Part Code: Electric HVLP Turbine Spray Gun System

Transcription

1 Part Code: Electric HVLP Turbine Spray Gun System Floor Based Product Instruction Manual PLEASE KEEP THIS MANUAL SAFE FOR FUTURE REFERENCE

2 Instruction Manual IMPORTANT Please read through this Manual carefully before using the This tool must only be used for spraying and within the parameters outlined in this manual. All users of the equipment should be trained in any risks associated with the materials they are spraying or using as finishing aids. Specification Fluid Tip 1.8mm Cup Size 700ml Power V, 500W, 50Hz Max Viscosity 50din/sec Fluid Delivery 320ml/min Cable Length 2m Weight 2.5kg Sound Pressure Level 83dB(A) Uncertainty 3dB(A) Sound Power Level 96dB(A) Uncertainty 3dB(A) Vibration Level 0.01m/s 2 Uncertainty 1.5m/s 2 Insulation Class 2 Tool Use This electric paint sprayer is ideal for industrial work, fence and shed painting, marine and automotive applications using a variety of different coatings with the exception of textured wall coverings, emulsion and alkali or acidic paints. Getting to know your tool Spray Pattern Adjusters Gun Body Wise Precaution This product is free from contaminants. However, we do recommend that you flush your gun through with a suitable thinner before use as a preventative precaution. WARNING! Do not spray material with a flashpoint of less than 55 o C. WARNING! Tool not for use in work areas covered by Ex-protection regulations. Air Regulator Fluid Nozzle Handle Trigger Handle 700ml Cup Air Hose Power Switch Cable Turbine Unit Filter Cover 1 The trigger is pressure sensitive, the more pressure that is applied, the greater the fluid output. 2 Flow rate can also be adjusted with the use of the fluid output control above the handle of the gun. 3 The fluid is sucked out of the cup by way of a pick-up pipe. Always make sure that there is enough material in the cup for uninterrupted spraying.

3 PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Electrical Safety Instructions The owner and/or the operator MUST read, understand and comply all points listed below. 1 You MUST check all electrical products, before use, to ensure that they are safe. 2 You MUST inspect plugs, sockets, power leads and any other connectors for wear or damage. 3 You MUST have any worn or damaged plugs, sockets and power leads replaced immediately upon discovery. 4 You MUST ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. 5 A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. - If no RCCB is fitted, use of a Residual Current Device (RCD) is strongly recommended. If you are unsure, speak to a qualified electrician and have an RCCB fitted if necessary. 6 RCDs are available from most electrical retailers. 7 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on commercial premises, should be tested using a Portable Appliance Tester (PAT) at least once a year. 8 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators. If in any doubt about electrical safety, seek advice from the governing body or independent electrical training providers. 9 Ensure that the insulation on all cables and on the appliance are safe and intact before connecting it to the power supply. 10 Ensure that cables are always protected against short circuit and overload. 11 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose or damaged. 12 Ensure that the voltage rating of the tool matches your power supply and that the plug is fitted with the correct fuse. 13 Do not yank the plug from the socket as can cause damage to both plug and socket. Any damage to plugs or sockets is potentially lethal. 14 Never carry any electrical tool by it s power lead. 15 If you are using an extension reel, ensure that it is fully unwound and that an RCD is fitted. A minimum cable core of 1.5mm 2 is recommended although a core of 2.5mm 2 will ensure that heavy loads can be handled, if working at over 20m, then a core of 4mm 2 is strongly recommended. Your extension reel needs to be marked for outdoor use if working outside. 16 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on commercial premises, should be tested using a Portable Appliance Tester (PAT) at least once a year. 17 When the ASTA/BS approved UK 3 pin plug is damaged, cut the cable close to the plug and dispose of the it safely. Fit a new plug according to the following instructions; 1: Connect the BROWN live wire to the live terminal L. 2: Connect the BLUE neutral wire to the neutral terminal N. 3: After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight. The plug fitted to this tool is fitted with a 13amp fuse. This product is double insulated and marked with this symbol. It is fitted with live (brown) and neutral (blue) wires only. General Safety Instructions 1 Not for use with paint or other materials with a flashpoint of less that 55 o C. If in doubt consult MSDS*. 2 Users must choose the correct spraygun, with suitable setup and paint flow, for the job requirement. 3 Before connecting the spraygun, check the main voltage is compatible with appliance. 4 Follow all HSE guidelines on electrical tools and their use as well as your own Electrical Health & Safety Policy. Always use an earthed electrical supply. 5 Switch off motor before refilling, cleaning or servicing the spraygun. 6 Never leave your spraygun exposed to dust, silicone, acids vapors, explosive or flammable gases, rain, sun, fog or snow. 7 Ensure the cable cannot be twisted, pinched or damaged. 8 NEVER carry tool by the power lead. *MSDS Material Safety Data Sheet

4 Instruction Manual 8 NEVER yank the plug from the socket with the power lead. Never expose to heat, oil, water or sharp edges. 9 DO NOT use this appliance with wet hands or your feet. 10 DO NOT allow children to use or play with this tool or enter the work area. 11 DO NOT store this tool in a place that is within reach or accessible to children or unauthorised persons. 12 Store this tool in a dry and secure location. 13 DO NOT open or tamper with any part of this tool. Cleaning of the spraygun is permitted but repairs can and must only be carried out by an authorised service centre. 14 ALWAYS spray in a well ventilated area. 15 ALWAYS wear an approved respirator when using this machine. 16 DO NOT spray at animals, plants, other persons or their property under any circumstance. 17 ALWAYS keep you work area clean and tidy. Untidy work areas are a hazard to yourself and others. 18 ALWAYS maintain a stable, secure and comfortable posture when working with this tool. Always avoid stretching and over reaching. 19 Avoid using a platform or hop up when using this tool. 20 ALWAYS stand on a stable, dry, non-slip surface and wear protective footwear when using this tool. 21 Always wear or use the relevant PPE, protective footwear, appropriate gloves, ear defenders, respirator and eye protection must always be worn. Do not wear loose clothing, rings or jewellery and tie long hair back. 22 Unauthorised persons and children should not be allowed near the work area or to use the tool and should not be left alone with it. 23 All visitors should be made aware of the tool and the hazards relating to it, including but not limited to; A: The potentially hazardous nature of the paint material and implications of contact with skin, eyes, clothing and the breathing of vapours. B: Trailing electrical cables and the risk of electrical shock. C: Slippery surfaces and mess caused by over spray, accidental discharge and spillages. D: The risk of accidental discharge. E: Avoidance of freshly painted surfaces or workpieces. 24 DO NOT hold the workpiece with your hands. Always use clamps or a vice for the best and safest results. 25 Ensure that adequate air ventilation and fume extraction is installed in the spraying area if indoors and that it is in good working order. 26 If painting outdoors, ensure that over spray is not falling on private property such as cars, bikes, drive ways, windows, etc. and that there is not entry of paint material into watercourses and irrigation ditches. 27 Disconnect tool when changing accessories or filling paint cup. 28 Switch tool off when moving to a new position. 29 Make sure that you have enough slack in the power cord to enable unimpeded movement. Use an approved and PAT tested extension cable if required. 30 If using an extension lead outside, ensure that it is one approved for outdoor use. 31 BE AWARE OF YOUR SURROUNDINGS. Other persons activities may have potentially lethal implications for you. Likewise, make sure that others around you are aware of your presence and activities and that your own actions are not impeding or harming those around you. 32 DO NOT use this tool if parts are missing or damaged. Doing so will invalidate the warranty and may cause yourself or others harm. 33 Use only approved service or replacement parts. Not doing so will invalidate the warranty and may cause yourself or others harm. 34 DO NOT use incompatible accessories or attachments. Doing so will invalidate the warranty. 35 DO NOT attempt to use this tool for any job or purpose outside of its design parameters and capabilites. Doing so will invalidate the warranty. 36 Repairs carried out by unauthorised repair agents will invalidate the warranty unless you have been given specific permission by on a case by case basis only. 37 Do not use this tools whilst under the influence of drugs, alcohol or intoxicating medication. 38 Do not spray at or near and naked flame or any source of ignition. 39 DO NOT spray any material without first consulting a Material Safety Data Sheet. If one is not available it is advised that you source an alternative material.

5 PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE 40 Be aware of the dangers of working in or on and building or material containing asbestos. Always take a appropriate measures up to an including contracting licensed 3rd parties to remove and/or make safe and articles or asbestos. 41 If the material sprayed makes contact with eyes, skin or enters the respiratory system take appropriate measures as advised by the HSE and your own Health and Safety guidelines. If in doubt, seek medical help. 42 NEVER point air supply hose at yourself or others. 43 Be aware of the dangers and hazards of spraying isocyanate based paints. 44 Accidents involving power tools can be caused by over familiarity. Implement and encourage a disciplined work ethic at all times 45 NEVER use the polisher whilst the floor underfoot is wet or slippery. 46 NEVER use the polisher when standing on an unstable surface. 47 Always maintain the tool in top condition to keep it working safely and efficiently. Follow instructions and use a specialist 3rd party company if required. 48 DO NOT smoke whilst using this tool and to not allow bystanders to smoke nearby - smoking in a public place is not permitted under law. Switch off unit immediately if; 1 There is interruption of mains electrical supply such as in the case of a power cut. 2 There damage occurs to the socket, plug, cable or cable entry into the unit. 3 There is damage to the on/off switch on the unit. 4 There is a smell of burning plastic. 5 There is smoke coming from the motor housing. If in any doubt as to your own safety, cut the power at the main fuse board. Always familiarise yourself with the electrical layout of your work area. Operating Instructions Preparation To obtain the best results, it is important that you prepare the surface to be sprayed and thin the paint to the correct viscosity before you start work. Always ensure that the surface to be sprayed is free from dust, dirt, grease and other foreign bodies. Always mask the areas around the areas to be sprayed using good quality masking tape. The paint to be sprayed should be suited to the task and compatible with your spraygun. There should be no lumps or other particles. Make sure that you have a properly working strainer. Many substances can be sprayed with this gun but it is important that you check with your paint supplier before purchasing your paint. It is very important that you check the panel for signs of silicone contamination before starting work. Thinning Most paints are supplied ready for the type of application and applying technique but may have to be thinned for use with your spraygun. Always follow the paint manufactures advice on thinning paint. The viscosity cup supplied will help you determine the correct viscosity of the paint to be used. To measure the viscosity if the paint fill the cup to the brim and measure the length of time it take to empty. The table below shows the recommended times for different materials. Please note that this is intended as a guide only and you should advice from your paint supplier. Plastic & Latex 24-28secs Water based Paint 20-25secs Primers 24-28secs Varnishes 20-25secs Oil based paints 18-22secs Enamel paints 18-22secs Aluminium paints 22-25secs Car underseal 25-35secs Wood sealers 28-35secs Wood preservatives Not required Wood stains Not required If the paint takes longer than the recommended time to empty, further thinning is required. Mix a small quantity of the appropriate thinner and use the viscosity cup again until the required figure is achieved. Some paints contain lumps and particles and these should be strained before use. Spraying Fill the paint cup with the appropriately thinned paint and screw onto the gun. Connect the air hose and then plug in the mains supply and switch on. It is recommended that you use a test card or scrap panel to make sure that

6 Instruction Manual the paint is correct. This also aids comparison with existing paint work. Applying pressure to the trigger will start the spraying. To obtain a greater flow of paint, turn the fluid output control anti-clockwise. Turning it clockwise will reduce the paint flow. Be aware that adjusting this control also altered the spray pattern. A poor pattern will concentrate the spray towards the centre of the pattern, giving a lumpy blotchy finish. A good pattern will evenly distribute the paint throughout the pattern. To get best results, keep your spraygun level and at 90 o to the surface at all times (see Fig.1). Keep the nozzle mm from the surface and spray evenly from side to side or up and down. Spraying at an angle will lead to paint runs. Use smooth, even strokes. When spraygun large areas, use a criss-cross pattern as shown in Fig. 2. Never start or stop the gun whilst it is aimed at the workpiece. Too slow a pass will give a thin and patchy coat whilst too slow a pass will result in a heavy coat. Apply one coat at a time and observe manufacturers drying times before applying the next coat or finishing/polishing. Do not tip the gun more that 45 o. Fig. 1 Q Uneven finish created by arcing R mm Begin pass then Press Trigger Keep trigger pressure and passing speed consistant Release trigger then stop pass Fig. 2 Nozzle Positions Tall Narrow Jet Vertical Surfaces Flat Narrow Jet Horizontal Surfaces Round Jet Corners & Edges Hard to Reach Areas Incorrect Setting Ineffective or no spray pattern

7 PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE To adjust the narrow fan from flat to narrow or vice versa, union nut clockwise or anti-clockwise to get the right setting. It is only possible to turn the union nut 90 o in any direction. Attempting to force it further will cause damage to the unit and invalidate the warranty. If spraying up or down, take off the cup and align the suction tube to suit the angle of spraying. See diagram, left. Maintenance 1 Remove plug from the mains power supply before carrying out any maintenance or cleaning. 2 Do not immerse the spraygun in water or use flammable cleaning agents with a flash point of less than 55 o C. 3 Remove the cup and pour any unused paint into a container and store safely for future use. 4 Clean the cup thoroughly with warm water or thinners. 5 Pour a small quantity of warm water or thinners in the cup and reattach it to the gun. 6 Reconnect to the mains power supply and switch the motor on. Spray the water or thinners at a test card or scrap metal until the liquid spray turns clear. Turn unit off and empty cup again. 7 Unscrew the air cap locking knob and remove the air cap and clean all parts thoroughly. 8 Do not clean nozzle or air holes with sharp metal tools. Filter Maintenance 1 Do not use this tool without a filter. Dust & debris can a be sucked into the motor, potentially causing permanent damage. 2 Release cover (3). You may need a flat blade screwdriver. 3 Remove filter (4). It is sometimes possible to clean the filter with a vacuum cleaner or air blower, make sure adequate protection is applied against airborne dust particles caused by cleaning. 4 Place cleaned/new filter back into machine with the smooth side facing into the machine. 5 Securely replace cover. Fitting Shoulder Strap 1 Follow the diagram to the right to fit the shoulder strap. 3 4

8 Instruction Manual Parts Diagram Refer to your local dealer about the supply of spare parts. Diagram for qualified service technician only. Only basic maintenance covered elsewhere in this manual is allowable under the terms of the warranty. Ref. Code Description /1 Power cable with plug /2 Cord sleeve /3 Filter cover /4 Filter /5 Left housing /6 Paint reservoir holder /7 Capacitance 0.22uF /8 Switch /9 4.8 Spring anchor /10 350W Motor sealing ring 350W /11 Air flow pipe connector /12 Motor(350W) /13 Right housing /14 Screw ST4X /15 Wirefixed board /16 Screw ST2.9X /17 Short tube connector /18 Bellows /19 Long tube connector /20 Nameplate

9 PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Ref. Code Description /1A 700ml Container 700ml /2A Suction tube /3A Container seal /4A Style controller /5A Fix nut /6A Style changer /7A Fix nozzle /8A Mandrill /9A Mandrill O-Ring /10A Reset spring /11A Screw ST4X /12A Enclosure /13A Pothook /14A Holder /15A Stopper /16A Back insert /17A Adjust knob /18A Enclosure /19A Front insert /20A Trigger /21A Dowel /22A Nameplate

10 Instruction Manual Accessories Included Shoulder Strap 1 Viscosity Cup 1 Trouble Shooting Problem Cause(s) Solution(s) Motor works but spraying is irregular or there is 1 Pick-up pipe in wrong position. 1 Re-adjust pick-up pipe. no spraying. 2 Pick-up pipe blocks. 2 Clean pick-up pipe. 3 Blocked nozzle. 3 Clean nozzle. 4 Flow needs adjusting. 4 Adjust flow with dial at the rear of spraygun. Poor atomization. 1 Pattern poorly adjusted. 1 Re-adjust pattern. 2 Paint too thick. 2 Thin paint in accordance with instructions on previous page. Over Painting. 1 Spraygun not clean or not lubricated 1 Lubricate and service gun, clean with thinner. resulting in piston getting stuck in cylinder. 2 Too much paint. 2 Adjust flow with dial at the rear of spraygun. 3 Viscosity too low. 3 Add paint and check paint in accordance with instructions on previous page. Motor louder than normal. Spraygun not clean or not lubricated Lubricate and service gun, clean with thinner. resulting in piston getting stuck in cylinder. No spray, no sound. No electricity. Check power supply. Sound not right. 1 Pattern poorly adjusted. 1 Re-adjust pattern. 2 Not enough paint in cup. 2 Refill. 3 Paint incorrect viscosity or not getting 3 Check pick-up pipe and viscosity. through pick-up pipe properly. Orange Skin excessive fogging. 1 Incorrect solvent used. 1 Use correct solvent. Thoroughly clean gun. 2 Spraygun too close to surface. 2 Hold gun in accordance with instructions. 3 Paint too think. 3 Thin paint in accordance with instructions on previous page. Environmental Protection (W.E.E.E.) The Waste Electrical & Electronic Equipment Regulations (WEEE) requires that any of our products showing this marking (left) must not be disposed of with other household or commercial waste. To prevent possible harm to the environment or human health from uncontrolled waste disposal, please separate any such product from other waste types and recycle it responsibly at your local facilities. Check with your Local Authority, Recycling Centre or retailer for recycling advice.

11 PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Declaration of Conformity We declare that the equipment detail below, to the best of our knowledge and ability, complies with the following Directives. 2006/95/EC: Low Voltage Directive 2006/42/EC: Machinery Directive 2011/65/EU: Restriction of Hazardous Substances (RoHS 2) 2004/108/EC: EMC Directive 2002/96/EC: Waste Electrical & Electronic Equipment (WEEE) 2011/65/EU: Restriction of the Use of certain Hazardous Substances in Electrical and Electronic Equipment (RoHS) Equipment Description Electric HVLP Turbine Spraygun Part Code Distributed in the EU by, a wholly owned subsidiary of Fast Mover Tools Address Unit 1 Frenchs Avenue, Dunstable, Bedfordshire, LU6 1BH, United Kingdom The following Transposed Harmonised Standards have been applied in the design and construction of this equipment: EN :2006 EN :1997+A1 EN :1998+A1+A2 EN :2000 EN :2006 EN :1995+A1+A2 Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus Emission Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus Immunity. Product family standard Safety of hand-held electric motor operated tools General requirements Safety of hand-held electric motor operated tools Particular requirements for spray guns Electromagnetic compatibility (EMC) Limits. Limits for harmonic current emissions (equipment input current up to and including 16 A per phase) Electromagnetic compatibility (EMC) Limits. Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current 16 A per phase and not subject to conditional connection The manufacturer and the distributor, stated above, hold the Technical Construction File for this equipment. Signed on behalf of the distributor (the responsible person) Name: Brian Moffitt Position: Director Date and Place: 15/04/2014, Dunstable, UK Warranty We hope that you will be very happy with your purchase. If you do have a problem with your tool, you have the added peace of mind of a 6 month warranty, which comes into date from the date of purchase (proof of purchase required). Scope of Warranty - The warranty will cover you from all faults cause by defective components or poor workmanship. - Tools sent outside the EU are not covered by this warranty. - Product must be returned to us, the warranty does not cover cost of carriage. - If the product is no longer in manufacture, it will be replaced with a tool of equivalent or higher specification. What is not covered - Normal wear and tear caused by use in accordance with the operating instructions. - Replacement of any provided accessories, such as, Airline Connections, Air Fittings, Spanners, etc and nozzles and air caps. - Accidental damage, faults caused by negligent use or care, neglect, misuse or careless operation, handling and storage of the product. - Modification of, or change of, any part of this product in any way. - Faults caused by use of non compatible accessories. - Tool seizure caused by insufficient oiling. - Faults caused by incorrect installation. - Repairs or alterations carried out by non-approved parties. - Traces of water,dust or rust inside tool - this shows that a properly working filter has not been used. Validity - This warranty is valid for 6 months after date of purchase. - Warranty is rendered invalid if; - Tool is taken apart for any reason without our consent. - The points in the Electrical and General Safety Instructions are not observed. - A warranty claim will not be accepted without an official proof of purchase from your supplier.

12 Product Information