE: The bracket mounts through the st & 3rd holes of the condenser. () 0-4 Nut w/ Star Washer Condenser VUC Back View # Fitting #6 Fitting () Condenser Bracket () 0-4 X 3/ Pan Head Screw REV B //3 INST CHEV P-UP COND W/DRIER PG 5 OF 9

6 Drier Bracket 6430 Drier & Bracket Assembly. Install drier clamps on drier as shown.. Using #0 x / sheet metal screws, install drier on bracket, as shown. NOTE: Refrigerant flow through drier is IN from condenser, OUT to evaporator. In () Drier Clamp 073-VUB FLOW () #0 x / Sheet Metal Screw 47-VUB Condenser Installation. Install condenser assembly on engine side of core support, using bolts and holes, as shown below. Mounting Holes Holes ENGINE COMPARTMENT VIEW -hole Grommet 3334-VUI REV B //3 INST CHEV P-UP COND W/DRIER PG 6 OF 9 6

7 .. Hardline Installation Lubricate a #6 O-ring (See Figure, below) and install the #6 hardline. Tighten fittings as shown. NOTE: Oil is supplied with hose kit. Lubricate a # O-ring and install the # hardline as shown. O-ring Hold With This Wrench O-ring For a Proper Seal of Fittings, Install Supplied O-rings As Shown, and Lubricate With Supplied Oil. Supplied Oil for O-rings Male Insert Twist With This Wrench #6 O-ring # O-ring O-ring Installs Over Male Insert To Swaged Lip # O-ring # Cond/Comp Hardline Front of Engine Figure Female Nut #6 Cond/Drier Hardline #6 O-ring Drier & Bracket Assembly Installation. Install drier/bracket assembly on condenser bracket through the core support using bolts, as shown. NOTE: Do not tighten bolts. Leave bolts loose until #6 hardline coming through core support is aligned with drier port. Engine Bolts REV B //3 INST CHEV P-UP COND W/DRIER PG 7 OF 9

8 . Hardline Installation (Cont.) Lubricate a #6 O-ring (See Figure, Page 7) and install the #6 hardline coming through core support onto drier port, as shown below. Side of Drier #6 O-ring #6 Cond/Drier Hardline Engine # Cond/Core Hardline Remove plug on drier and install binary switch as shown below. Binary Switch Installation Engine REV B //3 INST CHEV P-UP COND W/DRIER PG OF 9

9

10 No. Qty. Part No. Description VUC 073-VUB 073-VUC 47-VUB 49-VUB 60-VUB 3334-VUI 3357-VUF 335-VUF VUS 335-VUW Packing List: Chevy Pickup Condenser Kit With Drier (0557) 4 x 4 Parallel Flow Condenser Drier Clamp Drier #0 x / Hex Sheet Metal Screw 0-4 x 3/ Pan Head Screw 0-4 Nut w/ Star Washer -hole Grommet #6 O-ring # O-ring Hardline Chevy Pickup #6 Condenser/Drier Hardline Chevy Pickup # Condenser/Compressor Bracket Chevy Pickup Condenser Bracket Chevy Pickup Drier Male Binary Switch Compressor Lead Checked By: Packed By: Date: REV B //3 INST CHEV P-UP COND W/DRIER PG 9 OF 9

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