Notice Added to Sections Listed Below February Removal of the Bypass Valve. Removal of the Pressure Relief Valve
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1 SUBJECT DATE Notice Added to Sections Listed Below February 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0082 Removal of the Bypass Valve DDC-SVC-MAN EPA07/10 DD Platform Removal of the Pressure Relief Valve Removal of the Quantity Control Valve Removal of the Water-in- Fuel Sensor SPN 97/FMI 15 SPN 97/FMI 16 A Notice is added to these sections. All information subject to change without notice Copyright 2012 DETROIT DIESEL CORPORATION
2 2 Removal of the Bypass Valve 2 Removal of the Bypass Valve Remove as follows: 1. Steam clean the engine. 2. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 3. Remove the bypass valve (1). 4 All information subject to change without notice. Copyright 2012 DETROIT DIESEL CORPORATION
3 Removal of the Pressure Relief Valve Remove as follows: NOTICE: Do not use compressed air. 1. Steam clean the engine and high pressure fuel pump. 2. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 3. Remove the pressure relief valve. All information subject to change without notice Copyright 2012 DETROIT DIESEL CORPORATION
4 4 Removal of the Quantity Control Valve 4 Removal of the Quantity Control Valve Remove as follows: 1. Steam clean engine and housing on high pressure fuel pump. 2. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 3. Remove needle return line (2) from high pressure flange. 4. Remove doser supply line (1) from high pressure flange. 5. Remove 3 bolts (3) that secure high pressure flange to high pressure fuel pump. Discard gasket. 6. If equipped with a two-cylinder air compressor, drain coolant and remove the coolant lines to the air compressor. 7. Disconnect electrical connector from quantity control valve. 8. Remove bracket from high pressure fuel pump to block. 6 All information subject to change without notice. Copyright 2012 DETROIT DIESEL CORPORATION
5 Remove three bolts attaching quantity control valve to high pressure pump. 10. Remove quantity control valve. Ensure that both O-rings are removed from pump housing. All information subject to change without notice Copyright 2012 DETROIT DIESEL CORPORATION
6 5 Removal of the Water-in-Fuel Sensor 5 Removal of the Water-in-Fuel Sensor Remove as follows: 1. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 2. Pull the gray tab down and disconnect the electrical harness connector. 3. Remove the two screws from the WIF sensor; remove the WIF sensor. 8 All information subject to change without notice. Copyright 2012 DETROIT DIESEL CORPORATION
7 SPN 97/FMI 15 - ALL YEARS This diagnostic is typically Water In Fuel. 1. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 2. After the water has been drained, hand tighten the drain plug and prime the fuel filter module via hand pump (approximately 50 times). WARNING: ENGINE EXHAUST (i)(eov34) To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. WARNING: PERSONAL INJURY (eov84) To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 3. Clear the fault code, Start the engine and let the engine run for three minutes. Does the fault become active? a. Yes; repeat steps 1 through 3. If the fault code is still active, Go to step 4. b. No; using the service routine FIS Water-In-Fuel, select the Reset Values to clear the water in fuel registers. Repair complete. 4. Disconnect the Water-In-Fuel (WIF) sensor connector. 5. Turn the ignition ON (key ON, engine OFF). 6. Inspect the sensor harness for bent, spread, or corroded pins. a. If the pins are bent, spread, or corroded, repair as necessary. b. If connector shows no signs of damage, Go to step Measure the voltage between pin 1 and 3 on the harness side of the Water-In-Fuel sensor. a. If the voltage is greater than 11.5 volts, Go to step 8. All information subject to change without notice Copyright 2012 DETROIT DIESEL CORPORATION
8 6 SPN 97/FMI 15 - ALL YEARS b. If the voltage is less than 11.5 volts, Go to step Measure the voltage between pin 2 and 3 on the harness side of the Water-In-Fuel sensor. a. If the voltage is between 4.5 and 5 volts, replace the Water-In-Fuel sensor. Refer to section "Removal of the Waterin-Fuel Sensor" b. If the voltage is not between 4.5 volts and 5 volts, repair the wire between pin 2 of the harness side of the Water- In-Fuel sensor and pin 57 of the MCM 120-pin connector. 9. Measure the voltage between pin 1 on the harness side of the Water-In-Fuel sensor and engine ground. a. If the voltage is less than 11.5 volts, repair the wire between pin 1 of the harness side of the Water-In-Fuel sensor and pin 71 of the MCM 120-pin connector. b. If the voltage is greater than 11.5 volts, repair the wire between pin 3 of the harness side of the Water-In-Fuel sensor and pin 67 of the MCM 120-pin connector. 10 All information subject to change without notice. Copyright 2012 DETROIT DIESEL CORPORATION
9 SPN 97/FMI 16 - ALL YEARS This diagnostic is typically the Water-in-Fuel (WIF) Warning - Ignored. 1. Drain the fuel filter module by removing one of the fuel filters or by opening the mechanical drain valve (1) on the fuel 2. After the water has been drained, hand-tighten the drain plug and prime the fuel filter module via the hand pump (approximately 50 times). WARNING: ENGINE EXHAUST (i)(eov34) To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. WARNING: PERSONAL INJURY (eov84) To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 3. Clear the fault code. Start the engine and let the engine run for three minutes. Does the fault become active? a. Yes; repeat steps 1-3. If the fault code is still active, Go to step 4. b. No; using the service routine FIS Water-In-Fuel, select the Reset Values to clear the water in fuel registers. Repair complete. 4. Disconnect the WIF sensor connector. 5. Turn the ignition ON (Key ON, Engine OFF). 6. Inspect the sensor harness for bent, spread, or corroded pins. a. If the pins are bent, spread, or corroded, repair as necessary. b. If connector shows no signs of damage, Go to step Measure the voltage between pin 1 and 3 on the harness side of the WIF sensor. a. If the voltage is greater than 11.5 volts, Go to step 8. All information subject to change without notice Copyright 2012 DETROIT DIESEL CORPORATION
10 7 SPN 97/FMI 16 - ALL YEARS b. b. If the voltage is less than 11.5 volts, Go to step Measure the voltage between pin 2 and 3 on the harness side of the WIF sensor. a. If the voltage is greater than 4.5 volts, replace the WIF sensor. Refer to section "Removal of the Water-in-Fuel Sensor" b. If the voltage is less than 4.5 volts, repair the wire between pin 2 of the harness side of the WIF sensor and pin 57 of the MCM2 120-pin connector. 9. Measure the voltage between pin 1 on the harness side of the WIF sensor and engine ground. a. If the voltage is greater than 11.5 volts, repair the wire between pin 3 of the harness side of the WIF sensor and pin 67 of the MCM2 120-pin connector. b. If the voltage is less than 11.5 volts, repair the wire between pin 1 of the harness side of the WIF sensor and pin 71 of the MCM2 120-pin connector. 12 All information subject to change without notice. Copyright 2012 DETROIT DIESEL CORPORATION
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2 27-14 1 2 27-14 SUBJECT DATE SPN 4335/FMI 7 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 4335/FMI 7
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1 10 26-13 SUBJECT DATE SPN 3216/FMI 16 and 18 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3216/FMI 16
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1 11 19-13 SUBJECT DATE SPN 3216/FMI 2, 18 GHG14 (MCM2.1) November 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3216/FMI 2 DDC-SVC-MAN-0084 GHG14 DD
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: May 2013 SUBJECT: SPN 2631/FMI 2 ADDITIONS, REVISIONS, OR UPDATES
NUMBER: 5 26 13 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: May 2013 SUBJECT: SPN 2631/FMI 2 ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change DDC-SVC-MAN-0010
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1 9 14-14 SUBJECT DATE SPN 3563 (MCM) (GHG14) September 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3563/FMI 21
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11 10-14 1 11 10-14 SUBJECT DATE EPA10 DOC November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the EPA10 DDC-SVC-MAN-0083 EPA10 DD Platform
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4 102-12 1 4 102-12 SUBJECT DATE Removal and Installation of the DD15 and DD16 Cylinder Head April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081
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1 12 12-14 SUBJECT DATE SPN 3250 (ACM) December 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 and GHG14 DD Platform SPN 3250/FMI
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: April 2009
NUMBER: 4 11 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: April 2009 SUBJECT: SPN 2631 ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0010
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1 9 19-13 SUBJECT DATE SPN 102/FMI 18 - GHG14 MCM2.1 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 102/FMI 18 Complete
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1 SUBJECT DATE Symptom Diagnostics - Hard Start/No Start - Two-Filter Fuel System June 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Hard Start/No Start
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1 02 11-17 SUBJECT DATE SPN 520371 (ACM) (GHG17) and SPN 520372 (ACM) (GHG17) February 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17
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NUMBER: 10 09 09 S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: October 2009 SUBJECT: INTERMEDIATE FRAME / FUEL INJECTOR WIRING HARNESS ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section
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1 01 06-17 SUBJECT DATE SPN 520296 (MCM) (GHG14) and SPN 520296 (MCM) (GHG17) January 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DDC-SVC-MAN-0191
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5 02-12Rev 1 5 02-12Rev SUBJECT DATE Installation of the DD13,DD15, and DD16 Cylinder Head February 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation
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01 01-18 1 01 01-18 SUBJECT DATE SPN 4364 (ACM)(EPA10); SPN 4364 (ACM)(GHG14) January 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD
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1 3 03-15 SUBJECT DATE Contaminated Fluids March 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform Fuel in Oil This is a new section.
More informationNUMBER: 08 DDEC VI 10 S.M. REF.: 92 ENGINE: EPA07 Series 60 DATE: March 2008
NUMBER: 08 DDEC VI 10 S.M. REF.: 92 ENGINE: EPA07 Series 60 DATE: March 2008 SUBJECT: SPN 2659 PUBLICATION: DDC-SVC-MAN-0009 (6SE567) Section SPN 2659/FMI 0, refer to section 92.1 SPN 2659/FMI 17, refer
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7 17-13 1 7 17-13 SUBJECT DATE Oil Pan July 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added
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NUMBER: 3 3 09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 SUBJECT: FUEL FILTER ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0037
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NUMBER: 07 DDEC VI 36 S.M. REF.: 129, 130 ENGINE: EPA07 Series 60 DATE: November 2007 SUBJECT: REASSIGNED SPN NUMBERS PUBLICATION: 6SE567 Two SPNs and their FMIs have been reassigned numbers as listed
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: February 2011
NUMBER: 2 15 11 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: February 2011 SUBJECT: FAULTY FUEL INJECTOR ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page
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NUMBER: 9 3 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009 SUBJECT: TURBOCHARGER WASTEGATE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page
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1 SUBJECT SPN 3216 (ACM) (GHG17) SPN 3217 (ACM) (GHG17) DATE March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17 Medium Duty SPN
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1 3 21-15 SUBJECT DATE SPN 4364 (ACM) (GHG14) March 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 4364/SPN 18 - GHG14
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