INSTALLATION & OWNER S MANUAL

Transcription

1 INSTALLATION & OWNER S MANUAL CAB INSTALLATION INSTRUCTIONS MASSEY FERGUSON TGX SERIES SOFT SIDED CAB ENCLOSURE (p/n MFTGXSS) This Curtis Cab is designed and manufactured for use only as reasonable weather protection. This cab is not applicable, Nor should the cab be considered as protection against roll over, collision or other accidents that may result. This cab is NOT a R.O.P.S. cab. Extreme care should be taken when operating and by qualified, experienced operators only. The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete. Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. ADDED WEIGHT Curtis Cabs, blades and general accessories add additional weight to the base vehicle. All Curtis accessory weights are listed in product brochures. Deduct the accessories total weight from the vehicles rated capacity and never exceed the vehicles rated capacity including driver and passenger. Rev. A, p. of 9

2 DESIGN CONCEPT Curtis Cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions. From all of us at Curtis, we thank you for choosing our product. ADDED WEIGHT Curtis Cabs, blades and general accessories add additional weight to the base vehicle. All Curtis accessory weights are listed in product brochures. Deduct the accessories total weight from the vehicles rated capacity and never exceed the vehicles rated capacity including driver and passenger. This Curtis Cab is designed and manufactured for use only as reasonable weather protection. This cab is not applicable, nor should the cab be considered as protection against roll over, collision or other accidents that may result. This cabs is NOT a R.O.P.S. cab. Extreme care should be taken when operating and by qualified, experienced operators only. Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. CAB INSTALLATION BEFORE YOU START HELPFUL REMINDERS: A. Refer to parts diagram toward the back of this manual to help identify parts during the assembly process. B. Leave all bolts loose for later adjustment unless otherwise specified. C. Read and understand all instructions before beginning. D. Plastic washers have been supplied to provide a weather seal around all exterior fasteners. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fasteners and damage the plastic washer. Also use metal washers as required. E. Apply a clear silicone sealant to seal any minor gaps that may occur due to vehicle variances. For example, rear panel to unitized frames. TOOLS REQUIRED: 3/8 IN. DRILL BIT 3 MM SOCKET NO. 2 MEDIUM PHILLIPS HEAD SCREWDRIVER 2 MM SOCKET /2 IN. SOCKET 3/6 INCH ALLEN DRIVE 3/8 DRIVE 3/8 IN. ELECTRIC HAND DRILL RATCHET /2 IN. OPEN END WRENCH p. 2 of 9

3 . VEHICLE PREP. MASSEY FERGUSSON TGX SERIES CABS. Remove grab handles and cup holder from tractor. (See Fig. ).2 Remove Phillips head screws from edges of floor mat (2 per side) and remove two 8 mm bolt as shown in figure 2..3 Install the floor mat with the Phillips head screws removed in the previous step. Transfer holes left by the 8 mm bolts removed in the previous step up through the rubber floor mat. Drill rubber floor mat out to 7/8 dia. (See Fig. 3).4 Install cup holder cover by placing over hole in fender and attaching to cup holder cover mount under fender with 3/4 Allen head bolt. Also install rubber grommet in rear grab handle hole, both sides. (See Fig. 4) 2. SIDE FRAMES 2. Remove doors from side frames by opening and lifting up off of pin hinges. 2.2 Place the left side frame on a soft, clean surface. On 40 hp or smaller tractors, install the left contour to the back of the frame with two 0-32 screws and nuts provided. Make sure the contour follows the frame tube and install to tube with five #0 self drilling screws provided. (See Fig. 5) On larger tractors, (over 40 hp), install the foam seal from the hardware kit along the bottom of the frame tube as shown in figure 6. Note: The foam seal will expand to wide after application. Can take up to 24 hours. 2.3 Have an assistant help position the left side frame onto tractor and hold in position. Install 8mm bolts and washers from hardware kit through floorboard into tapped holes where bolts were removed in step.2 (See Fig. 7) 2.4 Repeat steps 2.2 and 2.3 for right side frame. 8 mm bolts Fig. Fig. 2 Fig. 3 Fig. 4 Transfer holes grommet Apply here Fig. 5 Fig. 6 8 mm bolts Fig. 7 p. 3 of 9

4 3. HARD SIDED REAR PANEL MASSEY FERGUSSON TGX SERIES CABS 3. Install 3 rubber seal from hardware kit on the bottom of the rear panel. Leave rubber long and trim in place during installation.. Install rear panel to left and right side frames with four 3/4 long Allen head bolts in the lower holes. Top holes will be used during roof and roll bar bracket mount installation. Trim ends of 3 rubber at an angle to close any gaps where it meats the side frame seals. (See Fig. 8) Fig WINDSHIELD SUPPORT 4. Install the windshield support to the side frames with 3/4 long Allen head bolts through the bottom two corner holes and into the mounting tabs on the side frames. (See Fig. 9) NOTE: The top four holes of the windshield support will receive hardware during roof installation. 5. COWL (See Fig. 0) 5. Position the cowl over the hood of the vehicle and the tabs on the side frames. Fig Attach top flange of cowl to frame tabs with 3/4 long carriage bolts. Install 3/4 long Allen head bolts through holes in front of cowl, 3 per side, into threaded inserts in side frame. Reminder: use plastic washers on all exterior fasteners. Align edges of tube with edges of cowl. Clamp the top portion of the cowl to the side frames and tighten carriage and Allen head bolts. Fig WINDSHIELD 6. Install 3/4 thick spacers from hardware box onto windshield hinges and insert flat head bolts. (See Fig. ) Have an assistant help lift the windshield in to place and install flat washers and locknuts. Attach windshield latches to windshield latch receivers on the cowl by squeezing tabs to retract spring loaded pins. (See Fig. 2) Lift up on bottom of windshield while closing latches. Check alignment of windshield with side frames and tighten hinge hardware. NOTE: Hinges are plastic components. Do not over tighten hardware. Torque to 7 foot/pounds max. Fig. Fig. 2 p. 4 of 9

5 7. ROOF (See Fig. 3) MASSEY FERGUSSON TGX SERIES CABS 7. With assistance, place the roof on top of the cab. Install long Allen head bolts into front two corner holes in roof and bolt to unitized frame tabs with locknuts. 7.2 Complete the roof installation using 3/4 long Allen head bolts and plastic washers in the remaining four holes in the top of the roof and the hole in the center of the rear flange of the roof. NOTE: The remaining four holes in the rear flange will be used in the next step. Fig ROLL BAR BRACKETS 8. Install left and right roll bar bracket mounts and roll bar brackets. NOTE: Do not use plastic washers on roll bar brackets. (See figure 4 (right side shown)) 9. FINISHING TOUCHES Fig Remove lights from rear fenders and install to light brackets on left and right side frames. (See Figure 5.) Run wires up through grab handle hole that grommet was installed in on Step.4. Also install no riders and loader control decal (if applicable) in a visible location on fenders to replace the ones covered by the cab side frames. 9.2 Tighten all remaining hardware. Install plastic nut covers on all exposed nuts on the interior of the cab. Fig Install doors back on pin hinges and, if necessary, adjust for optimum seal and latching. Hinges can be adjusted up and down as can the striker pins. The latch on the inside of the door can be adjusted front to back. Install door stop cables as shown in Fig Install wiper motor and any other accessories according to the instructions included with the kits. Fig. 6 CARE & MAINTENANCE INSTRUCTIONS Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the remainder of the unit s life. Wash the painted surfaces of the unit with commercial automotive cleaning products. Clean windows with glass cleaner. Vinyl components should be washed with a mild solution of warm soapy water. Clear vinyl can be easily scratched. Be careful cleaning frost or snow from windows. Do not roll curtains in cold weather. The windows become stiff and may crack. Keep windows clean. p. 5 of 9

6 ROOF WINDSHIELD INDUSTRIES, LLC. MASSEY FERGUSON TGX SOFT SIDED CAB PARTS LIST MFTGX-0 * HINGES MFTGX-02 WINDSHIELD SUPPORT * /2" WEATHER SEAL (OPPOSITE SIDE) MFTGX-05 SEAM BULB * HEYCO PLUG COWL * DECALS * TRIM LOK (3 SIDES) * WINDSHIELD LATCH MOUNTS MFTGX-04 * HEADLINER * 3/4" SIDE BULB & /4" GRIP REAR PANEL * LATCHES MFTGX-03 * HEYCO PLUG ROLL BAR BRACKET * DECALS (SERIAL #, ROPS & OPTIONS) 2 MFTGX-08 * ARCH PSA 2 PCS. (ALL 3 INSIDE SURFACES) * /2" WEATHER SEAL (INSIDE) UNITIZED SIDE FRAMES * " FLAT BULB * REG. BULB MFTGX-09L MFTGX-09R * /2" WEATHER SEAL (INSIDE) * HEYCO PLUGS * /2" WEATHER SEAL (THIS SIDE) SOFT DOORS * /2" WEATHER SEAL (THIS SIDE) * 5/8" HEYCO DOME PLUG 3" FLAT BULB MFTGX-07L MFTGX-07R * ARCH PSA 2 PCS. (THIS SIDE) ROLL BAR BRACKET MOUNTS MFTGX-0L MFTGX-0R * ARCH PSA 2 PCS. (THIS SIDE) PLEXI * 5/6-8 INSERTS 4/SIDE * HINGE SLEEVES * " HEYCO PLUG CUP HOLDER COVER MFTGX- * GRAB HANDLE * DOOR LATCH * HINGE PINS * STRIKER * OUTSIDE HANDLE * 5/8" SIDE BULB /4" GRIP CONTOURS MFTGX-06L MFTGX-06R * HINGE PINS, AND LIGHT BRACKETS (LOWER HINGE BOTH SIDES) * HEATER LABEL (INSIDE) * " FLAT BULB * GRIT PAPER *IN HOUSE APPLICATIONS ADDITIONAL SERVICE PARTS /UNIT DESCRIPTION 9GL- 25 X 39 MOLDED WINDSHIELD KIT 9PH006 UNITIZED FRAME HINGE KIT - LH 9PH005 UNITIZED FRAME HINGE KIT - RH MFTGX-05L DOOR SKIN MFTGX-05R DOOR SKIN 9DL0A ROTARY DOOR LATCH - LH 9DL0B ROTARY DOOR LATCH - RH 9DL0C OUTSIDE R-LATCH HANDLE W/ KEY 9DS02 DOOR STOP CABLE KIT MFTGX-2 LIGHT BRACKETS 9PH007 & 9BLK0 WINDSHIELD HINGE KIT MFTGX-HWK HARDWARE BAG RUBBER TYPES: /2" WEATHER SEAL 9PR20 REGULAR BULB * " FLAT BULB CABS/BLADES/SPREADERS/ACCESSORIES TRIM LOK 9PR0 5/8" SIDE BULB W/ /4" GRIP " FLAT BULB 9PR05 ARCH PSA 9PR09 3" FLAT BULB 9PR06 3/4" SIDE BULB W/ /4" GRIP 9PR29 p. 6 of 9

7 HEATER INSTALLATION: MODEL: MASSEY FERGUSSON TGX SERIES OPTIONAL AUXILIARY HEATER INSTALLATION (p/n 9PH20S32) A. Install the 20,000 BTU MEGA BURNER heater to the heater bracket, using two of the /4 bolts on the side of the heater. B. The location for the heater unit is on the right unitized side frame. C. Remove plugs (if equipped) from heater inlet and outlet tubes. D. Remove plugs in bottom right side of cowl and install plastic bushings from the heater kit by pushing into the holes from the inside of the cab. HEATER PLUMBING: *** CAUTION *** To avoid injury caused by hot engine coolant, make sure the engine is completely cooled down before beginning installation of auxiliary heater. FIG A A. Drain the cooling system. B. For the supply line to the heater on 34 and 40 hp tractors, remove the sending unit. Install the hex bushing to the adaptor with small nylon washer. Install sending unit into end of adaptor with large nylon washer. Install the assembly into the engine block where the sending unit was removed (Figure A). If the sending unit adaptor does not tighten so that the port on the side for the 3/8 NPT nipple points up as shown then remove it and install another small plastic washer and try again. Install the nipple into the side port of the adaptor. For the larger hp tractors, remove the clamp and rubber cap from the port on the right side of the thermostat housing. Figure B. C. For the return line from the heater on 34 and 40 hp tractors, cut the lower radiator hose in the location shown (Figure C) and install the enclosed T fitting with large hose clamps provided. For the larger hp tractors, remove the clamp and rubber cap from the port on the left side of the thermostat housing. Figure D. D. Reference Figure E (next page). Run the supplied heater hose from the T fitting, or port, along the side of the engine compartment and through one of the holes in the cowl, cut to length and attach to heater and T fitting with small hose clamps. CAUTION: Make sure hose does not rub against the exhaust. E. Reference Figure E (next page). Use the remaining hose to run from the sending unit adaptor or engine port to the heater and attach with small hose clamps. On 47, 52 and 55 hp models route the hose behind the exhaust manifold, under the fuel tank, and over to the other side of the engine compartment, and then to the heater in the same manner as the others tractors. See Figure F. Splice into the heater supply line and install the in-line shut-off valve. NOTE: The in-line shut-off valve quickly converts the heater into a summer time blower by preventing hot water from flowing to the heater core. Make sure the hoses will not interfere with the hood or touch the exhaust system. Secure the rest of the hoses with large wire ties provided. Refill the cooling system. Start the tractor and inspect system for leaks. Remove clamp And rubber cap FIG B FIG C Cut hose & install T fitting here Remove cap and install hose here. FIG D p. 7 of 9

8 Route hose behind Exhaust manifold FIG E FIG F ELECTRICAL CONNECTIONS: A. At the installer s discretion, mount the two speed rotary heater switch in desired location. B. Using the bullet connectors on the supplied 8 gauge wires, connect the wires to the orange and red wires on the heater. Route the wires to the switch location and cut to length. Connect the lead from the orange motor wire to the H terminal of the switch and the lead from the red motor wire to the L terminal using female push-on connectors. Connect the black wire from the motor to ground. C. Install a female push-on connector to one end of the remaining 8 gauge red wire. Connect to the B terminal on the back of the rotary switch. Route the other end of this wire to a positive feed (through the ignition or fuse box is recommended). Attach to the in-line fuse with a butt connector. Attach the other end of the in-line fuse to the power source. WARNING *** LEAVE the C switch terminal OPEN. This is NOT a ground connection. ROTARY HEATER SWITCH SWITCH KNOB HOUSING NUT TERMINALS SIDE VIEW B H L C HEATER BACK VIEW FRONT VIEW FINISHING TOUCHES: Check heater hoses and make sure they get warm. If not, remove the heater from its mount and let hang from hoses as low as possible. Temporarily put a clamp on the upper radiator hose to force coolant through the heater. As soon as heater gets warm remove the clamp. HEATER COMPONENTS: 20,000 BTU MEGA BURNER HEATER 9PH20 HEATER MANUAL N/A Rotary Heater Switch 9HR0046 Heater wire kit N/A 5 ft heater hose 9HR006 6 Hose clamps 9HR /2 Hose Clamps 9HR TEE 9HR0042 Extended Sending unit adaptor 9HR005MF In-Line Shut-off valve 9HR mm nylon washer N/A 2 2 mm nylon washers N/A 3/8 NPT nipple 9HR0045 p. 8 of 9

9 20,000 BTU MEGA BURNER HEATER SERVICE PARTS ITEM NO. DESCRIPTION CODE NO. HEATER CORE - 20,000 BTU 9PH20-2 FAN/MOTOR - 20,000 BTU 9PH VENT/LOUVER RECTANGLE 9HR-L 4 FAN GUARD - 20,000 BTU 9PH20-4 p. 9 of 9