CONTENTS PAGE SMB Introduction... 4 General... 5 Finder guide... 6 Interface... 7 Characteristics...8-9 Straight plugs...0- Right angle plugs...- Jacks... 3 Bulkhead jacks...4-5 Receptacles...6-7 PCB receptacles... 8 Adapters and short circuit plug cap... 9 Panel drilling... 9 Assembly instructions...30-46 SMB LOCK Introduction... 0 Characteristics... Straight plugs... Right angle plugs... 3 SMB limited detent (SMB-A) Receptacles... 4 SMB Slide-on (SUBGLIS) Plug...5-6 Jacks... 6 Receptacles...7-8 7-3
INTRODUCTION The SMB snap-on subminiature coaxial connectors provide a fast and reliable connection for high density packaging for applications up to 4 GHz. Radiall offers a very large range of SMB connectors, including cable plugs and jacks with bulkhead and panel mount configurations, bulkhead and panel mount receptacles; through hole, SMT and edge card receptacles and in-series and between series adapters. The SMB series also features versions with lower mating forces than standard. Four types of interconnection mechanisms are available : SMB : standard snap-on connection The design permits quick engagement and disengagement. SMB limited detent (SMB-A) : snap-on connection with low mating force The design permits quick engagement and disengagement and is suitable for printed circuit boards. Radiall offers a range of PCB and bulkhead receptacles with female center contact. The SMB-A receptacles are completely intermateable with standard SMB jacks. SMB slide-on (SUBGLIS) : slide-on connection The design is suitable for back plane and blind mate applications. In this case, we recommend the association of a mobile connector (floating jack / receptacle) with a fixed connector (panel plug / jack, receptacle). The SUBGLIS connectors are completely intermateable with standard SMB and SMB-A connectors and for that, they can be used for test applications. SMB Lock : Plugs (with female center contact) have a coupling nut allowing a reliable lock-on connection (50 N min). This range allows a visual control of the locking system. These four types of SMB connectors have the same electrical performances. 7-4
GENERAL 50 Ω DC - 4 GHz PROFILE INTRODUCTION Snap-on coupling Subminiature coaxial connectors Plugs have female contacts Jacks have male contacts Low weight and reduced outline dimensions Captive contact (except contrary specification) APPLICABLE STANDARDS SMB series MIL-C-390 MIL-C-390/67-7 IEC 69-0 CECC 30 BS 90 N0007 APPLICATIONS Aeronautics Automotive Mobile communication systems Civil and military telecommunications Unmated Mated 7-5
FINDER GUIDE CABLE CONNECTORS (R4 : SMB / R5 : SMB limited detend / R6 : SMB slide-on / R7 : SMB LOCK) Model Cable Straight plug Bulkhead straight plug Right angle plug Straight jack Bulkhead straight jack crimp clamp solder clamp solder crimp clamp solder crimp clamp crimp clamp Solder crimp Right angle bulkhead jack /50/S R4 073 000 R4 073 34 R4 08 00 (page 0) R4 003 000 R4 003 33 (page 0) R6 003 900 (page 5) R4 83 000 R4 83 00 (page ) R4 63 000 R4 63 33 (page ) R4 37 000 (page 3) R4 03 000 R4 3 000 R4 03 33 (page 4) (page 3) R4 303 000 R4 303 33 (page 4) R6 303 330 (page 6) R4 37 00 (page 5).6/50+75/S R4 075 000 R4 075 34 R4 08 000 R4 08 00 (page 0) R7 08 807 (page ) R4 005 000 R4 005 33 (page 0) R4 85 000 R4 85 00 R4 86 000 R4 86 00 R4 87 000 R4 87 00 (page ) R7 86 807 (page 3) R4 65 000 R4 65 33 (page ) R4 38 000 R4 38 0 R4 38 000 (page 3) R4 05 000 R4 05 33 (page 3) R4 3 000 R4 33 000 R4 33 00 R4 36 000 R4 36 00 (page 4) R4 305 000 R4 305 33 (page 4) R4 373 00 (page 5).6/50/D R4 083 000 R4 083 00 (page 0) R7 083 807 (page ) R4 8 000 (page ) R7 87 807 (page 3) R4 373 0 (page 5) 3.6/75/D R4 9 300 (page ) 5/50/S R7 086 87 (page ) R7 78 87 (page 3) 5/50/D R7 087 87 (page ) R7 79 87 (page 3).085 R4 053 000 (page ) R7 053 807 (page ) R6 056 000 (page 6) R4 69 000 (page ) R7 5 807 (page 3) R4 000 (page 5) RECEPTACLES (R4 : SMB / R5 : SMB limited detend / R6 : SMB slide-on) Model Back Straight male flange square holes Front mount Rear mount Straight male bulkhead Front mount recessed Hermetically sealed Straight female bulkhead Right angle male bulkhead Straight male receptacle Straight female receptacle Right angle male receptacle Floating PCB SMT Edge card PCB Edge card PCB SMT Extended R4 43 000 R4 450 000 dielectric (page 6) (page 6) Solder Press fit R4 553 000 (page 6) R4 554 000 R6 553 000 (page 6) (page 7) R4 566 000 R4 566 00 (page 6) R4 670 000 R4 603 000 R6 556 000 R4 670 00 (page 6) (page 7) (page 7) R4 46 000 R4 46 00 (page 7) R5 47 000 (page ) R6 46 000 R6 46 030 (page 8) R4 46 000 R4 46 00 (page 7) R4 44 000 R4 44 00 R4 44 0 R4 560 00 (rear mount) (page 7) R4 43 000 R4 43 800 R4 43 80 R4 43 80 (page 7) R4 45 000 (female) (page 7) R6 45 00 (page 8) R4 444 800 (female) (page 7) R4 665 000 R4 665 00 R4 665 0 R4 673 00 (rear mount) R4 673 0 (rear mount) (page 8) R5 666 000 (page 4) R6 665 000 R6 666 030 (female) (page 8) R4 664 000 R4 664 00 R4 664 0 (page 8) * with rear bulkhead mount 7-6
INTERFACE PLUG (with female contact) JACK (with male contact) LETTER mm inch mm inch LETTER min. max. min. max. min. max. min. max. A DIA.06.08 A DIA 3.7.46 F 3.58.4 B DIA.08.08 G 3.58.4 C DIA 0.48 0.53.09.0 H.63.064 D DIA 0.5.00 I 0.8.007 E 0.5 0.5.006.00 J 0.8 0.94.007.037 F 3.33 3.58.3.4 K.97.7 G.65.065 I 0.8.007 J 0.5.00 K.3.05 L 0.8.007 M.97.7 N 0.69 0.94.07.037 P 0.05 0.5.00.006 Q 0.3.005 R 0.8 0.38.0.05 CLAMP TYPE CONNECTORS : R 4 xxx 000 = braid retention with cylindrical gasket R 4 xxx 33 = braid retention with V groove gasket 7-7
CHARACTERISTICS TEST/CHARACTERISTICS MIL-C-390 A VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance Frequency range DC-4 GHz V.S.W.R. (typ.) Frequency 3-4 GHz Straight models cable group:.085.6..0. Right angle models.085.0.0 Insertion loss (typ.) db 3-7 Straight models cable group:.085 0.05 0.05.6 0.05 Right angle models.085 0.05 RF leakage 3-6 -55 db min from to 3 GHz Insulation resistance 3-000 MΩ min Contact resistance 3-6 Initial center contact (mω) 6 outer contact (mω) Working voltage cable group at sea level at 70000 ft (000 m) Dielectric withstanding voltage cable group at sea level at 70000 ft (000 m) RF withstanding voltage (5 MHz sine wave) cable group at sea level 3-7 3-3 50 Ω /50 50 V rms 60 V rms /50 750 V rms 85 V rms /50 500 V rms.5 GHz....8.0 0.07 0.0 0.05 0.07 4 GHz.33.33.35.6.5 0.5 0.5 0.05 0. After test 8.5.6/50 335 V rms 85 V rms.6/50 000 V rms 50 V rms.6/50 700 V rms MECHANICAL CHARACTERISTICS Durability 3-5 500 matings Mating / unmating 3-5- Axial force: 6 N max (4 Lbf) Cabling retention force cable group: 3-4 /50 58 N (3 Lbf).6/50 0 N (5 Lbf) Center contact retention Axial : 0 N (.5 Lbf) ENVIRONMENTAL CHARACTERISTICS Temperature range standard models -65 C / + 65 C hermetic sealed models -65 C / +65 C models for semi rigid cables -65 C / +05 C Combined climate tests MIL STD 0. method 0. condition C Thermal shock 3-0 MIL STD 0. method 07. condition B High temperature endurance MIL STD 0. method 08 Corrosion (salt spray) 3-3 MIL STD 0. method 0. condition B, 5% Vibrations 3-8 MIL STD 0. method 04. condition B, 5g Shocks 3-9 MIL STD 0. method 3. condition B, 75g Low pressure 3- MIL STD 0. method 05. condition C Hermetic seal Applied vacuum 0-6 mm of Hg (Torrs) Leakage rate < 0-6 atm/cm 3 /s 7-8
CHARACTERISTICS TEST/CHARACTERISTICS MATERIAL Body and center pin contact Center socket contact Ferrules Insulators Gaskets PLATING Body Center contacts VALUES/REMARKS Half hard brass as per QQ B 66 Beryllium copper as per QQ C 530 Brass PTFE teflon Silicone elastomer or nickel POWER RANGE Standard packaging: 00 pieces. For unit packaging, add "W" after the P/N. All dimensions are given in mm 7-9
PLUGS STRAIGHT PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Dimensions (mm) Cable group Fig. A B C D R4 073 000 5.55 / 50 / S R4 073 34* 0.95 5.5 R4 08 00* 0.4 R4 075 000 5 R4 075 34 5.5.6 / 50+75 / S R4 08 000 3.5 9.8.7 R4 08 00 R4 083 000.6 / 50 / D 8.8 R4 083 00 Captive center contact yes Assembly instructions M03 Finish Note M0 Nickel full crimp M03 M0 Nickel Nickel full crimp STRAIGHT PLUGS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / 50+75 / S Dimensions (mm) A B C D Captive center contact Assembly instructions Finish R4 003 000.8 5 M0. 0.95 R4 003 33 7 5.5 M0 conical braid clamp yes R4 005 000.8 5 M0 3.7 R4 005 33 7 5.5 M0 conical braid clamp Note * Packaging: unit 7-0
PLUGS STRAIGHT PLUG SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Finish.085 R4 053 000 no M08 RIGHT ANGLE PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. / 50 / S.6 / 50+75 / S R4 83 000 R4 83 00 R4 85 000 R4 85 00 R4 86 000 R4 86 00 R4 87 000 R4 87 00 Dimensions (mm) A B C D 3.8 5.7.55 0.95 3.8 Captive center contact yes Assembly instructions M06 5.7 3.5.7 5. M09 Finish Nickel Nickel Nickel Nickel Note short version full crimp.6 / 50 / D R4 8 000 3.8 M06 3.6 / 75 / D R4 9 300 3.7 8.3 4.4. cable BT 300 Upon request 7-
RIGHT ANGLE PLUGS RIGHT ANGLE PLUGS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / 50+75 / S Dimensions (mm) A B C D Captive center contact Assembly instructions R4 63 000 9 5 M04. R4 63 33 6. 5.5 M05 conical braid clamp yes R4 65 000 9 5 M04 3.7 R4 65 33 6. 5.5 M05 conical braid clamp Finish Note RIGHT ANGLE PLUG SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions.085 R4 69 000 yes M07 cable bending required Finish Note 7-
JACKS STRAIGHT JACKS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. Dimensions (mm) / 50 / S R4 37 000.55 0.95.6 / 50+75 / S R4 38 000 R4 38 0 A B Captive center contact Assembly instructions Finish yes M0 full crimp Nickel R4 39 000 3.5.7 M03 M03 Note STRAIGHT JACKS CLAMP TYPE FOR FLEXIBLE CABLES Cable group / 50 / S.6 / 50+75 / S Dimensions (mm) A B C D Captive center contact Assembly instructions Finish R4 03 000 5 M0. R4 03 33* 6.5 5.5 M0 conical braid clamp yes R4 05 000 5 M0 3.7 R4 05 33 6.5 5.5 M0 conical braid clamp Note Upon request * Packaging: unit 7-3
BULKHEAD JACKS STRAIGHT BULKHEAD JACKS CRIMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Fig. 3 Cable group Fig. Dimensions (mm) A B C Captive center contact Assembly instructions Panel drilling Finish / 50 / S R4 3 000.55 M03 R4 3 000 3.5.7 P0 R4 33 000 yes M0.6 / 50+75 / S R4 33 00 0 Nickel R4 36 000 R4 36 00 3 M03 P07 Nickel Note back mount back mount / full crimp recessed / front mount STRAIGHT BULKHEAD JACKS CLAMP TYPE FOR FLEXIBLE CABLES Fig. Fig. Cable group Fig. / 50 / S.6 / 50+75 / S Dimensions (mm) A B Captive center contact Assembly instructions Panel drilling R4 303 000 M0. R4 303 33 M0 conical braid clamp yes P0 R4 305 000 M0 3.7 R4 305 33 M0 conical braid clamp Finish Note 7-4
BULKHEAD JACKS STRAIGHT BULKHEAD JACK SOLDER TYPE FOR SEMI RIGID CABLE Cable group Captive center contact Assembly instructions Panel drilling Finish.085 R4 000 yes M08 P0 RIGHT ANGLE BULKHEAD JACKS CRIMP FOR FLEXIBLE CABLE Fig. Fig. Dimensions (mm) Cable group Fig. A B / 50 R4 37 00 5.3.55.6 / 50 / S R4 373 00* 5.7 3.5.6 / 50 / D R4 373 0* 5.35 3.5 Captive center contact yes Assembly instructions Panel drilling Finish M P M06 P0 Nickel * Packaging: unit 7-5
RECEPTACLES STRAIGHT FLANGE RECEPTACLE (male center contact) Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R4 43 000 P0 square flange / extended dielectric no R4 450 000* P06 hole flange / extended dielectric STRAIGHT BULKHEAD RECEPTACLES (male center contact) Fig. Fig. Fig. 3 Fig. 4 Fig. Captive center contact Panel drilling Finish Note R4 553 000 front mount P0 R4 554 000 rear mount R4 566 000 yes 3 P07 front mount/recessed R4 566 00 Nickel R4 603 000 4 P0 hermetically sealed * Packaging: unit 7-6
RECEPTACLES RIGHT ANGLE BULKHEAD RECEPTACLES (male center contact) Captive center contact Panel drilling Finish R4 670 000 yes P0 R4 670 00 Nickel STRAIGHT PCB RECEPTACLES Fig. Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. Fig. 7 Fig. Dimensions A B Captive center contact Assembly instructions Panel drilling Finish R4 46 000. M4 P0 R4 46 00.9 Nickel R4 43 000.5 5.5 Note press fit pins SMT edge card R4 43 800.5 6.5 SMT edge card / packaging 000 reel R4 43 80 SMT edge card / packaging 500 reel.5 5.5 R4 43 80 M5 SMT edge card / packaging 00 reel R4 44 000 SMT yes R4 44 00 3 SMT / packaging 00 reel R4 44 0 R4 46 000 R4 46 00 4.4 4 P03 Nickel SMT / packaging 500 reel R4 560 00 5 rear mount P05 R4 45 000 6 female R4 444 800 7 M5 female/smt edge card/packaging 800 reel Upon request 7-7
PCB RECEPTACLES RIGHT ANGLE PCB RECEPTACLES (male center contact) Fig. Fig. Fig. 3 Fig. 4 R4 664 000 Fig. Dimensions (mm) A B Captive center contact Assembly instructions Panel drilling Finish R4 664 00 M5 R4 664 0 R4 665 000 R4 665 00.6 4 yes Nickel R4 665 0.6 3 P03 R4 673 00* 3 Nickel R4 673 0 4 Note SMT / packaging 00p reel SMT / packaging 500p reel rear mount * Packaging: unit 7-8
ADAPTERS AND SHORT CIRCUIT PLUG CAP ADAPTERS Fig. Fig. Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. Captive center contact R4 703 000 Panel drilling R4 704 000 female - female Finish Note male - male R4 70 000 bulkhead male - male 3 R4 70 00 P0 Nickel bulkhead male - male R4 753 000 4 yes hermetically sealed male - male R4 780 000 tee female / male - male 5 R4 780 00 Nickel tee female / male - male R4 78 000 6 tee male / male - male R4 783 000* 7 tee male / female - female SHORT CIRCUIT PLUG CAP Captive center contact Finish R4 880 000 yes Upon request * Packaging: unit 7-9
LOCK INTRODUCTION RADIALL proposes new SMB LOCK plugs with a step connection system : Snap the plug on the male connector (fig. ), Lock the couple by pushing down the coupling nut (fig. ). This new range is totally intermateable with the standard SMB male connectors, benefits from a low intermodulation, replace the standard SMB and screw-on connectors in all applications requiring: a fast connection a reliable lock-on connection long durability. Possibility to visually control the locking system. The connector allows a 360 cable rotation. Coupling nut. The coupling nut is made with POM (halogen free). Its standard color is black. INTERFACE PLUG (with female contact) Letter mm mm min. max min. max DIA A.06.08 F 3.58.4 G 3.58.4 H.63.064 I 0.8.007 J 0.8 0.94.007.037 K.97.7 7-0
LOCK CHARACTERISTICS TEST/CHARACTERISTICS VALUES/REMARKS ELECTRICAL CHARACTERISTICS Impedance Operating frequency Typical V.S.W.R. Straight models.085 Ø.6/50 Right angle models.085 Ø.6/50 RF insertion loss. 50 Ω DC to 4 GHz Straight models.085 0.0 F (GHz) Ø.6/50 0.5 F (GHz) Right angle models.085 0.5 F (GHz) Ø.6/50 0.50 F (GHz) Testing voltage (V RMS).085 Ø.6/50 Working voltage (V RMS).085 Ø.6/50 750 000 335 335 Insulation resistance (MΩ) 000 GHz.5.0.05.5 4 GHz.0.5.5.5 ENVIRONMENTAL CHARACTERISTICS Temperature range MECHANICAL CHARACTERISTICS Life Cable retention force.085 Ø.6/50 Ø 5/50 S Coupling nut retention force Vibrations MATERIALS Bodies Center contact Outer contact Insulator Coupling nut PLATING Bodies Center contact 35 C / +5 C 500 matings min 0 N 0 N 0 N 50 N min MIL STD 0 F method 40D, contidion B Brass Beryllium copper Bronze PTFE POM (halogen free) BBR* Standard packaging: 00 pieces. For unit packaging, add "W" after the P/N * BBR: Bright Bronze Radiall 7-
LOCK STRAIGHT PLUGS STRAIGHT PLUGS FULL CRIMP TYPE FOR FLEXIBLE CABLES Cable group Cable Dimensions (mm) A Captive center contact Assembly instructions.6 / 50 / S RG74-88-36 R7 08 807 3.5 M0.6 / 50 / D RD36 R7 083 807 3.5 yes 5 / 50 / S RG 58-4 / ECO 4* R7 086 87 5.55 M0 5 / 50 / D RG 4-3 - 400 R7 087 87 STRAIGHT PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Cable Captive center contact Assembly instructions.085 RG 405/U R7 053 807 no M * These RADIALL cables are "low loss-low cost" option to RG cables. Their main advantages are : low loss level, low intermod level, high shielding effectiveness, halogen free. : ECO 36 : C9 999 904 - ECO 36D : C9 999 905 - ECO 4 : C9 35 90. Upon request 7-
LOCK RIGHT ANGLE PLUGS RIGHT ANGLE PLUGS CRIMP TYPE FOR FLEXIBLE CABLES Cable group Cable Dimensions (mm) A.6 / 50 / S RG74-88-36 R7 86 807 3.5.6 / 50 / D RD36 R7 87 807 3.5 5 / 50 / S RG 58-4 / ECO 4* R7 78 87 5 / 50 / D RG 4-3 - 400 R7 79 87 5.55 Assembly instructions M Captive center contact yes RIGHT ANGLE PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Cable Assembly instructions Captive center contact.085 RG 405/U R7 5 807 M3 yes * These RADIALL cables are "low loss-low cost" option to RG cables. Their main advantages are : low loss level, low intermod level, high shielding effectiveness, halogen free. : ECO 36 : C9 999 904 - ECO 36D : C9 999 905 - ECO 4 : C9 35 90. Upon request 7-3
limited detent (SMB-A) SMB RECEPTACLES Lower mating/unmating force (from.5 N to 6N). Receptacles intermateable with SMB connectors. finish. The SMB limited detent connectors have the same electrical characteristics as standard SMB connectors. STRAIGHT PCB RECEPTACLES (female center contact) Captive center contact Panel drilling Finish R5 47 000 yes P05 RIGHT ANGLE PCB RECEPTACLES (female center contact) Captive center contact Panel drilling Finish R5 666 000 yes P04 Standard packaging: unit 7-4
Slide-on (SUBGLIS) SMB PLUG Slide on connectors (mating/unmating force:. N to 4.9 N). The design is suitable for back plane and blind mate applications. In this case, we recommend the association of a mobile connector (floating jack / receptacle) with a fixed connector (panel plug / jack, receptacle). Please see the available combinations in the table below. The SMB slide-on connectors are completely intermateable with standard SMB and SMB limited detent connectors and in this regard, they can be used for test applications. The SMB slide-on connectors have the same electrical characteristics as standard SMB connectors. Description Center contact R6 303 330 R6 556 000 Bulkhead floating jack clamp type for /50/S cable Straight bulkhead floating receptacle (front mount) R6 003 900 Bulkhead plug clamp type for /50/S cable R6 056 000 Bulkhead plug solder type for.085 cable female * R6 45 00 R6 46 000 Straight PCB receptacle R6 46 030 R6 553 000 Straight bulkhead receptacle (front mount) male * R6 665 000 Right angle PCB receptacle R6 666 030 female * STRAIGHT BULKHEAD PLUG CLAMP TYPE FOR FLEXIBLE CABLE Cable Captive center contact Assembly instructions Panel drilling / 50 / S R6 003 900 yes M0 P conical braid clamp Finish Note Upon request Standard packaging: unit 7-5
Slide-on (SUBGLIS) SMB PLUG AND JACK STRAIGHT BULKHEAD PLUG SOLDER TYPE FOR SEMI-RIGID CABLE Cable group Captive center contact Assembly instructions Panel drilling.085 R6 056 000 no M08 P08 Finish STRAIGHT BULKHEAD FLOATING JACK CLAMP TYPE FOR FLEXIBLE CABLE Cable group Captive center contact Assembly instructions Panel drilling / 50 / S R6 303 330 yes M0 P09 conical braid clamp Finish Note Upon request 7-6
Slide-on (SUBGLIS) SMB RECEPTACLES STRAIGHT BULKHEAD RECEPTACLE (male center contact) Captive center contact Panel drilling R6 553 000 yes P0 front mount Finish Note STRAIGHT BULKHEAD RECEPTACLE (female center contact) Captive center contact Panel drilling Finish Note R6 556 000 yes P09 Floating type 7-7
Slide-on (SUBGLIS) SMB RECEPTACLES STRAIGHT PCB RECEPTACLES Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R6 45 00 P05 female center contact R6 46 000 yes male center contact P03 R6 46 030 male center contact / packaging 00 RIGHT ANGLE PCB RECEPTACLES Fig. Fig. Fig. Captive center contact Panel drilling Finish Note R6 665 000 P03 male center contact yes R6 666 030 P04 female center contact Upon request Standard packaging: unit 7-8
PANEL DRILLING P0 P0 P03 P04 P05 P06 P07 P08 P09 P0 P P 7-9
ASSEMBLY INSTRUCTIONS M 0 Center contact Insulator STIPPING DIMENSIONS Clamp braid Body Back nut R4 003 33 R4 005 33 R4 03 33 R4 05 33 R4 303 33 R4 305 33 R6 003 900 R6 303 330 Stripping length (mm) a b c Recommended coupling torque 70 N.cm - Slide the clamp nut onto the cable. - Strip the cable. - Cut slots in the jacket necessary. 3 - Solder the center contact onto the inner conductor. - Slide the back nut over the clamp assembly. - Slide the clamp braid sleeve between the cable dielectric and the braid. 3 - Cut the braid flush with the clamp braid sleeve. - Slide the spacer onto the cable. - Slide the centre contact on until it bottoms against the cable dielectric. 4 - Screw the sub-assembly into the conductor body with adapted wrench. 7-30
ASSEMBLY INSTRUCTIONS M 0 R4 003 000 R4 005 000 R4 03 000 R4 05 000 R4 303 000 R4 305 000 Stripping length (mm) a b c Recommended coupling torque.5. 4.5 40N.cm - Slide the clamp nut, first washer, gasket, and the second washer onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Slide the first insulator onto the cable. - Solder the center contact onto the cable center conductor. - Mount the second insulator. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Screw the sub-assembly into the conductor body. 7-3
ASSEMBLY INSTRUCTIONS M 03 Back nut Center contact STRIPPING DIMENSIONS Ferrule Heatshrink sleeve (option) Body Stripping length (mm) a b c Hex. Dies included Crimp tools MIL standard R8 93 000 (M50/5-0) + dies Recommended coupling torque R4 073 000 R4 073 34.67 40 N.cm 70 N.cm R4 075 000 R4 075 34 3.5 40 N.cm R4 37 000. 7.9 5.4.67 R4 39 000 3.5 R4 3 000.67 R8 000 R8 35 003 (M50/5-03) 70 N.cm R4 3 000 R4 36 000 R4 36 00 3.5 - Slide the heatshrink sleeve onto the cable (Option). - Slide the ferrule onto the cable. - Position the ferrule's hole at the front if soldering. - Position the ferrule's hole at the back if crimping. - Strip the cable. 4 - Slide the centre contact on until it bottoms against the insulator back nut. - Solder or crimp the contact (see table). 4 3 5 - Fan the braid. - Slide the cable into the back nut. 5 - Screw the back nut into the connector body with the adapted wrench. - Recommended coupling torque (see table). 3 - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool (see table). 5 - Slide the sleeve over the ferrule and heatshrink it in place (Option). 7-3
ASSEMBLY INSTRUCTIONS M 04 R4 63 000 R4 65 000 Stripping length (mm) a b c Recommended coupling torque.5 4 40 N.cm - Slide the clamp nut, first washer, gasket, and the second washer onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Screw the sub-assembly into the conductor body. - Solder the cable inner conductor. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Press the cap flush or slightly below surface of body assembly. 7-33
ASSEMBLY INSTRUCTIONS M 05 R4 63 33 R4 65 33 Stripping length (mm) a b c Recommended coupling torque 4 70 N.cm - Slide the clamp nut onto the cable. - Strip the cable. - Cut slots in the jacket if necessary. 3 - Screw the sub-assembly into the conductor body. - Solder the cable inner conductor. - Slide the clamp braid sleeve between the cable dielectric and braid. - Cut the braid flush with the clamp braid sleeve. 4 - Press the cap flush or slightly below surface of body assembly. 7-34
ASSEMBLY INSTRUCTIONS M 06 Ferrule Cap STRIPPING DIMENSIONS Heatshrink sleeve (option) Body R4 8 000 R4 83 000 R4 83 00 R4 85 000 R4 85 00 R4 86 000 R4 86 00 Stripping length (mm) a b c.5.7 5.4.5 4.5 Hex. 3.5.67 3.5 Dies included R8 000 Crimp tools MIL standard R8 93 000 (M50/5-0) + dies R8 35 003 (M50/5-03) R4 9 300.7 5.4 4.53 R8 35 009 (M50/5-09) R4 373 00 3.5 R8 35 003 (M50/5-03) R4 373 0 3.84 R8 7 000 R8 35 037 (M50/5-37) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Crimp the ferrule with crimping tool (see table). - Solder the inner conductor. 3 - Fan the braid. 5 - Place the cap into the body. 3 - Push the connector body under the braid. - Slide the ferrule over the braid. 6 - Press on the cap flush or slightly below the surface of the body assembly. - Slide the sleeve over the ferrule and heatshrink it in place (option). 7-35
ASSEMBLY INSTRUCTIONS M 07 STRIPPING DIMENSIONS a Stripping length (mm) b Recommended coupling torque R4 69 000.5 7-8 70 N.cm - Strip the outer conductor. 3 - Fit the rear insulator. - Solder the contact ensuring that the contact has been pushed home into the rear insulator. - Push the cable through the main housing. - Solder the body onto the semi-rigid. - Cut back the dielectric. 4 - Fit the front insulator. - Fit the front body onto the sub-assembly. 7-36
ASSEMBLY INSTRUCTIONS M 08 STRIPPING DIMENSIONS Stripping length (mm) a b R4 053 000 R4 000 3 R6 056 000 - Strip off the outer conductor and the dielectric. 3 - Put the assembly into the body. - Solder the cable on the body. - Solder the center contact. 7-37
ASSEMBLY INSTRUCTIONS M 09 STRIPPING DIMENSIONS R4 87 000 R4 87 00 Stripping length (mm) a b c Hex. Dies included Ferrule crimp tool MIL standard R8 93 000 (M50/5-0) + positioner 3.5 4.5 8 3.5 R8 000 R8 35 003 Center contact crimp tool MIL standard R8 8 000 (M50/-0) + positioner R8 983 000 Position - Slide the ferrule nut onto cable. - Strip the cable. 3 - Remove the cable to put the insulator abutment the half-body. - Push the cable into the body of the connector, the jacket must be against the sleeve. - Mount the insulator. - Crimp the center contact against the insulator. x4 points crimping. 4 - Crimp the ferrule. - Mount the front insulator on the center contact. - Screw the front body into the cable assembly. 7-38
ASSEMBLY INSTRUCTIONS M 0 Ferrule Center contact STRIPPING DIMENSIONS Body Heatshrink sleeve (option) R4 08 00 Stripping length (mm) a b c e.5 6 R4 08 000 R4 38 000 R4 08 00 R4 38 0 3. 5.4 R4 083 000 R4 33 000 R4 083 00.5 R4 33 00 3 4.5 Hex. Dies included Ferrule crimp tool MIL standard R8 93 000 (M50/5-0) + positioner Center contact crimp tool MIL standard R8 8 000 (M50/-0) + positioner 3.5 R8 000 R8 35 003 (M50/5-03) R8 983 000 (position 3) for 50 Ω cables (position ) for 75 Ω cables R7 083 807 3.6 5.4 3.85 R8 7 000 R8 35 037 (M50/5-37) R7 08 807 5.4.5 9 3.5 R8 000 R8 35 003 (M50/5-03) R8 983 000 R7 086 87 R7 087 87 3 7 8 5.4 R8 3 000 R8 35 0 (M50/5-) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Slide the cable into the body until it bottoms against the insulator. - Slide the centre contact on until it bottoms against the cable dielectric. - For connectors R7 086 87 and R7 087 87 Solder the centre contact. - For connectors R7 08 807 Crimp the centre contact with crimping tool. - Clean solder area. 5 6 - Slide the ferrule over the braid. - Crimp the ferrule with crimping tool. - Cut the excess of braid if necessary. - Slide the sleeve over the ferrule and heatshrink it in place (option). 3 - Fan the braid. 7-39
ASSEMBLY INSTRUCTIONS M Ferrule Cap STRIPPING DIMENSIONS Heatshrink sleeve (option) Body Stripping length (mm) a b c e Hex. Dies included R4 37 00 9.6 8..67 R7 86 807.5 5.4 3.5 R8 000 0.9 9.4 R7 87 807 3.84 Crimp tool MIL standard R8 93 000 (M50/5-0) + dies R8 35 003 (M50/5-03) - Slide the heatshrink sleeve onto the cable (option). - Slide the ferrule onto the cable. - Strip the cable. 4 - Crimp the ferrule with crimping tool (see table). - Solder the inner conductor. - Fan the braid. 5 - Place the cap into the body. 3 - Push the connector body under the braid. - Slide the ferrule over the braid. 6 - Press on the cap flush or slightly below the surface of the body assembly. - Slide the sleeve over the ferrule and heatshrink it in place (option). 7-40
ASSEMBLY INSTRUCTIONS M COUPLING NUT BODY CENTER CONTACT STRIPPING DIMENSIONS b a We recommend a thermal preconditionning cable Stripping length (mm) a b Assembly jig R7 053 807 3 R8 740 000 - Strip off the outer conductor and the dielectric. 3 - Put the assembly into the body. Solder the body on the Semi-rigid cable. NOTE: In order to ensure a correct positionning of the center contact, it is recommended that a receptacle is filted to the plug prior to solder the body and thighten the assembly in the assembly jig. - Solder the center contact on the inner conductor of the cable. 4 - Put the coupling nut on the Ref. plane. - Insert the body into the coupling nut (in direction F). 7-4
ASSEMBLY INSTRUCTIONS M 3 STRIPPING DIMENSIONS Coupling Body Cap We recommend a thermal preconditionning cable Stripping length (mm) a Hex. Stripping tool Positioner Positioner Assembly jig R7 5 807.3 3.5 R8 05 000 R8 063 000 R8 744 0 R8 740 000 - Strip the cable. 3 - Solder the centre contact. - Press on the cap. Press on Solder - Mount the cable into the body. - Mount the positioner. - Place the sub-assembly into the assembly jig. - Solder body onto the cable. - Let the assembly cool down before removing it from the jig. 4 - Put the coupling nut on the ref. plane. - Insert the body into the coupling nut (in direction F). Tighten the cable Assembly jig Positioner 7-4
ASSEMBLY INSTRUCTIONS M 4 Insertion procedure Upper tool Lower tool R4 46 000 R4 46 00 R8 878 50 R8 878 53 - Slide the upper tool (look at upper tool board) into the machine (press) or the flat tool. 4 - Push on the top (about 500 N) until total insertion (in direction F) (push connector body until it bottoms against PCB). - Remove the connector and the PCB assembly. - Slide the lower tool into the base and place correctly the PCB on this tool (positioning pins). 3 - Place correctly the right angle connector with press-fit termination on the PCB and introduce the press-fit extremity in the holes of the PCB. PC BOARD MATERIAL Hole GLASS FIBRE EPOXYD NEMA : G0, G, FR4, FR5 DIN 4080 : EP-GC 0, EP-GC 0 For mm compliant pin 7-43
ASSEMBLY INSTRUCTIONS M 4(flg) Extraction procedure Upper tool Lower tool R4 46 00 R4 46 000 R8 878 53 R8 878 533 - Place correctly the PCB and the connector on lower tool. - Place the upper tool at the back of the connector and place correctly the ejectors: on press-fit pins (if PCB thickness < 4.5mm) in the holes of the PCB (if PCB thickness >4.5mm) - Press the back of the upper tool to remove the connector (about 500 N) into the connector slide down onto lower tool. CAUTION! It's impossible to use a COAXIPRESS a twice. A plated hole of the PCB can't be used over 3 times. * panel thickness :.6 to 7mm 7-44
ASSEMBLY INSTRUCTIONS M 5 VIDEO SHADOW R3 43 000 R4 43 80 R4 43 80 R4 43 800 R4 43 000 R4 43 80 R4 43 80 R4 44 000 R4 44 00 R4 44 0 R4 444 800 dim. a dim. b R4 43 800 7 5 R4 444 800 9 6.65 R4 664 000 R4 664 00 R4 664 0 VACCUM NOZZLE DIMENSIONS R4 44 000 R4 44 000 R44 664 00 R4 44 00 R4 664 0 R4 44 0 R4 664 000 7-45
ASSEMBLY INSTRUCTIONS M 5(flg) SOLDER PROCEDURE 3 Deposit solder paste Sn Ag4 Cu0.5 on mounting zone by screen printing application. We recommend a low residue flux. We advise a thickness of 50 micromm (5.850 microinch). Verify that the edges of the zone are clean. Soldering by infra-red reflow. Placement of the receptacle on the mounting zone with an automatic machine of pick and place type. Video camera is prefered to check the positioning of the component. Adhesive agents are forbidden on the receptacle. 4 5 Cleaning of printed circuit boards. Cheeking of solder joints and position of the component by visual inspection. TEMPERATURE PROFILE Parameter Value Unit Temperature rising Area - 4 C/sec Max Peak Temperature 60 C Max dwell time @60 C 0 sec Min dwell time @35 C 0 sec Max dwell time @35 C 60 sec Temperature drop in cooling Area - to -4 C/sec Max dwell time above 00 C 40 sec 7-46