Global Leader in Waterjetting Solutions
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1 Global Leader in Waterjetting Solutions
2 A Worldwide Leader in Innovative Solutions for the Most Challenging Waterjetting Applications Founded in 1976, and today a division of Federal Signal Corporation, Jetstream is one of the largest manufacturers and distributors of waterjetting equipment in the world. Thousands of contractors, plants, municipalities and the military depend on Jetstream for high-pressure waterjetting systems and accessories of superior performance and quality. Waterjetting systems, tools and parts for operation from 5,000 to 40,000 psi. Thousands of quality parts and accessories in stock and ready for same day shipping. Knowledgeable sales team with expertise to provide the right solution for any job. State-of-the-art manufacturing facility. Unique Design Requirements Productivity Reliability Safety Versatility Simplicity We re there anytime you need us! The 24/7 Support Program provides Jetstream customers a competitive advantage with uninterrupted access to critical parts and accessories, service and expertise to keep the job running /7 SUPPORT HOTLINE Serviceability Our unique product design requirements have resulted in numerous U.S. patents for innovative products that have repeatedly raised the standards for the waterjetting industry. To exceed customer demands, products are designed to meet strict engineering requirements in all qualities that affect efficient and safe operation.
3 Petrochemical refineries are among the most challenging industries to serve because of the quantity and variety of industrial cleaning required. Some industries we serve: Chemical Petrochemical Automotive Pulp & paper Steel mills Power generation Marine Construction Mining Oil field Military Typical applications: Tube and tube bundle cleaning Pipe cleaning Stack cleaning Cooling tower cleaning Tank cleaning Facilities maintenance Grate and floor cleaning Automotive paint booth cleaning Ship hull cleaning Underwater cleaning Kiln cleaning Surface preparation Hydrostatic testing Waterjet cutting Custom-designed trailer-mounted Jetstream 500 hp system on site at a power plant. Innovative Engineered Solutions Jetstream pioneered the use of valve cartridges to allow accessories to be repaired in the field in less than one minute. Worldwide, the UNx pump design is still the simplest to maintain and operate. Nozzles that spin on a bearing of water.
4 The UNx Fluid End Advantage Unmatched for performance and flexibility! Patented UNx fluid end technology is at the heart of every Jetstream waterjetting pump. Since 1988, this remarkably innovative family of fluid ends has provided thousands of plants and industrial cleaning contractors with the simplest and most flexible waterjetting pump available. Simple & Dependable Uni-Valve Cartridge self-contained suction and discharge valve assembly slip-fit for easy maintenance in-line design minimizes turbulence Swing-Down Manifold easy access to valves weep holes indicate source of seal leaks The most valuable benefit of the UNx design is simplicity. Repairs can be completed quickly in the field, eliminating hours of downtime for service by specially trained mechanics. To tackle a variety of jobs with a single system, UNx fluid ends can be easily reconfigured on the jobsite to utilize higher pressure or flow. Uni-Pak Plunger Packing Set one-piece packing tapered for easy removal water lubricated no oil Serviceable Clamp-Style Plungers specifically designed for the rigors associated with each operating pressure clamp-on design for easy maintenance Fewer parts... faster servicing. No special tools or equipment required. With the UNx, Jetstream provides the flexibility to tackle all jobs, the superior performance to optimize efficiency and productivity, and the reliability to minimize operating costs and downtime. 5-minute packing change 15-minute valve cartridge change Change Operating Pressure in Minutes UNx Fluid Ends are designed for fast pressure conversion in the field to fully utilize the power available for applications that require higher flow or pressure than a current setup allows. Pressure conversions can be completed in under 30 minutes with only simple tools and have been performed in live demos in under five minutes using power tools Disconnect hoses Remove plunger clamps Disconnect lube lines
5 Fewer Parts, Fewer Problems There are Several Ways to Use the Advantages of the UNx Fluid End. Every Jetstream System includes UNx technology Jetstream UNx bareshaft pumps can be installed on custom-built systems the others Upgrade an existing NLB system with a UNx Fluid End UNx Upgrades bolt on to other manufacturer s pumps to add the UNx Advantage to existing systems UNx pumps are ATEX Category 3 approved. UNx 4215N installed on NLB Additional fluid ends allow one system to do the work of many Operating pressures from 5,000 to 40,000 psi A single Jetstream system can do the work of many 4 Remove water lube fittings 5 Remove just 8 bolts to lower hinged manifold 6 Slide out stuffing boxes containing packing and plungers 7 Remove hinge and lift off manifold install the appropriate fluid end by reversing the steps
6 Waterjetting Systems Engineered for Maximum Performance The standard for North American waterjetting systems. High-Capacity Aluminum Fuel Tank reduced dry weight resists corrosion longer runs between refueling Built for extreme duty, Jetstream waterjetting systems are trusted on six continents to handle the toughest cleaning jobs in the most challenging operating environments in the world. Jetstream systems provide reliable, efficient and safe waterjet cleaning power. Features like a PTO (clutch) that never needs grease and UNx pumps that can be repaired or reconfigured in minutes reduce both downtime and cost of ownership. Because markets for waterjetting continue to expand and evolve, the experienced Jetstream engineering team constantly develops and improves system features and options to incorporate new technology, optimize performance for specific applications, and satisfy emerging customer requirements and government regulations. Sealed Control Panel full instrumentation at your fingertips: hour meter tachometer oil pressure voltmeter water temperature Hydro-Throttle Control* saves fuel and engine wear manual throttle override to maintain set engine speed Diesel System Performance Specifications X3000 Series X3600 Series X4200 Series Lifetime LED Trailer Lights weather sealed corrosion resistant lights up faster, brighter 10-gauge Galvanized Steel Fenders EZ-Lube Hubs lubricate wheel bearings quickly via standard grease fitting Shorter Wheelbase improves trailer travel through tight turns helps minimize tire scrubbing Torsion-Style Axles smoother towing while providing lower trailer profile Improved Pump Access unobstructed access to fluid end for performing pressure conversion or routine maintenance Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 36, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 36, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 5,000 7,500 10,000 12,500 15,000 20,000 30,000 40, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 40, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40, HP Plunger Size (no.) Flow (gpm)** Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40, HP Plunger Size (no.) Flow (gpm)** **Flow values assume up to 10% inefficiency resulting from mechanical power transfer and do not account for compressibility of water. Actual output will vary based on the performance specifications of the engine (or motor), drive sheave ratio, and actual working pressure.
7 High-Performance Diesel Engines engines from the world s top manufacturers available as open (standard) or enclosed units Powerband Belt Drive dual five-band belts high-torque carrying capabilities Power End Dependability ductile iron power frame largest bearings in the industry high-strength, forged steel crankshaft Safety Features comprehensive safety decal package conspicuity tape surrounds entire frame Safety Shutdown Systems* protect against low oil pressure and high temperature Forward Water Tank Location improves weight distribution with lower center of gravity Jetstream innovations continually enhance your productivity Greaseless Spread Bearing PTO Large Spread Bearings opposing roller bearings provide reliable power transmission no pilot bearing the weakest link in typical PTO s Oil Bath Lubrication no daily greasing changed with engine oil Low Profile Trailer just 26" to top of frame for lower center of gravity Adjustable Hitch Height for safe, level hauling behind different vehicles An integrated filter and water tank design that extends component life and increases operating uptime. UNx Fluid End Jetstream s patented system designed for fast conversion from 5,000 to 40,000 psi operating pressures ATEX approved Center-mounted Trailer Jack rated at 12,000 lb Trailer Wiring completely weatherproof harness and connectors protective grommeted runs * optional Global Waterjetting Solutions Provider Electric Ideal for process plants, industrial operations and military environments. Available as stationary skids or steerable, in-plant trailers. 5000Q The most versatile and cost effective 500 hp waterjetting system available. C-Series Compact diesel waterjetting systems engineered to meet stringent, European requirements. 125 to 325 hp with footprints as small as 4 x 7. Special Applications In addition to the wide range of standard models, Jetstream often develops systems for special applications or to meet unique requirements. Additional Options Safety Watch remote shutdown system regulator valve for shut-in applications workbench and industrial strength vise forklift pads packing lube water recirculation package charge pump** air compressor package safety package powered hose reel lifting bale containerized systems hose racks hydrostatic test package ** standard on models equipped for pressures above 20,000 psi.
8 Tube and Pipe Cleaning Pipe and tube cleaning are the most common uses for waterjetting. Many variables determine the most suitable equipment for a given job: Size of the job Budget and time available Tube diameter and length Deposit adhesion and hardness Unplugging or polishing? Are the tubes straight or bent? Orientation: horizontal or vertical Will the tubes or pipes be moved or cleaned in place? For that reason, Jetstream manufactures and supplies a wide assortment of tube and pipe cleaning equipment, from simple manual tools to large-scale automated systems. Rotating Nozzles Tube Spinners Featuring a specially coated shaft and hardened sleeve with two rotating jets, Tube Spinner Nozzles thoroughly clean small tube walls. Available with outside diameters from.375 to and pressures up to 20,000 psi. RotoMag Self-rotating nozzle designed for troublefree cleaning of pipes, stacks, or tanks. Spins on water no bearings Magnetic speed control limits rotational speed for maximum impact For use in pipes as small as 3 or as large as 18 using nozzle extensions Flows up to 50 gpm and pressures up to 20,000 psi. Dril-Jets With no external moving parts, Dril-Jet Nozzles use two rotating forward jets to power through plugged tubes. Available with outside diameters from.500 to and pressures up to 20,000 psi. Badger Compact design Five powerful jets Viscous fluid speed control Available for pressures up to 20,000 psi. The Badger easily negotiates elbows. Removal of a hardened polymer from heat exchanger tubes using manually operated waterjetting tools. Pipe Cleaning Swivels These nozzles are available in a range of sizes and pressures to suit any pipe cleaning job No-leak swivels Choice of polishing or unplugging nozzle heads Viscous fluid speed control BJV in 24 pipe BJV For pipes from 6 to 70 diameters 4 models available for flows up to 200 gpm or pressures to 40,000 psi Raptor For pipes from 3 to 12 diameters Pressures up to 20,000 psi Before After Gopher nozzle powering through a plugged pipe. BJV with accessory centralizer and pull ring Gopher For pipes from 1-7/8 to 12 diameters Pressures up to 20,000 psi Basic Tools Thermoplastic Hoses & Flex Lances Thermoplastic hoses and flex lances are the most durable and offer the widest selection of end fitting connections and available operating pressures (up to 43,500 psi). Line Moles Economical pipe cleaning nozzles for cleaning pipes from 1-3/16 to several feet in diameter. Rubber Hoses Available in several sizes, rubber hoses are the most economical and easiest to manuever for pipe cleaning operations. SteelBraid Highly flexible SteelBraid lances, with a Teflon core, are ideal for cleaning small tubes at pressures up to 10,000 psi.
9 Automated Systems and Tools Automated and semi-automated system are a must for large jobs. In addition to higher productivity rates, powered systems provide the most consistent cleaning, reduce or eliminate operator fatigue, and increase operator safety. Sabertooth A powered dual hose reel with self-rotating nozzles, the Sabertooth is ideal for cleaning evaporators or other vertical tube bundles. Because of its compact size and ease of assembly, it performs well in confined space or other applications that are difficult to reach with larger systems. Cleans two tubes per stroke Complete operator control of pressure and feed rate 50 stroke 15,000 psi and 20,000 psi models available In contrast to devices that use a fixed nozzle and rotating flex lance, the Sabertooth is more reliable and economical to operate, and the variety of self-rotating nozzles that can be used offers greater versatility. The Sabertooth makes quick work of 2,500 tubes, each 50 long x 2 diameter, inside a power plant s brine concentrator. Rigid Lancing System With several configurations available, our rigid lancing systems offer the safest and most productive cleaning of heat exchanger tubes. Operator easily controls pressure, feed, and lance positioning from a safe distance Two, three, and four lance systems Pneumatically or hydraulically controlled positioning and feed Rotation can be powered or nozzle-driven Operating pressures up to 40,000 psi Stroke: 15 to 60 Porta-Lance These hand-held tools allow quick setup for small tube bundles. Air-powered rotation allows the nozzle jet positions to be optimized for maximum cleaning power. Available in several sizes for pressures up to 40,000 psi. Rigid Lances Rigid lances are used for manual cleaning of straight tubes or with automated lancing systems to clean heat exchangers quickly and effectively. SteelFlex This Flexible steel tubing with a welded nozzle can clean tubes as small as 5/32 (nozzle shown actual size). Drilled Nozzles Thousands of unique styles, sizes, jet patterns, pressure and flow ratings precision drilled to best suit any job. Foot Guns Jetstream offers a wide selection of heavy-duty foot guns to provide the operator with safe and complete control of flow and pressure through the nozzle during manual cleaning operations. All foot guns use 30-second field-replaceable valve cartridges.
10 Surface Cleaning and Preparation Tools Jetstream offers a full complement of surface cleaning tools for use in applications at a wide range of operating pressures, from removal of grease from roadways at pressures as low as 5,000 psi to stripping of marine paint from ship hulls at pressures up to 40,000 psi. Self-Rotating Nozzles Tornado Cleaning System Working pressure: 40,000 psi Air-powered rotary gun and a remote valve Single or multiple gun operation Control Guns Removing bonded paint from automotive assembly line carrier. Removing rust from rebar in bridge piling. Orbi-Jet Spins on water no bearings Magnetic speed control Five models available Weighs only 2.3 lb Barracuda Viscous fluid speed control Simple field maintenance Four models available Nozzle Inserts 40,000 psi removing thick, well bonded coating. The most important factor in cleaning effectiveness is waterjet quality. With a huge variety of styles, flow ratings, and orifice materials, Jetstream has the perfect nozzles for any job. Valve cartridge can be replaced in 30 seconds using an adjustable wrench. Deck and Grate Cleaners Several models are available with a variety of features, including: Vacuum recovery Self-propelled drive Hydraulic, air, or self-powered rotation Applications include: Clean grates Strip paint and coatings Scarify concrete Remove grease and contaminants Clean tank floors Cleaning the upper deck ceiling of Comiskey Park in Chicago. Jetstream control guns are available in a variety of configurations to suit specific needs. Common features include low trigger force, hydraulicallybiased valves (for safety), and a 30-second field-replaceable cartridge. Automated Tooling Jetstream can provide a wide selection of specialized tools for automated and semiautomated surface cleaning applications. The TSC-40 Cleaning Head can be used for robotic or CNC-controlled in-plant cleaning systems. The Blastrack is a family of highly versatile rotating surface cleaners driven by hydraulic or air power along straight or circular rails.
11 Additional Products No-Entry Cleaning Jetstream offers a variety of tools for cleaning large vessels that increase safety by eliminating the need for operators to enter. Because operator fatigue is not a factor, these tools are designed to employ more powerful waterjets to the work surface and are ideal for many types of vessels including storage and mixing tanks, reactors, separators, boilers, furnaces, and cokers. 3D Tools Powerful jets rotating on two axes allow these tools to clean all interior surfaces of a vessel with little or no repositioning and minimal operator attention. Two models are available for use at pressures up to 20,000 psi. Cable Swivel Tool This specialized device travels along a tensioned cable with up to six powerful jets. For use at up to 170 gpm at pressures up to 10,000 psi, the Cable Swivel Tool is ideal for cleaning boilers and furnaces. Hurricane 3-D tool attached to a manueverable boom inside a reactor tank. Waterjet Cutting Jetstream offers a dependable, versatile, and rugged abrasive waterjet cutting system for precise straight or circular cuts through almost any material. Quick and simple one-man setup makes it a great tool for cutting doorsheets and manways in tanks or cutting small to large pipes. Composite rails provide linear and lateral flexibility for precise cuts Powered by air or electicity Working pressure up to 55,000 psi Cutting a doorsheet in a tank Circle cutting Accessories In addition to pumps and application tooling, Jetstream is a complete waterjetting solutions provider for all of the equipment necessary to get any job done safely and on time. Safety Equipment Personal Protective Equipment Control Valves Multiple Gun Valves Fittings & Gauges Pressure Regulators Bypass Valves Pressure Relief Devices
12 A Growing Nationwide Network of Service Centers Long Beach, CA Houston, TX Streator, IL Gonzales, LA Toledo, OH Birmingham, AL FS Solutions centers bring key resources closer to home. Expert safety and applications training Rental equipment High-performance parts Waterblast accessories Equipment rebuilding Used equipment sales FS Solutions Ohio Service Center 1144 Expressway Dr. South Toledo, OH PH: RENT (7368) FS Solutions Texas Service Center 2500 E. Pasadena Frwy Pasadena, TX PH: FS Solutions Alabama Service Center 8584 Borden Ave. Leeds, AL PH: FS Solutions California Service Center 1510 Hayes Ave. Long Beach, CA PH: FS Solutions Illinois Service Center 2108 Coalville Rd. Streator, IL PH: FS Solutions Louisiana Service Center 3111 S. Darla Ave. Gonzales, LA PH: Jetstream of Houston, LLP 5905 Thomas Rd. Houston, TX Phone: (832) Fax: (832) Toll Free: (800) P/N JSM-001ENG 8/ Jetstream of Houston, LLC. All rights reserved. Federal Signal Corporation is listed on the NYSE by the symbol FSS. Specifications and equipment listed are subject to change without notice. Some photos are shown with optional equipment. UNx is a registered trademark of Jetstream of Houston, LLP. RotoMag, Tube Spinner, Dril-Jet, SteelBraid, SteelFlex, Tornado Cleaning System, Orbi-Jet, and TSC-40 model name are trademarks of Jetstream of Houston, LLP. Barracuda and Hurricane are registered trademarks and Badger, Gopher, BJV, Raptor, Sabertooth, Porta-Lance and Blastrack are trademarks of Stoneage, Inc.
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