Two SPNs and their FMIs have been reassigned numbers as listed in Table 1. The troubleshooting procedures are the same.
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1 NUMBER: 07 DDEC VI 36 S.M. REF.: 129, 130 ENGINE: EPA07 Series 60 DATE: November 2007 SUBJECT: REASSIGNED SPN NUMBERS PUBLICATION: 6SE567 Two SPNs and their FMIs have been reassigned numbers as listed in Table 1. The troubleshooting procedures are the same. Table 1 Section Current Number Reassigned Number Description 129.l SPN 2797/FMI 5 SPN 4258/FMI SPN 2797/FMI 6 SPN 4258/FMI SPN 2798/FMI 5 SPN 4259/FMI SPN 2798/FMI 6 SPN 4259/FMI 4 Reassigned SPNs and FMIs Injector #1, 2, or 3 spill control valve circuit is shorted to battery/power. Injector #1, 2, or 3 spill control valve circuit is shorted to ground Injector #4, 5, or 6 spill control valve circuit is shorted to battery/power. Injector #4, 5, or 6 spill control valve circuit is shorted to ground
2 SPN 4258/FMI 3 This diagnosis is typically injector #1, 2, or 3 spill control valve circuit is shorted to battery/power. 1. Disconnect the Front Injector Harness 12 pin connector. 2. Turn the ignition ON (key ON, engine OFF). 3. Measure the voltage between pin 2 on the MCM side of the Front Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 2 of the Front Injector Harness 12 pin connector and pin 14 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, go to step Measure the voltage between pin 4 on the MCM side of the Front Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 4 of the Front Injector Harness connector and pin 10 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, repair the short to power between pin 6 of the Front Injector Harness connector and pin 12 of the 120 pin MCM connector. Verify repairs. SPN 4258/FMI 4 This diagnosis is typically injector #1, 2, or 3 spill control valve circuit is shorted to ground. 1. Disconnect the Front Injector Harness 12 pin connector. 2. Inspect the Front Injector Harness 12 pin connector for bent or spread pins, inspect the connector seal for damage (signs of water or oil intrusion). [a] If the water or oil intrusion, bent or spread pins are found, repair as necessary. [b] If connector shows no signs of damage, go to step Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin If you are using J , measure between injector #1 pin 3 and ground. [a] If the resistance is greater than 3 Ω, gotostep11.
3 [b] If the resistance is less than 3 Ω, gotostep4. 4. Remove the valve cover. 5. Disconnect injector #1. 6. Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin If you are using J , measure between injector #1 pin 3 and ground. [a] If the resistance is greater than 3 Ω, replace the #1 injector. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep7. 7. Disconnect injector #2. 8. Measure the resistance between pin 9 of the valve cover side on the Front Injector Harness 12 pin If you are using J , measure between injector #2 pin 3 and ground. [a] If the resistance is greater than 3 Ω, replace the #2 injector. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep9. 9. Disconnect injector # Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, replace the #3 injector. Verify repairs. [b] If the resistance is less than 3 Ω, replace the under valve cover Injector Harness. Verify repairs. 11. Disconnect the 120 pin MCM connector. 12. Measure the resistance between pin 9 on the Front Injector Harness 12 pin connector and ground. If you are using J , measure between injector #3 pin 3 and ground. [a] If the resistance is less than 3 Ω, repair the short to ground between pin 11 of the MCM 120 pin connector and pin 9 of the Front Injector Harness 12 pin connector. Verify repairs. [b] If the resistance is greater than 3 Ω, call the Detroit Diesel Customer Support Center at for MCM replacement authorization.
4 SPN 4259/FMI 3 This diagnosis is typically injector #4, 5, or 6 spill control valve circuit has a short to battery/power. 1. Disconnect the Rear Injector Harness 12 pin connector. 2. Turn the ignition ON (key ON, engine OFF). 3. Measure the voltage between pin 1 on the MCM side of the Rear Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 1 of the Rear Injector Harness 12 pin connector and pin 4 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, go to step Measure the voltage between pin 8 on the MCM side of the Rear Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 8 of the Rear Injector Harness connector and pin 8 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, repair the short to power between pin 12 of the Rear Injector Harness connector and pin 6 of the 120 pin MCM connector. Verify repairs. SPN 4259/FMI 4 This diagnosis is typically injector #4, 5, or 6 spill control valve circuit has a short to ground. 1. Disconnect the Rear Injector Harness 12 pin connector. 2. Inspect the Rear Injector Harness 12 pin connector for bent or spread pins, inspect the connector seal for damage (signs of water or oil intrusion). [a] If the water or oil intrusion, bent or spread pins are found, repair as necessary. Verify repairs. [b] If connector shows no signs of damage, go to step Measure the resistance between pin 3 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #4
5 [a] If the resistance is greater than 3 Ω, gotostep4. [b] If the resistance is less than 3 Ω, gotostep6. 4. Measure the resistance between pin 5 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #5 [a] If the resistance is greater than 3 Ω, gotostep5. [b] If the resistance is less than 3 Ω, gotostep6. 5. Measure the resistance between pin 9 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #6 [a] If the resistance is greater than 3 Ω, gotostep13. [b] If the resistance is less than 3 Ω, gotostep6. 6. Remove the upper valve cover. 7. Disconnect injector #4. 8. Measure the resistance between pin 3 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #4 [a] If the resistance is greater than 3 Ω, replace injector #4. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep9. 9. Disconnect injector # Measure the resistance between pin 5 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #5 pin 1 and ground. [a] If the resistance is greater than 3 Ω, replace injector #5. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep Disconnect injector # Measure the resistance between pin 9 on the valve cover side of the Rear Injector Harness 12 pin If you are using J , measure between injector #6
6 [a] If the resistance is greater than 3 Ω, replace the #6 injector. Verify repairs. [b] If the resistance is less than 3 Ω, replace the under valve cover injector harness. Verify repairs. 13. Disconnect the 120 pin MCM connector. 14. Measure the resistance between pin 4 of the Rear Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, gotostep15. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 5 of the MCM 120 pin connector and pin 4 of the Rear Injector Harness 12 pin connector. Verify repairs. 15. Measure the resistance between pin 7 of the Rear Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, gotostep16. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 7 of the MCM 120 pin connector and pin 7 of the Rear Injector Harness 12 pin connector. Verify repairs. 16. Measure the resistance between pin 11 of the Rear Injector Harness 12 pin connector and ground. [a] If the resistance is greater than 3 Ω, call the Detroit Diesel Customer Support Center at for MCM replacement authorization. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 9 of the MCM 120 pin connector and pin 11 of the Rear Injector Harness 12 pin connector. Verify repairs. ADDITIONAL SERVICE INFORMATION Additional service information is available in one of the DDEC VI troubleshooting guides. Detroit Diesel, DDC, Series 60 and the spinning arrows design are registered trademarks of Detroit Diesel Corporation. Copyright 2007 Detroit Diesel Corporation. All rights reserved. Printed in U.S.A.
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01 04-15 1 01 04-15 SUBJECT DATE SPN 3464/ FMI 16, 18 (MCM) (GHG14) January 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: June 2012 SUBJECT: E3 FUEL INJECTOR TUBE ADDITIONS, REVISIONS, OR UPDATES
NUMBER: 6 25 12 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: June 2012 SUBJECT: E3 FUEL INJECTOR TUBE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change E3 Fuel
More informationSPN 51 or Suspect Parameter Number (SPN) and Failure Mode Indicator (FMI) Description
SPN 51 or 3673 Suspect Parameter Number (SPN) and Failure Mode Indicator (FMI) Description SPN FMI Description Possible Causes 51 3 TPS1 Sensor Signal Voltage High Open/high resistance in low Short to
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009
NUMBER: 3 3 09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 SUBJECT: FUEL FILTER ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0037
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1 03 12-17 SUBJECT DATE SPN 157 (MCM) GHG17 March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 DD Platform - Med Duty SPN 157/FMI 16 -
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1 03 13-17 SUBJECT DATE SPN 520268 (MCM) (GHG17) March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 DD Platform Med Duty SPN 520268/ FMI
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1 06 13-16 SUBJECT DATE SPN 1590 (CPC) (GHG17) June 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17 Medium Duty SPN 1590/FMI 9 - GHG17
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1 01 29-14 SUBJECT DATE SPN 3511/FMI 3 and 4 - GHG14 January 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3511/FMI 3 - DDC-SVC-MAN-0084 GHG14 DD Platform
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1 01 06-17 SUBJECT DATE SPN 520296 (MCM) (GHG14) and SPN 520296 (MCM) (GHG17) January 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DDC-SVC-MAN-0191
More informationSPN 3480/FMI 0, 1, 3, 4, 14, 21, 31 October 2012 SPN 3480/FMI 0 SPN 3480/FMI 1 SPN 3480/FMI 3 SPN 3480/FMI 4 SPN 3480/FMI 14 SPN 3480/FMI 21
1 10 85-12 SUBJECT DATE SPN 3480/FMI 0, 1, 3, 4, 14, 21, 31 October 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3480/FMI 0 SPN 3480/FMI 1 DDC-SVC-MAN-0084
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1 9 19-13 SUBJECT DATE SPN 102/FMI 18 - GHG14 MCM2.1 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 102/FMI 18 Complete
More informationEPA10 DOC Inlet Pressure Sensor November Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor. without Sensor Box
11 10-14 1 11 10-14 SUBJECT DATE EPA10 DOC November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the EPA10 DDC-SVC-MAN-0083 EPA10 DD Platform
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07/10 DD Platform DATE: September 2010
NUMBER: 9 09 10 S.M. REF.: Listed in Table ENGINE: EPA07/10 DD Platform DATE: September 2010 SUBJECT: INSTALLATION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY ADDITIONS, REVISIONS, OR UPDATES
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4 68-12 1 4 68-12 SUBJECT DATE SPN 5018/FMI 18 - GHG14 September 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 5018/FMI
More informationNUMBER: 1 SECM 03 S.M. REF.: Listed in Table 1 ENGINE: ALL DATE: February 2003
NUMBER: 1 SECM 03 S.M. REF.: Listed in Table 1 ENGINE: ALL DATE: February 2003 SUBJECT: UPDATES FOR TROUBLESHOOTING SERIES 60 AND SERIES 50 EGR RELATED CODES AND FAULTS INTRODUCTION The Series 60 engine
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1 2 22-14 SUBJECT DATE SPN 4334/FMI 7 (ACM) (EPA10) February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform - EPA10- ACM SPN
More informationSection 7.3 Water Manifold has been updated.
NUMBER: 08 DD15-11 S.M. REF.: 7.3 ENGINE: DD15 DATE: September 2008 SUBJECT: WATER MANIFOLD PUBLICATION: DDC-SVC-MAN-0002 Section 7.3 Water Manifold has been updated. 7.3 WATER MANIFOLD Coolant flows from
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1 3 01-15 SUBJECT SPN 3251 (ACM) (EPA10) and (ACM) (GHG14), 3936 (ACM) (EPA10;GHG14), and 5298 (ACM) (EPA10;GHG14) DATE March 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section
More informationHigh pressure fuel line and transfer tube removal and installation procedures have been updated.
NUMBER: 08 MBE 4000-3 S.M. REF.: 2.3 ENGINE: EPA04 MBE 4000 DATE: July 2008 SUBJECT: HIGH PRESSURE FUEL LINE AND TRANSFER TUBE PUBLICATION:DDC-SVC-MAN-0023 High pressure fuel line and transfer tube removal
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2 27-14 1 2 27-14 SUBJECT DATE SPN 4335/FMI 7 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 4335/FMI 7
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1 9 14-14 SUBJECT DATE SPN 3563 (MCM) (GHG14) September 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3563/FMI 21
More information77 FLASH CODE 77 - EXHAUST BACK PRESSURE FAULT AND SEVERAL INFORMATION CODES
77 FLASH CODE 77 - EXHAUST BACK PRESSURE FAULT AND SEVERAL INFORMATION CODES Section Page 77.1 DESCRIPTION OF FLASH CODE 77... 77-3 77.2 SAE J1587 EQUIVALENT CODE FOR FLASH CODE 77... 77-3 77.3 TROUBLESHOOTING
More informationUpdated gear lash procedures for the compact gear train assembly have been added to the Series 60 Service Manual.
NUMBER: 14 60 03 S.M. REF.: 1.21 ENGINE: 60 DATE: November 2003 SUBJECT: GEAR TRAIN AND CAMSHAFT GEAR LASH PROCEDURES FOR THE COMPACT GEAR TRAIN ASSEMBLY INTRODUCTION Updated gear lash procedures for the
More informationThere are changes to the fuel system leak detection and threshold resetting procedure.
NUMBER: 08 FSTG 1 S.M. REF.: 5.6 ENGINE: DD15 DATE: May 2008 SUBJECT: FUEL SYSTEM LEAK DETECTION TEST AND THRESHOLD RESETTING PUBLICATION: DDC-SVC-MAN-0037 There are changes to the fuel system leak detection
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2 15-14 1 2 15-14 SUBJECT DATE Check for Rough Running or Stalling - Three-Filter Fuel System February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Check
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: September 2009
NUMBER: 9 1 09 S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: September 2009 SUBJECT: ENGINE OIL AND FILTER CHANGING ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title
More informationService and Warranty Documentation, Price List Updated August Please use the key below when determining the information you require:
Service and Warranty Documentation, Price List Updated August 2016 Please use the key below when determining the information you require: KEY DDC-SVC-BRO-xxxx Brochure DDC-SVC-CDX-xxxx CD or DVD DDC-SVC-MAN-xxxx
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1 2 30-14 SUBJECT DATE SPN 4375/FMI 6 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN 4375/FMI 6 -
More informationSPN 3227 or Suspect Parameter Number (SPN) and Failure Mode Indicator (FMI) Description
SPN 3227 or 3266 Suspect Parameter Number (SPN) and Failure Mode Indicator (FMI) Description SPN FMI Description Possible Causes 3227 4 EGO Bank A Sensor 2 Open or short to ground on Voltage Low signal
More informationNUMBER: S.M. REF.: Refer to 2.5 ENGINE: 60 DATE: January 2007
NUMBER: 1 60 07 S.M. REF.: Refer to 2.5 ENGINE: 60 DATE: January 2007 SUBJECT: N3 ELECTRONIC INJECTOR PUBLICATION: 6SE483 The Series 60 Service Manual has been revised. Engine models built from December
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1 01 28-14 SUBJECT Symptom Diagnostics - Rough Running or Stalling - Two Filter Fuel System DATE January 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084
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1 11 19-13 SUBJECT DATE SPN 3216/FMI 2, 18 GHG14 (MCM2.1) November 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3216/FMI 2 DDC-SVC-MAN-0084 GHG14 DD
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1 02 11-17 SUBJECT DATE SPN 520371 (ACM) (GHG17) and SPN 520372 (ACM) (GHG17) February 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17
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18SP631 MBE 4000 Oil Gallery Threaded Plug Installation KIT DESCRIPTION A new service kit (P/N: 23536501) is now available to install two threaded plugs in place of cup plugs in the rear oil gallery on
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1 3 03-15 SUBJECT DATE Contaminated Fluids March 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform Fuel in Oil This is a new section.
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