50hp High Cycle Diamond Wire Saw Part Book April 05 www.diamondproducts.com REV. 0
50hp Electric High Cycle Pneumatic Diamond Wire Saw. Setup Recommendations. Overview. Auxiliary Accessories. Fixed Motor Assembly 5. Cable Carrier Assembly 6. Anchoring Jack Assembly 7. Push Handle Assembly 8. Sliding Wire Director Assembly 9. Swivel Wheel Wire Guide Assembly 0. Idler Wheel Assembly. Fixed Carriage Assembly -. Sliding Carriage Assembly 5. Control Station Assembly 6. Lower Cylinder Shield Assembly 7. Upper Cylinder Shield Assembly 8. Fixed Body Panel Assembly 9. Fixed Door Panel Assembly 0. Front Body Panel Assembly. Rear Body Panel Assembly. Removable Body Panel Assembly. Removable Door Assembly. Maintenance 6. Warranty Page
50hp Electric High Cycle Pneumatic Diamond Wire Saw This machine is intended to be used in conjunction with diamond wire saw rigging. Inadequate or improper planning, layout, and securing of rigging devices may lead to injury or death. Please see sample image below outlining the direction of the diamond cutting wire and reference devices for optimizing machines ability and performance. Due to the speed and force of the cutting wire of this machine, proper anchoring is required for all operations and machine should never be used without the assistance of wire transition rigging. The illustration below is for a reference only, operator is responsible for their own safety when operated the machine.
0.75 5.5 WS-50-XLE 50HP High-Cycle Pneumatic Diamond Wire Saw Length 0." / 575mm Width Height 5.8" / 89mm 5.75" / 5mm Weight 00lb / 5kg Wire Storage 8' / 5.5m Power 50hp / 7.5kW 5.750
Auxiliary Accessories 7 8 9 5 6 607506 WS-50-XLE Frame Weldment 50575 8.00 x.00 Swivel Caster, Poly Tread 50576 8.00 x.00 Rigid Caster, Poly Tread 90055 7/6 USS Standard Washer 6 5 9008 7/6 SPLIT LOCK WASHER 6 6 90007 7/6-x.00 HHCS 6 7 50599 Steel Hoist Ring, /"- x.00" 8 675 50' Power Cord, 700hz 9 67 50' Power Cord, 700hz Complete
6 8 WS-50-XLE FIXED MOTOR ASSEMBLY 8 7 6 0 6 0 9 9 5 8 7 5 50596 Bearing Block 607909 WS-50-XLE 6.00" Drive Wheel 60768 WS50-XLE Drive Wheel Hub 0077 /" NPT Breather 5 900859 /- x.500" Cup Point Set Screw 6 60768 WS50E Hub Key 7 90006 /- x.00" HHCS 8 90008 / SPLIT LOCK WASHER 9 9007 /" USS Flat Washer 0 900567 5/6" Flat Washer 9000 5/6 SPLIT LOCK WASHER 9086 M8x50mm HHCS 607679 WS50E Load Adaptor Centering Bushing 9008 7/6 SPLIT LOCK WASHER 5 90007 7/6-x.00 HHCS 6 607955 WS50E Load Adaptor Ring 7 60700 Spline Shaft Assembly 8 600559 Weka 5 HP High Cycle Right Angle Motor 9 056 / BSPP x / MNPT Adaptor 0 50675 /8 HOSE PUSH LOCK / FPT CONNECTOR 9007 0- X / PAN HEAD TORX SS 9008 #0 TYBE B PLAT WASHER SS 9008 /- x.50 HHCS 6070 Rotational Safet Washer, WS50-XLE 5 6070 Drive Wheel Slug 6 90065 /-0 x -/ FHSCS 5 5
9 8 8 0 WS-50-XLE Cable Carrier Assembly 6 9 PART NUMBER DESCRIPTION 5067 /8 O.D. BLUE TUBING ( PER FOOT) 50676 /8 O.D. GREEN TUBING (PER FOOT) 50677 /8 O.D. RED TUBING (PER FOOT) 50679 /8 O.D. BLACK TUBING (PER FOOT) 7 5 A 0 60750 Lower Cable Carrier Tray 607507 Upper Cable Carrier Tray 90000 /-0 Nylon-Insert Hex Locknut 8 90055 /-0 x / PHMS W/Washer 8 5 50555 Cable Carrier Mount (Female) 6 50556 Cable Carrier, Snap Together 7 50559 Cable Carrier Mount, (Male) 8 9005 M6- Nylon Insert Hex Nut (Flanged) 9 9005 M6- x 0mm FHSCS DETAIL A SCALE : 6 6 5 0 5067 /8 HOSE PUSHLOCK WYE 50678 /8 OD PUSHLOCK FITTING 5067 / MPT X /8 PUSHLOCK 5067 /8 HOSE PUSHLOCK 90 SWIVEL 089 Port Diversion Valve 5 050 /8-.00" Fully Threaded Brass Pipe Nipple 6 05 /8 Galv. Tee 7 0768 / MPT X / INDUSTRIAL HOSE COUPLING, ZINC 8 008 Fitting, /" F. Garden to /8" M. Pipe 9 900689 #0-X/" PHC 0 00596 Fitting, /8" MPT to /" F. Garden Hose 7
Anchoring Jack Assembly 6 5 8 0 9 8 7 60709 Jack Assembly, Outer Cylinder 60700 Jack Assembly, Inner Cylinder 9009 / FRICTION WASHER-NYLON 60707 Jack Assembly Nut 5 90008 /-0 x.50" HHCS (Grade 5) 6 90000 /-0 Nylon-Insert Hex Locknut 7 60708 /-6 ACME ROD, R.H. 8 9008 USS /8" Flat Washer 8 9 90008 Lock Nut, /8-6 Nylon 0 90009 /8-6 x.50 HEX HEAD CAP SCREW 900596 /8-6 x.50" HHCS (Grade 5)
607005 WS-50-XLE Push Handle Weldment 507 SQ PLASTIC PLUG -/8" 90060 /8-6 x.00" Hex Head Cap Screw 9008 USS /8" Flat Washer 8 5 90008 /8-6 Nylon Lock Nut 6 50066 Handle Grip WS-50-XLE Push Handle Assembly 6 5
Sliding Wire Director Assembly 5 6 60700 Slide Box Weldment 607009 Slide Box Rear Plate 607008.5" V-Groove Wheel 9005 /- Nylon Instert Hex Nut, Thin 5 9006 5/8 x.00 Shoulder Screw, /- Thread 6 505699 Pull Ring Spring Pin, /-0
8 9 7 WS-50-XLE Swivel Wheel Wire Guide Assembly 0 6 6 5 7 5 ITEM NO. PART NUMBER DESCRIPTION QTY. 60709 Swivel Pulley Mount 60709 Swivel Pulley Frame 505706.5 O.D x.00 I.D Bronze Bushing 5 5057 9006.00 SPIRAL EXTERNAL SNAP RING Cap Screw, Flange Hd., 5/8- x -/" 6 7 900 50590 5/6-8X/8 SOCKET SET SCREW, KNURLED CUP POINT.00 Poly Wheel Assembly 8 505896 Fully Keyed 9 60707 Keyed Washer 0 607007.50 " x.5" Square Key 60700 Swing Arm 9007 /" USS Flat Washer 900 5/8 SPLIT LOCK WASHER 900 5/8- x.00" HHCS 5 6 60700 90069.5" V-Groove Wheel /- x.00 Hex Cap Screw 7 900058 / SAE Flat Washer 8 90006 /"- Jam Nut 8
607508 WS-50-XLE Delrin Wheel (Cut) 607069 80mm Bearing Flange 5095 Bearing, 0 X 80 X.875" (508-RS) 607068 Keyed Bushing 5 9006 /-0 X.5 SHCS Zinc Plated 6 6 9000 / SHCS Lock Washer 6 5 WS-50-XLE IDLER WHEEL ASSEMBLY 6
9 0 5 0 WS-50-XLE Fixed Carriage Assembly DETAIL A SCALE : 5 7 8 5 6 6 9 A 607067 Fixed Idler Wheel Mount 505895 Idler Wheel Assembly 6 60707 Keyed Washer 7 50589 Keyed Shaft,.5" x.75 7 5 7 0 8 5 60705 Key,.50" Square x.75" 6 90085 Flat Washer, /" x " x /8" 7 90005 /- x.5 HHCS 8 90008 / SPLIT LOCK WASHER 8 9 9007 /" USS Flat Washer 6 0 90069 /- x.00 Hex Cap Screw 6 60705 WS-50-XLE Fixed Motor Shield 60709 WS-50-XLE Spray Bar 5067 / MPT X /8 PUSHLOCK 006 /" Street Elbow 5 506 NOZZLE, SPRAY, H/-805 6 9000 /8-6 X.5" HHCS 5 7 9008 USS /8" Flat Washer 6 8 90008 Lock Nut, /8-6 Nylon 5 9 90008 /-0 x.50" HHCS (Grade 5) 0 9006 /" USS Flat Washer 90000 /-0 Nylon-Insert Hex Locknut 60705 Fixed Motor Vinyl Shield, WS-50-XLE 60705 Fixed Motor Shield Lock Strip, WS-50-XLE 908 8- Hex Nut 7 5 9005 8- x.65" RHMS 7
Sliding Carriage Assembly 5 50 7 8 5 7 B 5 6 5 6 DETAIL B SCALE : 5 6 0 5 9 8 A 5 9 7 6 0 9 5 57 5 55 56 59 0 6 0 8 6 5 60 6 6 8 8 9 5 DETAIL A SCALE : 6
Sliding Carriage Assembly ITEM NO. PART NUMBER 607066 DESCRIPTION Slide Carriage Weldment QTY. 50596 Bearing Block 607509 50569 Eccentric Bolt V-Groove Wheel, Poly " x " 8 5 9008 / DIA. SHOULDER SCREW /8" LONG X /8-6 6 9007 / DIA. SHOULDER SCREW /" LONG /8-6 8 90000 /- x.75" HHCS 9 0 9007 607679 /" USS Flat Washer WS50E Load Adaptor Centering Bushing 0 9086 M8x50mm HHCS 900567 5/6" Flat Washer 9000 5/6 SPLIT LOCK WASHER 90008 / SPLIT LOCK WASHER 5 5 90006 /- x.00" HHCS 6 9008 7/6 SPLIT LOCK WASHER 7 8 90007 607955 7/6-x.00 HHCS WS50E Load Adaptor Ring 9 600559 Weka 5 HP High Cycle Right Angle Motor 0 60700 Spline Shaft Assembly 056 / BSPP x / MNPT Adaptor 50675 /8 HOSE PUSH LOCK / FPT CONNECTOR 505696 Pivot Bracket 9009 /- x.75" HHCS 6 5 6 90055 90005 7/6 USS Standard Washer 7/6- Nylon Insert Hex Nut 6 7 505895 Idler Wheel Assembly 7 8 60707 Keyed Washer 8 9 50589 Keyed Shaft,.5" x.75 0 607050 Key,.50" Square x.75" 90005 60709 /- x.5 HHCS WS-50-XLE Spray Bar 006 /" Street Elbow 506 NOZZLE, SPRAY, H/-805 5 5067 / MPT X /8 PUSHLOCK 8 60768 WS50-XLE Drive Wheel Hub 9 0 607909 60768 WS-50-XLE 6.00" Drive Wheel WS50E Hub Key 900859 /- x.500" Cup Point Set Screw 0077 505698 /" NPT Breather Tie-Rod Air Cylinder, " Bore x 6" Stroke 505695 Rod Clevis 5 505697 Clevis Bracket W/Pin 6 5067 /8 HOSE PUSHLOCK 90 SWIVEL 7 8 9008 900 /8- x.5 HHCS /8 Machine Screw Split Lock Washer 8 8 50 90089 Hairpin Cotter, /8" x 5/8" to 7/8" 8 5 50678 /8 OD PUSHLOCK FITTING 5 5 90085 60707 Flat Washer, /" x " x /8" Carriage Cable Carrier Bracket 5 90000 /-0 Nylon-Insert Hex Locknut 55 9006 /" USS Flat Washer 56 90005 /-0 x.5" HeHCS (Grade 5) 57 90006 /"- Jam Nut 59 60 90065 6070 /-0 x -/ FHSCS Drive Wheel Slug 5 6 6070 Rotational Safet Washer, WS50-XLE 6 9008 /- x.50 HHCS 6 9007 0- X / PAN HEAD TORX SS 6 9008 #0 TYBE B PLAT WASHER SS
WS50-XLE Control Station Assembly 8 0 9 6 7 5 60706 Power Unit Cart Weldment 58050 WS50-XLE Control Station 509 Wheel, 8 x x /" 90000 /" SAE Flat Washer 5 9008 7/6 SPLIT LOCK WASHER 6 90055 7/6 USS Standard Washer 7 9087 7/6- x.50" HHCS 8 50066 Handle Grip 9 9000 /8-6 X.5" Hex Cap Screw 0 9008 USS /8" Flat Washer 8 90008 Lock Nut, /8-6 Nylon
Lower Cylinder Shield Assembly 6070 WS-50-XLE Lower Cylinder Shield 9008 5/6-8x.00 HEX CAP SCREW 900567 5/6" Flat Washer 9000 5/6 SPLIT LOCK WASHER
60708 WS-50-XLE Upper Cylinder Shield Weldment 607057 Cylinder Shield, Lock Strip 60707 Spalsh Shield, Clear 908 8- Hex Nut 8 5 9005 8- x.65" RHMS 8 6 9007 5/6"-8 x.5" Hex Cap Screw 7 900567 5/6" Flat Washer 8 9000 5/6 SPLIT LOCK WASHER 9 900508 5/6-8 x.50" HHCS 5 WS-50-XLE Upper Cylinder Shield Assembly 6 9 7 8
Fixed Body Panel Assembly 607097 WS-50-XLE Fixed Body Panel 9007 0- X / PAN HEAD TORX SS 7 9008 #0 TYBE B PLAT WASHER SS 7
Fixed Door Panel Assembly 607098 WS-50-XLE Fixed Door Panel 9007 0- X / PAN HEAD TORX SS 6 9008 #0 TYBE B PLAT WASHER SS 6
Front Body Panel Assembly 607099 WS-50-XLE Front Body Panel 9008 #0 TYBE B PLAT WASHER SS 6 9007 0- X / PAN HEAD TORX SS 6
Rear Body Panel Assembly 607000 WS-50-XLE Rear Body Panel 9007 0- X / PAN HEAD TORX SS 8 9008 #0 TYBE B PLAT WASHER SS 8
Removable Body Panel 6 7 9 5 7 6 607096 WS-50-XLE Removable Body Panel 9076.875" Diameter Large Flange Rivet 505879 Pull Hand, Plastic Load Rated 9006 /" USS Flat Washer 5 9000 /" Split Lock Washer 6 5059 Rubber Draw Latch, Metal Strike 7 900689 #0-X/" PHC 8 8 900688 0- Nylon-Insert Hex Locknut 8 9 90008 /-0 x.500" HHCS
Removable Door Panel Assembly 8 5 6 7 60709 WS-50-XLE Removable Door 505879 Pull Hand, Plastic Load Rated 9000 /" Split Lock Washer 9006 /" USS Flat Washer 5 5059 Rubber Draw Latch, Metal Strike 6 900688 0- Nylon-Insert Hex Locknut 7 900689 #0-X/" PHC 8 90008 /-0 x.500" HHCS
Maintenance & Repair Record Date Service Performed Part Used
EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one () year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Printed in U.S.A. Prospect Street, Elyria, Ohio 05 (0) -66 (800) -56 Fax (0) -8689 www.diamondproducts.com