ALMA - Maintenance Plan

Transcription

1 Daily Engine/Genset Coolant level & spills Check Engine/Genset Fuel-water separator & spills Inspect & drain water/dirt Engine/Genset Lubricating oil level & spills Inspect & check Engine/Genset Sea Water Strainer, seacocks & spills (look for dry salts) Inspect, clean, check for being fully opened and filled Engine/Genset Primary fuel filter, fuel systems, hoses, fittings & tanks Inspect for leaks Engine/Genset Seals, V-belts, wires, tubes, hoses and fittings Inspect for loose parts Gearbox Oil level and spills Inspect & check Transmission Stuffing boxes Inspect for leaks Engine room Loose items, tools and other items Inspect, check & tidy up Engine room Exhaust systems, loose clamps, elbow, muffler, water sep Inspect for leaks Engine room Bilge pumps (#1) - in front of main engines Check for excessive water Engine room Batteries, boxes, switches, fuses, breakers & connections Inspect & check Engine room Freshwater pumps, water heater, pipings and fittings Inspect & check Lazaretto Bilge pumps (#2) - switch and pump forward Check for excessive water Interior Bilge pumps (#3) - under sole at forward cabin Check for excessive water Interior Shower drain & pumps Check & turn off when not used. Interior Seal in toilet - both heads Check air leakages/lubricate with detergent On return Wastebin Dispose off to allocated bins ashore On return Gelcoat, warnished teak and stainless steel structure Rinsing off salt after each use On return Hatches & windshields (acrylic) Wash with mild soap and plenty of water Initial (50 hours) Gearbox Oil & Filter Change Generator Oil & Filter Change Outboard Oil & Filter Change Monthly (every 100 hours) Generator Fuel filter Drain water Generator Battery and connections Inspect & check fluid level Generator V-Belt tension Inspect for slippage, cracking and wear Generator Siphon break Inspect & clean Engine Electrical connections Check for tightness Engine room Free operation of seacocks and fittings Close and open every seacocks - check Engine room Whale Gusher 10 manual pump Check functionality Engine room Paragon senior fresh water pressure system Check WSB-1000 inlet filter

2 Engine room Paragon senior fresh water pressure system Check air charge with tire gauge +28/30 psi Engine room Shurflo smart sensor 5.7 fresh water Check inlet filter, leaks and pump operation Engine room Rule-Mate bilge pump Clean bilge and inspect for clean impeller Forward cabin Rule-Mate bilge pump Clean bilge and inspect for clean impeller Lazaretto Rule-Mate bilge pump Clean bilge and inspect for clean impeller Lazaretto Rudder shaft Grease nipples Lazaretto Trim tabs hydraulic Check fluid levels - fill up with automatic transmission fluid (ATF) if less than 2" from bottom of reservoir. Interior Mildew Check canvas, curtains, ventilate closed compartments, remove damp/weat items, clean, no dirty items etc. Use mildew remover as X-14 or MDR MILDEW SPRAY, dehumidify boat. Interior Safe-T-Alert Marine Carbon Monoxide (CO) alarm Test alarm/inspect indicator lamps Interior Anti-siphon valve at head Check & clean Interior Toilet VacuFlush at both head and holding tank Clean toilet bowl with a mild bathroom cleaner. Do not use use chlorine solvents or caustic chemicals such as drain opening types as they weill damage seals and hoses. Open to holding tank. Fill bowl with water, add 1/4 liter of biodegradable powedered laundry detergent, flush toilet by pressing foot pedal for two minutes. Release foot pedal to close flush ball. Completely pump out holding tank. Interior Aircon reversing valves Energize by switching a/c unit into heat Interior Aircon return airfilter, hoses and air ducts Clean & refresh Interior Shaft bearings at both helms Grease nipples Interior/lazeretto Fire extinguishers (4+2 pcs) Inspect the gauge/displays Engine room Fireboy fire extinguisher (1 pcs) Inspect the gauge/system/displays Exterior Gelcoat & stainless steel Cleaning, polish and waxing Exterior Warnished teak Coat with good quality wax Exterior Teak decks Use 3M doodle pad and fresh water. If cleaner needed, use a non-corrosive alkaline cleaner such as TDS Liquid Teak Cleaner. This product is biodegradable and non hazardous. Exterior Canvas covers Smear a small amount of Vaseline to snaps Exterior Seat cushions Clean by use of mild soap/keep dry Exterior Rope, lines & fenders Check, reorganise & clean

3 Exterior Steelhead crane Check flued levels at 1" below the top of reservoir on the crane powr unit. Use AW-32 or quivalent non-foaming hydraulic fluid only. Inspect hoist cable & replace if found not functional. Inspect all cables and hydraulic hoses and fittings. Wash crane with soap and water. Look for hydraulic leaks at the power unit and cylinders. Tighten all hydraulic fittings. Inspect and lubricate the sheaves. Hull Propellers, rudder, trips, shafts, zincs, out/inlets Inspect & clean Hull Antifouling Inspect & clean hull underwater (lightly) Outboard engine Fuel, controls, stop switches, engine, propeller and oil level Check monthly Outboard engine Lubrication oil, anodes, oil filter, gear oil, greasing, plugs Check and replace every 100 hours/year 3 Monthly (every 125 hours) Engine Battery Cables and Connections Check Engine Engine Wiring Harness Check Engine Air Cleaner Assembly (Engine-Mounted) Check Engine Sea Water Hoses Check Engine Zinc Anodes Check & replace Engine Heads, injectors and all external engine bolts Torque Engine V-Belt Tension Inspect for slippage, cracking and wear Whenever (every 200 hours) Generator Lubrication oil & filter Change 6 Monthly (every 250 hours) Engine Lubrication oil and filters Change Engine Sea Water Pump Check Engine Fuel-Water Separator filters Change Engine Fuel Filter (Spin-On Type) Change Engine Supplemental Coolant Additive (SCA)/Antifreeze Concent. Check Engine Coolant Filter Change Engine Radiator Pressure Cap Check Gearbox Oil level & quality Check Gearbox External threaded fasteners Tighten Gearbox Shift control linkage Adjust Gearbox Suction filter Check & clean & replace gasket Gearbox External moving parts Lubricate

4 Steering gear Teleflex hydraulic system - hoses, pumps, cylinder, shafts Check oil level, leaks, linkages & lubricate Transmission Propeller shaft Check, realign and clean Engine room Free operation of seacocks and fittings Overhauling, cleaning and lubrication Engine room Fireboy fire extinguisher Weigh check the complete unit Exterior Warnished teak Light sanding and new varnish as needed Exterior Teck deck seams Check and repair - see GB manual Exterior Wiper blades (3) Inspect & replace (if needed) Interior Salon door "Kroon", drawers and brass work Lubricate keyhole/plunger slot with WD40. Grease all moving parts. Interior Whale grey waste tank (sinks/shower trays/drains) Check hatch/flush out the system. Interior Below sole Check pipings, tanks, equipment, wiring etc Annually (every 500 hours) Engine Sea Water Pump/impellar Repair & replace Engine Belt Tensioner, Automatic (Water Pump) Check Engine Batteries Check Engine Drive Belt, Alternator Replace Engine Aftercooler Assembly (Sea Water) Check Engine Heat Exchanger Flush Engine Air Cleaner Assembly (Engine-Mounted) Clean Engine Engine mounting bolts/pads/alignment Inspect for eeuse & adjust Engine/Genset Fuel filter/water seperator element Change Gearbox Oil & filter Change Gearbox Flexible coupling Inspect Gearbox Resilient mounts Inspect Gearbox Instruments and indicators Check Gearbox Zink anodes Replace Generator Fuel filter Change Generator Zinc Anodes Inspect & replace Generator Raw water impeller Change Engine room Fuel tanks Inspect tanks for corrosion and leaks Engine room Aircon condenser Coil cleaning by professionel Engine room SaniGard inline went filter Change

5 Interior Vacuum toilet Tighten all clamps, including base clamp ring, check all wire connections, check & tighten water valve mounting screws and clean filter screen in water valve Exterior Warnished teak Replace with high gloss finish - see manual Exterior Steelhead crane Inspect crane and its hardware components for signs of damage or malfuncitoning parts. Service the hydraulic system. Windlass Outer rotation parts, terminals, speed, movements Grease, check terminals, motor brushes, seals, oil (SEA 90) Hull Haul-out maintenance of underwater gear and fittings Examine, repair and replace Hull Antifouling Reapply antifouling (haul out maintenance) Whenever (every 800 hours) Generator Engine valve lash (must be performed by qualified eng) Adjust 2 Years (every 2000 hours) Engine Cooling System Flush & replace Engine Vibration Damper, Viscous Check Generator Coolant, pressure cap and thermostat Flush & replace Generator Generator bearing (must be performed by qualified eng) Inspect Interior Vacuum toilet Check pump and in-line valves, toilet seals, vacuum breaker and water valve. Flybridge RescYou lifejackets - Viking (Halkey-Roberts Inflator) Replace the bubbin and check "green" indicator Flybridge Mustang Lil' Legends childs vest (6) Check, repair or replace 3 Years Engine room Whale Gusher 10 manual pump Replace rubber components Flybridge RescYou liferaft Inspection and repacking by Viking 4 Years (every 5000 hours) Engine Overhead Set Adjust 5 Years Interior Safe-T-Alert Marine Carbon Monoxide (CO) alarm Replace