INSTRUCTION MANUAL. Terminator T-2200Pro Propane Powered Floor Scraper

Transcription

1 IF YOU SHOULD EXPERIENCE A PROBLEM WITH YOUR INNOVATECH PURCHASE, CALL IN MOST CASES AN INNOVATECH REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO THE SUCCESS OF INNOVATECH S QUALITY IMPROVEMENT PROGRAM. INSTRUCTION MANUAL Terminator T-2200Pro Propane Powered Floor Scraper Copyright 2014, Everett, Washington USA. All rights reserved. Pat. Num.: 5,641,206 SN: T forward Manual Version 2.1 Updated 07/01/15

2 Table of Contents Introduction... 4 About This Manual... 4 Important Safety Instructions... 5 Safety Instructions for All Tools...5 Additional Safety Rules for Riding Floor Scrapers...6 General Operating Instructions for the Terminator... 7 Safety Features... 7 Warning Light and Back-Up Beacon...7 Fire Extinguisher...7 Auto-stop...7 Emergency Battery Disconnect...7 Safety Instructions...7 Terminator Specifications... 8 Tools & Supplies...8 Ventilation Requirements... 9 Service Instructions & Personnel... 9 Replacement Parts & Materials... 9 Uncrating The Terminator And Preparing It For Operation Loading/Unloading Procedures: Operator Controls Drive And Blade Controls...11 Auto Stop...11 Operator Presence Switch and Safety Grips...11 Emergency Brake...11 Displays and Indicators Tachometer and Information Display...12 Malfunction Indicator Light...12 Hydraulic Filter Clog Indicator...12 Carbon Monoxide Warning Blade Assembly Installing a Blade...13 Taking Up Floor Coverings...13 Ballast Page 2

3 Tricycle Or Caster Wheelbase And Tires CARBON MONOXIDE POISONING Suggestions to Prevent Carbon Monoxide Poisoning Propane Safety Precautions and Warnings...16 What to Do If You Smell Gas...16 Maintenance Schedule Warranty Parts Diagrams Electrical Schematic...66 Hydraulic Schematic...69 Material Safety Data Sheets Hydraulic Oil...70 Terminator T-2200Pro Manual Page 3

4 Introduction The Terminator Carpet and Tile Removal Machine is intended for use on large demolition and asbestos abatement projects as well as smaller floor covering removal jobs. Designed and built by experienced floor covering demolition and installation experts, the machine incorporates several design features that are essential for efficient operation: Tricycle wheelbase and short turning radius allows for better turning ability especially in narrow spaces. Blade vertical and tilt position adjustments allow for positioning the angle of the blade for each application. Ballast in front and rear provides extra traction needed for tile and glue removal. Built-in forklift transport slots allows for easy loading and unloading at job sites. Variable displacement hydraulic control for a very smooth start and stop. If operated and cared for as instructed in this Manual, the Terminator provides trouble-free, safe, and efficient performance. About This Manual This Manual contains the information and procedures to assist you to operate and maintain the Terminator machine safely and correctly. Read this Manual before you operate or service the equipment. If you need additional information or assistance, please get in touch with our Customer Service Department: th ST SW Everett, WA USA (425) or Fax (425) service@innovatechproducts.com NOTE: Throughout this Manual directional instructions (left, right, up, down, push, pull, etc.) are given from the point of view of the operator performing the action. Page 4

5 Important Safety Instructions WARNING: THE TERMINATOR T-2200PRO CAN PRODUCE CARBON MONOXIDE WHILE THE ENGINE IS RUNNING. PROVIDE ADEQUATE VENTILATION WHEN OPERATING THE TERMINATOR T-2200PRO IN AN ENCLOSED BUILDING. READ ALL INSTRUCTIONS Safety Instructions for All Tools KEEP GUARDS IN PLACE and in working order. REMOVE ADJUSTING TOOLS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from the Terminator before turning tool on. KEEP WORK AREA CLEAN. Cluttered areas invite accidents. KEEP CHILDERN AWAY. All visitors should be kept a safe distance from the work area. WEAR PROPPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets or other jewelry to get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. ALWAYS WEAR SAFETY GLASSES. Also use a face or dust mask if operating in a dusty environment. All users and bystanders must wear eye protection that conforms to ANSI Z87.1. (CAN/CSA Z94.3) MAINTAIN EQUIPMENT WITH CARE. Keep equipment clean for best and safest performance. Follow instructions for lubrication and changing accessories. DISCONNECT BATTERY before servicing. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure handles are centered and the engine throttle control is at the lowest setting. USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. NEVER STAND ON TOOL. Serious injury could occur if the machine is tipped or rocked. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully Terminator T-2200Pro Manual checked to determine that it will operate properly and perform its intended function check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. Do not use tool if switch does not turn it on and off. NEVER LEAVE EQUIPMENT RUNNING UNATTENDED. TURN POWER OFF. Don t leave equipment until it comes to a complete stop. DO NOT OPERATE ELECTRIC TOOLS NEAR FLAMABLE LIQUIDS OR GASSES OR EXPLOSIVE ATMOSPHERES. Motors in these tools may spark and ignite fumes. ALWAYS WEAR A HARD HAT. Wear head protection to protect the head from flying debris. All personnel in the work area, including the operator, must always wear a hard hat when operating the machine. ALWAYS PROVIDE PROPER VENTILATION. Ventilation is required when using the Terminator T-2200PRO. Positive or negative pressure ventilators must be used in any enclosed space where the machine is to be used. Use Carbon Monoxide (CO) monitoring when the machine is used in doors. The Carbon Monoxide generated by propane engines can be hazardous to your health if proper ventilation is not provided. Page 5

6 Additional Safety Rules for Riding Floor Scrapers CAUTION: FAILURE TO HEED THESE WARNINGS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND SERIOUS DAMAGE TO THE TERMINATOR. The Terminator is to be operated only by qualified, trained personnel. DON T attempt to operate the Terminator if you are not thorougly familiar with the operation of the Terminator. DON T operate the Terminator unless every guard, warning notice or sign is in place. DON T use the Terminator on roofs or floors not designed to carry the weight of the machine. The Terminator weighs 2,780 lbs. DON T attempt to operate on anything but the designated voltage. DON T operate unless blade clamps are tight. DON T wedge anything against the motor fan to hold motor shaft. DON T operate equipment without guards in place. DON T operate the Terminator near an open flame or smoking materials DON T operate the the Terminator while under the influence of drugs, alcohol or medication. DON T engage in horseplay on or near the Terminator DON T stand directly behind or infront of the the Terminator when power is enabled. DON T lift the hood, inspect the blade, or otherwise service or maintain the Terminator while power is enabled. DON T operate the Terminator of the top cover is open. DON T overreach. Keep proper footing and balance at all times. DON T run the machine into piles of debris, as this may cause the machine to become unstable and tip over. DON T sit on or stand next to, under or around the Terminator when it is being transported in a moving vehicle, whether by itself or with other equipment. Page 6 DON T attempt to use the Terminator on a non-horizontal surface or turn the Terminator around on a ramp or hill. DON T put your hands or feet in the blade area when the Terminator is running. DO turn the power off when not in use. DO use personal safety equipment such as steel toe shoes, safety glasses, gloves, and ear plugs. DO use gloves when changing blades and removal tools. Tools may be hot and cause burns. DO familiarize yourself with all safety features and controls before each use. DO use the Terminator only for the purpose for which it was designed. Attempting to alter the Terminator will invalidate applicable warranties and possibly damage the machine. DO reduce speed next to walls, machinery and other objects. DO pre-survey the floor for cracks, ditches, trenches, electrical outlets or bolts, which could catch the blade of the machine. DO use the seat belt on the machine. DO operate the Terminator at a safe speed.

7 General Operating Instructions for the Terminator The Terminator is designed to remove carpet, tile and glue residue from floors. When removing product, position removed product so it rolls to the side of the machine or have someone on the side of the machine remove the product. NEVER WALK IN FRONT OF OR BEHIND THE TERMINATOR WHILE IT IS RUNNING. Sharpen blades or dice material into narrower widths if machine slows down or seems to be struggling. Do not use the Terminator within one foot of walls or stationary objects. Damage to objects may occur if the Terminator strikes them. Use safe, OSHA approved tools and methods for sharpening blades. Make sure the Terminator has a charged fire extinguisher, working back up beacon and strobe light before operating. Safety Features The Terminator is equipped with several features to help ensure your safety and the safety of workers around you. Warning Light and Back-Up Beacon An amber light is installed on the top rear section of the hood. When the Terminator s ignition is in the ON position, the warning light will flash. When the drive control is set in RE- VERSE, the back-up beacon sounds to warn people nearby that the machine is backing up. Fire Extinguisher A fire extinguisher with gauge is installed on the hood behind the operator s seat, within the operator s reach. As a safety measure, regularly inspect the gauge and recharge the fire extinguisher as needed to maintain full capacity. Always recharge the extinguisher after each use. Auto-stop The Terminator has two drive levers located to the right and left of the operator seat. The drive levers control the forward, reverse, left, and right directions of the machine; the blade height slider module raises and lowers the blade. You must push (forward) or pull (reverse) and hold the levers in position to drive the machine in the direction desired. Additionally there are dead man levers on the front of each joystick and an operator presence switch in the seat. When you release both dead man levers or get off the seat the Terminator automatically STOPS and will not move again until you push/pull and hold the levers again and sit in the seat. However, these safety features are not meant as brakes. Block wheels with a floor block when stopping on a ramp and use the emergency brake. Without the emergency brake the machine may roll forward or backwards on any sloping surface. Emergency Battery Disconnect Under the hood at the front of the engine is a battery disconnect. This disconnect wil remove power from the motor and other electronic components. Warning! Removing power from the Terminator while on a hill or ramp can lead to a dangerous rollaway situation. Always engage the parking brake before disconnecting power. Safety Instructions The Terminator is designed for safe operation by trained, designated personnel. To help ensure your safety as a designated operator, read these safety instructions before you operate the equipment. Regardless of your experience with machinery, the Terminator has unique features and systems which you need to know about and understand before you operate or service the machine. Terminator T-2200Pro Manual Page 7

8 Terminator Specifications Element English Metric Length mm Width mm Height mm Weight* 2355 Lbs 1068 Kg Tires 15 OD x 8 W 381 mm OD x 203 mm W Engine Type Kubota WG1605-L-E3 Motor Power (SAE J1995) RPM RPM Max Torque (SAE J1349) RPM 117 N 2400 RPM Engine Oil SAE 10W or SAE 10W-30 Engine Oil Capacity 1.59 Gal 6.0L Coolant Capacity 1.07 Gal 4.0L Motor Operating Speed RPM Hydraulic Oil Type ISO 46 Hydraulic Oil Capacity 11 Gal 41.6 L Hydraulic Relief Valve Pressure 1800 PSI 12.4 MPa *Weight includes the base machine and 4 Rear Weights, 3 Front Weights and 2 Wheel Weights. Tools & Supplies Maintenance tools and supplies are not provided with the machine. You are responsible for purchase of these items. The following are suggested items to have on the job site or 7 Grinder Crescent Wrench oz. Hammer 4. 3/8 or ½ Socket Set 5. Grease Gun Page 8 6. WD ¾ Open End and Box Wrench 8. Screw Driver Set 9. Safety Glasses 10. Ear Plugs

9 Ventilation Requirements The Terminator engine, like all combustion engines, relies on the combustion of fuel and oxygen to produce power. While most of the exhaust produced is in the form of water vapor and carbon dioxide the engine can produce harmful carbon monoxide. CARBON MONOXIDE (CO) IS A COLORLESS, ODORLESS, HIGHLY POISONOUS GAS THAT IS HARMFUL AND IN SUFFICIENT CONCENTRATIONS MAY CAUSE ILL- NESS OR DEATH. Never run the Terminator in enclosed areas without sufficient ventilation. Additionally, running the Terminator in a confined area can deplete the oxygen in the area and lead to suffocation. Guards, Warning Notices & Signs The guards, warning notices and signs are placed on the Terminator for your protection. If one of them becomes damaged or is lost, contact our Customer Service Department to order a replacement. Service Instructions & Personnel Like other machinery, the Terminator requires regular inspection and maintenance of the batteries, motor, hydraulic system and other parts. To prolong the safe and efficient operating life of the machine, clean and service it as instructed in the Maintenance section of this manual. factory. To ensure the continued safe and efficient operation of the equipment, use replacement parts and materials that meet both of the following requirements: Innovatech must solely authorize replacement parts and materials. Replacement parts and materials must be identical to the items originally provided with the machine, except as authorized by Innovatech. Never use equivalent or substitute parts, except as expressly authorized by Innovatech. If you fail to adhere to these instructions, you may cause injury to yourself and/or others, cause damage to the Terminator, and invalidate applicable warranties. If you are in doubt about any replacement parts or materials, call our Customer Service Department at for assistance. Always use trained personnel to service the equipment. Never allow anyone to service the equipment that has not been specifically trained to do so. If you need help with a service or maintenance problem, contact our Customer Service Department. Replacement Parts & Materials The Terminator is designed and engineered to operate safely and efficiently with the parts and materials installed on it in our Terminator T-2200Pro Manual Page 9

10 Uncrating The Terminator And Preparing It For Operation When you receive the Terminator, inspect the outside of the crate completely, to detect damage to the crate itself. If it is damaged, notify the carrier immediately and follow his/her instructions to file a claim. Carefully uncrate the machine and inspect it for damage that may have occurred during shipping. If the shipment is damaged, notify the carrier immediately and file a claim in the normal manner. Check packing slip for complete shipment. If shipment is incomplete, notify our Customer Service Department within 24 hours. Remove the crate debris, set aside the blades and other packages, and prepare the Terminator for operation: DO NOT MOVE THE TERMINATOR MACHINE WITH THE LID OPEN! To remove the TERMINATOR from crate with a forklift: 1) Forklift Slots have been provided on the sides of the Terminator for moving the terminator with a forklift. To remove the TERMINATOR from crate without a forklift: 1) Turn the Battery Disconnect to the On position. 2) Take 2 x 4 s off the edge of the crate and between the wheels. 3) Place 2 x 4 s behind the crate of the rear of the machine. 4) Make a ramp with the 2 x 4 s and the crate material. 5) To start the TERMINATOR, turn the key. 6) Lift front wheel off of the crate 5 inches by using the blade adjustment slider on the Joystick. (Front blade holder will be on crate). 7) Pull back the left and right handles evenly. The machine will start moving slowly backwards. 8) Ensure that both rear wheels come off the crate evenly. Failure to back off evenly could result in the machine tipping over and harm to the operator. 9) As machine moves back, ensure that the center wheel clears the crate. If center wheel does not clear the crate adjust the blade holder until the wheel clears the crate. 10) Once machine is on the ramp, slide all the way to the bottom, then lift jaw up and set center wheel down to the ground. Page 10

11 Loading/Unloading Procedures: Do not load or unload the Terminator on uneven ground. Ensure ramps into moving vehicles are stable and square to the ground. Always turn the Terminator OFF when you transport the Terminator by forklift or other vehicle. Load and unload the machine with a properly weighted forklift or lift-gate. Make sure all safety stops are installed on a lift-gate before loading or unloading. Never position yourself under or around the machine while moving it with other machinery. Park the machine with the blade completely down after loading. Properly secure the machine with chains, tire chocks, and other necessary tie downs. Never ride in a moving vehicle next to a Terminator. It may tip, causing severe injury. Operator Controls The operator controls consist of the key switch, drive levers, and blade height slider module, and throttle slider module. Drive And Blade Controls The drive controls are located to the left and right of the operator seat. The drive levers (left and right) control the direction of rotation of the rear wheels. The blade height slider module controls the vertical position of the blade. The throttle slider module controls the RPM of the engine. From the view of the seated operator: Push the left and right levers forward together and hold them in position to move the machine forward. Terminator T-2200Pro Manual Pull the left and right levers back together to move the machine in reverse. (The alarm sounds.) Push only the left lever forward to turn the machine to the right. Push only the right lever forward to turn the machine to the left. To adjust the blade down, push and hold blade slider forward. To adjust the blade up, pull and hold the blade switch back. Auto Stop When you release the drive levers or the blade height slider module the motor continues to run but the drive or blade motion automatically stops and will not start again until you push or pull the levers again. Operator Presence Switch and Safety Grips The Terminator T-2200PRO is equipped with an operator presence switch and trigger switches on the under side of the left and right grips. The operator must be seated on the operator seat and hold either of the safety switches to operate the machine. The wheel hydraulics will not function without an operator and one of the switches being held. Warning: The Terminator T-2200PRO will stop abruptly if both trigger switches are released or if the operator tries to leave the seat while the machine is moving. Emergency Brake The Terminator is supplied with an emergency brake to prevent un intended movement when left unattended. The brake handle is located to the left of the operator seat. Pull the handle up to engage the brake, push the handle down to release the brake. To increase tension on the brake you can rotate the end of the handle in a clockwise direction. Rotate the end of the handle counter clockwise to reduce the tension. Page 11

12 IMPORTANT! Carbon Monoxide Warning Carbon Monoxide What Service Personnel Should Know! OSHA Requirement The CO level shall not exceed 35 ppm measured over an 8-hour period in the work environment. How does parts per million (ppm) relate to percentage numbers? One million parts per million equals one hundred percent of the engines exhaust gases. 10% CO EQUALS 100,000 PPM 1% CO EQUALS 10,000 PPM.1% CO EQUALS 1,000 PPM.01% CO EQUALS 100 PPM Displays and Indicators Tachometer and Information Display The tachometer shows the current RPM. The information display shows the instantaneous readings of selected engine sensors. In addition, the information display can show any active error codes from the engine control unit (ECU). Malfunction Indicator Light The Malfunction Indicator Light (MIL) will illuminate when the engine is running out of specification. The illumination of the MIL will typically be accompanied by an error code. The error codes can be accessed and displayed on the information display. Hydraulic Filter Clog Indicator The hydraulic oil filter is equipped with a clog indicator which will illuminate when the hydraulic oil filter is clogged. (Note: The indicator may also inadvertently come on in cases when the hydraulic oil is very cold, the light will stop illuminating once the hydraulic oils has warmed to normal operating temperature.) For each one one-hundredth of one percent, you will have 100 ppm. Example:.01% x 1,000,000 ppm CO = 100 ppm CO. With adequate ventilation and following the enclosed adjustment instructions, you should be able to keep the carbon monoxide level below the OSHA requirement. We strongly recommend the use of a carbon monoxide analyzer. Page 12

13 Blade Assembly Blades are available in different configurations and thickness. An assortment of blades is included in the purchase price of the Terminator. Extra blades are available upon request from, Inc. Installing a Blade 1.) Raise the blade assembly to maximum up position, which is five inches off the floor. 2.) Unwrap the pre-sharpened blades and select the blade thickness and length you need for the job. 3.) Loosen the 7 holding bolts. 4.) Insert the sharpened blade. 5.) Tighten bolts firmly, starting from the center and working out. Bolts should be snug but not over tightened. Taking Up Floor Coverings 1.) Insert blade. (As explained above) 2.) Lower blade to floor. Lift caster wheel off the floor ¼ inch. Use previous procedures to drive forward. 3.) As the Terminator is removing flooring material, it is recommended to have another person at the side of the machine remove all debris. Tricycle Or Caster Wheelbase And Tires The tricycle wheelbase allows better turning ability. The wheel bearings on the front caster roller require lubrication with grease every 30 hours of machine operation. There are three fittings, two on the wheel and one on the housing. When running over debris such as carpet, the carpet yarn will get caught between the wheel and the housing. Clean out wheel and housing regularly. The rear tires are solid rubber, tubeless, and require no maintenance. Over time, they may wear out and need to be replaced. Before each job, inspect the rear tires and lug bolts. Tighten the lug bolts as needed to 70 foot-pounds torque. It is important to keep the lug bolts tight. Wheel hub should be tightened from 310 to 350 ft.-lb. Inspect and re-torque every 60 hours of operation. Lift machine off of floor so no weight is on wheel when re-torquing pack nut. Ballast The Terminator is equipped with weights in front (30 pounds each) and rear (75 pounds each) to provide traction for tough jobs. These weights can be removed to reduce traction for certain jobs, and to transport the Terminator by forklift or truck or elevator. Wear gloves when handling these weights. Use caution to not smash toes and fingers. Use OSHA approved lifting technique. Terminator T-2200Pro Manual Page 13

14 OSHA FACT SHEETS CARBON MONOXIDE POISONING U.S. Department of Labor Program Highlights Fact Sheet No. OSHA What Is Carbon Monoxide? Carbon monoxide -- a colorless, odorless, tasteless gas -- is one of the most common industrial hazards. Mild poisoning can cause such symptoms as nausea, dizziness, or headaches while severe poisoning can result in brain or heart damage or even death. The incomplete burning of any material containing carbon, such as gasoline, natural gas, oil, propane, coal, or wood, produces this poisonous gas. Forges, blast furnaces and coke ovens all produce carbon monoxide, but one of the most common sources of exposure in the workplace is the internal combustion engine. Be suspicious of carbon monoxide poisoning if you develop headache, flushed face, dizziness, or weakness. Bear in mind that although carbon monoxide has no telltale odor, it may mix with gases that do have an odor. Thus, the smell of other gases does not mean the absence of carbon monoxide. Are You Likely To Be Poisoned? If you have a heart condition, your condition may be aggravated by carbon monoxide. Ingestion of barbiturates and alcohol may increase the gas health effects. Further, smokers will have a higher carboxyhemoglobin than nonsmokers have, and therefore face higher risk from carbon monoxide exposures on the job. Harmful levels of carbon monoxide are a potential danger to: acetylene workers, blast furnace workers, boiler room workers, Page 14 brewery workers, carbon black makers, coke oven workers, customs workers, diesel engine operators, dock workers, garage mechanics, metal oxide reducers, miners, organic chemical synthesizers, petroleum refinery workers, pulp and paper workers, steel workers, toll booth and tunnel attendants, and warehouse workers. How Does Carbon Monoxide Harm You? Large amounts of carbon monoxide can kill in minutes. The more carbon monoxide in the air and the longer you are exposed to it, the greater the danger. Any one or more of the following symptoms can signal carbon monoxide poisoning: headaches, tightness across the chest, nausea, drowsiness, inattention, or fatigue. As the amount of carbon monoxide in the air increases, symptoms that are more serious may develop such as lack of coordination, weakness, and confusion. The poisoning can be reversed if caught in time. However, even if you recover, acute poisoning may result in permanent damage to the parts of your body that require a lot of oxygen, such as the heart and brain. There is a significant reproductive risk involved with carbon monoxide. An American Journal of Industrial Medicine article quotes two studies showing that acute carbon monoxide exposures that were non-lethal to the mother were associated with fetal loss. What Can You Do About Carbon Monoxide? If you suspect carbon monoxide, get out of the area and into the open fresh air. Remove anyone overcome by the gas immediately and give the person artificial respiration. Call for a doctor and continue the artificial respiration until the doctor arrives or the person recovers. Prompt action can make the difference between life and death.

15 Suggestions to Prevent Carbon Monoxide Poisoning Employers 1. Install an effective ventilation system to remove poisonous carbon monoxide from the area. 2. Maintain appliances and equipment in good order, adjusting flames, burners, and drafts to reduce the formation of carbon monoxide. 3. Consider switching from fossil fuel-powered equipment to battery-powered machinery when possible. 4. Provide approved respirators for emergency use. Regular respirators (negative pressure) will not work in this atmosphere. If necessary, provide an independent air supply to workers. 5. Install carbon monoxide monitors or regularly test air in areas when carbon monoxide is generated or used. 6. Provide pre-placement and periodic medical examinations for workers who may be exposed to carbon monoxide. If possible, transfer affected workers to other jobs. 7. Instruct workers in the hazards of carbon monoxide and train them in the proper use of respirators. Workers 1. Report to your employer any condition that might make carbon monoxide form or accumulate. 2. Be alert to ventilation problems, especially in enclosed areas where gases of burning fuels may be released. 3. Report complaints early. Do not overexert yourself if you suspect carbon monoxide poisoning. Physical activity increases the body s need for oxygen and thus increases the danger of poisoning. 4. In you get sick, do not forget to tell you doctor about the possibility of exposure to carbon monoxide. 5. Think carefully about your smoking habits. Tobacco, when burned, releases carbon monoxide, which reduces the oxygen-carrying ability of the blood, even before any industrial exposure is added. What Are The Federal Standards? The Occupational Safety and Health Administration (OSHA) standard for exposure to carbon monoxide prohibits workers exposure to more than 35 parts of the gas per million parts of air (ppm), averaged over an 8-hour workday. There is also a ceiling limit of 200 ppm (as measured over a 15-minute period.) * This is one of a series of fact sheets highlighting U.S. Department of Labor programs. It is intended as a general description only and does not carry the force of legal opinion. Terminator T-2200Pro Manual Page 15

16 Propane Safety Liquid petroleum gas (propane) is flammable and potentially explosive. ALWAYS obey proper handling, lighting, and ventilating procedures provided by the manufacturer. In addition, obey the safety warnings and procedures below, which are provided to supplement, not replace, or substitute for the manufacturer s instructions. NOTE: All new propane tanks must be purged before use. Precautions and Warnings Wear insulated gloves when you handle propane tanks. Do not attempt to adjust the pressure regulator because the manufacturer sets it. Only a qualified liquid petroleum gas service technician should make any required adjustments. Inspect the fuel lines and connectors before each job or at the beginning of the day, to detect any leaks or potential problems. NEVER check for propane leaks with an open flame. cause uncontrolled gas flow, which in turn, can cause fire and/ or explosion. What to Do If You Smell Gas 1. Immediately extinguish any open flames, pilot lights and all smoking materials. 2. Turn the engine OFF; do not touch any electrical switches or other device that may produce sparks. 3. Shut OFF the fuel flow switch. 4. Open all doors and windows to allow maximum ventilation. 5. Leave the area until the odor clears. 6. Inspect the fuel lines and connectors to determine the source of the leak. Correct the problem before you use the Terminator T-2200PRO again. NEVER use ammoniated household-type detergents to detect leaks or to clean any portion of the fuel system or the tank. These substances can cause cracks on brass fittings and on the fuel line. If the leak cannot be located, take the tank to a certified liquid petroleum gas service representative. NEVER store or carry propane containers in a closed space or inside your passenger vehicle. Propane containers are equipped with safety devices that relieve excessive pressure by discharging gas to the atmosphere and leaks can occur at the fittings or connectors. NEVER fill a tank more than 80% of capacity. Overfilling can Page 16

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18 Maintenance Schedule Procedure / Hours Every 8 Hours (daily) Every 50 Hours (weekly) Every 100 Hours Every 200 Hours Every 1000 Hours Every 2000 Hours Yearly Each 2 Years Check Hydraulic Oil Level Change Hydraulic Oil Filter (initially) Change Hydraulic Oil Check Brake Pad Wear Adjust Emergency Brake as needed Replace Brake Pads (as needed) Re-torque Wheel Lugs Re-torque Pack Nuts Adjust Wheel Scrapers Grease Caster Wheel Check Engine Oil/Replenish Change Engine Oil (Initially) Clean Spark Plug and Adjust if Necessary Replace Spark Plug Check Air Cleaner Clean Air Cleaner Replace Air Cleaner^ Replace Intake Pipe/Clamp Bands Check Fuel Filter Replace Fuel Filter As needed Fuel Line Clamps/Hoses Check for Fuel Leakage Replace LPG Hoses Page 18

19 Procedure / Hours Change Breather Tube Check PCV Valve Check LPG Vaporizer Regulator Change LPG Vaporizer Water Hoses Check LPG Vaporizer Regulator Inner Parts* Every 8 Hours (daily) Every 50 Hours (weekly) Every 100 Hours Every 200 Hours Every 1000 Hours Every 2000 Hours LPG Lockoff Valve Check Radiator Coolant Change Radiator Coolant Check Radiator Hoses and Clamp Bands Change Radiator Hoses and Clamp Bands Clean Radiator and Water Jacket Check Fan Belt Tension Adjust Fan Belt Tension Adjust Valve Clearance * As needed Yearly Every 2 Years ^ Change more often when operating under dusty conditions. *If you do not have the proper tools and/or are not mechanically proficient, contact your local dealer. Terminator T-2200Pro Manual Page 19

20 Warranty Innovatech warrants to the original buyer, for a period of one (1) year or 300 operating hours (whichever comes first) from the date of delivery, that Equipment is free from defects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment. The foregoing warranty is subject to proper operation and maintenance of the Equipment in accordance with the operating instruction and manual supplied to Buyer with the Equipment. Warranty claims shall be made by Buyer in writing. Innovatech s sole obligation under the foregoing warranty, where it appears to Innovatech s satisfaction that the defect was present at the time of delivery, is at Innovatech s sole option, to repair, replace or correct any such defect. EXCEPT AS STATED ABOVE THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED. INNOVATECH EXPRESSLY DISCLAIMS ANY WARRAN- TY, EXPRESS OR IMPLIED, THAT EQUIPMENT SOLD HEREUNDER IS OF MERCHANTABLE QUALITY OR THAT IT CAN BE USED FOR OR IS FIT FOR ANY PARTICULAR PURPOSE. ANY DESCRIPTION OF THE EQUIPMENT IN THIS AGREEMENT OR IN MANUALS, BROCHURES OR LITERATURE AND ANY USE OF ANY SAMPLE, MODEL OR PROTOTYPE OF THE EQUIPMENT IS FOR THE SOLE PURPOSE OF IDENTIFY- ING OR ILLUSTRATING THE EQUIPMENT, IS NOT PART OF THE BASIS OF THE AGREEMENT BETWEEN INNOVATECH AND BUYER, AND DOES NOT CONSTITUTE A WARRANTY THAT THE EQUIPMENT, AS SUPPLIED, WILL CONFORM TO ANY DESCRIPTION OR TO ANY SAM- PLE, MODEL OR PROTOTYPE. INNOVATECH DISCLAIMS ANY WARRANTY RESPECTING OPERATING CAPACITY OR CAPABILITY OF THE EQUIPMENT OR THE ABILITY OF THE EQUIPMENT TO MEET ANY PARTICULAR NEEDS OF THE BUYER. THE EQUIPMENT IS POWERED TO OPERATE AS STATED IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT BUT IT IS UNDERSTOOD AND AGREED TO BUY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO RESPONSIBILITY. BUYER S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS AGREEMENT SHALL BE FOR REPAIR OR, AT INNOVATECH S SOLE OPTION, REPLACEMENT OF ANY ITEM OF DEFECTIVE EQUIPMENT. INNOVATECH S LIABILITY FOR ANY LOSSES OR DAMAGE, WHETH- ER ON ACCOUNT OF NEGLIGENCE, BREACH, WARRANTY OR OTHERWISE SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PARTICULAR ITEM OF EQUIPMENT WITH RESPECT TO WHICH SUCH LOSSES OR DAMAGE OCCURRED. IN NO EVENT WILL IN- NOVATECH BE LIABLE FOR ANY DAMAGES CAUSED BY BUYER S FAILURE TO PERFORM BUYER S RESPONSIBILITIES, OR FOR ANY LOST PROFITS, LOST PRODUCTION, LOSS OF ANTICIPATED PROFITS OF OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF INNOVATECH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN NO EVENT WILL INNOVATECH BE LIABLE FOR ANY DAMAGES RESULTING FROM ANY CLAIM AGAINST BUYER BY ANY OTHER PARTY. FACTORY SERVICE A warranty will not be valid unless a written claim authorization comes with returned parts. Innovatech will not provide for any shipping costs for items returned for repair. To obtain warranty repairs, buyer must prepay shipment and return all warranty parts to Innovatech. Damage occurring during shipment is deemed the responsibility of the carrier and claims should be made directly with such carrier. It will be the customer s responsibility to pay for any non-warranty replacement parts plus the current hourly labor rates for any work done on any machine or part. Service is available upon request; call Innovatech for current labor rates. Page 20

21 Parts Diagrams Terminator T-2200Pro Manual Page 21

22 Item No. Part Number Description Qty Adjustable Clevis Pin, 5/8 x 3 L Hitch Pin, Steel, ZP, Up to 5/8" Dia Clevis pin, 1/2 dia. x 3 L Foot Rest Assembly T-2100 Pro, Jaw Assembly with Weights 1 Page 22

23 Terminator T-2200Pro Manual Page 23

24 Item No. Part Number Description Qty Alloy Steel Hex Head Cap Screw, GR8, 1/4-20 x 1 ZP Steel Split Lock Washer, 1/ Console Side Panel, T-2100 Pro, Left, Painted Console Side Panel,T-2100 Pro, Right, Painted Console Front Panel, T-2100PRO, Painted Door Assembly, T-2200Pro, Left Door Assembly, Right, T-2200 Pro 1 Page 24

25 Terminator T-2200Pro Manual Page 25

26 Item No. Part Number Description Qty Edge Trim, Black Neoprene Steel Nylon-Insert Lock Nut,#10-24, ZP Steel Nylon-Insert Lock Nut, 1/4"-20 ZP Steel Nylon-Insert Lock Nut, 5/16" Steel SAE Flat Washer, #10size Flat Washer, 0.25, ZP Steel USS Flat Washer, GR2: 5/16" Split Lock Washer, 5/ Steel Split Lock Washer, #10, ZP Steel Hex Head Cap Screw, Gr5, 1/4-20 x 3/4 L, ZP Hex Bolt, 5/16"-18 x 1", GR8, ZP Steel Pan Head Phillips, #10-24 x 1/2 L, ZP Screw, Pan Head Phillips Machine Screw, #10-24x3/4, ZP Nylon Insert Hex Nut, M8 x 1.25, Class 8, ZP Nylon Insert Hex Nut, M10 x 1.5, Class 8, ZP Hinge Backup Alarm Strobe Light Bulkhead Fitting Hex Nut Comes with Bulkead Fitting Brass Pipe Nipple, 1/4 NPT to JIC Brass 90deg Fitting Pressure Relief Valve Fuel Hose, T-2100 Pro Fuel Hose, Bulkhead to Lock-off Fire Extinguisher, 2.5lb ABC Propane Tank, 20# Propane Tank Bracket Tool Tray Strobe Light Bracket, T-2100 Pro Top Cover, T-2100 Pro, Welded & Painted 1 Page 26

27 Terminator T-2200Pro Manual Page 27

28 Item No. Part Number Description Qty Hex Bolt, 3/8-16 x 1, ZP Steel Nylon-Insert Lock Nut,#10-24, ZP Steel SAE Flat Washer, #10 Size /16 Steel Flat Washer Split Lock Washer, 5/ Split Lock Washer, 5/ Hex Bolt, 5/16-18 x 3/4, Gr5, ZP Steel Hex Nut, Gr8 3/8"-16 x 2-1/4", ZP Steel SAE Flat Washer, 3/ Hex Bolt, 3/8-16 x 1.5, ZP Steel Pan Head Phillips, #10-24 x 1/2 L, ZP Concealed Hinge Gas Spring Gas Spring Striker Bolt Snap-In Wire Clip Coolant Overflow Tank High Temperature Hose, 40 L Support Member Support Member T-2200 Pro Rear Cover T-2200 Pro Engine & Electronic Assembly 1 Page 28

29 Terminator T-2200Pro Manual Page 29

30 Item No. Part Number Description Qty Alloy Steel Hex Head Cap Screw, GR8, 1/4"-20 x 1" ZP Steel Button Head Cap Screw, #10-24 x.5, ZP Screw, Button Head Socket Cap Screw, 1/4"-20x1/2", 18-8 SS Socket Cap Screw, Metric, Low Head, Class 8.8 Steel, M8 x 1.25 x 12mm Joystick Boot Adapter Seat Assembly Push-In Grommet, 1 ID Indicator Light, Red Indicator Light, Amber K RPM Tachometer/Information Display Halogen Head Light Ignition Switch Plastic Nut for Ignition Switch Battery Wiring Harness, Tach Display Battery Cable, Negative Jumper Joystick Cover, Left Inside, Terminator, Painted Joystick Cover, Left Outside, Terminator, Painted Joystick Cover, Right Inside, Terminator, Painted Joystick Cover, Right Outside, Terminator, Painted Joystick Cover, Right Top, Terminator, Painted Joystick Cover, Left Top, Terminator, Painted Console Top Panel, Terminator, Painted Battery Hold Down Strap Decal, T-2100Pro Instrument Panel Joystick Assembly 2 Page 30

31 Terminator T-2200Pro Manual Page 31

32 Item No. Part Number Description Qty Exhaust Wrap, 2 W x Split Lock Washer, 8mm, ZP Split Lock Washer, 10mm, ZP Split Lock Washer, 12mm, ZP Metric Hex Nut, Steel, M10 x 1.5, ZP Metric Hex Nut, Steel, M12 x 1.75, ZP Metric Hex cap screw, M8 x 1.25 x 16mm, Steel, ZP 2 8 ~ Steel Hex Head Cap Screw, GR8.8: M8-1.25mmX16mm, ZP 4 9 # Steel Hex Head Cap Screw, M12 x 1.75, 40mm L, GR8.8, ZP 2 10^ Steel Hex Head Cap Screw, M10 x 1.5, 40mm, GR8.8, ZP Plain washer, Steel, 10 mm, Regular Plain Washer, Steel, 10mm, Regular Hose Clamp Steel U-Bolt, 5/16-18 x 1 Thread Length, for 2-1/2 OD, ZP Exhaust Gasket, 2 Bolt, 110mm Bolt Spacing Exhaust Gasket, 2 Bolt, 92mm Bolt Spacing Catalytic Converter 1 18 * Heated O2 Sensor Exhaust Manifold Heat Shield T-2200 Muffler Assembly Exhaust Pipe Pre-Cat Section, T-2200 Pro 1 * Tightening Torque: ft-lb ( N*m) ~ Tightening Torque: ft-lb ( N*m) ^ Tightening Torque: ft-lb ( N*m) # Tightening Torque: ft-lb ( N*m) Page 32

33 Terminator T-2200Pro Manual Page 33

34 Item No. Part Number Description Qty Steel Flat Washer, 8mm, ZP Split Lock Washer, 5/ Hex Bolt, 5/16-18 x.75 L, GR5, ZP Steel USS Flat Washer, GR2: 5/8 ZP Steel Nylon-Insert Lock Nut 5/8-18, ZP Steel Hex Head Cap Screw, GR5: 5/8-18 x 3.75, ZP Nylon Insert Hex Nut, M8 x 1.25, Class 8, ZP Metric Hex cap screw, M8 x 1.25 x 16mm, Steel, ZP Steel Hex Head Cap Screw, GR8.8: M8-1.25mmX30mm, ZP Hose Clamp, Worm Drive, SAE Vibration Damping Mount Battery Disconnect Switch Vehicle Electrical Center, T-2200 Pro Battery Cable Negative Battery to Disconnect Cable, T-2200Pro Disconnect to Starter Cable, T-2200Pro Wiring Harness, Lockoff Solenoids, T-2200Pro Wiring Harness, Backup-Alarm, Seat Switch, Solenoid Valve, T-2200Pro Wiring Harness, T-2200Pro, Joystick, Display & Switch Battery Cable, Negative, Jumper, T-2200PRO Terminator Air Cleaner Assembly (Replacement Element Only: ) Air Hose, T-2200Pro Engine Assembly T-2200Pro Hydraulic Assembly 1 Page 34

35 Terminator T-2200Pro Manual Page 35

36 Item No. Part Number Description Qty Steel SAE Flat Washer, 3/ Steel Split Lock Washer, 3/8, ZP Steel Flat Washer, 6mm, ZP Alloy Steel Hex Head Cap Screw, GR8: 3/8-16x3, Yellow Zinc Fully Threaded Hex Head Cap Screw, Gr5: 3/8"-16 x 1-1/4", YZP Steel Split Lock Washer, 8mm, ZP Split Lock Washer, 10mm, ZP Hex Nut, Nylon Insert, M6 x 1.00, ZP Steel Hex Head Cap Screw, M10x1.25 mm, 25 mm L, Class 8.8, ZP Fully Threaded Steel Hex Head Cap Screw, M10x1.25 mm, 30mm L, Class 8.8, ZP Fully Threaded Steel Hex Flange Cap Screw, M6 x 1.0, 16mm L, Black Metric Hex cap screw, M8 x 1.25 x 16mm, Steel, ZP Metric Hex Cap Screw, M8 x 1.25mm x 40mm, ZP Hose Clamp, Worm Drive, SAE Hose Clamp, Worm Drive, SAE Rubber Cushioned Loop Clamp, 3/8 ID, Zinc plated Steel, EPDM Cushion Rubber Cushioned Loop Clamp, 5/8 ID, Zinc plated Steel, EPDM Cushion Vibration Isolation Mount /4 NPTF Pipe Nipple, Brass Brass Pipe Nipple, 1/4 NPT to JIC Hose Clamp, Worm Drive, SAE 6, 7/16 to 25/32, 1/2 Band, Stainless Propane Vapor Hose, 3/ /8 Fuel Line Hose, 28 L Engine and Radiator Assembly Propane Regulator Assembly Propane Fuel Lockoff Bell Housing Kit w/hardware Flywheel Adapter, SAE A 9 Tooth Heater Hose, Heater Hose, Intake Adapter Regulator Mount Bracket T-Drive Mounting Adapter, T-2100PRO, Zinc Plated Upper Radiator Bracket Engine Mount, Kubota 1.6L Crank Case Off-gas Coupler Sub-Assy, T-Hydraulic unit w/fittings,terminator 1 Page 36

37 Terminator T-2200Pro Manual Page 37

38 Item No. Part Number Description Qty Steel Nylon-Insert Lock Nut, 5/16-18, ZP Split Lock Washer, 5/ Steel Hex Nut, 5/16-18, ZP Steel Socket Head Cap Screw, #10-24x1, ZP Hex Cap Screw, GR8: 5/16-18x1-3/4 YZP fully threaded Push Pull Cable, 28 L, LD Conduit Clamp, Bolt Down for LD cable Push Pull Cable, 29.5 L, LD Hyd. Fitting, Male #6 SAE Oring to Male #6 JIC 37deg Flare Hyd. Fitting, Male #8 SAE Oring to Male #8 JIC 37deg Flare Hydraulic Fitting, Straight, 1/2 NPTF Male to #6 Male 37 Flare Hydraulic Fitting, Long 90 Deg, #6 Male 37 Flare to #6 SAE O-ring Hydraulic Fitting, Straight, #8 SAE O-ring to 1/2 NPT Male, Steel, Zinc Plated Hyd. Fitting, 90 Deg, #8 SAE O-ring Male to #8 SAE O-ring Female, Steel, ZP Hydraulic Fitting, Straight, #8 SAE O-ring to 1/2 NPT Male, Steel, Zinc Plated Suction Hard Tube Assy Hydraulic Fitting, 90 Deg, #8JIC To #6 SAE O-ring Hydraulic Fitting, 45 deg, #10 Male 37 Flare to 1/2 NPT Male Hyd. Pump Assy, Pumps & Gear Box Joystick Cable End Push Pull Cable Mount 1 Page 38

39 Terminator T-2200Pro Manual Page 39

40 Item No. Part Number Description Qty Flat Washer, 0.25, ZP Split Lock Washer, 1/ Hex Bolt, 1/4-20 x Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Fitting, 90 Deg Hydraulic Fitting, Straight Solenoid Valve 1 Page 40

41 Terminator T-2200Pro Manual Page 41

42 Item No. Part Number Description Qty Flat Washer, 0.25, ZP Split Lock Washer, 1/ Hex Bolt, 1/4-20 x Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Fitting, 90 Deg Hydraulic Fitting, Straight Solenoid Valve 1 Page 42

43 Terminator T-2200Pro Manual Page 43

44 Item No. Part Number Description Qty Steel Nylon-Insert Lock Nut, 1/4-20 ZP Flat Washer, 0.25, ZP Hex Bolt, 1/4-20 x Hydraulic Hose Hydraulic Fitting, 90 deg Hydraulic Fitting, #6 JIC to #8 SAE ORB, w/reducing Orifice Hydraulic Hose Solenoid Valve 1 Page 44

45 Terminator T-2200Pro Manual Page 45

46 Item No. Part Number Description Qty Hitch Pin Hydraulic Fitting, 90 Deg Hydraulic Hose Hydraulic Hose Hydraulic Cylinder 1 Page 46

47 Terminator T-2200Pro Manual Page 47

48 Item No. Part Number Description Qty Split Lock Washer, 1/ Steel Hex Head Cap Screw, Gr5, 1/4-20 x 3/4 L, ZP Hydraulic Fitting, 90 Deg Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Threaded Tank Fitting Hydraulic Fitting, 90 Deg Hydraulic Fitting, 90 Deg Hydraulic Hose Hydraulic Tee Hydraulic Fitting, 90 Deg Hydraulic Fitting, Straight Pipe Nipple, Hydraulic Breather Cap Hydraulic Filter Assembly Dip Stick Frame & Wheel Assembly 1 Page 48

49 Terminator T-2200Pro Manual Page 49

50 Item No. Part Number Description Qty Hex Bolt, 1/2-13 x 3, GR5, ZP Hex Nut, 5/16-18, Steel, Nylon Insert, ZP Hex Nut, 1/2-13, Nylon Insert, Steel, ZP Hex Nut, 1/2-20, Nylon Insert, Steel, ZP Steel USS Flat Washer, 3/8 ID, ZP Flat Washer, 1/2, Steel, ZP Flat Washer, 1/2, Steel, ZP Steel Split Lock Washer, 3/8, ZP Steel Hex Head Cap Screw, GR5: 3/8-16x3/4 ZP Double Ended Stud, 1/2-13 x Hex Bolt, 1/2-13 x 5, ZP Hex Bolt, 1/4-20 x 5.5, GR8, ZP Socket Head Shoulder Screw, 3/8 OD x 3/8 L Hex Bolt, 1/2-13 x 1.5 L, GR5, ZP Caster Wheel Assembly Brake Caliper, Left Brake Caliper, Right Brake Mounting Bracket Compression Spring Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Wheel Motor, Left Side Wheel Motor,Right Side Wheel Motor Pack Nut Hydraulic Tank Plug Brake Spacer Standoff, T-2100 Pro Brake Actuator, T-2100PRO, Painted Wheel and Tire 11.25Dia x 8 w, Non Marking, 2 Off Set Frame Assembly, T-2200 Pro Wheel Hub, 5 Bolt w/brake Disc Wheel Scraper Blade, 2 Slot, 7.5 x Page 50

51 x Notes: 1. Tighten Pack nut ft-lbs. 2. Tighten Wheel Lugs to 70 ft-lbs Use Thread Locking Compound - Loctite - Red 271 or equiv. Use Sealing washer and Use Thread Locking Compound Loctite - Blue 242 or equiv. Terminator T-2200Pro Manual Page 51

52 Item No. Part Number Description Qty Steel Nylon-Insert Lock Nut, 5/ Steel Hex Head Cap Screw, Gr5: 5/16-18x1, ZP, Full Thread Set Screw (Socket Drive, Cup Point), #10-24x3/ Brake Clevis Brake Lever Brake Cable Cable Clamp 1 Page 52

53 Terminator T-2200Pro Manual Page 53

54 Item No. Part Number Description Qty Edge Trim, Neoprene Rubber, Screw, Pan Head Phillips Machine Screw, #10-24x3/4, ZP Door Leaf Hinge, Type A Door Latch Door Panel, T-2200 Pro, Left, Welded & Painted Steel Nylon-Insert Lock Nut,#10-24, ZP 10 Page 54

55 Terminator T-2200Pro Manual Page 55

56 Item No. Part Number Description Qty Edge Trim, Neoprene Rubber, Steel Nylon-Insert Lock Nut,#10-24, ZP Screw, Pan Head Phillips Machine Screw, #10-24x3/4", ZP Hinge, Concealed, Removable, Door Leaf, Type B Door Latch Door Panel, Right, T-2200 Pro, Welded & Painted 1 Page 56

57 Terminator T-2200Pro Manual Page 57

58 Item No. Part Number Description Qty Hex Cap Screw, GR5: 1/2-13 x 4-1/2 ZP /2 Steel Split Lock Washer, ZP /2 Steel Flat Washer, ZP T-Handle Pin, 4130 Shank, 1/2 Dia X Front Jaw Assembly, T-2100 Pro Front Weight Painted 3 Page 58

59 Terminator T-2200Pro Manual Page 59

60 Item No. Part Number Description Qty Steel Nylon-Insert Lock Nut, 1/2-13, ZP Steel Split Lock Washer, 1/2, ZP Steel Split Lock Washer, 3/8, ZP Hex Bolt, 1/2-13 x 5, ZP Steel Flat Washer, 1/2, ZP Hex Head Cap Screw, Gr5: 3/8-16 x 1-1/4, YZP Rear Weight Holder Rear Weight, 75lbs, Painted Wheel Weights, 2 Wide 2 Page 60

61 Terminator T-2200Pro Manual Page 61

62 Item No. Part Number Description Qty Decal, USE IN WELL VENTILATED AREAS ONLY Decal, WARNING, ONLY Designated Persons to Operate Machine Serial Number Plate Decal, INNOVATECH Vertical Letters Decal, Exhaust Gas Warning Decal, LPG Fuel Cylinder Replacement Procedure Decal, TERMINATOR T-2200PRO 2 Page 62

63 Terminator T-2200Pro Manual Page 63

64 Item No. Part Number Description Qty Decal, USE IN WELL VENTILATED AREAS ONLY Decal, INNOVATECH Vertical Letters Decal, Exhaust Gas Warning Decal, TERMINATOR T-2200PRO 1 Page 64

65 Terminator T-2200Pro Manual Page 65

66 Electrical Schematic Solenoid Valves 2.2A ea x4 R1 Strobe.25A Backup Alarm.6A Solenoid Valves 2.2A ea x4 Seat SW R2 F6 F7 F8 F9 F4 F3 F5 F2 Battery F1 Right Joystick Left Joystick Oil Filter Switch Filter Clog Indicator To Engine Harness Headlight 3.0A Callout Size Description F1 10A Key Switch Power F2 5A Tach Power F3 5A Filter Clog Ind. F4 10A Future Use F5 5A Display Power F6 10A Lockoff Power F7 5A Backup Alarm & Strobe F8 3A Right Joystick F9 20A Left Joystick R1 Master Power Relay R2 Lockoff Solenoid Relay Tach/Display Key Switch Twist wires 10 turns per foot MIL Page 66

67 Terminator T-2200Pro Manual Page 67

68 Item No. Part Number Description Qty Right Wheel Hydraulic Pump Left Wheel Hydraulic Pump Gear Pump Solenoid Valve Right Wheel Motor Left Wheel Motor Hydraulic Filter Assembly 1 7a Replacement Filter Only Directional Valve Hydraulic Cylinder 1 Page 68

69 Hydraulic Schematic Terminator T-2200Pro Manual Page 69

70 Material Safety Data Sheet SECTION 1 PRODUCT AND COMPANY IDENTIFICATION Chevron Rando HD Product Use: Hydraulic Oil Product Number(s): CPS273277, CPS273278, CPS Synonyms: Rando HD ISO 32, Rando HD ISO 46, Rando HD ISO 68 Company Identification Chevron Products Company a division of Chevron U.S.A. Inc Bollinger Canyon Rd. San Ramon, CA United States of America Transportation Emergency Response CHEMTREC: (800) or (703) Health Emergency Chevron Emergency Information Center: Located in the USA. International collect calls accepted. (800) or (510) Product Information lubemsds@chevron.com Product Information: (800) LUBE TEK SECTION 2 COMPOSITION/ INFORMATION ON INGREDIENTS COMPONENTS CAS NUMBER AMOUNT Highly refined mineral oil (C15 - C50) Mixture %wt/wt SECTION 3 HAZARDS IDENTIFICATION IMMEDIATE HEALTH EFFECTS Eye: Not expected to cause prolonged or significant eye irritation. Skin: Contact with the skin is not expected to cause prolonged or significant irritation. Contact with the skin is not expected to cause an allergic skin response. Not expected to be harmful to internal organs if absorbed through the skin. High-Pressure Equipment Information: Accidental high-velocity injection under the skin of materials of this type may result in serious injury. Seek medical attention at once should an accident like this occur. The initial wound at the injection site may not appear to be serious at first; but, if left untreated, could result in disfigurement or amputation of the affected part. Ingestion: Not expected to be harmful if swallowed. Inhalation: Not expected to be harmful if inhaled. Contains a petroleum-based mineral oil. May cause Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Page 70

71 respiratory irritation or other pulmonary effects following prolonged or repeated inhalation of oil mist at airborne levels above the recommended mineral oil mist exposure limit. Symptoms of respiratory irritation may include coughing and difficulty breathing. SECTION 4 FIRST AID MEASURES Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material from skin, use soap and water. Discard contaminated clothing and shoes or thoroughly clean before reuse. Ingestion: No specific first aid measures are required. Do not induce vomiting. As a precaution, get medical advice. Inhalation: No specific first aid measures are required. If exposed to excessive levels of material in the air, move the exposed person to fresh air. Get medical attention if coughing or respiratory discomfort occurs. Note to Physicians: In an accident involving high-pressure equipment, this product may be injected under the skin. Such an accident may result in a small, sometimes bloodless, puncture wound. However, because of its driving force, material injected into a fingertip can be deposited into the palm of the hand. Within 24 hours, there is usually a great deal of swelling, discoloration, and intense throbbing pain. Immediate treatment at a surgical emergency center is recommended. SECTION 5 FIRE FIGHTING MEASURES Leaks/ruptures in high pressure system using materials of this type can create a fire hazard when in the vicinity of ignition sources (eg. open flame, pilot lights, sparks, or electric arcs). FIRE CLASSIFICATION: OSHA Classification (29 CFR ): Not classified by OSHA as flammable or combustible. NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0 FLAMMABLE PROPERTIES: Flashpoint: (Cleveland Open Cup) 170 C (338 F) Minimum Autoignition: No data available Flammability (Explosive) Limits (% by volume in air): Lower: Not Applicable Upper: Not Applicable EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish flames. PROTECTION OF FIRE FIGHTERS: Fire Fighting Instructions: This material will burn although it is not easily ignited. For fires involving this material, do not enter any enclosed or confined fire space without proper protective equipment, including self-contained breathing apparatus. Combustion Products: Highly dependent on combustion conditions. A complex mixture of airborne solids, liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic compounds will be evolved when this material undergoes combustion. SECTION 6 ACCIDENTAL RELEASE MEASURES Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Terminator T-2200Pro Manual Page 71

72 Protective Measures: Eliminate all sources of ignition in vicinity of spilled material. Spill Management: Stop the source of the release if you can do it without risk. Contain release to prevent further contamination of soil, surface water or groundwater. Clean up spill as soon as possible, observing precautions in Exposure Controls/Personal Protection. Use appropriate techniques such as applying non-combustible absorbent materials or pumping. Where feasible and appropriate, remove contaminated soil. Place contaminated materials in disposable containers and dispose of in a manner consistent with applicable regulations. Reporting: Report spills to local authorities and/or the U.S. Coast Guard's National Response Center at (800) as appropriate or required. SECTION 7 HANDLING AND STORAGE Precautionary Measures: DO NOT USE IN HIGH PRESSURE SYSTEMS in the vicinity of flames, sparks and hot surfaces. Use only in well ventilated areas. Keep container closed. General Handling Information: Avoid contaminating soil or releasing this material into sewage and drainage systems and bodies of water. Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling this material. To minimize this hazard, bonding and grounding may be necessary but may not, by themselves, be sufficient. Review all operations which have the potential of generating and accumulating an electrostatic charge and/or a flammable atmosphere (including tank and container filling, splash filling, tank cleaning, sampling, gauging, switch loading, filtering, mixing, agitation, and vacuum truck operations) and use appropriate mitigating procedures. For more information, refer to OSHA Standard 29 CFR , 'Flammable and Combustible Liquids', National Fire Protection Association (NFPA 77, 'Recommended Practice on Static Electricity', and/or the American Petroleum Institute (API) Recommended Practice 2003, 'Protection Against Ignitions Arising Out of Static, Lightning, and Stray Currents'. Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty container or it may rupture with explosive force. Empty containers retain product residue (solid, liquid, and/or vapor) and can be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks, static electricity, or other sources of ignition. They may explode and cause injury or death. Empty containers should be completely drained, properly closed, and promptly returned to a drum reconditioner or disposed of properly. SECTION 8 EXPOSURE CONTROLS/PERSONAL PROTECTION GENERAL CONSIDERATIONS: Consider the potential hazards of this material (see Section 3), applicable exposure limits, job activities, and other substances in the work place when designing engineering controls and selecting personal protective equipment. If engineering controls or work practices are not adequate to prevent exposure to harmful levels of this material, the personal protective equipment listed below is recommended. The user should read and understand all instructions and limitations supplied with the equipment since protection is usually provided for a limited time or under certain circumstances. ENGINEERING CONTROLS: Use in a well-ventilated area. PERSONAL PROTECTIVE EQUIPMENT Eye/Face Protection: No special eye protection is normally required. Where splashing is possible, wear safety glasses with side shields as a good safety practice. Skin Protection: No special protective clothing is normally required. Where splashing is possible, select protective clothing depending on operations conducted, physical requirements and other substances in the workplace. Suggested materials for protective gloves include: 4H (PE/EVAL), Nitrile Rubber, Silver Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Page 72

73 Shield, Viton. Respiratory Protection: No respiratory protection is normally required. If user operations generate an oil mist, determine if airborne concentrations are below the occupational exposure limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection from the measured concentrations of this material. For air-purifying respirators use a particulate cartridge. Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not provide adequate protection. Occupational Exposure Limits: Component Agency TWA STEL Ceiling Notation Highly refined mineral oil (C15 - ACGIH 5 mg/m3 10 mg/m C50) Highly refined mineral oil (C15 - OSHA Z-1 5 mg/m C50) Consult local authorities for appropriate values. SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES Attention: the data below are typical values and do not constitute a specification. Color: Yellow Physical State: Liquid Odor: Petroleum odor ph: Not Applicable Vapor Pressure: < C (100 F) Vapor Density (Air = 1): >1 Boiling Point: >315 C (599 F) Solubility: Soluble in hydrocarbon solvents; insoluble in water. Freezing Point: Not Applicable Density: C (59 F) (Typical) Viscosity: C (104 F) Minimum SECTION 10 STABILITY AND REACTIVITY Chemical Stability: This material is considered stable under normal ambient and anticipated storage and handling conditions of temperature and pressure. Incompatibility With Other Materials: May react with strong acids or strong oxidizing agents, such as chlorates, nitrates, peroxides, etc. Hazardous Decomposition Products: None known (None expected) Hazardous Polymerization: Hazardous polymerization will not occur. SECTION 11 TOXICOLOGICAL INFORMATION IMMEDIATE HEALTH EFFECTS Eye Irritation: The eye irritation hazard is based on evaluation of data for similar materials or product components. Skin Irritation: The skin irritation hazard is based on evaluation of data for similar materials or product components. Skin Sensitization: The skin sensitization hazard is based on evaluation of data for similar materials or product components. Acute Dermal Toxicity: The acute dermal toxicity hazard is based on evaluation of data for similar materials or product components. Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Terminator T-2200Pro Manual Page 73

74 Acute Oral Toxicity: The acute oral toxicity hazard is based on evaluation of data for similar materials or product components. Acute Inhalation Toxicity: The acute inhalation toxicity hazard is based on evaluation of data for similar materials or product components. ADDITIONAL TOXICOLOGY INFORMATION: This product contains petroleum base oils which may be refined by various processes including severe solvent extraction, severe hydrocracking, or severe hydrotreating. None of the oils requires a cancer warning under the OSHA Hazard Communication Standard (29 CFR ). These oils have not been listed in the National Toxicology Program (NTP) Annual Report nor have they been classified by the International Agency for Research on Cancer (IARC) as; carcinogenic to humans (Group 1), probably carcinogenic to humans (Group 2A), or possibly carcinogenic to humans (Group 2B). These oils have not been classified by the American Conference of Governmental Industrial Hygienists (ACGIH) as: confirmed human carcinogen (A1), suspected human carcinogen (A2), or confirmed animal carcinogen with unknown relevance to humans (A3). SECTION 12 ECOLOGICAL INFORMATION ECOTOXICITY This material is not expected to be harmful to aquatic organisms. The ecotoxicity hazard is based on an evaluation of data for the components or a similar material. ENVIRONMENTAL FATE Ready Biodegradability: This material is not expected to be readily biodegradable. The biodegradability of this material is based on an evaluation of data for the components or a similar material. SECTION 13 DISPOSAL CONSIDERATIONS Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. Contact your sales representative or local environmental or health authorities for approved disposal or recycling methods. SECTION 14 TRANSPORT INFORMATION The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous Goods Regulations, for additional description requirements (e.g., technical name) and mode-specific or quantity-specific shipping requirements. DOT Shipping Description: PETROLEUM LUBRICATING OIL, NOT REGULATED AS A HAZARDOUS MATERIAL FOR TRANSPORTATION UNDER 49 CFR IMO/IMDG Shipping Description: PETROLEUM LUBRICATING OIL; NOT REGULATED AS DANGEROUS GOODS FOR TRANSPORT UNDER THE IMDG CODE ICAO/IATA Shipping Description: PETROLEUM LUBRICATING OIL; NOT REGULATED AS DANGEROUS GOODS FOR TRANSPORT UNDER ICAO TI OR IATA DGR SECTION 15 REGULATORY INFORMATION Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Page 74

75 EPCRA 311/312 CATEGORIES: 1. Immediate (Acute) Health Effects: NO 2. Delayed (Chronic) Health Effects: NO 3. Fire Hazard: NO 4. Sudden Release of Pressure Hazard: NO 5. Reactivity Hazard: NO REGULATORY LISTS SEARCHED: 01-1=IARC Group 1 03=EPCRA A=IARC Group 2A 04=CA Proposition B=IARC Group 2B 05=MA RTK 02=NTP Carcinogen 06=NJ RTK 07=PA RTK No components of this material were found on the regulatory lists above. CHEMICAL INVENTORIES: All components comply with the following chemical inventory requirements: AICS (Australia), DSL (Canada), EINECS (European Union), ENCS (Japan), IECSC (China), KECI (Korea), PICCS (Philippines), TSCA (United States). NEW JERSEY RTK CLASSIFICATION: Under the New Jersey Right-to-Know Act L Chapter 315 N.J.S.A. 34:5A-1 et. seq., the product is to be identified as follows: PETROLEUM OIL (Hydraulic oil) WHMIS CLASSIFICATION: This product is not considered a controlled product according to the criteria of the Canadian Controlled Products Regulations. SECTION 16 OTHER INFORMATION NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0 HMIS RATINGS: Health: 1 Flammability: 1 Reactivity: 0 (0-Least, 1-Slight, 2-Moderate, 3-High, 4-Extreme, PPE:- Personal Protection Equipment Index recommendation, *- Chronic Effect Indicator). These values are obtained using the guidelines or published evaluations prepared by the National Fire Protection Association (NFPA) or the National Paint and Coating Association (for HMIS ratings). LABEL RECOMMENDATION: Label Category : INDUSTRIAL OIL 1 - IND1 REVISION STATEMENT: This revision updates the following sections of this Material Safety Data Sheet: 1,2,9,16 Revision Date: FEBRUARY 16, 2012 ABBREVIATIONS THAT MAY HAVE BEEN USED IN THIS DOCUMENT: TLV - Threshold Limit Value TWA - Time Weighted Average STEL - Short-term Exposure Limit PEL - Permissible Exposure Limit CAS - Chemical Abstract Service Number Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Terminator T-2200Pro Manual Page 75

76 ACGIH - American Conference of Governmental Industrial Hygienists IMO/IMDG - International Maritime Dangerous Goods Code API - American Petroleum Institute MSDS - Material Safety Data Sheet CVX - Chevron NFPA - National Fire Protection Association (USA) DOT - Department of Transportation (USA) NTP - National Toxicology Program (USA) IARC - International Agency for Research on OSHA - Occupational Safety and Health Cancer Administration Prepared according to the OSHA Hazard Communication Standard (29 CFR ) and the ANSI MSDS Standard (Z400.1) by the Chevron Energy Technology Company, 100 Chevron Way, Richmond, California The above information is based on the data of which we are aware and is believed to be correct as of the date hereof. Since this information may be applied under conditions beyond our control and with which we may be unfamiliar and since data made available subsequent to the date hereof may suggest modifications of the information, we do not assume any responsibility for the results of its use. This information is furnished upon condition that the person receiving it shall make his own determination of the suitability of the material for his particular purpose. Revision Number: 2 Revision Date: FEBRUARY 16, of 7 Chevron Rando HD MSDS : Page 76

77 To find more information about our other tools and products visit our website at: Contact us by at: Contact us by Phone at: Contact us by U.S. Mail at: th ST SW Everett, WA 98203, U.S.A. Terminator T-2200Pro Manual Page 77