RTMR ORDERING OPTIONS

RTMR ORDERING OPTIONS There are many dfferent ways to order the RTMR block and matchng accessores. You can buy ndvdual parts separately so you can mx & match to sut your exact requrements, or you can buy a Prolec RTMR kt that ncludes many of the parts you need. 1 Select the RTMR Block 2 Select the mountng & wrng accessores Brackets (p.5) Termnals Crmp Tool (p.4) Fuse Block Termnal Removal Tool (p.4) Pre-Wred Termnals & Jumpers (p.4) Termnals, Cable Seals & Cavty Plugs (p.4) 10 Fuse / 5 Block Butt Connectors OR Alternatvely, select one of our RTMR kts. All kts nclude the RTMR block, cover & brackets. RTMR kt wth pre-assembled cables RTMR kt wth loose termnals & cable seals. Refer page 9 for more nformaton on these products. 3 Select the electrcal components Mn Fuses Regular or Indcatng 35 Pece Fuse Assortment Includes 5 peces of each ratng; 5A, 7.5A, 10A, 15A, A & 30A. Refer pages 6 & 7 for more nformaton on these products. NEW ISO 280 s (Mcro / Mn) Normally Open SPST (4 pn) Change Over SPDT (5 pn) Mn Crcut (Auto, Manual, Modfed Reset) Resstors or Transorbs Flasher s Page: 1

MINIFUSE & ISO 280 RELAY MODULE - SEALED (RTMR) mann The Rear Termnal Mnfuse and panel ( RTMR) s desgned to provde effcent power dstrbuton n a rugged compact form, sutable for applcatons n marne, constructon, agrculture, heavy truckng, and specalty vehcle ndustres. x Mn Fuses or x Mn IP66 Components: Accepts Mn fuses, Mn bladed crcut breakers, ISO 280 Mn & Mcro relays and ISO 280 Flashers. All components must have 2.8mm blades on 8.1mm centerlne spacng. Mountng: Threaded nserts #10-32 as standard (M5 optonal). Block & Cover: Black thermoplastc, mproved cover latch desgn featurng tether. Slcone seal. Internal : Tn-plated copper (for bussed versons only ). Input s: M6 stud brght nckel plated brass (for bussed versons only). Input Ratng: 80A max. Output Termnal Ratng: 30A max per termnal. Cover Optons: Replacement covers also avalable. Shallow cover wth Gore vent (Mn fuses only) # B151-7168-1-J Deep cover (Mn fuses / ISO 280 relays / Mn breakers) # B151-7168-2-J Ingress Protecton Ratng: IP66-IEC 60529. (Vald when properly nstalled wth cover, cable seals and cavty plugs). Wre Sze: # 22 - # 12 AWG / 0.35mm² - 3 mm². Cavty Plugs: Requred to fll unused output cavtes for ngress protecton. Cable Seals: Please check the overall dameter of your cable before orderng cable seals. Termnal Tools: Termnal crmpng & removal tools see page144. Pack Sze: Stocked lnes 1pc, ndent tems pcs. Temperature Ratng: -40 C to +125 C (PDM only) Orderng: Block s suppled wth tethered cover. ed versons also nclude one nut and one slcone stud cap for each buss nput stud. Not Included: Fuses, crcut breakers, relays, termnals, cable seals, cavty plugs & brackets are optonal extras. 10 x Mn Fuses or Mn and 5 x ISO 280 Mcro s. BLOCK & COVER: Block Layout 15303-1-6-3 x Mn fuse ( 10 components per sde). 15303-1-6-4 x Mn fuse / crcut breaker ( 10 components per sde). 15303-2-6-4 5 x Mcro relay and 10 x Mn fuse / crcut breaker. 15303-3-6-4 3 x Mn relay / mcro relay and 10 x M n fuse / breaker. 15303-4-0-4 3 x Mn relay or 5 x mcro relay and 10 x M n fuse / crcut breaker. 15303-5-6-4 3 x Mn relay or 5 x mcro relay and 10 x M n fuse / crcut breaker. 15303-6-6-4 3 x Mn relay or 5 x mcro relay and 10 x M n fuse / crcut breaker. ng ed both sdes ed both sdes ed both sdes ed both sdes No ng Fuse ng only ng only *Input stud bussed to pn 86 on relay. Included Cover Shallow Deep Deep Deep Deep Deep Deep Nbr of Cavtes 35 35 50 40 45 Max Nbr of Termnals 30 30 45 35 40 ng for fuses & relays explaned on page 10. wrng dagrams on pages 11 & 12. Flasher wrng dagrams on pages 13 & 14. Page: 2

MINIFUSE & ISO 280 RELAY MODULE - SEALED (RTMR) - cont d mann 86.0 75.0 62.8 60.3 34.6 / CB Cover (Deep) Fuse Cover (Shallow) 112.8 105.4 90.6 = Input For Busbar 15303-1 15303-1 Top Vew Bottom Vew #10-32 threaded nsert Dmensons n MM s s s Gore vent on shallow (fuse) cover only 15303-2 15303-3 15303-2, 15303-3 Top Vew Top Vew Bottom Vew Input studs on bussed versons only. s s s s Non-bussed verson (have no nput studs). 15303-4, 15303-5 15303-4 15303-5 15303-6 15303-6, Top Vew Bottom Vew Bottom Vew Bottom Vew Termnal Cable Seal Cavty Plug Input wth Cap (bussed blocks) Page: 3

TERMINALS, CABLE SEALS & CAVITY PLUG Delph Metr-Pack 280 Accessores TERMINALS: TANGLESS Female sealed Tn Brass /Tn plated 12110846 12110847 12129409 12110845 Wre (AWG) #22 - # # 18 - # 16 # 16 - # 14 # 14 - # 12 Wre (mm ² ) 0.35-0.50 0.80-1.0 1.0-2.0 2.0-3.0 CABLE SEALS: Slcone 15324983 15324982 15324980 15324981 Cable D a.(mm) 1.70-1.29 2.85-2.03 3.49-2.81 4.30-3.45 Colour Dark Red Green Grey Blue CAVITY PLUG: Slcone 110300 PRE-ASSEMBLED CABLES & BUTT SPLICE CONNECTOR Packard 280 Metr-Pack Female Sealed Tangless Termnal CAB2.0X300TS1 CAB2.0X300TS2 CAB2.0X85TS1J 19164-0044 Output Cable Output Cable Jumper Cable Butt Connector Colour Red Blue Red Blue Wre 2 Sze (mm ) 1.84 1.84 1.84 1.0 to 2.0 Wre Length (mm) 305 305 90 N/A Pack Qty 10 10 1 10 Search these part numbers on our webste for datasheets. Red Output Cable Blue Output Cable Red Jumper Cable Butt Splce Connector TERMINAL TOOLS Termnal Crmp Tool CRIMPER-03 Delph Metr-Pack 280 & Tyco AMP MCP 2.8 termnals. Termnal Removal Tool 194429 Prolec Extracts Delph Metr-Pack 280 termnals & other types. Need help usng ths crmp tool? Scan the QR code to vew nstructons. Scan ths QR Code for more nformaton QR Code: 8001 Search these part numbers on our webste for datasheets. Page: 4

MOUNTING BRACKETS & OPTIONAL COVERS B066-7008 PROBRK002 PROBRK001 PROBRK008K B151-7168-1-J B151-7168-2-J Pcture (A) (B) (C) (D) (E) (F) Red Slcone Cap. Protects Input s. Low Profle Bracket, Znc Anneal Powder Coated (1pc). Medum Profle Bracket, Znc Anneal Powder Coated (1pc). Tall Profle Brackets, Stanless Steel Natural (2pc kt). Shallow cover (suts fuses only & features a Gore vent). T all cover (suts fuses, crcut breakers & relays). NEW NEW (A) (B) (C) (D) Heght 31mm Heght 45mm Heght 56mm Assembled Example ( D) Assembled Example ( C) Search these part numbers on our webste for datasheets. ( A) Low Bracket ftted to a Fuse only RTMR 43.5 64.5 15.5 31 (E) Shallow Cover (F) Tall Cover 151.8 ( D) Tall Brackets ftted to a Fuse & RTMR (C) Medum Bracket ftted to a Fuse & RTMR 69.2 69.2 114.7 15.5 15.5 45 56.5 104.7 151.8 173.0 26.0 Page: 5

PLUG-IN COMPONENTS Mnfuse 32VDC MIN002 MIN003 MIN004 MIN005 MIN07.5 MIN010 MIN015 MIN0 MIN025 MIN030 MIND003-32V MIND005-32V MIND07.5-32V MIND010-32V MIND015-32V MIND0-32V MIND025-32V MIND030-32V Ampere Ratng 2A 3A 4A 5A 7.5A 10A 15A A 25A 30A Mnfuse 32VDC (Indcatng) AmpereRatng 3A 5A 7.5A 10A 15A A 25A 30A Crcut Breaker (Automatc Reset) 14VDC Automatc TI 21105-00 21175-00 21110-00 21115-00 211-00 21125-00 21130-00 14VDC Modfed TII 215-00 21275-00 21210-00 21215-00 212-00 21225-00 21230-00 Ampere Ratng 5A 7.5A 10A 15A A 25A 30A Crcut Breaker (Modfed Reset) Ampere Ratng 5A 7.5A 10A 15A A 25A 30A Mnfuse 32VDC Assortment MINI-KIT2 35 Pece fuse kt assortment. Ths fuse kt contans; MIN005 x 5pcs MIN07.5 x 5pcs MIN010 x 5pcs MIN015 x 5pcs MIN0 x 5pcs MIN025 x 5pcs MIN030 x 5pcs Crcut Breaker (Manual Reset) 28VDC Manual TIII 23305-00 23375-00 23310-00 23315-00 233-00 23325-00 23330-00 Mn Devces 22901-1.5 Ampere Ratng 5A 7.5A 10A 15A A 25A 30A Product Transorb 22902-68 Resstor Search these part numbers on our webste for datasheets. Page: 6

ISO 280 RELAYS & FLASHERS Mcro s (ISO 280) 3011ACR112 3011CCR112 12V Normally Open 4 pn (SPST) 12V Change Over 5 pn (SPDT) Contact ratngs for resstve load Amp Ratng 35A (14VDC) ½ NO:35A / NC:A (14VDC) ½ Protecton W 680Ω resstor W 680Ω resstor 3011ACR124 3011CCR124 24V Normally Open 4 pn (SPST) 24V Change Over 5 pn (SPDT) 15A (28VDC) NO:15A / NC:10A (28VDC) ½W 2700Ω resstor ½W 2700Ω resstor Please refer to pages 11 & 12 for nformaton on usng relays n the RMTR. Mn s (ISO 280) 898H1AHCR112 898H1CHCR112 12V Normally Open 4 pn (SPST) 12V Change Over 5 pn (SPDT) Contact ratngs for resstve load Amp Ratng Protecton 50A (14VDC) ½W 680Ω resstor NO:50A / NC:30A (14VDC) ½W 680Ω resstor 898H1AHCR124 898H1CHCR124 24V Normally Open 4 pn (SPST) 24V Change Over 5 pn (SPDT) A (28VDC) NO:A / NC:15A (28VDC) ½W 2700Ω resstor ½W 2700Ω resstor Please refer to pages 11 & 12 for nformaton on usng relays n the RMTR. Flasher Unts (ISO 280) NO-762-LED NO.761 NO.762 Termnals 2.8mm x 4 2.8mm x 3 2.8mm x 4 Electrcal Ratng 12.6A at 12.8VDC 12.6A at 12VDC 12.6A at 12VDC Nbr. Bulbs / Type 2 to 6 / LED 2 to 4 / Standard 3 to 6 / Standard Please refer to page 13 for more nformaton on flasher relays. Search these part numbers on our webste for datasheets. Page: 7

EXTERNAL FUSE PROTECTION Protect your RTMR fuse block by addng a fuse between the battery and the RTMR nput stud. OPTION 1. Mdfuse Fuse Block MIDFBB Mdfuse block, 32V, 125A max. Fuse s not ncluded. Mdfuses Part Number MID023-32V MID030-32V MID040-32V MID050-32V MID060-32V MID070-32V MID080-32V MID100-32V Ampere Ratng 23A^ 30A^ 40A 50A 60A 70A 80A 100A Element Wndow Sde Sold Sde Note: When selectng a Mdfuse, please remember that each RTMR nput stud s rated at 80A max. OPTION 2. Battery Fuse Bars (1 or 2 pole) CFBAR1SP-KIT CFBAR1SP-KITB CFBAR1M8SPRK CFBAR1M8SPBK CFBAR2M8SPRK CFBAR2M8SPBK Sngle pole kt Sngle pole kt Sngle pole kt Sngle pole kt Double pole kt Double pole kt 1/4"- 1/4"- M8 M8 M8 M8 Bar Ratng: 300A max at 58VDC (or less). Note: All kts nclude S/S nuts & washers, cover. Cover Red Black Red Black Red Black Battery Fuses MRBF030 MRBF040 MRBF050 MRBF060 MRBF075 MRBF080 MRBF090 MRBF100 Ratng: 58VDC or less. Ampere Ratng 30A 40A 50A 60A 75A 80A 90A 100A CFBAR1 (sngle pole) CFBAR2 (double pole) Rng termnal fused protecton to RTMR BATTERY Search these part numbers on our webste for datasheets. Page: 8

RTMR PRE-ASSEMBLED KITS Mnfuse Block Kt (wth cables) PDMKt001 Ths kt can supply fused power for up to output crcuts fed by 2 nput power leads connected to the rear studs of the block. Each nput stud supples power to 10 crcuts (1 sde). Ths kt ncludes the block & cover, 35 x assorted Mnfuses, x pre-termnated cables, 10 x cavty plugs, x butt connectors and 2 x mountng brackets. Mnfuse Block Kt (wth termnals) PDMKt004 Ths kt can supply fused power for up to output crcuts fed by 2 nput power leads connected to the rear studs of the block. Each nput stud supples power to 10 crcuts (1 sde). Ths kt ncludes the block & cover, 35 x assorted Mnfuses, x termnals, x cable seals, 10 x cavty plugs and 2 x mountng brackets. 10 Mnfuse/Crcut Breaker & 5 Block Kt (wth termnals) PDMKt002 Ths block can be tted wth a combnaton of up to 10 Mnfuses or mn-bladed breakers and 5 mcro relays (SPDT). There are 2 bussed power studs. One for relays and one for fuses/breakers. Ths kt ncludes the block & cover, 30 x termnals, 30 x cable seals, 10 x cavty plugs and 2 x mountng brackets. 10 Mnfuse/Crcut Breaker & 5 Block Kt (wth cables) PDMKt003 Ths block can be tted wth a combnaton of up to 10 Mnfuses or mn-bladed breakers and 5 mcro relays (SPDT). There are 2 bussed power studs. One for relays and one for fuses/breakers. Ths kt ncludes the block & cover, 30 x pre-termnated cables, 30 x butt connectors, 5 x jumpers, 10 x cavty plugs and 2 x mountng brackets. Search these part numbers on our webste for datasheets. Page: 9

RTMR INTERNALLY BUSSED UNITS EXPLAINED Fuse ed RTMR Unts The followng RTMR unts feature an nternal fuse bus; 15303-1, 15303-2, 15303-3 & 15303-5. The purpose of a fuse bus s to feed power to all 10 fuses from a common nput stud on the undersde of the block. Ths reduces the number of termnals, cable seals, cavty plugs and wrng requred to assemble the unt. It s also a great tme saver. The only negatve of usng a common power bus s that you cannot power ndvdual fuses from alternate power sources eg. 5 fuses powered drectly from battery and 5 fuses powered from gnton power. RTMR wth nternal Fuse Bus RTMR wthout nternal Fuse Bus Fuse #1 Fuse #1 Internal Fuse Bar Fuse #2 Fuse #2 Fuse #3 etc. Fuse #3 etc. Fuse As you can see n these llustratons, the RTMR unt wth no nternal fuse bus requres an nput power cable for every fuse, whereas the RTMR unt wth an nternal fuse bus only requres 1 power nput cable. ed RTMR Unts The followng RTMR unts feature an nternal relay bus; 15303-2, 15303-3 & 15303-6. The purpose of ths bus s to provde a common power or ground crcut to relay col pn 86. There s a common msconcepton that relay pn 30 (common power) s connected to the relay bus. Ths s NOT the case. The reason why s that power to relay pn 30 should be suppled from a fuse to ensure that the accessory s fuse protected. So relay pn 30 should be connected to a fuse on the RTMR usng a jumper cable. Please refer to pages 11 & 12 whch contan sample wrng dagrams on how to wre a relay that s connected to an nternal relay bus. RTMR wth nternal Bus va cable or nternal fuse bus bar Fuse #1 Power Input #1 30 86 85 87a 87 Pn 85 86 30 87 87a col power col power Common power Normally Open Normally Closed Crcut Dagram 85 87 30 87a 86 Swtch Crcut Power Output 1 Power Output 2 Internal Bar As you can see n the above llustraton, relay col pn 86 s connected to the nternal relay bus bar. common pn 30 s connected to a fuse on the RTMR block usng a jumper cable. Dependng on how you wsh to swtch the relays, the relay buss stud can be connected to ether postve or ground. However, f the relay s dode protected, t can only be used n one wrng confguraton. Please refer to pages 11 & 12 whch explan these dfferent wrng methods. Page: 10

col power RTMR WIRING EXAMPLE (RELAY) mann Wrng Example 1. 15303-2 (Dual ) Fuse/ Block wth relay col powered by. Fuse / CB Sde Sde = Open hole, no connecton. Lghts fuse 30 86 To Ground Fuse #1 Lghts 85 87a 87 Dash Mounted Lghts Swtch col ground #1 To Ground Internal Fuse Internal 15303-2 ( Bottom Vew) Fuse 15303-2 Wrng Example (Bottom Vew). Sutable s for ths Crcut: No Protecton Resstor Protecton - + - + Dode Protecton Anode to pn 85 When energzng the col of a relay, polarty of the col does not matter unless the relay s dode protected. When a relay s dode protected, you must connect the postve voltage to the correct termnal of the relay col as llustrated n the dagram. Example Overvew. In ths smple example we are swtchng lghts on/off usng a dash mounted lght swtch. The crcut s fuse protected (fuse #1) and power to the lghts s swtched by a normally open relay (relay #1). How t Works. When we swtch the lghts ON at the dash, power flows from the RELAY BUSS STUD nto relay col (pn 86) and out relay col (pn 85) to GROUND va the lghts swtch on our dash. Powerng the relay col swtches power fed by fuse #1 through a jumper cable to relay pn 30 to flow out relay pn 87 to the lghts. Notes. Fuses and relays can be wred n any crcut confguraton you lke. The 15303-2 ncludes one nternal buss for fuses and one nternal buss for relays. Ths buss connects one termnal of each component (fuse / crcut breaker / relay) to the nput stud, thereby reducng the amount of wrng that s requred for each component. Page: 11

col ground RTMR WIRING EXAMPLE (RELAY) mann Wrng Example 2. 15303-2 (Dual ) Fuse/ Block wth relay col grounded by. Fuse / CB Sde Sde = Open hole, no connecton. Lghts fuse 30 86 Fuse #1 Lghts 85 87a 87 Dash Mounted Lghts Swtch col power #1 To Ground Internal Fuse Internal 15303-2 ( Bottom Vew) Fuse To ground 15303-2 Wrng Example (Bottom Vew). Sutable s for ths Crcut: No Protecton Resstor Protecton + Dode Protecton Anode to pn 86 + - - When energzng the col of a relay, polarty of the col does not matter unless the relay s dode protected. When a relay s dode protected, you must connect the postve voltage to the correct termnal of the relay col as llustrated n the dagram. Example Overvew. In ths smple example we are swtchng lghts on/off usng a dash mounted lght swtch. The crcut s fuse protected (fuse #1) and power to the lghts s swtched by a normally open relay (relay #1). How t Works. When we swtch the lghts ON at the dash, power flows from dash mounted lghts swtch nto relay col (pn 85) and back out relay col (pn 86) to GROUND va RELAY BUSS STUD. Powerng the relay col swtches power fed by fuse #1 through a jumper cable to relay pn 30 to flow out relay pn 87 to the lghts. Notes. Fuses and relays can be wred n any crcut confguraton you lke. The 15303-2 ncludes one nternal buss for fuses and one nternal buss for relays. Ths buss connects one termnal of each component (fuse / crcut breaker / relay) to the nput stud, thereby reducng the amount of wrng that s requred for each component. Page: 12

RTMR (USING A FLASHER RELAY) mann Usng Flasher s n the RTMR. Flasher relays are typcally used to create the on/off flashng effect for turn sgnals and hazard lghts. These relays can easly be nstalled n the RTMR. Only one flasher relay s requred to create both a turn sgnal & hazard lght crcut. There are however, a number of dfferent ways a flasher relay can be wred. Regardless of the method you choose, t s recommended you do NOT use an RTMR that features nternal relay bussng. The flasher relay can be nstalled n 2 dfferent orentatons, so please be mndful of ths when desgnng your nstallaton or replacng the relay. Choosng whch RTMR to use for the flasher crcut. It s recommended you use 2 fuses for your flasher crcut. The frst fuse s used to protect the turn sgnal crcut (whch powers the turn sgnal lghts on one sde of the vehcle). The second fuse s used to protect the hazard lght crcut (whch powers the turn sgnal lghts on both sdes of the vehcle smultaneously). In most modern vehcles, the hazard lghts wll operate even f the gnton s OFF, however the turn sgnals wll only operate when the gnton s swtched ON. To acheve ths functonalty, we recommend you use the 15303-4 RTMR wth no nternal bussng. However f you do not need ths exact functonalty, then you can also use the 15303-5 RTMR wth nternal fuse bussng. Choosng whch flasher to use. Only flashers that feature ISO280 termnals can be used n the RTMR. We offer a range of flashers to sut the RTMR. When selectng the flasher, you need to consder the followng; 1. Is the flasher powerng LED turn sgnal lamps or conventonal lamps? 2. Do you prefer a flasher wth 3 or 4 termnals? 3. How many lamps wll the flasher be operatng? Flasher s (LED lamps) Flasher s (conventonal lamps) Scan ths QR Code for more nformaton Scan ths QR Code for more nformaton NO-762-LED QR Code: 9023 NO.761 QR Code: 9024 Selectng a Hazard Lghts Swtch. Selectng a sutable hazard lght swtch s mportant, partcularly f you wsh to power the flasher crcut usng 2 dfferent fuses as recommended. The followng swtch can be wred to 2 dfferent fuses and s sutable for use wth both 3 and 4 termnal flashers. Scan ths QR Code for more nformaton Hazard Lghts Swtch QR Code: 9029 Page: 13