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1 06 13-16 SUBJECT DATE SPN 1590 (CPC) (GHG17) June 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17 Medium Duty SPN 1590/FMI 9 - GHG17 SPN 1590/FMI 19 - GHG17 New DD5 and DD8 diagnostic procedures. SPN 1590/FMI 9 - DDC-SVC-MAN-0191 GHG17 DD Platform GHG17 SPN 1590/FMI 19 - GHG17 Removed GHG14 reference and added new steps. DiagnosticLink users: Please update the troubleshooting guides in DiagnosticLink with this newest version. To update the tool troubleshooting guide, open DiagnosticLink and from the Help Troubleshooting Guides menu, select the appropriate troubleshooting manual, then click Update. All information subject to change without notice. 3

2 SPN 1590/FMI 9 - GHG17 2 SPN 1590/FMI 9 - GHG17 Adaptive Cruise Control Message Not Received Table 1. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 1590/FMI 9 Adaptive Cruise Control Message Not Received PGR043 Adaptive Cruise Control Enable Key On, CPC Online, CAN Network Online, Adaptive Cruise Control System Equipped, 10 Seconds After the Engine Has Been Cranked Continuous When Enabling Conditions Met Two seconds Engine Running For One Minute WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. 1. Connect DiagnosticLink. 2. Turn the ignition ON (key ON, engine OFF). 3. Verify that the vehicle is equipped with an Adaptive Cruise Control system. Is the vehicle equipped with Adaptive Cruise? a. Yes; Go to step 5. b. No; Go to step 4. 4. Verify that the " Adaptive Cruise Control Enable" parameter PGR043 is disabled; refer to the Application and Installation (A&I) manual. Is parameter PGR043 disabled? a. Yes; replace the Common Powertrain Controller (CPC). Verify repair. b. No; change the "Adaptive Cruise Control Enable" parameter PGR043 to disabled. Verify repair. 5. Is the vehicle equipped with Detroit Assurance? a. Yes; Go to step 6. b. No; Go to step 7. 6. For vehicles equipped with Detroit Assurance, parameter PGR043 should be set to 0 (zero) disable. Is parameter PGR043 set to disable? a. Yes; replace the CPC. Verify repair. b. No; change parameter PGR043 to disable. Verify repair. 4 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

Figure 1. Adaptive Cruise Control All information subject to change without notice. 5

2 SPN 1590/FMI 9 - GHG17 Figure 2. Adaptive Cruise Control Options 7. Does the display on the Adaptive Cruise Control module illuminate when the ignition is in the ON position? a. Yes; refer to the Adaptive Cruise Control maintenance manual and Original Equipment Manufacturer (OEM) for further diagnostic information. b. No; verify power and ground to the Adaptive Cruise Control module. Refer to Original Equipment Manufacturer (OEM) for wiring information. 6 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

3 SPN 1590/FMI 19 - GHG17 Adaptive Cruise Control - General Error Table 2. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 1590/FMI 19 Adaptive Cruise Control Message not Received or Signal Error Adaptive Cruise Control Always On Continuous When Enabling Conditions Met Two Seconds Key Cycle - Ignition ON Check as follows: WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. NOTE: This fault code may set if driver does not wait for gauge sweep after turning the ignition on. 1. Check for multiple codes. Is Common Powertrain Controller (CPC) SPN 168/FMI 0/14/18 (battery voltage) also present? a. Yes; troubleshoot those faults first. b. No; Go to step 2. 2. Verify that the vehicle is equipped with an Adaptive Cruise Control system. Is the vehicle equipped with Adaptive Cruise? a. Yes; Go to step 4. b. No; Go to step 3. 3. Verify that the "Adaptive Cruise Control Enable" parameter PGR043 is disabled; refer to the Application and Installation (A&I) manual. Is parameter PGR043 disabled? a. Yes; replace the CPC. Verify repair. b. No; change the "Adaptive Cruise Control Enable" parameter PGR043 to disabled. Verify repair. 4. Is the vehicle equipped with Detroit Assurance? a. Yes; Go to step 5. b. No; Go to step 6. 5. For vehicles equipped with Detroit Assurance, parameter PGR043 should be set to 0 (zero) disable. Is parameter PGR043 set to disable? a. Yes; replace the CPC. Verify repair. b. No; change parameter PGR043 to disable. Verify repair. All information subject to change without notice. 7

3 SPN 1590/FMI 19 - GHG17 Figure 3. Adaptive Cruise Control 8 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

Figure 4. Adaptive Cruise Control Options 6. Does the display on the Adaptive Cruise Control module illuminate when the ignition is in the ON position? a. Yes; refer to the Adaptive Cruise Control maintenance manual and Original Equipment Manufacturer (OEM) for further diagnostic information. b. No; verify power and ground to the Adaptive Cruise Control module. Refer to Original Equipment Manufacturer (OEM) for wiring information. All information subject to change without notice. 9

4 SPN 1590/FMI 9 - GHG17 4 SPN 1590/FMI 9 - GHG17 Adaptive Cruise Control Message Not Received Table 3. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 1590/FMI 9 Adaptive Cruise Control Message Not Received PGR043 Adaptive Cruise Control Enable Key On, CPC Online, CAN Network Online, Adaptive Cruise Control System Equipped, 10 Seconds After the Engine Has Been Cranked Continuous When Enabling Conditions Met Two seconds Engine Running For One Minute WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. 1. Connect DiagnosticLink. 2. Turn the ignition ON (key ON, engine OFF). 3. Verify that the vehicle is equipped with an Adaptive Cruise Control system. Is the vehicle equipped with Adaptive Cruise? a. Yes; Go to step 5. b. No; Go to step 4. 4. Verify that the " Adaptive Cruise Control Enable" parameter PGR043 is disabled; refer to the Application and Installation (A&I) manual. Is parameter PGR043 disabled? a. Yes; replace the Common Powertrain Controller (CPC). Verify repair. b. No; change the "Adaptive Cruise Control Enable" parameter PGR043 to disabled. Verify repair. 5. Is the vehicle equipped with Detroit Assurance? a. Yes; Go to step 6. b. No; Go to step 7. 6. For vehicles equipped with Detroit Assurance, parameter PGR043 should be set to 0 (zero) disable. Is parameter PGR043 set to disable? a. Yes; replace the CPC. Verify repair. b. No; change parameter PGR043 to disable. Verify repair. 10 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

Figure 5. Adaptive Cruise Control All information subject to change without notice. 11

4 SPN 1590/FMI 9 - GHG17 Figure 6. Adaptive Cruise Control Options 7. Does the display on the Adaptive Cruise Control module illuminate when the ignition is in the ON position? a. Yes; refer to the Adaptive Cruise Control maintenance manual and Original Equipment Manufacturer (OEM) for further diagnostic information. b. No; verify power and ground to the Adaptive Cruise Control module. Refer to Original Equipment Manufacturer (OEM) for wiring information. 12 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

5 SPN 1590/FMI 19 - GHG17 Adaptive Cruise Control - General Error Table 4. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 1590/FMI 19 Adaptive Cruise Control Message not Received or Signal Error Adaptive Cruise Control Always On Continuous When Enabling Conditions Met Two Seconds Key Cycle - Ignition ON Check as follows: WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. NOTE: This fault code may set if driver does not wait for gauge sweep after turning the ignition on. 1. Check for multiple codes. Is Common Powertrain Controller (CPC) SPN 168/FMI 0/14/18 (battery voltage) also present? a. Yes; troubleshoot those faults first. b. No; Go to step 2. 2. Verify that the vehicle is equipped with an Adaptive Cruise Control system. Is the vehicle equipped with Adaptive Cruise? a. Yes; Go to step 4. b. No; Go to step 3. 3. Verify that the "Adaptive Cruise Control Enable" parameter PGR043 is disabled; refer to the Application and Installation (A&I) manual. Is parameter PGR043 disabled? a. Yes; replace the CPC. Verify repair. b. No; change the "Adaptive Cruise Control Enable" parameter PGR043 to disabled. Verify repair. 4. Is the vehicle equipped with Detroit Assurance? a. Yes; Go to step 5. b. No; Go to step 6. 5. For vehicles equipped with Detroit Assurance, parameter PGR043 should be set to 0 (zero) disable. Is parameter PGR043 set to disable? a. Yes; replace the CPC. Verify repair. b. No; change parameter PGR043 to disable. Verify repair. All information subject to change without notice. 13

5 SPN 1590/FMI 19 - GHG17 Figure 7. Adaptive Cruise Control 14 All information subject to change without notice. Copyright 2016 DETROIT DIESEL CORPORATION 06 13-16

Figure 8. Adaptive Cruise Control Options 6. Does the display on the Adaptive Cruise Control module illuminate when the ignition is in the ON position? a. Yes; refer to the Adaptive Cruise Control maintenance manual and Original Equipment Manufacturer (OEM) for further diagnostic information. b. No; verify power and ground to the Adaptive Cruise Control module. Refer to Original Equipment Manufacturer (OEM) for wiring information. All information subject to change without notice. 15