NUMBER: 07 DDEC VI 36 S.M. REF.: 129, 130 ENGINE: EPA07 Series 60 DATE: November 2007 SUBJECT: REASSIGNED SPN NUMBERS PUBLICATION: 6SE567 Two SPNs and their FMIs have been reassigned numbers as listed in Table 1. The troubleshooting procedures are the same. Table 1 Section Current Number Reassigned Number Description 129.l SPN 2797/FMI 5 SPN 4258/FMI 3 129.2 SPN 2797/FMI 6 SPN 4258/FMI 4 130.1 SPN 2798/FMI 5 SPN 4259/FMI 3 130.2 SPN 2798/FMI 6 SPN 4259/FMI 4 Reassigned SPNs and FMIs Injector #1, 2, or 3 spill control valve circuit is shorted to battery/power. Injector #1, 2, or 3 spill control valve circuit is shorted to ground Injector #4, 5, or 6 spill control valve circuit is shorted to battery/power. Injector #4, 5, or 6 spill control valve circuit is shorted to ground
SPN 4258/FMI 3 This diagnosis is typically injector #1, 2, or 3 spill control valve circuit is shorted to battery/power. 1. Disconnect the Front Injector Harness 12 pin connector. 2. Turn the ignition ON (key ON, engine OFF). 3. Measure the voltage between pin 2 on the MCM side of the Front Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 2 of the Front Injector Harness 12 pin connector and pin 14 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, go to step 4. 4. Measure the voltage between pin 4 on the MCM side of the Front Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 4 of the Front Injector Harness connector and pin 10 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, repair the short to power between pin 6 of the Front Injector Harness connector and pin 12 of the 120 pin MCM connector. Verify repairs. SPN 4258/FMI 4 This diagnosis is typically injector #1, 2, or 3 spill control valve circuit is shorted to ground. 1. Disconnect the Front Injector Harness 12 pin connector. 2. Inspect the Front Injector Harness 12 pin connector for bent or spread pins, inspect the connector seal for damage (signs of water or oil intrusion). [a] If the water or oil intrusion, bent or spread pins are found, repair as necessary. [b] If connector shows no signs of damage, go to step 3. 3. Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin If you are using J-48671 10, measure between injector #1 pin 3 and ground. [a] If the resistance is greater than 3 Ω, gotostep11.
[b] If the resistance is less than 3 Ω, gotostep4. 4. Remove the valve cover. 5. Disconnect injector #1. 6. Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin If you are using J-48671 10, measure between injector #1 pin 3 and ground. [a] If the resistance is greater than 3 Ω, replace the #1 injector. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep7. 7. Disconnect injector #2. 8. Measure the resistance between pin 9 of the valve cover side on the Front Injector Harness 12 pin If you are using J-48671 10, measure between injector #2 pin 3 and ground. [a] If the resistance is greater than 3 Ω, replace the #2 injector. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep9. 9. Disconnect injector #3. 10. Measure the resistance between pin 9 on the valve cover side of the Front Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, replace the #3 injector. Verify repairs. [b] If the resistance is less than 3 Ω, replace the under valve cover Injector Harness. Verify repairs. 11. Disconnect the 120 pin MCM connector. 12. Measure the resistance between pin 9 on the Front Injector Harness 12 pin connector and ground. If you are using J-48671 10, measure between injector #3 pin 3 and ground. [a] If the resistance is less than 3 Ω, repair the short to ground between pin 11 of the MCM 120 pin connector and pin 9 of the Front Injector Harness 12 pin connector. Verify repairs. [b] If the resistance is greater than 3 Ω, call the Detroit Diesel Customer Support Center at 313 592 5800 for MCM replacement authorization.
SPN 4259/FMI 3 This diagnosis is typically injector #4, 5, or 6 spill control valve circuit has a short to battery/power. 1. Disconnect the Rear Injector Harness 12 pin connector. 2. Turn the ignition ON (key ON, engine OFF). 3. Measure the voltage between pin 1 on the MCM side of the Rear Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 1 of the Rear Injector Harness 12 pin connector and pin 4 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, go to step 4. 4. Measure the voltage between pin 8 on the MCM side of the Rear Injector Harness 12 pin [a] If there is voltage present, repair the short to power between pin 8 of the Rear Injector Harness connector and pin 8 of the 120 pin MCM connector. Verify repairs. [b] If there is no voltage present, repair the short to power between pin 12 of the Rear Injector Harness connector and pin 6 of the 120 pin MCM connector. Verify repairs. SPN 4259/FMI 4 This diagnosis is typically injector #4, 5, or 6 spill control valve circuit has a short to ground. 1. Disconnect the Rear Injector Harness 12 pin connector. 2. Inspect the Rear Injector Harness 12 pin connector for bent or spread pins, inspect the connector seal for damage (signs of water or oil intrusion). [a] If the water or oil intrusion, bent or spread pins are found, repair as necessary. Verify repairs. [b] If connector shows no signs of damage, go to step 3. 3. Measure the resistance between pin 3 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #4
[a] If the resistance is greater than 3 Ω, gotostep4. [b] If the resistance is less than 3 Ω, gotostep6. 4. Measure the resistance between pin 5 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #5 [a] If the resistance is greater than 3 Ω, gotostep5. [b] If the resistance is less than 3 Ω, gotostep6. 5. Measure the resistance between pin 9 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #6 [a] If the resistance is greater than 3 Ω, gotostep13. [b] If the resistance is less than 3 Ω, gotostep6. 6. Remove the upper valve cover. 7. Disconnect injector #4. 8. Measure the resistance between pin 3 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #4 [a] If the resistance is greater than 3 Ω, replace injector #4. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep9. 9. Disconnect injector #5. 10. Measure the resistance between pin 5 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #5 pin 1 and ground. [a] If the resistance is greater than 3 Ω, replace injector #5. Verify repairs. [b] If the resistance is less than 3 Ω, gotostep11. 11. Disconnect injector #6. 12. Measure the resistance between pin 9 on the valve cover side of the Rear Injector Harness 12 pin If you are using J-48671 10, measure between injector #6
[a] If the resistance is greater than 3 Ω, replace the #6 injector. Verify repairs. [b] If the resistance is less than 3 Ω, replace the under valve cover injector harness. Verify repairs. 13. Disconnect the 120 pin MCM connector. 14. Measure the resistance between pin 4 of the Rear Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, gotostep15. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 5 of the MCM 120 pin connector and pin 4 of the Rear Injector Harness 12 pin connector. Verify repairs. 15. Measure the resistance between pin 7 of the Rear Injector Harness 12 pin [a] If the resistance is greater than 3 Ω, gotostep16. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 7 of the MCM 120 pin connector and pin 7 of the Rear Injector Harness 12 pin connector. Verify repairs. 16. Measure the resistance between pin 11 of the Rear Injector Harness 12 pin connector and ground. [a] If the resistance is greater than 3 Ω, call the Detroit Diesel Customer Support Center at 313 592 5800 for MCM replacement authorization. [b] If the resistance is less than 3 Ω, repair the short to ground between pin 9 of the MCM 120 pin connector and pin 11 of the Rear Injector Harness 12 pin connector. Verify repairs. ADDITIONAL SERVICE INFORMATION Additional service information is available in one of the DDEC VI troubleshooting guides. Detroit Diesel, DDC, Series 60 and the spinning arrows design are registered trademarks of Detroit Diesel Corporation. Copyright 2007 Detroit Diesel Corporation. All rights reserved. Printed in U.S.A.