Compressor MODEL 0G -0 $.00
Service Parts List MODEL 0G COMPRESSOR CONTENTS INTRODUCTION... I ORDERING INSTRUCTIONS... I GENERAL NOTES... i. TOOLS / OILS / FITTINGS.... CRANKCASE AND SUCTION SERVICE VALVE.... COMPRESSOR BASE GROUP.... BEARING HEAD AND OIL PUMP.... UNLOADERS.... CRANKSHAFT, ROD AND PISTON GROUP.... SHAFT END GROUP.... SIDE CYLINDER HEAD... 0. CENTER CYLINDER HEAD... 0 0. VALVE PLATE ASSEMBLY.... GASKET SET --- FIBER UNIVERSAL.... GASKET SET --- METAL... Carrier Transicold Division, Carrier Corporation, P.O. Box 0, Syracuse, N.Y. U. S. A. Carrier Transicold E.T.O. Boite Postale Nr. Franqueville --- Saint--- Pierre 0 Boos, FRANCE Carrier Corporation D Printed in U. S. A. 0
INTRODUCTION This parts list identifies service replacement parts for the Model 0G Compressors listed in the Model Chart below. MODEL CHART MODEL USED ON REMARKS 0GX--- CFM -0-00 NDB/NDS/NDF NDJ --- Prior to S/N AAN 0GX--- CFM -0-0 NDJ/NDA --- Starting with S/N AAN 0GX--- CFM -0-0 NDJ/NDA --- Starting with S/N AAN Remanufactured compressors 0GX--- CFM -000-RM NDA Phoenix Extra (less service valves), for use 0GX--- CFM -000-RM NDM Extra/Ultra Standby with or without unloaders. 0GX--- CFM -000-RM NDA/NDX Phoenix Ultra/Ultima 0GX--- CFM -000-RM NDM Ultra Standby 0GX--- CFM -000-0RM Supra / ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on list and quantity required. Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-0 P.O. Box 0, Syracuse, NY. or Fax to: () - GENERAL NOTES To find replacement parts consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list. A/R NS NSA NSI NSS PL As Required Not Shown in the illustration Non-Stock Assembly --- order components listed under the assembly. Non-Stock Item --- may be available on special order. Not Sold Separately ---ordernexthigherassemblyorkit. Purchase Locally i
. TOOLS / OILS / FITTINGS NS 0-00-00 Wrench, Compressor Sight Glass NS 0-00-00 Pliers, Compressor Unloader Ring NS 0-000-00 Acid Test Kit, Mineral oils NS 0-00-00 Acid Test Kit, POE oils NS 0-00-0 Total Test Kit (Package of ) NS 0-00-00 Replacement Tubes for Total Test Kit NS 0-00-00 Oil Synthetic 0 ( gallon) NS 0-00-00 Oil Non-Synthetic 0 ( gallon) NS 0-00-00 Oil POE ( gallon) NS 0-00-00 Meter, Refractometer for compressor oil NS -0-00 Kit, Unloader Valve Blank-off plate (hot gas by pass) NS -0-00 Kit, Unloader Valve Blank-off plate (suction cut out) NS -00-00 Kit Valve Pad Blank off bolt Suction Service Valve NS -00-00 Kit Valve Pad Blank off bolt Discharge Service Valve NS -00-00 Filter, Felt (Suction Sock for System Clean Up) NS -00-00 Fitting, Male / NPT X Male / Flare Access Port W/Shrader NS 0DA0 Fitting, Male / NPT X Male / Flare Access Port W/Shrader NS OTBO Fitting, Male /-0 O-Ring X Male / Flare Access Port /Shrader NS 0-00-00 Bushing, Male / NPT X Female / O-Ring NS 0-00-0 Bushing, Male /-0 O-Ring X Female / NPT NS 0-00-00 Bushing, Male /- O-Ring X Female / NPT NS 0-00-0 Bushing, / NPT x / NPT NS 0-00-0 Elbow, Street 0 degree / MPT x / FPT NS 0-000-0 Elbow, / Flare x / NPT NS 0-0-00 Elbow, 0 degree Male /- O-Ring X Female / NPT NS 0-0-0 Elbow, 0 degree Male /-0 O-Ring X Female / NPT NS -0-00 Plug, /-0 O-Ring NS -0-00 Plug, /- O-Ring NS -00-00 Tee, Snubber / x / x /
. CRANKCASE AND SUCTION SERVICE VALVE 0 NSA Crankcase PL Pipe Plug, /- NPT -0-00 Plug, with O-Ring /-0 NS -00-0 O-Ring, for /-0 straight thread fittings -0-00 Sight Glass, Oil Level -- Includes: NSS Sight Glass -0-0 Gasket (Fiber) -0-00 Gasket (Metal) -0-00 Bearing, Main Seal End (Requires Line Boring) -00-00 Strainer, Suction -000-0 Valve, Service, -/ ODF ( Bolt) -- Includes: -000-0 Gasket, Service Valve (Fiber) 0-0-00 Cap, Service Valve (Plastic) -- Includes: --00 Gasket, Service Valve (Metal) 0-00-0 Cap, Service Valve (Brass) -000-00 Gasket, Capscrew, / -000-00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade NS -00-00 Kit Valve Pad Blank off bolt Suction Service Valve NS -0-00 Packing, Service Valve Stem
. COMPRESSOR BASE GROUP -0-00 Plate, Bottom Cover ( NON Ultra Style Compressors ) -0-00 Plate, Bottom Cover ( Ultra Style Compressors ) --00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade PL Pipe Plug, /- NPT -0-00 Plug, with O-Ring /-0 NS -00-0 O-Ring, for /-0 straight thread fittings -000-00 Oil Filter Screen Assembly -00-00 Tube, Oil Suction -0-00 Oil Relief Valve -00-00 Oil Return Check Valve Assembly -00-0 Gasket, Bottom Plate (Fiber) --00 Gasket, Bottom Plate (Metal)
. BEARING HEAD AND OIL PUMP UNIVERSAL GEAR PUMP, 0 GEAR PUMPS 0 0 VANE PUMP
. BEARING HEAD AND OIL PUMP -00-00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade -00-00 Washer, Seal -00-0 O-Ring, for /-0 straight thread fittings PL Capscrew, /- X/ lg -0-00 Plug, with O-Ring /-0 --00 Oil Pump and Bearing Head (Universal Gear Pump) NS --00 O-Ring, Pump cover plate -00-00 Pin Roll, / dia X / lg -00-0 Thrustwasher, Pump End -00-0 Gasket, Bearing Head (Fiber) -0-00 Gasket, Bearing Head (Metal) SEE NOTE Oil Pump and Bearing Head Assembly (Gear Pump)-- Includes: -0-0 Cover Assembly, Screw -- Includes: 0-0-0 O-Ring SEE NOTE Oil Pump and Bearing Head (Low Profile Gear Pump) -- Includes: -000-0 O-Ring -000-0 Oil Pump and Bearing Head Assembly (Vane Pump) -- Includes: -00-0 Gasket, Bearing Head -00-0 Capscrew, Hex Head, /- x / -- SAE Grade -00-00 Gasket, Capscrew, / -00-00 Cover, Oil Pump -00-0 Gasket, Oil Pump Cover -00-00 Spring, Oil Feed Vane -000-00 Guide, Oil Feed Vane 0-00-00 Capscrew, Socket Head, #0- x / -- SAE Grade B -00-00 Lockwasher, #0-00-00 Drive Segment, Oil Pump -00-00 Retaining Ring, Rotor -00-00 (NSI) Pump, Rotor NSS Head (Includes Bearing) -00-00 Ring, Plunger Retaining -00-00 Guide Plunger Vane Spring -00-00 Spring Plunger -00-00 (NSI) Vane, Pump 0-0-00 Lockwasher, / -00-0 Capscrew, Socket Head, /- x / -- SAE Grade B NOTE: -0-0 and --00 Oil Pump and Bearing Head Assemblies (Gear Pump) are No Longer Offered use Item
. UNLOADERS 0,, 0 0 PLUG -- HOT GAS BYPASS PLUG -- SUCTION CUTOFF
. UNLOADERS -0-0 Valve Assembly (Pressure) -- Includes: A/R NSS Power Assembly, Unloader (Suction Press Activated) NSS Body Assembly, Valve -00-00 Piston (For Hot Gas Bypass Unloaders) -- Includes: -00-00 Ring, Piston -00-0 Gasket, Unloader Valve -0-00 Screw, Socket Head (/- x 0. lg) -00-0 Gasket, Socket Head Screw (/) -0-00 Nut, Unloader Adjuster Lock 0-0-00 Coil, Valve ( v-dc with Spade Terminal) -- Includes: A/R 0-00-0 Coil, Valve ( v-dc) -- Includes: A/R 0-000-00 Coil, Valve ( v-dc) -- Includes: A/R 0-0-0 Coil, Valve ( v-ac) -- Includes: A/R 0-00-00 Coil, Valve ( v-ac) -- Includes: A/R 0-0-00 Coil, Valve (0 v-ac) -- Includes: A/R -00-0 Cap, Snap -00-0 Valve Assembly (Electric) -- Includes: A/R NSS Body Assembly, Valve -00-00 Piston (For Hot Gas Bypass Unloaders) -- Includes: -00-00 Ring, Piston -00-0 Kit, Valve Body -- Includes: NSS Installation/Remover Tool -0-00 Gasket, O-Ring NSS Plunger Assembly NSS Spring, Plunger 0 NSS Tube, Enclosing -00-00 Pin, Unloader Coil Retainer -00-0 Cap, Snap -00-0 Gasket, Unloader Valve -0-00 Screw, Socket Head (/- x 0. lg) -00-0 Gasket, Socket Head Screw (/) -0-00 Kit, Repair (For Suction Cutoff Unloaders) -- Includes: -00-00 Strainer -0-00 Ring, Piston NSS Piston NSS Body, Valve -0-00 Spring, Compression -0-00 Gasket, Valve Cover -00-0 Gasket, Unloader Valve -0-00 Cover, Valve 0-0-00 Kit, Plug (Suction Cutoff To Fully Loaded) -- Includes: A/R -0-00 Capscrew, Socket (/- x.00 lg) NSS Plate, Cover NSS Sleeve, Plug -00-0 Gasket, Unloader Valve -00-0 Gasket, Screw (/) -0-00 Kit, Plug (Hot Gas Bypass To Fully Loaded) -- Includes: A/R NSS Spring NSS Plug -0-00 Ring, Seat -00-0 Gasket, Unloader Valve -00-0 Gasket, Screw (/) -00-00 Strainer -0-00 Capscrew, Socket (/- x.00 lg) NSS Plate, Cover
. CRANKSHAFT, ROD AND PISTON GROUP A 0 *A -0-0 Piston & Pin (Standard -Contoured Head - cfm) -- Includes: *A -0-0 Piston & Pin (.00 Over -Contoured Head - cfm) -- Includes: A/R *A --0 Piston & Pin (Standard -Contoured Head - cfm)-- Includes: *A --0 Piston & Pin (.00 Over -Contoured Head - cfm)-- Includes: -0-0 Piston & Pin (Standard - cfm) -- Includes: -0-0 Piston & Pin (.00 Over - cfm) -- Includes: A/R -00-00 Retainer, Piston Pin NSS Pin, Piston NSS Piston -00-00 Ring, Compression (Standard) -0-00 Ring, Compression (.00 Inch Oversize) -00-00 Ring, Oil (Used on old cfm pistons with wider lower ring groove) A/R -0-00 Key, Crankshaft, / x / x -/ lg G-0 Key, Crankshaft (For Units With Clutch Hub) -0-00 Pin, Spiral, / x / lg -00-00 Thrustwasher, Seal End -00-00 Crankshaft ( cfm Vane Pump) -- Includes: -00-00 Crankshaft ( cfm All Gear Pumps) -- Includes: -0-00 Crankshaft Assembly ( cfm All Gear Pump) -- Includes: NS -0-00 Expansion Plug (Vane Pump) NS -0-00 Expansion Plug (Gear Pump) NS PL Setscrew, /- x / lg NS NSS Counterweight NS PL Screw, Hex Head, /-0 x / lg 0-00-0 Connecting Rod & Cap Assembly (Standard) -- Includes: 0-00- Connecting Rod & Cap Assembly (.00) -- Includes: A/R NS -00-00 Pin, Dowel -00-00 Capscrew (Special) -00-0 Thrustwasher, Pump End -00-00 Washer, / ID x -/ OD x / Thick -00-0 Capscrew, Hex Head, / UNF x / -- SAE Grade *For Refrigeration Use Only
. SHAFT END GROUP A 0 USED ON PHOENIX ULTRA WITH A CLUTCH FOR STANDBY -00-0 Gasket, Shaft End Cover (Fiber) -- Includes: --00 Gasket, Shaft End Cover (Metal) -- Includes: -0-00 Gasket, Flange Spacer -00-00 Flange, Mounting Shaft End (Non Ultra Style) A -0-00 Flange, Mounting Shaft End (Ultra Style) -00-00 Capscrew, /- x -/ lg -- SAE Grade -0-00 Seal Assembly (Standard) -- Includes: --00 Seal Assembly (Silicone Carbide) -- Includes: NSS Seal Shaft --0 Washer, Carbon -00-0 Gasket, Seal Cover -Steel NSS Seal Cover, Shaft (Standard) NSS Seal Cover, Shaft (Silicone Carbide) NS -0-0 O-Ring Used with Silicone Carbide THE FOLLOWING PARTS ARE USED ON PHOENIX ULTRA WITH A CLUTCH FOR STANDBY 0-0-00 Hub, Clutch Mounting NS -0-00 Felt ring and Retainer -0-00 Seal Assembly (Standard) -- Includes: -0-00 Seal Assembly (Silicone Carbide) -- Includes: --0 Washer, Carbon NSS Seal Shaft NSS Ring, Wear (Silicone Carbide) -0-0 O-Ring -00-0 Gasket, Seal Cover (Fiber) -00-0 Gasket, Seal Cover (Metal) 0-00-0 Ring, Snap
. SIDE CYLINDER HEAD 0 UNLOADER CYLINDER HEAD NO UNLOADER SHAVED HEAD -00-00 Strainer -0-00 Cylinder Head -- Side Banks (Suction Cutoff Unloader) -00-0 Cylinder Head -- Side Banks (Hot Gas Bypass Unloader) -0-0 Capscrew, Hex Head, /- x -/ lg -- SAE Grade -0-00 Stud, Cylinder Head, /- x -/ lg A/R -00-00 Cylinder Head -- Side Bank (No Unloader) --00 Capscrew, Hex Head, /- x -/ lg -- SAE Grade -0-0 Stud, Cylinder Head, /- x -/ lg A/R -00-00 Cylinder Head -- Side Bank (Shaved) A/R -00-0 Capscrew, Hex Head, /- x lg -- SAE Grade 0-00-0 Capscrew, Hex Head, /- x lg -- SAE Grade --00 Stud, Cylinder Head, /- x lg A/R. CENTER CYLINDER HEAD -00-00 Capscrew, Hex Head, /- x lg -- SAE Grade -00-00 Gasket, Capscrew, / -00-0 Valve, Service / ODF -- Includes: -00-0 Valve, Service -/ ODF -- Includes: -0-00 Cap, Service Valve (Plastic) -0-0 Gasket, Service Valve (Fiber) -00-0 Cap, Service Valve (Brass) -00-0 Cylinder Head -- Center Bank -0-0 Capscrew, Hex Head, /- x -/ lg -- SAE Grade PL PipePlug/-NPT -0-00 Stud, Cylinder Head, /- x -/ lg A/R NS -00-00 Kit Valve Pad Blank off bolt Discharge Service Valve NS -0-00 Packing, Service Valve Stem 0
0. VALVE PLATE ASSEMBLY 0 A B HOT GAS BYPASS UNLOADER -0-00 Valve Plate (Canted Narrow Seat, Side Bank with hot gas bypass unloader) --Includes: -0-00 Valve Plate (Canted Narrow Seat, Center or Side with suction cutoff unloader or No unloader) -- Includes: NSS Valve Plate -00-00 Dowel, Pin Suction Valve -00-00 Spring, Suction Valve Position --00 Valve, Suction (0.0) -0G and 0K -00-0 Gasket, Valve Plate (0G) -00-00 Gasket, Valve Plate (0D & 0K) -00-00 Valve, Discharge -0-00 Stop, Discharge Valve -0-00 Lockwasher, / 0 --00 Capscrew, Hex Head, /- x / lg --00 Gasket, Center Cylinder Head -0-00 Unloader Check Valve (Hot Gas Bypass Unloader) -- Includes: NSS Lockwasher, # NSS Screw, Round Phillips Head, #- x / lg NSS Body Check Valve -00-0 Piston, Check Valve -00-0 Spring, Check Valve --00 Gasket, Side Cylinder Head (Hot Gas Bypass Unloader) A --00 Gasket, Side Cylinder Head (No Unloader) B --00 Gasket, Side Cylinder Head (Suction Cutoff Unloader)
. GASKET SET - FIBER UNIVERSAL A 0 -- -00-0 Gasket Set (Fiber Universal) -- Includes: -000-0 Gasket, Suction Service Valve ( Bolt) -00-0 Gasket, Shaft Seal (0G with hub - Fiber) -00-0 Gasket, Shaft Seal (0G with standard cover plate -Steel) -00-0 Gasket, Valve Plate (0G) -00-0 Gasket, End Flange (0G) -- Includes: -0-00 Gasket, Flange Spacer (0G) --00 Gasket, Cylinder Head -- Side Bank (No Unloader) -00-00 Gasket, Valve Plate (0D) --00 Gasket, Cylinder Head -- Center --00 Gasket, Cylinder Head -- Side Bank (Hot Gas Bypass Unloader) A --00 Gasket, Cylinder Head -- Side Bank (Suction Cutoff Unloader) 0-0-00 Gasket, Oil Supply Tube (O-Ring) (0D) -0-0 Gasket, Sight Glass -00-0 Gasket, Unloader Body -00-0 Gasket, Oil Pump Cover -0-0 Gasket, Service Valve ( Bolt) -00-0 Gasket, Bottom Plate -00-0 Gasket, Pump End Bearing Head -0-0 Gasket, Shaft Seal (0D) -00-0 Gasket, Motor End Cover
. GASKET SET - METAL A 0 -- -0-00 Gasket Set (METAL) -- Includes: --00 Gasket, Suction Service Valve ( Bolt) -00-0 Gasket, Shaft Seal (0G with standard cover plate -Steel) -00-0 Gasket, Valve Plate --00 Gasket, End Flange A --00 Gasket, End Flange --00 Gasket, Cylinder Head -- Center --00 Gasket, Cylinder Head -- Side Bank (Hot Gas Bypass Unloader) -0-00 Gasket, Sight Glass -00-0 Gasket, Unloader Body --00 Gasket, Service Valve ( Bolt) 0 --00 Gasket, Bottom Plate -0-00 Gasket, Pump End Bearing Head