AS Electric Fire Pumpset Check List Please answer YES or No as appropriate. (if the answer is "NOT SURE" then answer "NO!

Transcription

1 AS Electric Fire Pumpset Check List Please answer YES or No as appropriate. (if the answer is "NOT SURE" then answer "NO!" Clause ITEMS TO CHECK INSPECTION REPORT Complies Electric Motor Driven Fire Pumpset Detail Quantity Duty Flow - LPM Duty Pressure - kpa Serial No. Is Manufacturer s Curve Attached? % Flow - m 130% Flow - m Is NPSHA greater than 130% Flow? 3.1 Shut-off Pressure measured at site (less suction pressure) - kpa Driver KW Is shut-off pressure < 140% of duty pressure? Pump Power 130% Flow - kw Pump power with 115% Margin Is Driver kw greater than Pump P\ower with 115% margin? 2.4 Flooded Suction to pump intake port. (AS2419 & AS2941 systems NO suction lift) (AS Cl requires 2/3 tank effective capacity to be above pump suction centreline.) Tank high water level to Centre line of Pump Suction Port - m Total Height Eff. Water capacity - m Is 2/3 effective capacity above pump suction centreline? Is the Suction gauge reading above 0 kpa? Check No Prohibited devices (e.g. - Check, Butterfly or Globe Valves & Flow Switches) on Pump suction Manifold Suction No prohibitive devices? Isolation valve OS&Y type? If Butterfly located 15 pipe dia If strainer fitted check - Free area > 4 times pump suction entry area & Individual strainer opening < 8mm x 8mm Is strainer, if fitted, sized correctly? Check Pump & System Component pressure rating is greater than Pump Shut-off pressure + Suction pressure. Maximum Working Pressure = Pump Shut-off + Maximum Suction pressure Pump Casing Press. Rating System Component Pressure Rating Is Maximum Working pressure less than Pump Casing or System Component pressure ratings? Check Suction & Discharge Pipe work sized for < 4m/s velocity at Maximum flow Max flow = Duty Flow x1.3 - LPM Suct/Disch Pipe & Valve Dia mm Velocity m/s Is this less than 4m/s? Check pipe Flexible connections if fitted are metallic Braided type Is pipe flexible connections fitted? Are they metallic type? Check no pipe loads acting on pump casing Are there pipe supports either side of pump flanges? Check automatic air release valve fitted for horizontal split case & vertical turbine type pump sets Is air release valve fitted (Not a screwed type plug)? Check Circulation Relief valve (CRV) fitted & sized as below Pump Duty Flow - lps Is CRV size & pressure set point correct? Size = 19mm for pump flows to 9,500 LPM CRV Size - mm Size = 25mm for pump flows 9,501 to 19,000 LPM Higher Flow/Pressure Pumps & Vertical Turbine type Pumps - valve size recommended by manufacturer CRV recommended size - mm Attach manufacturer's recommendation? CRV Pressure Set point = < Shut-off + Min Suction Pressures CRV Pressure Set point - KPa Pressure Relief Valve (PRV) if required per Table 3.1 shall be sized as per Figure 3.6 Is PRV required per Table 3.1? Is PRV Sizing Chart (Fig 3.6) provided? Multiple PRV installations shall not be manifolded. Does PRV s have separate discharge points? 3.8 Check CRV & PRV discharge is visible at pump set Is Discharge from CRV and PRV Visible to operator when at pumpset? Discharge Pressure gauge 100mm Dial face, kpa units, Scale 1000 kpa or minimum twice Duty pressure Is suction gauge Face Dia & Scale sized correctly? Discharge gauge Located min 2 Dia straight pipe from pump flange & 1 Dia downstream of gauge point. Is suction Gauge located on straight pipe piece of length 2D upstream & 1D downstream? Suction Pressure gauge 100mm Dial face, kpa units, Compound ± vee scale suit incoming pressure. Is discharge gauge Face Dia & Scale sized correctly? Suction gauge Located min 2 Dia. straight pipe upstream & downstream of gauge point Is discharge Gauge located on straight pipe piece of length 2D upstream & 2D downstream? Flow measuring means provided & separate for each pump. Is Flow measuring means installed to Fig 3.11? Flow Measuring capacity 110% of Maximum flow Is Flow measure capacity 1.1x1.3xDuty Flow? Flow device does not discharge into pump suction pipe work. Is Outlet connected to Drain or Tank? Fire Pump Automatic start via single or duplicate Pressure sensors. No of sensors fitted No. of pressure sensors required Note All fire systems will require single sensor except multiple sprinkler systems. Does number of pressure sensors fitted equal required? 4.1.8(a) Verify Pump Bearings rated > Minimum Continuous Flow (MCF) or Maximum load. Request manufacturer s computation & verify calculation done for minimum continuous flow End Suction Pump is to International Standard, Back Pull out Spacer coupled & 1600KPa Working Pressure rated. End suction pump complies? Axially Split Case Pump fitted with renewable casing Ring and Plugged Tapping for Air Release & Drain Axially Split Case pump complies? Multi-stage Multi-outlet Pumps - Threaded hole in each individual casing section for air release Multistage pump complies? Vertical Turbine Pump - Automatic Air Release Valve fitted Size 32mm and greater. Vertical Turbine pump complies? Vertical Turbine Drivers - Non-Reverse Ratchet fitted to electric driver or Right Angled Gear Drive Non-Reverse Ratchet fitted Right Angled Gear Drive rated power greater than max pump power Rqd Max Pump Power kw Right Angled Gear Drive Rating kw Is this power greater?

2 4.7 Positive Displacement Pumps or Foam Pumps (Clauses 4.7 relate to foam pumps & it's drivers only) Pressure Relief Valve (PRV) to relief whole pump flow & set at pressure less than system component rating. Is PRV max flow equal or greater than pump max flow? Pressure Unloader Valve (PUV) if fitted shall be in addition to PRV and operate Automatically & Manually. Is PUV fitted and is capable of auto/manual operation? Pressure relief & Unloader discharge shall not be return to suction of pump. Does PRV & PUY discharge back to tank? Suction Strainer fitted 10 pipe diameters from pump flange and mesh suit Pump & System requirements. Is strainer located 10 Dia. from pump. Mesh size suitable for pump & system? Driver power sized for all design duties & Drive train loss. Is drive train power loss allowed in driver sizing? Elec Driver shall be Close, Flexible or Timing Gear coupled. Diesel driver shall be coupled via centrifugal clutch Is coupling suitable for driver? 8.2 Electric Fire Pump Drivers & Controllers Degree of Protection IP54 Can you see a rubber sealant or gasketting to ensure door or viewing window sealing? Is the Controller within site of the motor pump Can you see both the motor pump and the controller at the same time? Control Cabinet & wiring connection/termination points minimum 300mm clearance from floor level. Is the control cabinet & any associated wiring connections points located 300 mm above the floor? Pump circuit fitted with lockable isolator, that is also an overcurrent Circuit Breaker? Can you see a main switch that is a circuit breaker and is lockable in the "ON' position Fire pump motor shall attain full speed within 15s of start signal Initiate a start sequence and time the acceleration. Is the acceleration less than 15 Seconds? Touch screens shall not be used for primary operations start, stop or reset. Is there a touch screen? If yes can you start and stop the pump by buttons, not the screen? All indicator lights shall be accessible for replacement. (If screen display it shall display all information at once) Are all the indicators separate?(if touch screen display - large & displays all information) Are the following indicators or displays provided: Check off each indicator light. Are they ALL on the panel & nominated colour? GREEN INDICATOR FOR: Tick boxes if compliant ( a ) Power Available RED INDICATORS FOR: Power Fail Battery Charge Supply Fail, Pump Run Aural alarm silenced. Variable Speed Control Malfunction(if variable speed driver fitted) Aural alarm Integral or Remote to panel operates simultaneously with lights for: When there is a single phase power failure is there an indicator light and aural alarm? Power Fail Phase Fail Pump Run When the pump is started is there an indicator light and Aural alarm? Indicator & Aural Alarm power supply via monitor Battery Tick boxes if compliant ( a ) When the main isolator is turned off is there an indicator on and an aural alarm? Test facility provided for testing indicator lights & Aural Alarms Is there a "test Button" that lights all indicators and sounds the Aural alarm? Ammeter provided to indicate motor current for each phase. is it possible to view and record the amps in each phase? Battery - installed outside control panel on frame 150mm above floor, Is the battery on a stand 150mm above the floor? Terminals covered, Are the terminals covered? 2 years service life Is the battery marked with its initial installation date? Is the battery date stamped? Is that date less than 2 years prior to todays date? AGM sealed type battery. Is the battery a sealed AGM type? 72AH rating Is the battery at least 72AH capacity? Identification plate fixed. Is there an identification plate fitted? Battery Charger-3 Stage Type - Boost, Absorption & Float Is it obvious that this is a 3 stage charger(branding? Labels?) complete with ammeter and voltmeter. Is there an ammeter and a voltmeter Sensing wires direct to the battery shall be provided. Is there a positive and a negative sensing wire(in addition to the main heavy duty cables)connected to the batteries?

3 10.1 Shop Testing and Conformance Hydrostatically Test each Fire pump to 1.5 times maximum working pressure or 2,400KPa minimum Sighted Hydrostatic Test Certificate F3 for minimum 5 minutes Report per Figure F3 Hydro Test Pressure & Period kpa Minutes Ancillary equipment (pipe work & Valves) tested to above Sighted Ancillary Equipment Hydro-test Certificate Main Fire Pump sets with Driver & Controller shall be performance tested to AS2417, Grade 2 as a complete assembly and certificate similar to Figure F1 provided. Sighted Performance test F1 Negative tolerances shall not be permitted for duty flow and head. Was duty flow and head achieved without negative tolerance? Electric Fire set tested 15mins & results Figure F4 provided Sighted Electric additional 15min run test F Controller Function test carried out. Results Figure F6 provided Sighted Controller Function Tests F Certificate of conformance provided for each Fire pump set with its respective serial number. Certificate of conformance for S/N provided Pump characteristic curve calculated from the test data Test Data & Curve Supplied 11 Siting and Installation 11.3 Clearance around pump sets > 1m Check 1m clearance available around pumpsets Clearance between multiple pump sets > 0.6m Check 0.6m minimum clearance available between pumpsets 11.5 Adequate ventilation in pump room Run pump sets for 30 mins with all doors shut. Check pump room temperature rise after 30 mins of running < 10 o C Note 2 cl12.3.3(h) - If pump room temperature rises more than 10 o C this could indicate inadequate ventilation Drainage provided in pump room - floor graded to drain Check spillage water drains towards drainage 11.7 Concrete Plinth to 150mm High Plinth Height mm Pump set baseplate mounted on concrete plinths with 150mm clearance all around baseplate. Plinth edge to base frame clearance mm Appendix Is the pump room: Secured to prevent the entry of unauthorized persons? D Where necessary heated to maintain the temperature above 4 C? Identified by signs and other visual and audible aids? A minimum of 2.1m high internal clearance and sufficient space for pump maintenance? Waterproof? As close as practical to the water source? If a booster connection is provided is the pump house within 20m of a hardstand area? Is the pump house sprinkler protected in accordance with AS2118.1, AS and AS2118.6? Are the doors self-closing? Does the pump room have a door leading to a road or open space, maybe via an airlock or smoke lobby, pressurized in accordance with Note: The internal air temperature of the pump room should not exceed 50 C when measured at the engine AS leading to a fire isolated passageway? air cleaner and with the pump room doors closed under any operating conditions. Is Emergency lighting complying with AS provided to the pump room? AS Appendix H: During 30minute run at duty with pump room doors closed, the pump room Is the pump house/room adequately ventilated? temperature should not rise more than 10 C above ambient temperature. Is provision made for drainage of water from the pump house and the floor graded? 12.1 to Commissioning test report per Section Electric Fire Pump set Commissioning Report to Clause & Sighted Electric Fire Pump set Commissioning Report?

4 ELECTRIC PUMP SET LABELS: cl Are identification plates securely fixed and of durable corrosion resistant material? cl Is the lettering on the identification plates embossed or engraved and legible? PUMPSET LABEL cl PUMP LABEL cl Is this label complete and attached to the baseplate? Is this label complete and attached to the pump? Manufacturer's Name & Address: Pump Manufacturer's Name: Flow: L/s or L/min Head m Pump Model Designation: Speed: rpm Pump Max. Power: kw Number of Stages: Max. Test Flow: L/s or L/min Impeller Dia.: mm Pumpset Serial No.: Pump Serial No. ELECTRIC MOTOR LABEL cl WARNING SIGN cl Typical BATTERY WARNING cl Is this label complete and attached to the motor? Is a similar label attached to the pumpset? Is a similar label attached to the battery enclosure or cover? Electric Motor Manufacturer's Name: Model No.: Power Rating kw: Voltage: Amperes: RPM: Hetrz: P.F.: IP Rating: Connection: DIRECTION OF ROTATION cl Is this label attached to the pump? Insulation Class: Serial No. WARNING CHECK CHARGER OUTPUT BEFORE REPLACING BATTERY TYPE OF BATTERY AGM - VRLA BATTERY VOLTAGE IS 12 V d.c. REQUIRED BATTERY COLD CRANKING AMPS (CCA) AMPS RATED CAPACITY - 100A/h BOOST/ABSORB VOLTAGE RANGE VDC FLOAT VOLTAGE RANGE VDC NON-COMPLYING BATTERIES MAY EXPLODE WIRING DIAGRAM cl ELECTRIC FIRE PUMP CONTOLLER LABEL, cl Is a wiring diagram permanently attached to the controller? Is this label complete and attached to the controller? Controller Wiring Diagram complete with terminal numbering Manufacturer's Name & Address: Identification No.: kw Rating: Amperes: Serial No.: Voltage: Phases: Has 100% correct score been achieved? IF NO then the site has failed and must be referred for full inspection of all items to AS

5 AS Diesel Fire Pumpset Check List Please answer YES or No as appropriate. (if the answer is "NOT SURE" then answer "NO!" Clause ITEMS TO CHECK INSPECTION REPORT Complies Diesel Driven Fire Pumpset Detail Quantity Duty Flow - LPM Duty Pressure - KPa Serial No. Is Manufacturer s Curve Attached? % Flow - m 130% Flow - m Is NPSHA greater than NPSHR+1? 3.1 Shut-off Pressure measured at site (less suction pressure) - KPa Duty Speed Is shut-off pressure < 140% of duty pressure? Pump Power 130% Flow - kw Pump Power with 115% Margin Driver Pump Duty Speed - Verify KW with manufacturer's Fuel Stop power curve Driver Fuel Stop KW Is Driver Fuel Stop kw greater than Pump Power with 115% margin? Driver Power De-rate for Altitude - 1% derate for every 100m above 90m above sea level KW derate Altitude Driver Power De-rate for Ambient Temperature - 1% derate for every 5.6 o C above 25 o C KW derate Amb Temp Site Ambient Temperature - o C Driver Fuel Stop KW less KW derate Is Driver Fuel Stop KW less KW derate greater than Pump Power with 115% margin? Site Altitude above sea level - m Engine Power Is an Engine Manufacturer certified "Fuel Stop Power" chart available to verify engine power rating claimed? Engine Manufacturer certified "Fuel Stop Power" performance chart sighted? Alternatively, is Engine Distributor independent laboratory certified dynamometer type test certificate in accordance with Alternatively is Engine Distributor independent laboratory Certified Dynamometer Type Test Certificate ISO15550 "Fuel Stop Power" available? Note Engine Distributor generated power vs speed data are not independent laboratory for all speeds of this engine make & model available? certified. Note, engine manufacturers publish certified performance data (Power Vs Speed) for various applications and hence various Alternatively is diesel engine FM Approved or UL Listed and its power curve or chart sighted? ratings. Fire pump engines shall be to "Fuel Stop Power" rating as defined in ISO1550 otherwise they shall be Approved or Listed by an Internationally recocognized testing laboratory (e.g. CSIRO, FM Global, UL, LPC, VdS) 2.4 Flooded Suction to pump intake port. (AS2419 & AS2941 systems NO suction lift) (AS Cl requires 2/3 tank effective capacity to be above pump suction centreline.) Tank high water level to Centre line of Pump Suction Port - m Total Height Effective Water capacity - m Is 2/3 effective capacity above pump suction centreline? Check No Prohibited devices (e.g. - Check, Butterfly or Globe Valves & Flow Switches) on Pump suction Manifold Suction No prohibitive devices? Isolation valve OS&Y type? If Butterfly located 15 pipe dia If strainer fitted check - Free area > 4 times pump suction entry area & Individual strainer opening < 8mm x 8mm Is strainer, if fitted, sized correctly? Check Pump & System Component pressure rating is greater than Pump Shut-off pressure + Suction pressure. Maximum Working Pressure = Pump Shut-off + Maximum Suction pressure Pump Casing Pressure Rating System Component Pressure Rating Is Maximum Working pressure less than Pump Casing or System Component pressure ratings? Check Suction & Discharge Pipe work sized for < 4m/s velocity at Maximum flow Max flow = Duty Flow x1.3 - LPM Suct/Disch Pipe & Valve Dia mm Velocity m/s Is this less than 4m/s? Check pipe Flexible connections if fitted are metallic Braided type Is pipe flexible connections fitted? Are they metallic type? Check no pipe loads acting on pump casing Are there pipe supports either side of pump flanges? Check automatic air release valve fitted for horizontal split case & vertical turbine type pump sets Is air release valve fitted (Not a screwed type plug)? Check Circulation Relief valve (CRV) fitted & sized as below FOR AIR or RADIATOR COOLED ENGINES Pump Duty Flow - lps Is CRV size & pressure set point correct? Size = 19mm for pump flows to 9,500 LPM CRV Size - mm Size = 20mm for pump flows 9,501 to 19,000 LPM Higher Flow/Pressure Pumps & Vertical Turbine type Pumps - valve size recommended by manufacturer CRV recommended size - mm Attach manufacturer's recommendation? CRV Pressure Set point = < Shut-off + Min Suction Pressures CRV Pressure Set point - KPa Pressure Relief Valve (PRV) if required per Table 3.1 shall be sized as per Figure 3.6 Is PRV required per Table 3.1? Is PRV Sizing Chart (Fig 3.6) provided? Multiple PRV installations shall not be manifolded. Does PRV s have separate discharge points? 3.8 Check CRV & PRV discharge is visible at pump set Is Discharge from CRV and PRV Visible to operator when at pumpset? Discharge Pressure gauge 100mm Dial face, kpa units, Scale 1000 kpa or minimum twice Duty pressure Is suction gauge Face Dia & Scale sized correctly? Discharge gauge Located min 2 Dia straight pipe from pump flange & 1 Dia downstream of gauge point. Is suction Gauge located on straight pipe piece of length 2D upstream & 1D downstream? Suction Pressure gauge 100mm Dial face, kpa units, Compound ± vee scale suit incoming pressure. Is discharge gauge Face Dia & Scale sized correctly? Suction gauge Located min 2 Dia. straight pipe upstream & downstream of gauge point Is discharge Gauge located on straight pipe piece of length 2D upstream & 2D downstream?

6 Flow measuring means provided & separate for each pump. Is Flow measuring means installed to Fig 3.11? Flow Measuring capacity 110% of Maximum flow Is Flow measure capacity 1.1x1.3xDuty Flow? Flow device does not discharge into pump suction pipe work. Is Outlet connected to Drain or Tank? Fire Pump Automatic start via single or duplicate Pressure sensors. No of sensors fitted No. of pressure sensors required Note All fire systems will require single sensor except multiple sprinkler systems. Does number of pressure sensors fitted equal required? 4.1.8(a) Verify Pump Bearings rated > Minimum Continuous Flow (MCF) or Maximum load. Request manufacturer s computation & verify calculation done for minimum continuous flow End Suction Pump is to International Standard, Back Pull out Spacer coupled & 1600KPa Working Pressure rated. End suction pump complies? Axially Split Case Pump fitted with renewable casing Ring and Plugged Tapping for Air Release & Drain Axially Split Case pump complies? Multi-stage Multi-outlet Pumps - Threaded hole in each individual casing section for air release Multistage pump complies? Vertical Turbine Pump - Automatic Air Release Valve fitted Size 32mm and greater. Vertical Turbine pump complies? Vertical Turbine Drivers - Non-Reverse Ratchet fitted to electric driver or Right Angled Gear Drive Non-Reverse Ratchet fitted Right Angled Gear Drive rated power greater than max pump power Rqd Max Pump Power kw Right Angled Gear Drive Power Rating kw Is this power greater? 4.7 Positive Displacement Pumps or Foam Pumps (Clauses 4.7 relate to foam pumps & it's drivers only) Pressure Relief Valve (PRV) to relief whole pump flow & set at pressure less than system component rating. Is PRV max flow equal or greater than pump max flow? Pressure Unloader Valve (PUV) if fitted shall be in addition to PRV and operate Automatically & Manually. Is PUV fitted and is capable of auto/manual operation? Pressure relief & Unloader discharge shall not be return to suction of pump. Does PRV & PUY discharge back to tank? Suction Strainer fitted 10 pipe diameters from pump flange and mesh suit Pump & System requirements. Is strainer located 10 Dia. from pump. Mesh size suitable for pump & system? Driver power sized for all design duties & Drive train loss. Is drive train power loss allowed in driver sizing? Elec Driver shall be Close, Flexible or Timing Gear coupled. Diesel driver shall be coupled via centrifugal clutch Is coupling suitable for driver? 9 COMPRESSION IGNITION DRIVER(Diesel engine) & Controller 9.1 Starts without numerous/additional cranking? No staring Aids Glow plugs or Heating devices? Cranks instantly on pressing the start button and accelerates quickly to speed? Engine block heater & thermostat control fitted. Is the engine warm to hot to touch? Should be above 40 degrees Celsius! Diesel engine achieves full speed within 15 seconds. Was this achieved in test for Engine cooling system shall have multiple "V" belts or a rib belt Has this been achieved? Secondary (raw) coolant line to the heat exchanger has a main and a by-pass section. Each has a pressure reducing valve and a Do both the primary and secondary lines have a strainer and a pressure reducing valve? strainer as per AS Fig. 9.2 Outlet pipe from the heat exchanger is larger than the inlet to the heat exchanger, allows Visible discharge to be observed, the Is the discharge from the heat exchanger larger than the inlet? discharge temperature after 10 mins of operation is less than 60 degrees Celsius. Is there a steady flow from the discharge and is it at less than 60 degrees Celsius? Fuel system has a sludge and sediment trap. Fire resistant flexible hoses are used. Fuel lines in trafficable areas are mechanically Is there a sludge and sediment trap? protected. Fuel lines are not copper or galvanised steel. Are fuel lines flexible and protected? Copper or Galvanised steel fuel lines have NOT been used! Fuel tank sized correctly for 6 hours operation at 130% of duty flow at duty speed. Calculate Tank volume - LxWxHx1000 = x x x 1000 = Litres Use Rule of thumb calculations to verify - Volume of rectangular tank in litres = LxWxHx1000 for L,W,H measured in m. Fuel tank size 0.3 x Pump 130% Flow = 0.3 x = Litres Engine Fuel consumption approx 0.3 litres per Pump KW (Pump KW at 130% Flow for duty speed see cl above box 1) Is the tank size correct? Overspeed test switch and indication light Does the test circuit operate? Instruments to be provided: Tachometer, oil pressure, hours run, engine temperature, ammeter. Are all there indication devices present? Guards provided for all belts, the coupling, the fan, the exhaust manifold and are they heavy duty. Are all these guards provided? Emergency Start systems shall operate independently of control circuit. Markings provided on MANUAL START Systems. Labelled Are "Manual Start: Start Battery" & "Manual Start: Control Battery" features provided and labelled "START BATTERY" and "CONTROL BATTERY" correctly? Will they operate when control panel isolated?

7 9.4.1 Controller Degree of Protection IP54 Can you see a rubber sealant or gasketting to ensure door or viewing window sealing? Is the Controller within site of the Diesel pump set? Can you see both the diesel pump set and the controller at the same time? Control Cabinet & all wiring minimum 300mm clearance from floor level. Is the control cabinet & associated wiring located 300 mm above the floor? Lockable Power Isolator. Can you see a main switch that is a circuit breaker and is lockable in the "ON' position Functions shall incorporate both manual and automatic starting. Is there a manual start system? Is there an automatic start system? Touch screens shall not be used for primary operations start, stop or reset. Automatic reset to standby position. Is there a touch screen? If yes can you start and stop the pump by buttons, not the screen? The following indicators shall be provided, permanently visible and colour coded exactly as below: Are all the indicators separate?(not part of a touch screen) GREEN COLOURED INDICATORS. Tick boxes if compliant ( a ) Check off each indicator light. Are they ALL on the panel? Power ON Power Fail Check off each indicator light. Are they ALL the correct colour? RED COLOUR INDICATORS Failure of engine to start automatically Aural alarm Silenced. Pump Running Overspeed Shutdown Start Battery Charger Fail High Engine Temperature Control Battery Charger Fail Low Oil Pressure Low Battery Voltage (Start Battery) Variable Speed Control malfunction(if fitted) Low Battery Voltage(Control Battery) E.C.M Failure (Electronic Engine Only)) Low Fuel Level An aural alarm shall operate simultaneously with lights or indicators for following: Tick boxes if compliant ( a) Check that aural alarm sounds and indicator illuminates simultaneously for each status or condition Status & Alarm Type Aural Indication Status & Alarm Type Aural Indication indicated. Power Failure Battery low voltage Failure to start Automatic start isolated Pump Running Fuel low level Two Battery Chargers are provided, One for the start battery and one for the control battery, each shall be: Are 2 battery chargers provided? 3 Stage Type-Boost, Absorption,& Float Is it obvious that this is a 3 stage charger(branding? Labels?) complete with ammeter and voltmeter. Is there a seperate ammeter and a voltmeter for each charger? Sensing wires direct to the battery shall be provided. Is there a positive and a negative sensing wire(in addition to the main heavy duty cables)connected directly to the terminals of the batteries? Test Facility-Shall be provided for testing all lights and alarms. Is this indicator/alarm test facility present? 10.1 Shop Testing and Conformance Hydrostatically Test each Fire pump to 1.5 times maximum working pressure or 2,400KPa minimum Sighted Hydrostatic Test Certificate F3 for minimum 5 minutes Report per Figure F3 Hydro Test Pressure/Period kpa Minutes Ancillary equipment (pipe work & Valves) tested to above Ancillary Equipment Hydro-test Certificate Provided Main Fire Pump sets with Driver & Controller shall be performance tested to AS2417, Grade 2 as a complete assembly and certificate similar to Figure F2 provided. Sighted Performance test F2 Negative tolerances shall not be permitted for duty flow and head. Was duty flow and head achieved without negative tolerance? Diesel Fire Pump set tested for 90mins & results Figure F5 provided Sighted Diesel additional 90min test F Controller Function test carried out. Results Figure F7 provided Sighted Controller Function Tests F Certificate of Conformance provided for each Fire pump set with its respective serial number. Certificate of conformance for S/N provided Pump characteristic curve calculated from the test data Test Data & Curve Supplied

8 11 Siting and Installation 11.3 Clearance around pump sets > 1m Check minimum 1m clearance available around pumpsets Clearance between multiple pump sets > 0.6m Check 0.6m minimum clearance available between pumpsets 11.5 Adequate ventilation in pump room Run pump set for 30 mins with all doors shut. Check Room temperature rise < 10 o C Check pump room temperature rise after 30 mins of running < 10 o C Note 2 cl12.3.3(h) - If pump room temperature rises more than 10 o C this could indicate inadequate ventilation Drainage provided in pump room - floor graded to drain Check spillage water drains towards drainage 11.7 Concrete Plinth to 150mm High Plinth Height mm Pump set baseplate mounted on concrete plinths with 150mm clearance all around baseplate. Plinth edge to base frame clearance mm Appendix Is the pump room: D Secured to prevent the entry of unauthorized persons? Where necessary heated to maintain the temperature above 4 C? Identified by signs and other visual and audible aids? A minimum of 2.1m high internal clearance and sufficient space for pump maintenance? Waterproof? As close as practical to the water source? If a booster connection is provided is the pump house within 20m of a hardstand area? Does diesel engine exhaust discharge outside the building in a location that does not impact on people passing by? Is the pump house sprinkler protected in accordancewith AS2118.1, AS & AS2118.6? Are the doors self-closing? Does the pump room have a door leading to a road or open space, maybe via an airlock or smoke lobby, pressurized in accordance with Note: The internal air temperature of the pump room should not exceed 50 C when measured at the engine AS leading to a fire isolated passageway? air cleaner and with the pump room doors closed under any operating conditions. Is Emergency lighting complying with AS provided to the pump room? AS Appendix H: During 30minute run at duty with pump room doors closed, the pump room Is the pump house/room adequately ventilated? temperature should not rise more than 10 C above ambient temperature. Is provision made for drainage of water from the pump house and the floor graded? 12.1 to Commissioning test report per Section Diesel Fire Pump set commissioning test report to Clause & Sighted Diesel Fire Pump Commissioning Test Report?

9 L PUMP SET LABELS: cl Are identification plates securely fixed and of durable corrosion resistant material? cl Is the lettering on the identification plates embossed or engraved and legible? PUMPSET LABEL cl PUMP LABEL cl Is this label complete and attached to the baseplate? Is this label complete and attached to the pump? Manufacturer's Name & Address: Flow: L/s or L/min Head m Speed: rpm Pump Max. Power: kw Number of Stages: Max. Test Flow: ENGINE LABEL cl Pumpset Serial No.: Pump Manufacturer's Name: Pump Model Designation: L/s or L/min Impeller Dia.: mm Pump Serial No. DIRECTION OF ROTATION cl Is this label complete and attached to the motor? Is this label attached to the pump? Engine Manufacturer's Name: Engine Model No.: Rated Power Output: kw INSTRUCTIONS cl Rated Speed: rpm Are INSTRUCTIONS conspicuously mounted on the controller? Serial No.: FIREPUMP CONTROLLER OPERATING INSTRUCTIONS DIESEL FIRE PUMP CONTOLLER LABEL, cl Is this label complete and attached to the controller? DIESEL FIRE PUMP CONTOLLER Manufacturer's Name & Address: Identification No.: WIRING DIAGRAM cl kw Rating: Voltage: Is a controller wiring diagram permanently attached? Amperes: Phases: Controller Wiring Diagram complete with terminal numbering Serial No.: JACKET HEATER POWER SOURCE WARNING cl.9.1 Typical BATTERY WARNING cl Is a similar warning label attached to the Jacket Heater? Is a similar label attached to the battery enclosure or cover? DANGER 240v Jacket water heater WARNING SIGN cl Is a similar label attached to the pumpset? WARNING CHECK CHARGER OUTPUT BEFORE REPLACING BATTERY TYPE OF BATTERY AGM - VRLA BATTERY VOLTAGE IS 12 V d.c. REQUIRED BATTERY COLD CRANKING AMPS (CCA) AMPS RATED CAPACITY - 100A/h BOOST/ABSORB VOLTAGE RANGE VDC FLOAT VOLTAGE RANGE VDC NON-COMPLYING BATTERIES MAY EXPLODE Has 100% correct score been achieved? IF NO then the site has failed and must be referred for full inspection of all items to AS