Product Parts Information

Product Parts Information BOP Hydraulic Hoist System BS40LC2H4P3ER7M19-E/891052 / 47522968001 Save These Instructions Form Edition A February 2015 2015 Ingersoll-Rand

PARTS ORDERING INFORMATION These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference, it is recommended that the following information be recorded. Model Number Serial Number Date Purchase When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. Part number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue. Sections of this manual may not apply to your product. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance, and will invalidate all warranties. Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service unless prior arrangements have been made and written authorization has been provided from the location the goods were purchased. Products that have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty that applies to this product is provided inside the back cover of the product information manual or in some cases the parts manual. Disposal For additional information contact: Ingersoll Rand 20017 72nd Avenue South Kent, WA 98032 USA Phone: (877) 584-0370 Fax: (253) 398-3473 or Ingersoll Rand Douai Operations 529, Avenue Roger Salengro 59450 Sin Le Noble, France Phone: (33) 03-27-93-08-08 Fax: (33) 03-27-93-08-00 When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. 2

3 Trolley Assembly Drawing

Trolley Assembly Parts List Parts located in upper right circle Parts all other illustrations 4

18 TON TRIPLE AND 25 TON QUAD POWERHEAD ASSEMBLY DRAWING 23 6 4 44 5 132 6 14 11 44 36 137 341 1 6 99 104 * Used in gearbox ratio 116/1 144 Ingersoll-Rand 64 140 141 142 148 * 147 147 * 22 43 146 31 143 16 11 19 98 25 17 58 104 150 8 40 41 9 44 30 37 38 342 20 8 41 44 52 38 218 50 40 97 10 9 149 105 69 149 105 (Dwg. MHP3110) 5

Item No. Description of Parts 18 TON TRIPLE AND 25 TON QUAD POWERHEAD ASSEMBLY PARTS LIST Total Qty Part Number Item No. Description of Parts Total Qty Part Number 1 Plug 2 6511 0741 52 Spacer 1 9645 0320 4 Capscrew 12 4133 4506 58 Chain Guide Housing 1 9645 0050 5 Reduction Gear End Cover 1 9645 0029 64 O Ring 1 5820 8529 6 O Ring 3 5824 0029 69 Coupling Sleeve 1 9645 0360 8 Bearing 2 5005 0015 97 Spacer Ring 1 9645 0143 9 Retainer Ring 2 4770 3042 104 O Ring 4 5822 2829 10 Retainer Ring 1 4770 0015 105 O Ring 2 5821 2829 11 Bearing 2 5090 0006 132 Bearing 1 5090 0008 14 Retainer Ring 1 4770 0030 137 Bearing 1 5010 0001 16 17 19 Planet Axle, Ratio 116\1 4 9645 0024 Planetary Gear, Ratio 116\1 4 9645 0012 140 Planet Axle, Ratio 76\1 4 9645 0309 Planetary Gear, Ratio 76\1 4 9645 0014 Planetary Carrier, Ratio 116\1 1 9645 0019 Internal Bearing Ring, Ratio 116\1 8 5630 0642 141 Planetary Carrier, Ratio 76\1 1 9645 0310 Internal Bearing Ring, Ratio 76\1 8 5630 4042 Ring Gear, 58 Th, Ratio 116\1 1 9645 0011 Needle Bearing 8 5650 3530 142 Ring Gear, 57 Th, Ratio 76\1 1 9645 0013 Needle Bearing 8 5650 3332 20 Oil Seal 1 5801 5130 143 Plug 1 6517 0242 22 Reducer Housing 1 9645 0121 144 Needle Bearing, Ratio 116\1 only 8 5731 2632 23 Ring Gear 1 9645 0010 146 Needle Bearing Spacer 8 5605 4225 25 Pinion Shaft 1 9645 0282 Bearing, Ratio 116\1 12 9645 0136 147 30 Sprocket 1 9645 0043 Bearing, Ratio 76\1 (Note 3) 4 9645 0311 31 Chain Stripper 1 9645 0063 Ring, Ratio 116\1 8 9645 0137 148 36 Hoist Body 1 9645 0042 Ring, Ratio 76\1 8 9645 0312 37 Oil Seal 2 5801 9830 149 Bearing 2 5120 0012 38 Bearing 2 5025 0002 150 Adapter 1 9645 0056 40 O Ring 6 5821 8129 218 Pinion Shaft 1 9645 0359 41 Capscrew 2 4132 3906 Planet Support Assembly, Ratio 116\1 (Note 1) 1 3645 0133 341 43 Pin 2 4650 5520 Planet Support Assembly, Ratio 76\1, (Note 1) 1 3645 0308 44 Lockwasher 12 4520 1010 342 Spacer, Ring 1 9645 0361 50 Sprocket 1 9645 0055 Recommended spares, 2 years normal operation. Note 1: Do not disassemble planet support assembly item 341. Note 2: Ensure correct ordering of gear box parts, standard ratio 116\1 or high speed ratio 76\1. Note 3: Note quantity differences between gear box ratio. 6

HYDRAULIC MOTOR AND DISC BRAKE ASSEMBLY DRAWING AND PARTS LIST 63 71 68 70 65 61 62 66 67 77 122 82 215 76 78 81 83 122 80 82 79 122 75 72 73 74 88 (Dwg. MHP3109) Item No. Description of Part Total Qty Part Number Item No. Description of Part Total Qty Part Number 61 Brake Housing 1 9645 0286 76 Capscrew 2 4131 2706 62 Capscrew 4 4133 3106 77 Drain Tube 1 9645 0352 63 Piston 1 9645 0288 Motor, Standard 30 cm 3 1 6400 0147 78 65 Coupling 1 9645 0289 Motor, High Speed 40 cm 3 1 6400 0144 66 Friction Disc 5 6305 9932 79 Spacer, Ring 1 9645 0290 67 Drive Disc 4 6306 0032 80 Fitting 1 6816 9332 68 O Ring 1 5824 0529 81 Fitting 1 6823 9828 70 O Ring 1 5824 0429 82 Capscrew 4 4130 1306 71 Spring 5 6915 9432 83 Protector, Motor 1 9645 0291 72 Coupling 1 9535 0017 88 Brake Tube 1 9645 0351 73 O Ring 1 5821 6529 122 Lockwasher 10 4520 1008 74 Motor Adapter 1 9645 0287 215 Lockwasher 2 4520 1012 75 Capscrew 6 4132 5006 7

HYDRAULIC MANIFOLD ASSEMBLY DRAWING AND PARTS LIST To Motor 77 81 84 85 95 122 82 86 92 91 96 94 90 86 95 To Brake 122 93 87 88 80 (Dwg. MHP3127) Item No. Description of Part Total Qty Part Number Item No. Description of Part Total Qty Part Number 77 Drain Tube 1 9645 0352 90 Protector 1 9645 0368 80 Fitting, Regulator 1 6816 9332 91 Manifold 1 3598 0113 81 Fitting 1 6823 9828 92 Plug 1 6511 0741 82 Capscrew 2 4130 1306 93 Capscrew 4 4133 1706 84 O Ring 2 5821 6329 94 Setscrew 5 4200 8107 85 Plug 4 6511 9732 95 Plug 3 6511 0441 86 Valve 2 6841 6941 96 Shuttle Valve 2 6843 0141 87 Limit Relief Valve 1 6841 3432 122 Lockwasher 2 4520 1008 88 Brake Tube 9645 0351 8

HYDRAULIC PENDENT CONTROL DRAWING 105 106 101 111 112 117 117 117 108 117 100 104 104 110 103 107 107 109 116 102 113 114 115 (Dwg.36240573) 9

HYDRAULIC PENDENT CONTROL PARTS LIST Rep Item DESIGNATION DESCRIPTION OF PART TOTAL QTY PART NO. 100 Distributeur Hydraulique Hydraulic valve 1 6 8 4 0 8 0 4 2 101 Support distributeur (coté Droit) Valve support (Right side) 9 6 2 4 0 5 6 5 1 Support distributeur (coté Gauche) Valve support (Left side) 9 6 2 4 0 5 7 0 102 Coude orientable 15L Union elbow 2 6 8 1 4 0 9 2 8 103 Union ½ 18L Nipple 2 6 8 1 4 2 8 2 8 104 Union mâle ¾-18L Nipple 2 6 8 1 3 8 3 2 8 105 Rondelle élastique W8 Lockwasher 4 4 5 2 0 1 0 0 8 106 Vis CHC M8-16 Screw 4 4 1 3 0 1 3 0 6 107 Union ½ 15L Nipple 2 6 8 1 3 8 4 2 8 108 Bouchon ¼ Plug 4 6 5 1 1 0 7 4 1 109 Femelle tournant 90 90 Swivel female 2 6 8 2 4 1 6 2 8 110 Rallonge 18L Fitting 1 6 8 2 4 7 6 2 8 111 Rondelle élastique W10 Lockwasher 4 4 5 2 0 1 0 1 0 113 Vis CHC M10-25 Screw 4 4 1 3 0 2 7 0 6 113 Etrier fileté Clamp strap 1 6 1 1 3 1 9 4 1 114 Flexible ¼ Hoses 1 6 8 0 2 9 0 2 8 115 Bloc manipulateur CE hydraulic remote control 1 3 6 2 4 0 3 6 5 116 Ecrou frein M8 Nut 2 4 3 7 0 6 5 1 1 117 Banjo ¼ 8L Elbow Banjo 8 6 8 2 3 9 8 2 8 Recommended Spare 10

HYDRAULIC JOYSTICK ASSEMBLY DRAWING 5 4 1 13 15 R R 7 6 2 6 3 19 22 20 12 18 11 14 24 23 21 16 10 R 9 8 R 17 (Dwg.D6240532) 11

HYDRAULIC JOYSTICK ASSEMBLY PARTS LIST Rep Item DESIGNATION DESCRIPTION OF PART TOTAL QTY PART NO. 1 Bloc de connection Terminal block 1 9 6 2 4 0 3 3 5 2 Vis 2 voies Screw 2 ways 1 9 6 2 4 0 3 3 3 3 Vis 1 voie Screw 1 ways 2 9 6 2 4 0 3 3 4 4 Union 1/8G-8L Union piece 8 6 8 1 4 8 0 2 8 5 Femelle tournant 1/4 Swivel female 8 6 8 1 4 0 0 2 8 6 Joint torique 14x2.5 O ring 6 5 8 2 1 6 2 2 9 7 Joint torique 12x1.5 O ring 4 5 8 2 2 1 7 2 9 8 Distributeur à bille Ball valve 1 6 8 4 6 2 6 4 1 9 Vis CHC m5x20 Screw 4 4 1 3 2 3 0 0 6 10 Manipulateur 2V hyd. Hyd. joystick 1 9 6 2 4 0 3 6 7 11 Coffret Main box 1 9 6 2 4 0 3 5 4 12 Tôle de fermeture Bottom plate 1 9 6 2 4 0 3 5 6 13 Rondelle plate M6 Washer 4 4 5 0 0 1 1 0 6 14 Ecrou frein M6 Nut 4 4 3 7 0 7 6 1 1 15 Vis CHC M6-20 Screw 4 4 1 3 2 2 2 0 6 16 Arceau Roll bar 1 9 6 2 4 0 3 5 8 17 Réglette Sticker 1 9 6 2 4 0 3 6 1 18 Vis CHC M6-12 Screw 4 4 1 3 2 1 4 0 6 19 Prise de pression Pressure taping 1 6 8 2 4 9 8 2 8 20 Flexible Hyd. hose 1 6 8 0 4 8 7 2 8 21 Manomètre Pressure gauge 1 6 7 7 6 2 3 4 1 22 Prise de pression manomètre Pressure taping 1 6 8 2 3 0 9 2 8 23 Rondelle élastique W6 Washer 4 4 5 2 0 1 0 0 6 24 Vis CHC M6-16 Screw 4 4 1 3 2 2 6 0 6 Recommended Spare 12

ASSEMBLY DRAWING & PARTS LIST - BOTTOM BLOCK BS40LC2A4P 309 306 310 311 305 304 303 300 308 301 312 307 302 Dwg: D6450970 ITEM TOTAL DESIGNATION DESCRIPTION OF PART PART NO. NO. QTY 300 Flasque de moufle 20T Bottom block 1 96450746 301 Flasque de moufle 20T Bottom block 1 96450747 302 Crochet 20T Hook 1 96450473 303 Noix de moufle Chain sproket wheel 2 95908069 304 Roulement Bearing 4 51200009 305 Joint torique O'ring 4 58223029 306 Bague de centrage Center ring 1 95900068 307 Butée Trust Bearing 1 54700018 308 Bague épaulée 2 piéces Ring 2 piece 1 96237026 309 Vis CHC Screw 3 41331106 310 Rondelle frein Lockwasher 3 45201020 311 Ecrou Nut 3 43004011 310 Graisseur Grease nipple 1 67100827 13

SERVICE NOTES

SERVICE NOTES

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