Mobile column lift ST 1082-FW ST 1082-RW List of parts and appendices 2006 Stertil B.V. 32738920
List of parts and appendices for the 8,2 ton Stertil-Koni mobile column lift ST 1082-FW ST 1082-RW Starting at Serial Number: TM127575 List of Parts and Appendices (Version 0) 2 Mobile column lift ST 1082
A A List of parts and appendices The following sections will give an overview of the main assemblies and their components: A.1 Summary column lift on page 4, A.2 Mobile column lift on page 6, A.3 Hydraulic unit on page 8, A.4 Hydraulic scheme on page 9, A.5 Hydraulic cylinder on page 10, A.6 Control box on page 12, A.7 Electrical diagram control box on page 14, A.8 Pallet jack mechanism on page 15, A.9 Label locations on page 16, A.10 Dimensional drawing on page 17. List of Parts and Appendices (Version 0) 3 Mobile column lift ST 1082
A List of parts and appendices A.1 Summary column lift See Figure A.3 See Figure A.2 See Figure A.3 7 Figure A.1 Column lift List of Parts and Appendices (Version 0) 4 Mobile column lift ST 1082
Summary column lift Table A.1 Column lift Index No. Reference Description Remarks 1 1 See Figure A.6 Cover / Control Box 2 1 30501003 Packing ring 3 1 66201039 Nut cap M20 0342044 4 4 32700104 Roller 5 1 32700101 Angle support 6 2 32500116 Wheel 7 1 32711050 Column Standard 7 1 32741100 Column Widened 8 1 32700117 Plate 9 2 32500109 Shaft 10 1 32702100 Guide block Standard 10 1 32741125 Guide block Widened 11 1 69090050 Grommet No. 2790 type 2 12 1 32706075 Oil pipe 13 1 See Figure A.5 Hydraulic cylinder 14 1 68700450 Straight adaptor GE 10-PS 16 1 32736150 Hydraulic hose 17 4 30001006 Slide plate 18 1 30007400 Potentiometer unit 19 1 See Figure A.3 Hydraulic unit 20 1 See section A.8 Pallet jack mechanism 21 1 32700122 Pawl 22 2 65050124 Nut M4 DIN 934 23 1 30001004 Clamp 24 2 66201085 Buffer 25 1 69451400 Lifting magnet 26 1 65058044 Spring ring M20 DIN 127B 27 1 65050144 Nut M20 DIN934 28 5 1035.38.04.11 Bolt M6x10 DIN933 29 12 65055015 Washer M6 DIN125A 30 4 65055013 Washer M4 DIN 125A 31 4 65034219 Screw M4x10 DIN 7985 32 4 65062041 Retaining washer A24 DIN 679 33 2 65058028 Washer M10 DIN 127B 34 4 65055024 Washer M16 DIN125A 35 4 65003526 Bolt M16x25 DIN 933 36 1 1036.46.03.45 Set screw M5x12 DIN 916 37 2 65003403 Bolt M10x20 DIN 933 38 1 32739181 Switch tube 39 1 32739182 Switch bushing 40 1 32739180 Bracket 41 2 65003280 Bolt M6x8 DIN 933 42 1 65051028 Nut M6 DIN 985 43 1 1035.31.04.28 Bolt M6x40 DIN 931 44 2 65030257 Bolt M5x30 DIN 84 45 1 65099029 Adjusting screw M4x4 DIN 916 46 1 1002.22.01.32 Grommet 47 1 69171024 Switch 48 2 65055014 Washer M5 DIN 125A 49 2 65051026 Selflocking nut M5 DIN 985 List of Parts and Appendices (Version 0) 5 Mobile column lift ST 1082
A List of parts and appendices A.2 Mobile column lift See section A.8 P6: Locked with loctite 542 sealant Figure A.2 Mobile column lift List of Parts and Appendices (Version 0) 6 Mobile column lift ST 1082
Mobile column lift Table A.2 Mobile column lift Index No. Reference Description Remarks 1 1 32701050 Column Only ST 1082-RW 2 4 32700111 Shaft Only ST 1082-RW 3 4 66103909 Ball bearing 60052RSR Only ST 1082-RW 4 2 32700105 Wheel Only ST 1082-RW 5 2 32700110 Wheel shaft Only ST 1082-RW 6 12 65725009 Bolt M10x20 DIN 7984 Only ST 1082-RW 7 2 32700170 Hinge assembly Only ST 1082-RW 8 4 66103908 Bush bearing GFM-1214-10 Only ST 1082-RW 9 2 32700160 Pull rod Only ST 1082-RW 10 2 65051036 Locknut M12 DIN 985 Only ST 1082-RW 11 2 32700225 Hinge tube Only ST 1082-RW 12 2 32700128 Push plate Only ST 1082-RW 13 4 65062028 Retaining ring No.12 DIN 6799 Only ST 1082-RW 14 1 32700129 Axle Only ST 1082-RW 15 2 65025007 Bolt M10x30 ISO 7380 Only ST 1082-RW 16 1 32700200 Torsion bar Only ST 1082-RW 17 2 32700121 Shaft All models 18 2 1038.66.04.24 Roll pin 6x30 DIN 1481 All models 19 1 32706200 Jack assembly All models 20 1 65214358 Adjusting screw M8x8 DIN 916 All models 21 1 1037.07.50.08 Nut M8 DIN 439B All models 22 1 32550103 Shaft All models 23 1 32700120 Cap All models 24 1 32700250 Balancer Only ST 1082-RW 24 1 32700300 Balancer Only ST 1082-FW 25 1 32550102 Shaft All models 26 2 60203002 Gas spring All models 27 4 60203003 Clamp All models 28 2 65762024 Retaining ring No.9 DIN 6799 All models 29 2 32700150 Front support Only ST 1082-RW 30 2 32700131 Plastic cover Only ST 1082-RW 31 2 66201102 Handle Option adjustable forks 32 2 60201703 Spring Option adjustable forks 33 2 32700118 Pin Option adjustable forks 34 1 32702000 Guide block for adjustable forks Option adjustable forks 35 1 32702085 Adjustable fork (right) Option adjustable forks 36 1 32702075 Adjustable fork (left) Option adjustable forks 37 8 65760012 Retainingring a12 DIN471 Only ST 1082-RW For other parts, refer to Figure A.1 and Table A.1. List of Parts and Appendices (Version 0) 7 Mobile column lift ST 1082
A List of parts and appendices A.3 Hydraulic unit Figure A.3 Hydraulic unit List of Parts and Appendices (Version 0) 8 Mobile column lift ST 1082
Hydraulic scheme Table A.3 Hydraulic unit Index No. Reference Description Remarks 68038427 Hydr. unit 1.2cc, 24V 265 bar 1 1 68039011 Tank plastic 10 liter 3 1 68510911 O-ring 110.72x3.53 mm 4 1 32506103 Suction filter D.62 dia. 3/8" 5 1 32006254 Return filter 10 micron 6 1 32516105 Pump 1.2 CM3/REV Tightening torque 22Nm 7a 1 68308013 2/2 Valve NC (ex. solenoid) Tightening torque 30Nm 7b 1 68308005 2/2 Valve NC (ex. solenoid) (incl. Tightening torque 30Nm manual ering) 8 4 68510124 O-ring 12.42 x 1.78 mm 9 2 69481501 Solenoid 24 VDC EC 30D 12 1 32556908 Pressure relief valve 265 bar Tightening torque 25Nm 13 1 68039015 Half coupling pump side 15 1 68039014 Electric motor 3kW 24VDC 3300 rpm 16 1 32556904 Check valve Tightening torque 22Nm 17 1 68039004 Breather cap 18 1 Seal cap 19 1 32556902 Flow control valve 2 L/min. 20 1 32556903 Flow control valve 6 L/min. 21 1 Transport plug A.4 Hydraulic scheme Index C EV22 VCDF F K P T O M R Description Cylinder 2/2 Valve Flow control valve Filter Non return valve Pump Tank Safety pressure valve Electric motor Hose burst check valve Figure A.4 Hydraulic scheme List of Parts and Appendices (Version 0) 9 Mobile column lift ST 1082
A List of parts and appendices A.5 Hydraulic cylinder Figure A.5 Hydraulic cylinder List of Parts and Appendices (Version 0) 10 Mobile column lift ST 1082
Hydraulic cylinder Table A.4 Hydraulic cylinder Index No. Reference Description Remarks 32706800 Cylinder (assembly) 1 1 Cylinder bottom 2 1 68515702 O-ring Ø70x2.5 3* 1 Retaining ring 4* 1 Piston seal 5* 1 Bearing ring 6 2 68515402 O-ring Ø50x2 7 1 Piston 8 1 Cylinder 9 1 Piston rod 10* 1 Bearing ring 11 1 Retaining ring 12 1 Piston cap 13 1 1003.91.80.38 Hose burst check valve 14 1 68700450 Union GE10 PSR 1/4" 15 1 65455001 Copper sealing ring 16 1 68900000 Air bleeding nipple * 32706900 Seal kit (ST1082) List of Parts and Appendices (Version 0) 11 Mobile column lift ST 1082
A List of parts and appendices A.6 Control box Figure A.6 Control box Table A.5 Control box Index No. Reference Description Remarks 1 1 32739100 Control box wireless (incl. cables) 2 2 68039013 Motor relays 24Vcc 150A 3 1 69500103 Battery charger 230V 50Hz 24V 8A 4 1 69120026 Battery switch PN 9006 5 1 69206403 Fuse holder 5007 Class T 110-200A 6 1 69206102 Fuse 200A 300V A3T200 7 2 69800001 Battery 12V/104Ah VDC31M VMF 8 1 69302016 Connector PX0580/63 9 1 32739150 RF-module 10 2 32737190 Cable relays - +motor L=1050mm 11 1 32737170 Cable switch - fuse L=400mm 12 1 32737165 Cable +battery - switch L=350mm 13 1 32737180 Cable -battery - +battery L=700mm 14 1 32737185 Cable -battery - -motor L=1300mm 15 1 69004003 Mains cable 16 1 69900160 PCB 17 1 32739050 Foil covered switch panel 18 1 69120018 Emergency stop button 19 2 69120020 NC contactor 20 1 69202009 Acoustical alarm 21 1 69062061 Cable gland M25x1.5 22553um2x4 22 3 69062008 Cable gland M20x1.5 22052u11 23 1 69062056 Cable gland M25x1.5 22553um3x6 List of Parts and Appendices (Version 0) 12 Mobile column lift ST 1082
Control box Figure A.7 Control box Figure A.8 Control box List of Parts and Appendices (Version 0) 13 Mobile column lift ST 1082
A List of parts and appendices A.7 Electrical diagram control box Figure A.9 Electrical diagram control box List of Parts and Appendices (Version 0) 14 Mobile column lift ST 1082
Pallet jack mechanism A.8 Pallet jack mechanism 7 Figure A.10 Pallet jack mechanism Table A.6 Pallet jack mechanism Index No. Reference Description Remarks 1 32706200 Pallet jack assembly All models 1 1 32706205 Hydraulic valve assembly 2 1 32706210 Spring cover assembly 3 1 32706215 Pump piston assembly 4 1 32706220 Lowering valve assembly 5 1 32706225 Lowering screw assembly 6 1 32706230 Safety valve assembly 7 1 32706235 Pump unit 8 1 32706240 Handle assembly List of Parts and Appendices (Version 0) 15 Mobile column lift ST 1082
A List of parts and appendices A.9 Label locations Figure A.11 Label locations Table A.7 Label locations Index No. Reference Description Remarks 1 1 60700226 User instruction sticker 2 1 1005.01.01.92 Type plate 3 2 60700061 Large sticker STERTIL/KONI 4 2 60700202 Capacity sticker 8200 kg 5 1 60700238 Sticker schematic diagram List of Parts and Appendices (Version 0) 16 Mobile column lift ST 1082
Dimensional drawing A.10 Dimensional drawing Figure A.12 Dimensional drawing List of Parts and Appendices (Version 0) 17 Mobile column lift ST 1082
B B List of parts - Variants and options The following sections will give an overview of the main assemblies of the variants and options of the Mobile column lift ST 1082, and their components: B.1 Wheel adaptors and extended arm on page 19. List of Parts and Appendices (Version 0) 18 Mobile column lift ST 1082
Wheel adaptors and extended arm B.1 Wheel adaptors and extended arm Figure B.1 Wheel adaptors and extended arm Table B.1 Wheel adaptor and extended arm Index No. Reference Description Remarks 1 2 32503050 Wheel adaptor (length = 300 mm) All models 2 2 34000930 Wheel adaptor (length = 500 mm) Only for ST 1082-FW Max. 4000 kg 3* 2 32550905 Longer wheel adaptor (length = 500 mm) Only for ST 1082-FW Max. 5500kg 4* 2 32550915 Arm extension Only for ST 1082-FW 5* 2 32500109 Shaft Only for ST 1082-FW 6* 4 1038.34.02.40 Retaining washer A24 DIN 6799 Only for ST 1082-FW 7* 2 65003530 Bolt M16x40 8.8 DIN 933 Only for ST 1082-FW 8* 2 1037.07.50.16 Nut M16 DIN 439B Only for ST 1082-FW 9* 2 60700206 Label 5500 kg Only for ST 1082-FW 10 2 60700150 Label 4000 kg Only for ST 1082-FW * 1 32550910 Extension set (2x item 3, 4, 5, 7, 8 and 9; 4x item 6) Only for ST 1082-FW Warning w Longer wheel adaptors may only be used in combination with arm extensions. See the attached label on longer wheel adaptors for the maximum allowed capacity. List of Parts and Appendices (Version 0) 19 Mobile column lift ST 1082