SIOUX STEEL MANUAL HEAD GATE #194538
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1 SIOUX STEEL MANUAL NO: 958 CREATED: /0 REV E: /0/0 ECN -0 MANUAL HEAD GATE #9458 PATENT PENDING #9/48, WARNING!: KEEP HANDS & FINGERS AWAY FROM ALL HINGED AND MOVING PARTS DURING OPERATION. SIOUX STEEL COMPANY, P.O. BOX 5, SIOUX FALLS, SOUTH DAKOTA
2 CONTENTS SAFETY PG REPAIR/REPLACEMENT PARTS PG ASSEMBLY- MAIN PG 4 ASSEMBLY- LINKAGE DETAIL PG 5 ASSEMBLY- SUB COMPONETS PG ASSEMBLY- HYDRAULIC CYLINDER PG HEAD GATE SET UP PG 8 GREASE AND LUBRICATION PG 9 MAINTENANCE PG 0 TROUBLESHOOTING PG HEAD GATE OPERATION PG WARRANTY PG
3 SAFETY Watch for this symbol. It points out important safety precautions. It means Attention Be Alert! DEFINITIONS: CAUTION: Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. WARNING: Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. DANGER: Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. If any decals become damaged, detached, or illegible contact your dealer or Sioux Steel Company at (800) for free replacements. A careful operator, is the best operator. To help prevent accidents, read the following precautions before operating this equipment. Equipment should be operated only by those who are responsible and knowledgeable of this type of equipment. Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar with and follow safety precautions. Improper use of equipment can cause serious injury or death.. Read the operator's manual before operating equipment.. Keep hands, arms, feet, and legs away from all pinch points.. DO NOT remove any safety devices that have been provided for your protection. 4. DO NOT work around the equipment in loose clothing that might catch in any moving parts. 5. DO NOT modify the equipment without consulting a dealer or Sioux Steel Co.. Do NOT clean, lubricate, or adjust equipment, while equipment is operating.. Inspect the equipment regularly for any damage before and after each use. If damage to equipment occurs, equipment should not be used until repairs are made. Immediately, contact your dealer or Sioux Steel Warranty Department at (800) Repair of damages should be implemented as soon as practical, with appropriate Sioux Steel replacement parts. REMEMBER: Sioux Steel Co. includes all reasonable means for accident prevention except a safe and careful operator.
4 MANUAL HEAD GATE- REPAIR/REPLACEMENT PARTS ITEM NO. PART NUMBER DESCRIPTION QTY HEAD GATE FRAME 9444 HEAD GATE DOOR LH 944 HEAD GATE WHEEL HEAD GATE DOOR RH HANDLE ASS'Y 44 BOLT - /-UNC x.0" ZP GR /- LOCK NUT YOKE 9 5 FLAT WASHER- /4" DOOR LINK LH ASSY 945 LINK DOOR RH ASSY 5 BOLT - /-UNC x.5" ZP 9449 SCREW-.50 HHC-0X 4.50 GR5ZP SCREW-.50 HHC-0X.50 GR5ZP 5 94 HANDLE LINK ASSY 95 SERIAL NUMBER DECAL 80 DECAL - "SIOUX" OVAL 4." x " WARNING DECAL "PINCH POINT" WARNING DECAL "PINCH POINT" 0 98 NUT-.50 NYLON LOCK HEAD GATE CYL assy 8499 WASHER - / FLAT WASHER SAE ZP BUSHING-.50"ID X /4"OD X "LG BRONZE PATENT PENDING NOTES: The Sioux Steel Manual Head Gate has been completely assembled at the factory. Before initial operation, grease the 8 grease zerks ( at linkage and rod ends). Oil all other hinged and moving parts. See page 8 for additional details and location of grease zerks. Before operation of head gate, open and close doors 0-0 times to verify head gate is operating properly. Also verify doors will not open when hand pressure is applied to the doors (see page Fig.) Grease and oil as needed. WARNING! KEEP HANDS & FINGERS AWAY FROM ALL HINGED AND MOVING PARTS DURING OPERATION.
5 MANUAL HEAD GATE- MAIN SEE PAGE 5 FOR LINKAGE DETAIL
6 MANUAL HEAD GATE- LINKAGE DETAIL 8 DECAL ON SIDE 8 SEE HYDRAULIC CYLINDER DETAIL ON PAGE ATTACHES TO BOLT WELDED ONTO DOOR 8 4 DECAL ON SIDE OF FRAME SOME PARTS HIDDEN FOR CLARITY 5
7 MANUAL HEAD GATE- SUB COMPONENTS 4 HANDLE ASSEMBLY ITEM PART NO. NUMBER DESCRIPTION QTY HANDLE MOUNT HEAD GATE HANDLE EXTENSION SPRING- /4" ODX.5" LG,.05 WIRE 4 98 NUT-.50 NYLON LOCK SCREW-.50 HHC-0 X.00 GR5ZP 990 ZERK- /4" DRIVE IN 954 CAP-PLAS HNDL.5RNDX5"/BLK 5 ITEM NO. DOOR LINK LH ASSEMBLY- 945 PART NUMBER DESCRIPTION QTY /" ROD END W/ GREASE PORT 9450 NUT- /-0 UNF ZP JAM 949 /-0 THRD ROD 4 /4 DOOR LINK RH ASSEMBLY- 945 ITEM PART NO. NUMBER DESCRIPTION QTY /" ROD END W/ GREASE PORT 9450 NUT- /-0 UNF ZP JAM 945 /-0 THRD ROD 4 /4 HANDLE LINK ASSEMBLY- 94 ITEM PART NO. NUMBER DESCRIPTION QTY /" ROD END W/ GREASE PORT 94 HANDLE LINK 9450 NUT- /-0 UNF ZP JAM
8 8 4 5 MANUAL HEAD GATE- HYDRAULIC CYLINDER ITEM NO. PART NUMBER DESCRIPTION QTY. 945 CYL COUPLER 9458 CYL SPRING STOP 9459 /" SNAP RING /4" STEEL BALL CONICAL COMPRESSION SPRING 945 CYL HOUSING ROD END 945 ACCUMLATOR ASSY /" ROD SEAL CYLINDER ROD END " ROD WIPER 9585 #0 O-RING 9455 " ROD SEAL 945 CYL ROD ACTUATOR SHAFT MNT SPRING- COMPRESSIOM 945 ACTUATOR SHAFT 9584 /4" TUBE JIC [DEG] /4" TUBE JIC CAP NUT 9 0
9 MANUAL HEAD GATE- SET UP Before operating Head Gate, verify the following: ) The two yellow wire tie securing handle of ) /8" x 4" steel rod in Yoke area has cylinder rod has been removed and handle been removed. locked back into place. ) x 4 between doors has been removed. 4) Before initial operation of head gate, open and close doors 0-0 times to verify head gate is operating properly. Also verify doors will not open when hand pressure is applied to the doors (see page Fig.) 8
10 MANUAL HEAD GATE- GREASE & LUBRICATION Before operating, grease zerks where shown below. Oil all other hinged and moving parts. Grease and oil as needed. GREASE ZERK (ROD END) GREASE ZERK GREASE ZERK GREASE ZERK (OTHER SIDE) GREASE ZERK BACK VIEW FRONT VIEW 9
11 Bolts MANUAL HEAD GATE- MAINTENANCE - Check bolts regularly for correct tightness. Bolts should be tightened firmly so that they do not slop around in bolt holes, but should not be over-tightened to cause restrictive movement of parts. Worn bolts should be replaced immediately TOP PLUNGER Cylinder -Keep top and lower plunger rods clean of dirt or other foreign substances to assure smooth operation of cylinder. - Make sure all threaded connections are tight to assure smooth operation of cylinder. TOP RESERVOIR - Replace seals, wipers, and o-rings if cylinder is leaking oil (see page for part numbers and detail break down of cylinder). - Lubricate top plunger rod where rod enters top reservoir with an aerosol type lubricant. - It is recommended when head gate is not in use to fully open doors. This will place the bottom plunger into the cylinder protecting it from the elements. - Change the oil in the cylinder every years or as needed. - Any cylinder malfunction should be immediately reported to your dealer or Sioux Steel. Procedure for changing oil ) Remove Cylinder from Head Gate and completely remove bottom and top plunger. BOTTOM RESERVOIR ) Drain oil from bottom and top reservoir of cylinder. If needed, flush out top and bottom reservoir of any foreign objects. ) Replace bottom plunger back into lower reservoir. 4) Using a good high quality hydraulic oil, measure 4 ozs by using a measuring cup. (see bottom of page for oil recommendations). 5) Fill cylinder through top plunger hole with approximately 0 ozs of oil. ) Place top plunger back into top reservoir and activate several times to allow oil to flow into bottom reservoir. BOTTOM PLUNGER ) Remove top plunger and pour remaining oil into top reservoir. Reinstall top plunger and activate cylinder several times. 8) Reinstall cylinder onto Head Gate. 9) Activate Head Gate 0-0 times and verify doors are not capable of opening more than /4" when hand pressure is applied to doors. (See Fig. on next page) Recommended oil (4 ozs) Mobil DTE 4 Excel (0W) Shell AW or AW4 0
12 MANUAL HEAD GATE- TROUBLE SHOOTING - If doors open greater than /4" when hand pressure is applied (See Fig. ) try the following: A) Bleed the cylinder of air (See Fig. ) ) Push handle in and hold. ) While holding handle in, push top plunger down and hold for approximately minute. ) Release handle and top plunger. B) If Head Gate still does not hold, cylinder may not be activating properly. ) Top plunger may be stuck. Lubricate top plunger rod where rod enters top reservoir with an aerosol type lubricant. ) ) Verify cap and jam nut on top plunger are tight and set at proper setting to prevent /" actuator rod from activating internal check valve. C) It may be necessary to add additional oil to top reservoir or that cylinder does not have enough oil. See previous page on adding additional oil to top reservoir or changing oil in cylinder. - Contact Sioux Steel for additional assistance if needed. STEP Push top plunger down and hold TESTING CYLINDER (FIG. ) MOVEMENT SHOULD BE LESS THAN /4" STEP Push handle in and hold APPLY HAND PRESSURE TO DOORS BLEEDING CYLINDER (FIG. ) Note: When head gate has not been used for long periods ot time or after an extended transport, it may be necessary to give a sharp pull on the handle and activate head gate 0 to 0 times to verify proper operation.
13 MANUAL HEAD GATE- OPERATION CLOSE HEAD GATE OPEN HEAD GATE PULL HANDLE DOWN TO CLOSE HEAD GATE PUSH HANDLE UP TO OPEN HEAD GATE OPTIONAL HANDLE STORAGE POSITION WHEN GATE IS OPEN () INSTALL SAFETY CHAINS WHERE APPLICABLE SAFETY CHAIN ) PULL HANDLE IN DIRECTION SHOWN ) PUSH HANDLE DOWN
14 NEW PRODUCT WARRANTY LIVESTOCK EQUIPMENT LIMITED WARRANTY FOR NEW SIOUX STEEL COMPANY PRODUCTS A. GENERAL PROVISIONS. Sioux Steel means Sioux Steel Company, 9 / East Sixth Street, Sioux Falls, South Dakota 504. The warranties described below are provided by Sioux Steel to the original purchasers of new products purchased from Sioux Steel or from an authorized Sioux Steel Dealer (the Products ). Under these warranties, Sioux Steel will, at its option, repair or replace at its factory any Product covered under these warranties which is found to be defective in material and workmanship during the applicable warranty term or refund the purchase price paid for the defective Product. Customer will be responsible for labor charges for removing the defective Product and reinstalling the repaired or replacement Product, any premium charge for overtime labor requested of Sioux Steel and shipping charges to and from Sioux Steel s factory. These warranties are not transferrable. B. WARRANTY PERIOD. Subject to exclusions and limitations set forth herein, each new Product is warranted for the number of years specified below. Each warranty term begins from the date of purchase regardless of delay in receipt of the Product by Customer due to the time required to process, handle, ship, assemble, construct and install the Product. Customer must retain proof of the date of purchase. Replacement parts for and repairs to the Product will be warranted only for the remainder of the original warranty term. The replacement parts for or repairs to the Product will not extend the warranty term beyond the original warranty term. Products described below include all parts, components and accessories. LIVESTOCK EQUIPMENT Victory, Cattleman s, Heavy Duty and Super Six steel construction livestock gates Lifetime labeled through the Company s Lifetime Guarantee Gate Program ( Lifetime Guaranteed Gates ) All Poly Products years Post Puller/Pounder Consumer Use Year Commercial or Government Use Months All Other Livestock Equipment, including Bulk Bins and all Livestock Gates that are not Year labeled through the Guarantee Gate Program as provided above Exclusions specific to Livestock Equipment: Damage or loss of any kind from () storage of feed products that are not free-flowing or that have a density greater than 40 pounds per square foot; and () the storage of materials other than free-flowing livestock feed. C. ITEMS COVERED SEPARATELY. The Sioux Steel warranties do not cover any parts, components or materials that are part of the Product, or used in conjunction with the Product, that are not manufactured by Sioux Steel. Such parts, components and materials will be subject to the warranties provided by the manufacturer, if any. D. WHAT IS NOT WARRANTED. Sioux Steel does not warrant and is not responsible for the following: () used products; () modification or alteration of the Products; () Products that have not been properly installed or not installed in accordance with the instruction manual, improper assembly, or improper construction by any persons other than Sioux Steel employees; (4) depreciation, damage or loss caused by the use of parts, components or accessories not provided by Sioux Steel, unauthorized repairs, normal wear, lack of necessary and proper maintenance, a failure to follow operating instructions/recommendations, misuse, lack of proper protection during storage, vandalism or theft, exposure to the elements or corrosive materials, accidents or acts of nature including lightning, flooding, hail, straight winds and tornadoes; and (5) cosmetic damage or damage that does not hinder the functionality of the Products. E. LIFETIME GUARANTEED GATES. The Limited Warranty for New Sioux Steel Company Products shall apply to the Lifetime Guaranteed Gates ( Gates ) for the life of the original purchaser with the exception of Section D above. Sioux Steel does not warrant and is not responsible for the following: () modification or alteration of the Gates; () cosmetic damage, normal wear and tear or damage that does not hinder the functionality of the Gates, including fading of the color; () damage caused by use for purposes inconsistent with its intended purpose or design; (4) damage due to use of any parts or components not supplied by the Sioux Steel. F. LIMITATIONS OF WARRANTIES AND CUSTOMER S REMEDIES. To the extent permitted by law, neither Sioux Steel, the Dealer nor any person or company affiliated with either of them makes any warranties, representations, conditions or promises express or implied as to the quality, performance or freedom from defects of the Products covered by these warranties other than those set forth herein. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER SIOUX STEEL, THE DEALER, NOR ANY PERSON OR COMPANY AFFILIATED WITH EITHER OF THEM WILL BE LIABLE FOR ANY DAMAGES, INCLUDING, BUT NOT LIMITED TO, INCIDENTAL, SPECIAL, EXEMPLARY, CONSEQUENTIAL, LOST PROFITS AND REVENUES, LOST USE OF THE PRODUCTS OR ANY OTHER PROPERTY, BODILY INJURY OR PROPERTY DAMAGE CLAIMS OF ANY PERSON, LOST COMMODITIES, REMOVAL OR STORAGE COSTS FOR THE PRODUCTS, OTHER EQUIPMENT AND COMMODITIES, DAMAGE TO THE ENVIRONMENT ARISING FROM OR IN ANY MANNER RELATED TO ANY RELEASE OF HAZARDOUS MATERIALS, AND REMEDIATION EXPENSES THEREFORE, WHETHER BASED ON CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER LEGAL BASIS, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN NO INSTANCE WILL SIOUX STEEL, THE DEALER OR ANY PERSON OR COMPANY AFFILIATED WITH EITHER OF THEM BE LIABLE TO CUSTOMER OR ANY PERSON IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE PAID BY CUSTOMER FOR THE PRODUCT. G. NO DEALER WARRANTY. THE DEALER HAS NO AUTHORITY TO MAKE ANY WARRANTY, REPRESENTATION, CONDITION OR PROMISE ON BEHALF OF SIOUX STEEL, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY. H. GOVERNING LAW/VENUE. These warranties, and all terms set forth herein, are governed by the laws of the State of South Dakota and, where applicable, the laws of the United States of America. Any and all disputes arising from these warranties, the purchase and use of the Products, bodily injury and property damage claims or otherwise must be venued in the South Dakota Circuit Court sitting in Minnehaha County, South Dakota. Customer agrees to such venue and waives any challenge to such court s jurisdiction based upon lack of personal jurisdiction or inconvenience. I. SECURING WARRANTY SERVICE. In order to receive warranty services, customer must give Sioux Steel written notice of a warranty claim within 0 days of the date of discovery of the defective materials or workmanship, and Customer must complete the following steps: () Obtain from Sioux Steel a Return Goods Authorization Number ( RGA Number ) by calling the Customer Service Department at , and providing the following information: An explanation as to why the Product is being returned. The name of the territory representative, Dealer or Sioux Steel salesperson from whom the Product was purchased. The Dealer s identification number. The invoice number and date of purchase. Customer s name, phone number, fax number, mailing address and address. The date that the Product will be returned. () Pay the shipping charges to ship the Product to Sioux Steel s factory, and the return shipping charges. () Ship the Product to Sioux Steel at 9 / East Sixth Street, Sioux Falls, South Dakota 504. { }
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