PONTIAC GTO CONDENSER WITH DRIER an ISO 9001:2008 Registered Company REV B 11/25/13 INST GTO COND W/DRIER PG 1 OF 13

Transcription

1 an ISO 900:008 Registered Company PONTIAC GTO CONDENSER WITH DRIER 0065 G T O 9005 REV B /5/3 INST GTO COND W/DRIER PG OF 3

2 TABLE OF CONTENTS PAGES. COVER. TABLE OF CONTENTS 3. PACKING LIST/PARTS DISCLAIMER 4. INFORMATION PAGE 5. CORE SUPPORT MODIFICATION 6. MOUNTING BRACKET INSTALLATION 7. MOUNTING BRACKET INSTALLATION CONT. 8. RADIATOR/HOOD LATCH REMOVAL & CONDENSER INSTALLATION 9. CONDENSER INSTALLATION CONT. 0. HARDLINE INSTALLATION. DRIER/SAFETY SWITCH & HARDLINE INSTALLATION. CORE SUPPORT TEMPLATE 3. PACKING LIST 9005 REV B /5/3 INST GTO COND W/DRIER OF 3

3 No. QTY. PART No. DESCRIPTION CONDENSER KIT VUC VCB 073-VUC 849-VUB 860-VUB 3334-VUI 890-VUB 85-VUB 836-VUB 8359-VUB 809-VUB 854-VUB VUF VUF VUS 33-VUW 8308-VUB 86-VUB 85-VUB 4 X 4 PARALLEL FLOW COND. DRIER CLAMP DRIER 0-4 X 3/8 PAN HEAD SCREW 0-4 NUT W/STAR WASHER 3/8 & / HOLE GROMMET /4-0 X HEX BOLT /4 FLAT WASHER /4-0 HEX NUT 3/8-6 X HEX BOLT 3/8 FLAT WASHER 3/8-6 HEX NUT #6 O-RING #8 O-RING HARDLINE GTO #6 COND HRDLN/DRIER HARDLINE GTO #6 COND HARDLINE GTO #8 COND/COMP BRKT GTO TOP COND BRKT GTO BOTTOM COND MALE BINARY SWITCH 3 COMPRESSOR LEAD 5/6-8 X HEX BOLT 5/6-8 FLAT WASHER 5/6-8 NYLON LOCKNUT **BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS. 3 NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES 9005 REV B /5/3 INST GTO COND W/DRIER PG 3 OF 3

4 GTO THIS KIT WAS DEVELOPED BASED ON THE MEASUREMENTS BELOW. 966 GTO ENGINE SIDE OF CORE SUPPORT 8 DRIVER SIDE PASSENGER SIDE 7 /4 965 GTO ENGINE SIDE OF CORE SUPPORT 8 DRIVER SIDE PASSENGER SIDE REV B /5/3 INST GTO COND W/DRIER 4 OF 3 4

5 CORE SUPPORT MODIFICATION USING TEMPLATE PROVIDED ON PAGE CUT OUT TEMPLATE AND PLACE ON BACK SIDE OF CORE SUPPORT AS SHOWN BELOW. USING A /4 HOLE SAW, DRILL HOLE IN CORE SUPPORT. INSTALL HOLE GROMMET. TOP OF CORE SUPPORT OEM HOLES TOP OF CORE SUPPORT OEM HOLE PASSENGER SIDE ENGINE COMPARTMENT VIEW TEMPLATE 3/8 & / HOLE GROMMET 3334-VUI DRILL ¼ HOLE BEND HARDLINE HOLE THROUGH CORE SUPPORT PONTIAC LEMANS, GTO OEM HOLE DRILL ¼ HOLE REV B /5/3 INST GTO COND W/DRIER PG 5 OF 3

6 TOP MOUNTING BRACKET INSTALLATION (FOR 65 GTO/LEMANS ONLY) INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING () 0-4 X 3/8 PAN HEAD SCREWS AND () 0-4 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH THE TH & 4TH HOLE FROM THE LEFT SIDE OF THE CONDENSER. () 0-4 NUT W/ STAR WASHER 860-VUB #8 FITTING BACK VIEW #6 FITTING () 0-4 X 3/8 PAN HEAD SCREW 849-VUB TOP MOUNTING BRACKET INSTALLATION (FOR GTO/LEMANS ONLY) INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING () 0-4 X 3/8 PAN HEAD SCREWS AND () 0-4 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH THE 0TH & 5TH HOLE FROM THE LEFT SIDE OF THE CONDENSER. () 0-4 NUT W/ STAR WASHER 860-VUB #8 FITTING BACK VIEW #6 FITTING () 0-4 X 3/8 PAN HEAD SCREW 849-VUB 9005 REV B /5/3 INST GTO COND W/DRIER 6 OF 3 6

7 BOTTOM MOUNTING BRACKET INSTALLATION INSTALL BOTTOM MOUNTING BRACKET ON TO CONDENSER USING () 0-4 X 3/8 PAN HEAD SCREWS AND () 0-4 NUTS WITH STAR WASHERS. NOTE BRACKET MOUNTS THROUGH THE 0TH & 5TH HOLE FROM THE LEFT SIDE OF THE CONDENSER (BACK VIEW). BACK VIEW () 0-4 X 3/8 PAN HEAD SCREW 849-VUB () 0-4 NUT W/ STAR WASHER 860-VUB REV B /5/3 INST GTO COND W/DRIER PG 7 OF 3

8 RADIATOR REMOVAL DRAIN RADIATOR, REMOVE UPPER AND LOWER RADIATOR HOSES AND REMOVE RADIATOR. HOOD LATCH ASSEMBLY REMOVE OEM HOOD LATCH ASSEMBLY CONDENSER INSTALLATION INSTALL CONDENSER AS SHOWN BELOW REV B /5/3 INST GTO COND W/DRIER 8 OF 3 8

9 CONDENSER INSTALLATION CONT. SECURE THE CONDENSER TO THE CORE SUPPORT AS SHOWN BELOW. TOWARDS ENGINE OEM BOLTS CORE SUPPORT TOP CONDENSER BRACKET HOOD LATCH ASSEMBLY CONDENSER SIDE VIEW /4-0 X HEX BOLT w/flat WASHER AND NUT OEM BOLT GTO/LEMANS 3/8-6 X HEX BOLT w/flat WASHER AND NUT 9 65 GTO/LEMANS OEM STUD 9005 REV B /5/3 INST GTO COND W/DRIER PG 9 OF 3

10 HARDLINE INSTALLATION LUBRICATE #6 O-RING (SEE FIGURE ) AND INSTALL THE #6 COND HARDLINE AS SHOWN. TWIST WITH THIS WRENCH HOLD WITH THIS WRENCH LUBRICATE O-RING #6 HARDLINE COND 096 FOR A PROPER SEAL OF FITTINGS - INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL. O-RING MALE INSERT FEMALE NUT #6 O-RING #8 O-RING SUPPLIED OIL FOR O-RINGS #6 O-RING VUF FIGURE O-RING, SLIDE OVER MALE INSERT TO SWAGED LIP LUBRICATE #8 O-RING (SEE FIGURE ) AND INSTALL THE #8 COND HARDLINE AS SHOWN. #8 HARDLINE COND 096 #8 O-RING VUF 9005 REV B /5/3 INST GTO COND W/DRIER 0 OF 3 0

11 DRIER/SAFETY SWITCH INSTALLATION MOUNT DRIER ON PASSENGER SIDE INNER FENDERWELL. INSTALL DRIER/DRIER CLAMP TO INNER FENDERWELL USING 5/6-8 x BOLT W/FLAT WASHERS ON BOTTOM SIDE OF INNER FENDERWELL AND 5/6-8 NYLON LOCKNUT. NOTE: REFRIGERANT FLOW THROUGH DRIER IS IN FROM CONDENSER, OUT TO EVAPORATOR. SAFETY SWITCH (BINARY TYPE) 079-VUS DRIER FLOW ARROW IN PASSENGER SIDE INNER FENDERWELL IN FLOW HARDLINE INSTALLATION LUBRICATE () #6 O-RING (SEE FIGURE, PAGE 0) AND INSTALL THE #6 DRIER/COND HARDLINE AS SHOWN. #6 O-RING VUF IN FLOW #6 HARDLINE COND/DRIER 0960 #6 O-RING VUF 9005 REV B /5/3 INST GTO COND W/DRIER PG OF 3

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13 CORE SUPPORT TEMPLATE TOP OF CORE SUPPORT OEM HOLE CUT ALONG DOTTED LINE BEND DRILL ¼ HOLE HARDLINE HOLE THROUGH CORE SUPPORT OEM HOLE PONTIAC LEMANS, GTO 9005 REV B /5/3 INST GTO COND W/DRIER OF 3

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16 No. QTY. PART No. DESCRIPTION CONDENSER KIT VUC VCB 073-VUC 849-VUB 860-VUB 3334-VUI 890-VUB 85-VUB 836-VUB 8359-VUB 809-VUB 854-VUB VUF VUF VUS 33-VUW 8308-VUB 86-VUB 85-VUB 4 X 4 PARALLEL FLOW COND. DRIER CLAMP DRIER 0-4 X 3/8 PAN HEAD SCREW 0-4 NUT W/STAR WASHER 3/8 & / HOLE GROMMET /4-0 X HEX BOLT /4 FLAT WASHER /4-0 HEX NUT 3/8-6 X HEX BOLT 3/8 FLAT WASHER 3/8-6 HEX NUT #6 O-RING #8 O-RING HARDLINE GTO #6 COND HRDLN/DRIER HARDLINE GTO #6 COND HARDLINE GTO #8 COND/COMP BRKT GTO TOP COND BRKT GTO BOTTOM COND MALE BINARY SWITCH 3 COMPRESSOR LEAD 5/6-8 X HEX BOLT 5/6-8 FLAT WASHER 5/6-8 NYLON LOCKNUT CHECKED BY: PACKED BY: DATE: NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES 9005 REV B /5/3 INST GTO COND W/DRIER PG 3 OF 3