CAMEL 1200 CAMEL 200 UNIT COMPARISON

Transcription

1 CAMEL 1200 CAMEL 200 UNIT COMPARISON

2 CAMEL 1200 QUICK HIT ADVANTAGES / TOC 4 OVERALL UNIT HEIGHT Unit features an overall height of just 11' 6". SINGLE ENGINE DESIGN Operating RPM of 1500 WATER PUMP Only five (5) moving parts, opposed to hundreds on triplex pump design results in greater efficiency, less wear, decreased heat, longer pump life and reduced downtime Rated design capacity of 100 GPM and 3000 PSI continuous duty Heavy-duty industrial, cast iron, groove-lock water piping. Robust design, built to last An inline, water-charged oil cooler installed between the water tanks and the pump. WATER TANKS 4" rear mounted stainless steel crossover for quick filling. FRONT MOUNTED HOSE REEL Plumbing from water pump to reel core is 1 ¼" for improved water flow efficiency Reel in/out is operated by a joy stick control with speed control The reel frame is capable of pivoting down to allow for tilting of the chassis hood by use of an electric over hydraulic system powered by a 12 volt DC power pack. In the event of engine or transmission failure, this power pack can operate any hydraulic system on the unit without the truck running. FRONT CONTROL PANEL Color digital display features standard and optional items including water level and debris level indicator LED panel lights Six panel rocker controls include vacuum/dump mode switch and winter recirculation. 18 POWER BOOM Boom elbow is bolted for easy replacement The boom has 250 hydraulic worm gear rotation, lockable in any position with a vertical lift of 21 feet (44 ) The boom is capable of 3 feet (19 ) downward pivot from its horizontal position for quick and easy removal of boom hose The boom has a reach of 312 inches from centerline of unit. The hydraulic boom extension is 8' and is a true telescoping tube inside of tube design which will extend and retract without affecting the vertical position of the working end. The boom structural support tubes are equipped with ultra-high density polyethylene slides to reduce friction and do not require lubrication, no grease! The boom has a wired and wireless remote controlled pendant. The boom pendant is capable of up to 20 functions. VACUUM SYSTEM 18" Hg. to 27" Hg CFM 6000 CFM Low DBA levels Operator friendly Environmentally friendly Vacuum pump direct shaft driven from the transfer case without the use of belts, poly chains or intermediate hydraulic or hydrostatic systems. Efficiently transfers engine horse power to vacuum system. Lowers maintenance requirements. Lower operating RPM s. Lower DBA levels Single 14" diameter, internal stainless steel float ball supplied for automatic vacuum system shut off when unit is full Heavy duty, industrial size cyclone separator between the positive displacement vacuum pump and the debris tank with a 16 diameter clean out door. The cyclone has 2012 cubic inch internal operating size and separates down to 50 micron. 2

3 CAMEL 1200 QUICK HIT ADVANTAGES / TOC 20 DEBRIS BODY 24 SUPERPAK COMPACTION & DEWATERING With ejector unloading our unit has outstanding debris/water separation for draining off excess liquid allowing the unit to stay on the job longer, requiring less trips to the dumpsite and taking drier loads to the dumpsite The plate holds solids on one side, allowing liquids to flow behind the plate where they can be drained out using our 6" gravity drain located in the front section of the debris body. To speed up this dewatering process our Super Pak systems operates the ejector plate with the rear door closed, compacting the load and forcing liquid around the plate where it can be drained out. After compaction and draining of excess liquid is complete, the ejector plate is returned to the home position This compaction cycle can be repeated as often as necessary until a full load of solid material is obtained 22 Hydraulic powered open and close, full height and width flat rear door with self-compensating, double lipped neoprene seal located on door. Rear door to be opened and closed by two, power up/down hydraulic cylinders. The door will hydraulically open 90 to allow easy and complete unloading Four mechanical, wedge style, hydraulically operated tailgate latches secure the rear debris tank door. Hydraulic latching is accomplished by a single hydraulic cylinder with mechanical linkage, separate from the door open close cylinders. The design of the locking system will not allow tailgate to open if hydraulic power is lost. Dual make/break connection between debris inlet pipe and boom will compensate for uneven road and ground conditions by way of springloaded and gasketed mating plates, no more drips and dribbles down the front of the tank. The debris inlet pipe is constructed of heavy duty 3/8" thick AR steel bolted to the debris tank and does not require cutting or welding to replace. Exclusive Acculevel radar debris level sensor with digital display at operator s station DEBRIS BODY UNLOADING In addition to the side controls we offer all unloading functions on the wireless remote. This gives the operator complete control from any location around the unit. When unloading the unit where the front of the truck is in a nose down position the forward section of the debris tank can raise 24" to assist in cleanout 26 STORAGE Up to four (4) large diamond plated aluminum toolboxes available, three on the curb side and one on the driver s side of the unit. Curbside toolbox dimensions 18" x 18" x 48" (9 cu/ft) Drivers side toolbox dimensions 14" x 22" x 60" (11 cu/ft) Storage for up to four (4) tubes on rear door with ratchet strap retainers. Curb side vertical tube racks to hold an additional six (6) tubes with ratchet strap 3

4 OVERALL HEIGHT 4

5 OVERALL HEIGHT Unit features an overall height of just 11' 6". Lower center of gravity Increased stability Comfortably fit inside a standard 12' door Unit has an overall height of 11' 10". 5 5

6 SINGLE ENGINE DESIGN 6

7 SINGLE ENGINE DESIGN Highly efficient, single engine design offers many end user benefits 40% reduction in fuel usage compared to dual engine units Less maintenance Lighter weight unit capable of carrying larger payloads Simple Operation. One switch located inside cab to engage drive system. Two dials at operator s station: One for vacuum; one for water. 15% lower operating RPMs than competitors single engine units Operating RPM of 1500 Highly efficient single engine design that offers many benefits to our end users. 40% reduction in fuel usage over dual engine units Less maintenance Less weight, capable of carrying larger payloads Simple to operate Engage parking brake, place transmission in neutral. Two hot shift PTO switches at operator's station, one for vacuum, one for water. Operating RPM

8 WATER PUMP 8

9 WATER PUMP Super Products double acting, single piston hydraulic powered water pump with 1:1 oil to water ratio Only five (5) moving parts, opposed to hundreds on triplex pump design results in greater efficiency, less wear, decreased heat, longer pump life and reduced downtime Rated design capacity of 100 GPM and 3000 PSI continuous duty Water pump driven hydraulically by a tandem hydraulic pump powered by a transmission mounted hot shift PTO Pump mounted below water tanks and forward of debris tank to assure flooded inlet at all times to prevent cavitation and use 100% of water supply Heavy duty industrial, cast iron, groove lock water piping. Robust design, built to last An inline, water charged oil cooler installed between the water tanks and the pump Dual nitrogen charged accumulators with on/off valve. Accumulators equipped with valve to allow operators to selectively activate blockage busting feature. One pound accumulator with operating pressure from 800 to 1400 PSI. Two and a half pound accumulator with operating pressure from 1400 to 3000 PSI Control panel switch operations engagement and disengagement of the water pump Multi flow arrangement provides independent control of water and vacuum systems. A variable control dial controls water flow and pressure without effecting engine RPMs or vacuum For serviceability, the water pump does not require removal from the unit chassis for maintenance or repair. Additionally, there is a maximum of three seals required for reassembly of the pump. Triplex type positive displacement reciprocating piston plunger pump with built-in gear reduction Hundreds of moving parts Rated design capacity of 80 GPM and 2,500 PSI continuous duty Water pump powered by a variable speed, closed loop hydrostatic system, via front crankshaft PTO off chassis engine Pump mounted below water tanks, forward of debris tank to assure flooded inlet at all times to prevent cavitation and use 100% of water supply Combination of black pipe and PVC water piping An oil cooler with dual 12 volt electric fans mounted on power frame of unit Not required Switch at control panel to control engagement and disengagement of the water pump Multi flow system provides independent control of water and vacuum systems. A variable control dial controls water flow and pressure without effecting engine rpm s or vacuum For serviceability, the water pump does not require removal from the unit chassis for maintenance or repair. Additionally there is a maximum of three seals required for reassembly of the pump. 9

10 WATER TANKS 10

11 WATER TANKS Unit comes with 1500 gallon water capacity Capacity is divided into 250 gallon, separate, self baffling cells The water tanks are constructed of ¼" thick rotational molded non cross linked polyethylene with ultraviolet stabilizer Non cross linked polyethylene is a repairable material in the event a tank is damaged. Single curb side fill with strainer to filter water before it enters tank. 4" anti siphon air gap Sight tubes located on both sides of water tanks 6" inspection ports on top of each tank 4" rear mounted stainless steel crossover for quick filling. Replenish the 1500 gallon water supply in 10 minutes or less. Standard ten (10) year warranty against defects in material and workmanship Unit comes with 1000 & 1500 gallon water capacity. Capacity is divided into 250 gallon, separate, self-baffling cells. The water tanks are constructed of ¼ thick rotational molded non-cross linked polyethylene with ultraviolet stabilizer. Non-cross linked polyethylene is a repairable material in the event a tank is damaged. Single curb side fill with top cross over for filling both sides of unit simultaneously, with 2 separate 4" air gaps. 4" anti-siphon air gap. Sight tubes on both sides of unit. 6" inspection ports on top of each tank. Front or Rear 3" PVC crossover piping. Replenish the 1500 gallon water supply in 10 minutes or less. Standard ten (10) year warranty, against defects in material and workmanship 11

12 FRONT MOUNTED HOSE REEL 12

13 FRONT MOUNTED HOSE REEL The hose reel is front mounted at the center of the unit with 180 manual rotation to facilitate manhole entry and reduce traffic flow interruption Rotation occurs between the headlights of the truck chassis keeping the reel at a centered position at all times, keeping the operator out of traffic. Hose reel assembly rotates on a large diameter ball bearing and includes a pneumatically actuated lock, which will positively lock the reel in any position across its operating range. The reel has a capacity of 1000' of 1" hose; or 800' of 1 ¼" hose. Plumbing from water pump to reel core is 1 ¼" for improved water flow efficiency. Reel driven by a double chain and sprocket. Reel in/out is operated by a joy stick control with speed control. In addition to the joy stick, the reel rotation can be operated by the wireless remote pendant control. Using the wireless remote, combined with the hands free automatic level wind system, makes for easiest front reel unit to operate on the market today A containment system consisting of a guard constructed entirely of Lexan encloses the top quarter portion of the hose reel. The transparent containment system permits viewing of hose reel and sewer hose, while protecting the operator from hose burst or coupling failure. The reel frame is capable of pivoting down to allow for tilting of the chassis hood by use of an electric over hydraulic system powered by a 12 volt DC power pack. In the event of engine or transmission failure, this power pack can operate any hydraulic system on the unit without the truck running The hose reel is front mounted at the center of the unit with 180 manual rotation to facilitate manhole entry and reduce traffic flow interruption. Rotation occurs between the headlights of the truck chassis keeping the reel at a centered position at all times, keeping the operator out of traffic. Hose reel assembly rotates on a large diameter ball bearing and includes a pneumatically actuated lock, which will positively lock the reel in any position across its operating range. The hose reel has a capacity of 1000' of 1", and 800' of 1 ¼" I.D. sewer hose. Plumbing from water pump to reel core is 1". Reel driven by a double chain and sprocket. Reel in/out is operated by a push/pull manual hydraulic valve with speed control dial. In addition to the hydraulic control valve, the reel rotation can be operated by the wireless remote pendant control. Using the wireless remote combined with the hands free automatic level wind system, this makes for easiest front reel unit to operate on the market today. A containment system encloses the top ¼ of the hose reel consisting of a guard constructed entirely of Lexan. The transparent containment system permits viewing of hose reel and sewer hose, while protecting the operator from hose burst or coupling failure. The reel frame is capable of pivoting down to allow for tilting of the chassis hood by use of an electric over hydraulic system powered by a 12 volt DC power pack. In the event of engine or transmission failure, this power pack can operate hose reel tilt without the truck running. 13

14 FRONT CONTROL PANEL 14

15 FRONT CONTROL PANEL All operational functions are controlled up front at the operators control panel. We offer the latest in digital control technology. Simply operator controls. Color digital display features standard and optional items. Tachometer Sewer hose footage with 10 bank memory Water pressure readout Engine hour meter Vacuum pump hour meter Water pump hour meter Water level Debris level indicator Engine oil pressure Fuel level Fuel consumption Water flow and pressure dial Vacuum increase dial Engine kill switch (E Stop) LED panel lights Six panel rocker controls include Vacuum / Dump mode switch Vent door Winter Recirculation Waste water recycling Boom lights Vacuum booster All operational functions are controlled up front at the operators control panel We offer the latest in digital control technology. Simply operator controls Black and white digital display features standard and optional items. Tachometer Sewer hose footage with 10 bank memory Water pressure gauge Engine hour meter Vacuum pump hour meter Water pump hour meter Engine oil pressure Fuel level Fuel consumption Water flow and pressure dial Engine RPM increase Engine kill switch (E-Stop) Vent door Waste water recycling Boom lights Vacuum booster. 15

16 POWER BOOM 16

17 POWER BOOM The boom has an 8" vacuum system with a heavy duty channel reinforced elbow for added life. Boom elbow is bolted for easy replacement. The boom has 250 hydraulic worm gear rotation, lockable in any position with a vertical lift of 21 feet (44 ). In addition the boom is capable of 3 feet (19 ) downward from its horizontal position for quick and easy removal of boom hose. The boom lifting capacity is 1000 pounds in the fully extended position. The boom has a reach of 312 inches from centerline of unit. The hydraulic boom extension is 8' and is a true telescoping tube inside of tube design which will extend and retract without affecting the vertical position of the working end. The boom structural support tubes are equipped with ultrahigh density polyethylene slides to reduce friction and do not require lubrication, no grease! A heavy duty joy stick is permanently mounted to the operator control station for boom functions: up, down, left and right, in/out. The boom has a wired and wireless remote controlled pendant. The boom pendant is capable of up to 20 functions. A boom rest for transport is mounted directly to the sub frame with a high density polyethylene pad on the boom to eliminate steel on steel contact. Boom does not raise with debris body The boom has an 8" vacuum system with a heavy duty channel reinforced elbow for added life. The boom has 210 degree hydraulic worm gear rotation, lockable in any position with a vertical lift of 21 feet (44 degrees) The boom lifting capacity is 1000 pounds in the fully extended position. The boom has a reach of 307 inches from centerline of unit. The hydraulic boom extension is 8' and is a true telescoping tube inside of tube design which will extend and retract without affecting the vertical position of the working end. A heavy duty joy stick is permanently mounted to the operator control station for boom functions: up, down, left and right, in/out. The boom has a wired and wireless remote controlled pendant. The boom pendant is capable of up to 8 functions. A boom rest for transport is mounted directly to the sub frame Boom does not raise with debris body 17

18 VACUUM SYSTEM 18

19 VACUUM SYSTEM Rotary lobe positive displacement Roots type vacuum pump using two figure eight impellers rotating in opposite directions to move entrapped air around the case to the outlet port. Pump is rated for continuous duty. Wide variety of vacuum pumps for different applications. 18" Hg. to 27" Hg CFM 6000 CFM Unit equipped with a high efficiency exhaust silencer. Low DBA levels Operator friendly Environmentally friendly Vacuum pump direct shaft driven from the transfer case without the use of belts, poly chains or intermediate hydraulic or hydrostatic systems. Efficiently transfers engine horse power to vacuum system Low maintenance Lower operating RPM s Low DBA levels Controls to engage and disengage vacuum pump are located inside the chassis cab. Single 14" diameter, internal stainless steel float ball supplied for automatic vacuum system shut off when unit is full. Heavy duty, industrial size cyclone separator between the positive displacement vacuum pump and the debris tank with a 16" diameter clean out door. The cyclone has 2012 cubic inch internal operating size and separates down to 50 micron. Vacuum relief vent door instantly relieves the vacuum. Switch is located at the operator s station to open the 6" vent door via an air cylinder to relieve the vacuum without disengaging the vacuum pump. In addition to the cyclone this unit has the optional pleated final filter assembly. Great for hydro excavation work Filters air down to 10 microns Filter is cleanable either using air or high pressure water Rotary lobe positive displacement Roots type vacuum pump using two figure-eight impellers rotating in opposite directions to move entrapped air around the case to the outlet port. Pump is rated for continuous duty. Wide variety of vacuum pumps for different applications 16" Hg. to 18" Hg CFM 4500 CFM Unit equipped with a high efficiency exhaust silencer Vacuum pump is driven from a 10-Bolt Hot Shift PTO directly mounted to the automatic transmission, via cog belt. Controls to engage and disengage vacuum pump are located outside of the chassis cab at operators station Dual 12" diameter, internal stainless steel float ball supplied for automatic vacuum system shut off when unit is full Tapered cyclone separator between the positive displacement vacuum pump and the debris tank with a 8" diameter clean out door Vacuum relief vent door instantly relieves the vacuum. Switch is located at the operator s station to open the 6" vent door via an air cylinder to relieve the vacuum without disengaging the vacuum pump. In addition to the cyclone this unit has the optional pleated final filter assembly. Great for hydro excavation work Filters air down to 10 microns Filter is cleanable either using air or high pressure water 19

20 DEBRIS BODY 20

21 DEBRIS BODY The debris body is available in 9 & 12 cubic yard capacities Cylindrical shaped for strength and constructed of abrasion and corrosion resistant 1/4" Exten steel Designed to withstand 360" of water vacuum Full ten (10) year warranty! Hydraulic powered open and close, full height and width flat rear door with self compensating, double lipped neoprene seal located on door. Rear door to be opened and closed by two, power up/down hydraulic cylinders. The door will hydraulically open 90 to allow easy and complete unloading Four mechanical, wedge style, hydraulically operated tailgate latches secure the rear debris tank door. Hydraulic latching is accomplished by a single hydraulic cylinder with mechanical linkage, separate from the door open close cylinders. The design of the locking system will not allow tailgate to open if hydraulic power is lost. Large one piece rear splash shield. Dual make/break connection between debris inlet pipe and boom will compensate for uneven road and ground conditions by way of spring loaded and gasketed mating plates, no more drips and dribbles down the front of the tank. The debris inlet pipe is constructed of heavy duty 3/8" thick AR steel bolted to the debris tank and does not require cutting or welding to replace. Exterior mechanical liquid level gauge. Stainless steel float and rod. Exclusive Acculevel radar debris level sensor with digital display at operator s station Cylindrical shaped for strength and constructed of abrasion and corrosion resistant 1/4" Exten steel. Designed to withstand 360" of water vacuum. Full ten (10) year warranty! Hydraulic powered open and close, full height and width flat rear door with self compensating, double lipped neoprene seal located on door. Rear door to be opened and closed by two, power up, gravity down hydraulic cylinders. The door will hydraulically open 90 degrees to allow easy and complete unloading. Five mechanical, wedge style, hydraulically operated tailgate latches secure the rear debris tank door. Hydraulic latching is accomplished by a single hydraulic cylinder with mechanical linkage, separate from the door open close cylinders. The design of the locking system will not allow tailgate to open if hydraulic power is lost. Large one piece rear splash shield. Single make/break connection between debris inlet pipe and boom. (Dump body only) The debris inlet pipe is constructed of heavy duty 3/8" thick AR steel. Exterior mechanical liquid level gauge. Stainless steel float and rod 21

22 DEBRIS BODY UNLOADING 22

23 DEBRIS BODY UNLOADING Super Products offers two types of unloading systems, our tip to dump system which discharges the payload by hydraulically raising the collector body to a 50 dump angle and on this unit our full diameter ejector unloading system The advantages of our ejector unloading system No high angle elevation of the debris tank to dump the load Reduced chance of hitting overhead obstructions such as power lines The ejector plate acts as a baffle to reduce load sloshing during transit Outstanding debris/water separation for draining of excess liquid 10 Quick and complete removal of any type of payload Less time at the dump site. Controls for latching/unlatching, opening/closing and extending/retracting ejection plate are located on the curbside behind the cab and forward of the debris tank for operator safety. In addition to the side controls we offer all unloading functions on the wireless remote. This gives the operator complete control from any location around the unit. When unloading the unit where the front of the truck is in a nose down position the forward section of the debris tank can raise 24" to assist in cleanout Super Products offers two types of unloading systems, our tip to dump system which discharges the payload by hydraulically raising the collector body to a 50 degree dump angle and on this unit our full diameter ejector unloading system. The advantages of our ejector unloading system. No high angle elevation of the debris tank to dump the load. Reduced chance of hitting overhead obstructions such as power lines. The ejector plate acts as a baffle to reduce load sloshing during transit. Outstanding debris/water separation for draining of excess liquid. Quick and complete removal of any type of payload Less time at the dump site. Controls for latching/unlatching, opening/closing and extending/retracting ejection plate are located on the curbside behind the cab and forward of the debris tank for operator safety 23

24 SUPERPAK COMPACTION & DEWATERING 24

25 SUPERPAK COMPACTION & DEWATERING With ejector unloading our unit has outstanding debris/water separation for draining off excess liquid Stay on the job longer Less trips to the dumpsite Take drier loads to the dumpsite The plate holds solids on one side, allowing liquids to flow behind the plate where they can be drained out using our 6 gravity drain located in the front section of the debris body. To speed up this dewatering process our Super Pak systems operates the ejector plate with the rear door closed, compacting the load and forcing liquid around the plate where it can be drained out. After compaction and draining of excess liquid is complete, the ejector plate is returned to the home position This compaction cycle can be repeated as often as necessary until a full load of solid material is obtained With ejector unloading our unit has outstanding debris/water separation for draining off excess liquid. Stay on the job longer Less trips to the dumpsite Take drier loads to the dumpsite The plate holds solids on one side, allowing liquids to flow behind the plate where they can be drained out using our 6 gravity drain located in the front section of the debris body. To speed up this dewatering process our Super Pak systems operates the ejector plate with the rear door closed, compacting the load and forcing liquid around the plate where it can be drained out. After compaction and draining of excess liquid is complete, the ejector plate is returned to the home position. This compaction cycle can be repeated as often as necessary until a full load of solid material is obtained 25

26 STORAGE 26

27 STORAGE Up to four (4) large diamond plated aluminum toolboxes available, three on the curb side and one on the driver s side of the unit. Curbside toolbox dimensions 18" x 18" x 48" (9 cu/ft) Drivers side toolbox dimensions 14" x 22" x 60" (11 cu/ft) Storage for up to four (4) tubes on rear door with ratchet strap retainers. Curb side vertical tube racks to hold an additional six (6) tubes with ratchet strap retainer Up to two (2) large diamond plated aluminum toolboxes available, one on the curb side and one on the driver s side of the unit. Curbside toolbox dimensions 18" x 18" x 60" (9 cu/ft) Drivers side toolbox dimensions 18" x 18" x 48" (11 cu/ft) Storage for up to four (6) tubes on rear door with bungee strap retainers. Curb side vertical tube racks to hold an additional three (3) tubes with bungee strap retainers. (Available with auxiliary 500 gallon tank only) 27

28 SUPER PRODUCTS LLC W. CLEVELAND AVE NEW BERLIN, WI USA P: F: Super Products LLC. 2/14