IRRIGATION RENOVATION PROJECT Construction Documents

Transcription

1 P TOUCHET VALLEY GOLF COURSE AND FAIRGROUNDS Dayton, Washington IRRIGATION RENOVATION PROJECT Construction Documents NOVEMBER 2015 Sheet Layout COVER IR0.1 PROJECT SUMMARY IR1.0 GOLF IRRIGATION PLAN IR2.0 FAIRGROUNDS/CLUBHOUSE IRRIGATION PLAN E1.0 ELECTRICAL PLAN D1.0 IRRIGATION DETAILS D1.1 IRRIGATION DETAILS D2.0 PUMP STATION LAYOUTS D2.1 VERTICAL TURBINE PUMP STATION DETAILS D2.2 CENTRIFUGAL PUMP STATION DETAILS Vicinity MapNTS Dayton, WA Site MapNTS GOLF COURSE Irrigation Consultant Greg Baer, PLA, CGIA Baer Design Group, LLC 99 E. State Street, Suite 203 Eagle, Idaho 3616 ph. (20) e. Owner Andrew Woods, PE/Director of Public Works 415 N. Guernsey Ave. Dayton, Washington 9932 ph. (509) e FAIRGROUNDS AND CLUBHOUSE

2 P IRRIGATION LEGEND BID ADD ALTERNATE #2 & #3 STA BID ADD ALTERNATE #2 & #3 BASE BID BID ADD ALTERNATE #2 & #3 BID ADD ALTERNATE #1 BID ADD ALTERNATE #2 & #3 GENERAL NOTES BASE BID BID ADD ALTERNATE #1 BID ADD ALTERNATE #1 Irrigation Summary BIDDING NOTES: BIDDING SUMMARY: NORTH Scale 1" = 100'-0" 300 IR0.1

3 IRRIGATION LEGEND Washington STA GENERAL NOTES Dayton Irrigation Plan NORTH IRRIGATION KEYNOTES Scale 1" = 100'-0" 300 IR1.0

4 IRRIGATION LEGEND STA Scale 1" = 40'-0" NORTH 120 IR2.0 Fairgrounds & Clubhouse Irrigation Plan

5 ELECTRICAL LEGEND 6 ELECTRICAL KEYNOTES Scale 1" = 100'-0" NORTH 300 E1.0 Electrical Plan

6 GEAR DRIVE ROTOR 1 VIH ROTOR 2 3 POP-UP SPRAY HEAD 4 QUICK COUPLING VALVE 5 REMOTE CONTROL VALVE ASSEMBLY 6 MAINLINE GATE VALVE 7 LATERAL ISOLATION VALVE AIR RELEASE VALVE DISTANCE CHART INSTALLATION CHART LATERAL TRENCH SECTION Irrigation Details MAINLINE TRENCH SECTION 9 Joint Restraint Chart Detail 12 Grounding 10 FIELD SATELLITE 12 TRENCH SECTION D1.0

7 CONCRETE CUT AND PATCH 1 ASPHALT CUT AND PATCH 2 3 RCV (MP ROTATOR ZONES ONLY) D1.1 Irrigation Details

8 1 PUMP STATION AT CLUB HOUSE 2 PUMP STATION AT POND P D2.0 Pump Station Layouts

9 PRESSURE TRANSDUCER FILTER SHOWN REMOVED FOR CLARITY PERFORMANCE: MINIMUM POWER: DUTY PUMP: JOCKEY PUMP: MODEL# DESIGN SPECIFICATIONS PSI 40 VOLT / 3 PHASE 30 ea 5 HP. MINIMUM HP. MINIMUM N2T030C S4S43INS PARTS LIST ITEM DESCRIPTION SIZE Count A stainless steel pressure transducer shall continually monitor system pressure. A 4-20 ma or 1-10v signal shall be transmitted to the VFD - the VFD shall react according to pre-programmed criteria. PROGRAMMABLE LOGIC CONTROLLER (PLC) The control panel shall include a PLC with a HMI touch screen operator interface. The operator interface shall allow the user to make adjustment to the PLC program locally, without requiring any additional equipment, such as a laptop computer. The VFD control keypad is not an acceptable substitution for the digital operator interface. INTEGRATED PUMP STATION ENCLOSURE 69.0" PLAN VIEW 42" NEC PANEL CLEARANCE 97.0" 76.0" FLOOR DRAIN & FLOAT SWITCH ACCESS ACCESS HATCH 60" WET WELL COVER " PVC WELL SEAL " 160# PVC.1" SLOTS " PVC PLUG PPS0 PUMP PROTECTION SLEEVE REQUIRED ON SUBMERSIBLE PUMPS TO PROVIDE MOTOR COOLING & PROTECT PUMP FROM DEBRIS - SCREENS TO BE REMOVED FROM PUMP SUCTION AR IC BFV I2GL BFV I6GL BFV IWL CHK P2S CHK P6S CHK PE HIGH PRESSURE RELIEF VALVE ASSEMBLY AIR RELIEF VALVE 3/4" 1 BUTTERFLY VALVE, LO, GV 2" 1 BUTTERFLY VALVE, LO, GV 2 BUTTERFLY VALVE, LO " 2 CHECK VALVE, SILENT 2" 1 CHECK VALVE, SILENT 2 CHECK VALVE, ENBEE " 1 EP ELECTRICAL PANEL 60X36X16 1 FM I6F FTR AS4 HP SW HPR I2FA PG 100 FLOW METER 1 FILTER, SAF 4500 " 1 HIGH PRESSURE SWITCH 1/4" 1 HP RELIEF VALVE, ANGLED 2" 1 PRESSURE GAUGE 100 PSI 2 PMP1 PUMP, TURBINE 30 HP 2 PMP2 PUMP, SUBMERSIBLE 5 HP 1 PR ST PRESSURE SENSOR 1/4" 1 SKD SKID 96X96 1 The PLC shall be fully programmed prior to pump panel installation. The technician installing and programming the PLC is to be factory trained and certified by the PLC manufacturer. The PLC and operator interface shall provide (at a minimum) the following functions: Display run status of all pumps Display systems pressure Display any fault condition and log fault with time and date stamp Display motor run hours- user re-settable Pre-programmed start-up routines for initial start-up, mainline fill, power outages, and re-start after a system fault Allow user to adjust operating variables and timing functions such as low pressure, high pressure, low water, start-up pressure and ramp time, and restart delays VFD bypass routine to allow emergency pressure differential operation of pumps if the VFD fails-user selectable Control of automatic valve supplying intake screen system Display of options such as flow and total flow HMI can be password protected to prevent unauthorized access DISCONNECT SWITCH A disconnect switch shall be integrated into the pump control panel and shall be the disconnect means for the equipment. OVERCURRENT PROTECTION The VFD bridge rectifiers shall be protected from over current by appropriately sized circuit breakers. Fuses are not acceptable. THERMAL OVERLOAD In case of VFD failure, the pump control panel shall include a magnetic starter, which consists of a contactor, circuit breaker, and thermal overload, so that the motor may be operated across-the-line manually until the VFD is repaired or replaced. VOLTAGE & PHASE MONITORING The Pump Control Panel shall monitor incoming power and automatically disconnects power if it does not meet specified criteria. A magnetic contactor will disconnect the VFD. The system shall have an automatic re-start routine when the power returns to normal. LIGHTNING AND SURGE PROTECTION The Pump Control Panel shall be equipped with transient voltage and surge arrestors. PRE-PROGRAMMED START-UP ROUTINES FRONT VIEW (PUMPS REMOVED FOR CLARITY) DUTY PUMP ASSEMBLY (X2) PRESSURE SUSTAINING PUMP ASSEMBLY 12" PLATE 10" HOLE IN SKID The PLC shall be programmed with various start-up routines that limit and/or delay, the starting, and acceleration of the pump to ensure that excessive velocity and pressure do not damage thedistribution system. The program shall include individual routines for initial start-up, mainline fill, re-start after a power outage, and re-start after a system fault. The operator shall be able to adjust the timing of the routines via the operator interface. AUTOMATIC SUCTION SCANNER FILTER QUALITY CONTROL The entire pump station and the control panel shall be designed, assembled, programmed and tested by a single manufacturer, within the confines of a UL certified manufacturing facility. The manufacturer shall employ service personnel who are trained, and certified, in every aspect of service that may be required on the pump station. It shall not be acceptable for the control panel to be designed, manufactured, programmed, or serviced by any entity, other than the pump station manufacturer. Pump Station Skid Base & Enclosure The pump skid and appurtenances shall be cleaned to bare steel and coated with a baked on powder coating. The pump station shall be pressure tested prior to coating. No welding shall be performed after the pump station is powder coated. The pump station enclosure shall be constructed of marine grade aluminum modular panels to allow access to all pumps and components by simply removing any panel. The entire front of the enclosure shall consist of hinged doors. The enclosure shall be powder coated. The roof of the enclosure shall be easily displaced and replaced by one person, for the purpose of servicing the pump station, when necessary. VENTILATION FAN The system shall include a ventilation fan (or fans) that will adequately cool all of the enclosed equipment during extreme expected seasonal temperatures. QUALIFICATIONS The VFD pump control system shall be manufactured and installed by factory trained and certified technicians with a minimum of five years experience with similar installations. The pump station manufacturer shall employ certified service technicians that are fully trained in all aspects of service on the pump station, including the VFD/PLC control system. It shall not be acceptable for it to be necessary to contact any entity, other than the pump station manufacturer, for any aspect of pump station service, or technical support. The pump control panel shall be manufactured by Precision Pumping Systems. Requests for substitutions must be submitted, in writing, to the engineer prior to the bid date. PUMP CONTROL SYSTEM The UL listed control panel shall include variable frequency drives (VFD), and programmable logic controllers (PLC). The VFD pump control panel shall be manufactured and listed by a UL50 Panel Shop The panel shall be UL labeled as an "Enclosed Industrial Control Panel". The pump control panel shall be completely manufactured, tested and programmed prior to delivery to the job site. A wiring schematic and pump(s) nameplate information shall be permanently affixed to the inside of the control enclosure. The VFD and associated electrical equipment shall be mounted in a UL Type 3R enclosure for outdoor installation, or UL type 12 enclosure for indoor installation. The cooling system shall prevent the VFD from reaching high ambient temperatures, which will cause temperature faults or warnings. The cooling system shall not allow dust and/or dirt inside the pump control panel. The filter shall be an Amiad SAF automatic suction scanner type filter with electric motor and electronic control. Hydraulic motors shall not be accepted. The filter shall have a removable cylindrical four-layer filtration element made entirely of Type 316L stainless steel weave-wire screen. The installed filter shall be as indicated on the drawing, and shall be rated for the full flow of the pump station. COOLING & VENTILATION The pump station enclosure shall be completely insulated. The insualtion material shall have a minimum R-Value of 13. The pump station shall include an integrated air conditioning system to ensure that no equipment shall fault or be damaged during expected extreme seasonal temperatures. VARIABLE FREQUENCY DRIVES (VFD) The VFDs shall be appropriately sized to meet the FLA, full load amps, required by the pump motor as stated on the motor nameplate. Initial start-up and calibration shall be performed by a Precision Pumping Systems factory certified technician, which shall extend the warranty on the control panel from one year to two years. With a three year available. VFD ALTERNATION If the pump station is equipped with multiple pumps, the pump control system shall automatically alternate VFD control between the lead and lag pumps, in multiple lead / lag pump configurations. This function shall equalize usage of all of the pumps in the system. this function is critical to ensure that the lead / lag configuration functions properly, and efficiently over the long term. JOCKEY PUMP The system shall include a jockey pump. The jockey pump shall be variable speed, and shall be controlled by a separate VFD. Vertical Turbine Pump Station Details D2.1

10 TOP VIEW FILTER FLUSH LINE CW SCREEN LINE ELECTRICAL CONDUIT 66.0" RECOMMENDED CONCRETE PAD LAYOUT PROVIDED BY OTHERS (SHOWN WITH PUMP STATION) Ø4.0" 63.0" 93.0" RECOMMENDED CONCRETE PAD LAYOUT PROVIDED BY OTHERS (SHOWN WITHOUT PUMP STATION) 30.0" 36.0" 30.0" 4.0" 4" HOLE WITH CAP & 1/2" COUPLER ON TOP (FLOOR DRAIN & FLOAT SWITCH ACCESS) 66.0" DUTY PUMP/VAF FILTER ASSEMBLY PRECISION PUMPING SYSTEMS ENCLOSED PUMPING STATION MODEL: V1C015X V32X243ONS PERFORMANCE: PSI MAIN PUMP: 10 hp. MINIMUM TYPE: END-SUCTION CENTRIFUGAL POWER: 240-VOLT / 1-PHASE / 60-HZ 57.0" Part List ITEM DESCRIPTION SIZE Count AR IC BFV I2GL BFV I3GL CHK P2S CHK P3S AIR RELIEF VALVE 3/4" 1 BUTTERFLY VALVE, LO, GV 2" 1 BUTTERFLY VALVE, LO, GV 3" 2 CHECK VALVE, SILENT 2" 1 CHECK VALVE, SILENT 3" 1 CW VL CW CONTROL VALVE 1 EP ELECTRICAL PANEL (SIZE) 1 PMP PUMP, CENTRIFUGAL 5HP 1 SKD SKID 66X4 1 VAF 3 VAF FILTER 3" 1 PROGRAMMABLE LOGIC CONTROLLER (PLC) The control panel shall include a PLC with ahmi touch screen operator interface. The operator interface shall allow the user to make adjustment to the PLC program locally, without requiring any additional equipment, such as a laptop computer. The VFD control keypad is not an acceptable substitution for the digital operator interface. The PLC shall be fully programmed prior to pump panel installation. The technician installing and programming the PLC is to be factory trained and certified by the PLC manufacturer. The PLC and operator interface shall provide (at a minimum) the following functions: Display run status of all pumps Display systems pressure with password protected set point control Display any fault condition and log fault with time and date stamp Display motor run hours- user re-settable Pre-programmed start-up routines for initial start-up, mainline fill, power outages, and re-start after a system fault Allow user to adjust operating variables and timing functions such as low pressure, high pressure, low water, start-up pressure and ramp time, and restart delays VFD bypass routine to allow emergency pressure differential operation of pumps if the VFD fails-user selectable Control of automatic valve supplying intake screen system Display of options such as flow and total flow VFD ALTERNATION The pump station is equipped with multiple pumps, the pump control system shall automatically alternate VFD control between the lead and lag pumps, in multiple lead / lag pump configurations. This function shall equalize usage of all of the pumps in the system. this function is critical to ensure that the lead / lag configuration functions properly, and efficiently over the long term. DISCONNECT SWITCH A circuit breaker disconnect switch shall be integrated into the pump control panel and shall be the disconnect means for the equipment. OVERCURRENT PROTECTION The VFD bridge rectifiers shall be protected from over current by appropriately sized circuit breakers. Fuses are not acceptable. THERMAL OVERLOAD In case of VFD failure, the pump control panel shall include a magnetic starter, which consists of a contactor, circuit breaker, and thermal overload, so that the motor may be operated across-the-line manually until the VFD is repaired or replaced. VOLTAGE & PHASE MONITORING QUALITY CONTROL The entire pump station and the control panel shall be designed, assembled, programmed and tested by a single manufacturer, within the confines of a UL certified manufacturing facility. The manufacturer shall employ service personnel who are trained, and certified, in every aspect of service that may be required on the pump station. It shall not be acceptable for the control panel to be designed, manufactured, programmed, or serviced by any entity, other than the pump station manufacturer. PUMP STATION SKID BASE & ENCLOSURE The pump skid and appurtenances shall be cleaned to bare steel and coated with a baked on powder coating. The pump station shall be pressure tested prior to coating. No welding shall be performed after the pump station is powder coated. The pump station enclosure shall be constructed of marine grade aluminum modular panels to allow access to all pumps and components by simply removing any panel. The entire front of the enclosure shall consist of hinged doors. The enclosure shall be powder coated. The roof of the enclosure shall be easily displaced and replaced by one person, for the purpose of servicing the pump station, when necessary. VENTILATION FAN The system shall include a ventilation fan (or fans) that will adequately cool all of the enclosed equipment during extreme expected seasonal temperatures. QUALIFICATIONS The VFD pump control system shall be manufactured and installed by factory trained and certified technicians with a minimum of five years experience with similar installations. The pump station manufacturer shall employ certified service technicians that are fully trained in all aspects of service on the pump station, including the VFD/PLC control system. It shall not be acceptable for it to be necessary to contact any entity, other than the pump station manufacturer, for any aspect of pump station service, or technical support. The pump control panel shall be manufactured by Precision Pumping Systems. Requests for substitutions must be submitted, in writing, to the engineer prior to the bid date. PUMP CONTROL SYSTEM The UL listed control panel shall include variable frequency drives (VFD), and programmable logic controllers (PLC). The VFD pump control panel shall be manufactured and listed by a UL50 Panel Shop The panel shall be UL labeled as an "Enclosed Industrial Control Panel". The pump control panel shall be completely manufactured, tested and programmed prior to delivery to the job site. A wiring schematic and pump(s) nameplate information shall be permanently affixed to the inside of the control enclosure. The VFD and associated electrical equipment shall be mounted in a UL Type 3R enclosure for outdoor installation, or UL type 12 enclosure for indoor installation. The cooling system shall prevent the VFD from reaching high ambient temperatures, which will cause temperature faults or warnings. The cooling system shall not allow dust and/or dirt inside the pump control panel. VARIABLE FREQUENCY DRIVES (VFD) The VFDs shall be appropriately sized to meet the FLA, full load amps, required by the pump motor as stated on the motor nameplate. The VFD shall be an ABB ACS series, manufactured by ABB Industrial Systems, Inc. or Mitsubishi F700 series, manufactured by Mitsubishi electric. Initial start-up and calibration shall be performed by a Precision Pumping Systems factory certified technician, which shall extend the warranty on the control panel from one year to two years. With a three year available. PRESSURE TRANSDUCER A stainless steel pressure transducer shall continually monitor system pressure. A 4-20 ma or 1-10v signal shall be transmitted to the VFD - the VFD shall react according to pre-programmed criteria. The Pump Control Panel shall monitor incoming power and automatically disconnects power if it does not meet specified criteria. A magnetic contactor will disconnect the VFD. The system shall have an automatic re-start routine when the power returns to normal. LIGHTNING AND SURGE PROTECTION The Pump Control Panel shall be equipped with transient voltage and surge arrestors. PRE-PROGRAMMED START-UP ROUTINES The PLC shall be programmed with various start-up routines that limit and/or delay, the starting, and acceleration of the pump to ensure that excessive velocity and pressure do not damage the distribution system. The program shall include individual routines for initial start-up, mainline fill, re-start after a power outage, and re-start after a system fault. The operator shall be able to adjust the timing of the routines via the operator interface. HIGH DISCHARGE PRESSURE SWITCH The pump system shall be equipped with a high-pressure switch. AUTOMATIC SUCTION SCANNER FILTER The filter shall be an VAF automatic suction scanner type Hydraulic motors shall not be accepted. The filter shall have a removable cylindrical four-layer filtration element made entirely of Type 316L stainless steel weave-wire screen. The installed filter shall be as indicated on the drawing, and shall be rated for the full flow of the pump station. Centrifugal Pump Station Details JOCKEY PUMP The system shall include a jockey pump. The jockey pump shall be variable speed, and shall be controlled by a separate VFD. D2.2