PART NO. K310. Engine Timing Tools. Renault 3.0 V6 24V.

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Transcription:

PART NO. K310 Engine Timing Tools Renault 3.0 V6 24V www.kamasatools.com

Plan Layout omponent Identification F Part No Part Number OEM Ref Description Identification A MM 23061-03 M8 x 35 H.T. Setscrew G A D B MM 23061-09 M8 x 80 H.T. Setscrew MM 23069-25 Mot 1430 / 0187-A&B amshaft & rankshaft Timing Pins (5) D MM 23069-26 Mot 1430-01 Gauge Pin. E MM 23069-53 Mot 1436 / 0187-J Timing Belt Retaining lip F MM 23069-54 Mot 1428 / 0187-F amshaft Pulley Holding Tool. B G MM 23069-55 Mot 1429 / 0187-EZ Tensioning Fork. E

Applications Manufacturer Mode Engine Size Engine ode Year Engine Timing Tools itroën Xantia, XM 3,0 V6 XFZ (ES9J4) 1997-01 Peugeot 406/oupé, 605 3,0 V6 ES9J4 (XFZ) 1997- Renault Xantia, XM 3,0 V6 XFZ (ES9J4) 1997-01 Laguna L7X 700/701/713/727731 1997-2005 Renault Safrane 3.0 V6 24v L7X 700/701/713/727731 1997-2005 Renault Espace 3.0 V6 L7X 700/701/713/727731 1997-2005 This set of seven tools enables the correct engine timing to be performed on engines when changing the timing belt. Renault Safrane 3.0 V6 24v L7X 700/701/713/727731 1997-2005 Renault Espace 3.0 V6 L7X 700/701/713/727731 1997-2005 Powered by Autodata Ltd Safety Precautions If the engine has been identified as an Interference engine, damage to the engine will occur if the timing belt has been damaged. A compresion check of all the cylinders should be taken before the cylinder head (s) are removed. Do not turn crankshaft or camshaft when the timing belt has been removed To make turning the engine easier, remove the spark plugs Observe all tightening torques Do not turn the engine using the camshaft or any other sprocket Disconnect the battery earth lead (heck Radio code is available) Do not use cleaning fluids on belts, sprockets or rollers Some toothed timing belts are not interchangeable. heck the replacement belt has the correct tooth profile Always mark the belt with the direction of running before removal Do not lever or force the belt onto its sprockets heck the ignition timing after the belt has been replaced. Do not use timing pins to lock the engine when slackening or tightening the crankshaft pulley bolts ALWAYS REFER TO A REPUTABLE MANUFATURERS WORKSHOP MANUAL Warning Incorrect or out of phase engine timing can result in damage to the valves. It is always recommended to turn the engine slowly, by hand, and to re-check the camshaft and crankshaft timing positions.

omponent Application Timing Belt Removal 1.1. Espace: Remove engine and transmission assembly. 1.2. Laguna/Safrane: Safely lift and support the front of the vehicle. 2. Remove the R/Hand front wheel, splash guard an auxilliary drive belt. 3. Disconnect the engine wiring harness. 4. Move obstructing hoses aside. 5. Remove the engine cover, control module (EM) cover and box. 6. Place the EM away from the engine. 7. Safely support the engine. 8. Remove the torque reaction link, R/Hand engine mounting, auxilliary drive belt tensioner assembly and PAS pump pulley. 9. On all models remove the timing belt upper covers, crankshaft pulley bolts using and pulley, timing belt lower cover and bracket. 10. Rotate the crankshaft clockwise to setting position. 11. Insert the 4 x Timing Pins (Fig. 1) in camshaft sprockets. 12. Slacken the camshaft sprocket bolts. 13. Insert the rankshaft Setting Pin (Fig. 2) into the crankshaft. 14. Insert the Long Screw B into the tensioner bracket (Fig. 3) and tighten until it touches the bracket. 15. Slacken the 3 x tensioner bolts 1,2 & 3. Do not slacken bolt 4. 16. Insert Short Screw A into tensioner bracket (Fig. 4) 17. Install Tensioning Fork G (Fig. 4) and if necessary slacken Long Screw B. 18. Tighten Short Screw A and slacken the Long Screw B. 19. Remove the old timing belt. Fig.1 4 2 Fig.3 1 Fig.2 Fig.5 Timing Belt Installation 1. heck and ensure that the amshaft and rankshaft Timing Pins are located correctly. 2. Ensure that he camshaft sprockets are free to turn then first tighten the Tensioner bolts to 10 Nm. and second slacken by 45º. 3. Turn camshaft sprockets fully clockwise using F and first tighten the camshaft bolts to 5 Nm. and second slacken by 45º. 4. Fit the new timing belt to the crankshaft sprocket and retain in position with lip E. 5. Fit the belt in anti-clockwise direction noting the correct direction of rotation. 6. Turn each camshaft sprocket to engage in the nearest belt tooth ensuring that the belt remains tight. 7. Remove lip E. 8. Attach a Belt Tension Gauge and tighten Long Screw B until the correct tension is achieved. 9. Tighten the tensioner bolts and camshaft sprocket bolts from 1-4 to 10Nm. and remove the Tension Gauge and Timing Pins from camshafts and rankshaft. 10. Slowly rotate the crankshaft clockwise 2 turns. 11. Insert the rankshaft Timing Pin and slacken the tensioner bolts by 45º. 12. Remove the Short Screw A 13. Adjust the position of the Long Screw B until the Tensioning Fork G slide freely, but without free play. Adjust if necessary. 14. Wait 2 minutes for the automatic tensioner and new belt to settle, then check that the Tensioning Fork G slides freely without play. Adjust A if necessary. 14. Tighten the tensioner bolts to 25Nm. 15. Remove the Long Screw B and rankshaft Timing Pin 16. Repeat steps 10/. & 11/. 17. Use Gauge Pin D to check the correct camshaft position. Adjust if necessary using F in the pulleys. 18. Remove all Timing Tools. 19. Install all components in reverse order of removal. 20. Tighten crankshaft pulley bolts to 25 Nm. 21. Espace: Refit engine and transmission assembly. A B 3 Fig.4 G E images courtesy of Autodata tm Further information can be found at www.autodata.ltd.uk

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