Marine Gasoline Products
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1 025 -RAC eries Marine Gasoline Products In -line Fuel Filters Being on the water is fun, having water in your fuel is not. More than ever, today s high performance gasoline engines require clean, dry fuel. tandard fuel filters simply don t offer the improved features and peace--of--mind that come with Racor fuel filters. Experienced sailors trust their engines, their livelihood, and even their lives to Racor. houldn t you? Features and Benefits Installs quickly. Filters gasoline or gasoline/oil blended fuels. eparates water from fuel (025--RAC--02 model only). Compact design. Heavy duty construction. Easy to service. Applications mall outboard engines. Personal water craft. mall gensets. now machines. Lawn mowers. Any small gasoline engine. American Boat & Yacht Council, Incorporated, Individual tandard, H--24 (gasoline fuel systems). National Marine Manufacturing Association, member. Visit our website at Parker Hannifin Corporation Racor Division PO Box 3208 Modesto, CA UA Phone: Fax: e--mail: racor@parker.com
2 025 -RAC eries Overview pecifications 025 -RAC RAC RAC RAC -09 Maximum Flow Rate 25 GPH (95 LPH) 25 GPH (95 LPH) 25 GPH (95 LPH) 35 GPH (132 LPH) Application Outboard Outboard Inboard Inboard Port ize 5/16 Hose Bead 3/8 NPT Housing Material 1 Anodized die--cast aluminum head with see--through, reusable plastic bowl. 1 Anodized die--cast aluminum head with see--through, reusable plastic bowl. All steel with black E coating for corrosion resistance All tainless teel Replacement Element N/A N/A Micron Rating Min. ervice Clearance 3.0 in. (7.6 cm) 3.0 in. (7.6 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) Height 4.3 in. (10.9 cm) 4.3 in. (10.9 cm) 4.8 in. (12.1 cm) 4.5 in. (11.4 cm) Depth / Diameter 2.1 in. (5.3 cm) 2.1 in. (5.3 cm) 2.3 in. (5.7 cm) 2.2 in. (5.6 cm) Width 2.3 in. (5.7 cm) 2.3 in. (5.7 cm) N/A N/A Weight (dry) 0.3 lb (0.14 kg) 0.3 lb (0.14 kg) 0.2 lb (0.09 kg) 0.3 lb (0.14 kg) Max. Working Pressure PI (690 kpa) 100 PI (690 kpa) 30 PI (207 kpa) 30 PI (207 kpa) Case Quantity Operating Temperature o to +180 o F / --23 o to +82 o C pecial Notes: 1 Anodizing is a chemical process that provides corrosion resistance. 2 Pressure installations acceptable up to maximum amount shown -- vacuum installations are recommended.
3 025 -RAC eries Overview pecifications 025 -RAC -10A RAC RAC RAC -13 Maximum Flow Rate 35 GPH (132 LPH) 12 GPH (45 LPH) 12 GPH (45 LPH) 12 GPH (45 LPH) Application Inboard Outboard Outboard Outboard Port ize 1/2 NPT 1/4 Hose Bead 5/16 Hose Bead 3/8 Hose Bead Housing Material All steel, painted black. Plastic Plastic Plastic Replacement Element N/A N/A N/A N/A Micron Rating Min. ervice Clearance 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) Height 4.2 in. (10.7 cm) 3.5 in. (8.9 cm) 3.5 in. (8.9 cm) 3.5 in. (8.9 cm) Depth / Diameter 1.9 in. (4.8 cm) 2.1 in. (5.3 cm) 2.1 in. (5.3 cm) 2.1 in. (5.3 cm) Width N/A N/A N/A N/A Weight (dry) 0.6 lb (0.27 kg) 0.1 lb (0.05 kg) 0.1 lb (0.05 kg) 0.1 lb (0.05 kg) Max. Working Pressure PI (690 kpa) 10 PI (69 kpa) 10 PI (69 kpa) 10 PI (69 kpa) Case Quantity Operating Temperature o to +180 o F / --23 o to +82 o C pecial Notes: 2 Pressure installations acceptable up to maximum amount shown -- vacuum installations are recommended.
4 025 -RAC eries Plated steel fittings for the 025 -RAC -01, 025 -RAC -02 and 025 -RAC -09. Part Number T1 (AE J476) T2 Tube or Hose ize Picture (No cale) N4 - H N4 - H N6 - H6 3/ NPT 5/16 Hose Bead 3/8 Hose Bead 3/8 Hose Bead T1 T N4 - H N4 - H5 911-N4-H6 911-N6-H6 911-N6-H8 3/ NPT 3/ NPT 1/4 Hose 5/16 Hose 3/8 Hose Barb 3/8 Hose Barb 1/2 Hose Barb T1 T2 Note: Racor does not offer 1/2 NPT fittings for the 025--RAC--10A at this time. Call C--PARKER or log--on to the web at for a Parker hose and fitting dealer nearest you. Racor Fuel Hose Racor fuel hose is fire resistant and meets AE J1527 Type A class and AE J1942 standards. This hose delivers test proven performance in a wide operating temperature range, constant working pressure in popular sizes, long--lasting reinforced construction, kink and cut resistance, and compatibility with a variety of standard fittings. Part Number Hose ID Working Pressure Burst Pressure Min. Bend Radius CGH -5 1/4 (6.3 mm) 500 PI (3.5 MPa) 2000 PI (14 MPa) 1 (25 mm) CGH -6 5/16 (8 mm) 500 PI (3.5 MPa) 2000 PI (14 MPa) 1 1/4 (30 mm) CGH -8 13/32 (10 mm) 500 PI (3.5 MPa) 2000 PI (14 MPa) 1 3/4 (45 mm) CGH -10 1/2 (12.5 mm) 500 PI (3.5 MPa) 2000 PI (14 MPa) 2 1/4 (55 mm) CGH -12 5/8 (16 mm) 500 PI (3.5 MPa) 2000 PI (14 MPa) 2 3/4 (70 mm) Note: Additional sizes may be available -- call Racor at Additional Features High--tensile steel wire braid. No--kive -- does not require the removal of outer cover to install. UCG--rated for gasoline, diesel, lube oil and hydraulic systems. Working temperature of --4 o F to +212 o F(--20 o C to +100 o C).
5 025 -RAC -01 and 025 -RAC -02 Installation Instructions The following customer supplied materials should be on hand before beginning. Two 1/4 NPT Fittings 1/4 Hose (or larger) & Hose Clamps Thread ealant 1/4 Bolt (or lag bolt) Warning! These filter assemblies are for OUTBOARD engines -- do NOT use on INBOARD engines or stern drive boats. These filters are designed and recommended to be installed on suction side applications; pressure side installations are acceptable up to 100 PI (690 kpa). Do not smoke or allow open flames around gasoline fuel or filters. 1. Make sure engine is off and cool to the touch. 2. Apply thread sealant to 1/4 NPT fittings (do not use thread tapes as particles may break off and contribute to clogging the element). 3. Thread fittings into fuel ports and tighten snugly. 4. Mount filter vertically in a protected area and away from heat sources. Maintain at least 3 inches of clearance below filter for servicing. Follow mounting instructions below and use a 1/4 bolt to secure filter to engine. 5. Attach fuel lines to filter. 6. tart engine and check for leaks. Correct as necessary with the engine off. Engine Mounting Instructions (not to scale) hut--off valve, not supplied, needed if filter is mounted lower than the tank. Tank 9/16 (14.3 mm) Mounting Bolt 1/4 (6.4 mm) 3/16 (4.8 mm) Anti--rotational Nub ervice Instructions When water is visible in the see--thru bowl or engine performance is noticeably reduced, service is required. 1. Make sure engine is off and cool to the touch. 2. pin see--thru bowl off of mounting head by turning in a counter--clockwise motion RAC -01: Remove plastic element (part number 2501), clean in a solvent bath, dry thoroughly and reinstall RAC -02: Replace used element with new element (part number 2502). 4. Lubricate see--thru bowl O--ring with motor oil. 5. Thread see--thru bowl onto mounting head and tighten hand tight only -- do not use tools. 6. tart engine and check for leaks. Correct as necessary with the engine off.
6 025 -RAC -01 and 025 -RAC Replacement Part List Item No. Part No. Description Case Qty. 1 RK Mounting Head ( Ports) Micron Plastic training Element 10 Micron Aquabloc Filter Element (shown) 3 RK ee--thru Bowl 1 All replacement kits listed above include the see--thru bowl O--ring (not shown)
7 025 -RAC eries Installation Instructions: For 025 -RAC -05, 025 -RAC -09, 025 -RAC -10A, 025 -RAC -11, 025 -RAC -12 and 025 -RAC -13. The following customer supplied materials should be on hand before beginning. Fuel Hose Hose Clamps Fittings (if applicable) These filters are designed and recommended to be installed on suction side applications; pressure side installations are acceptable up to the maximum amount shown on the specifcation chart. Do not smoke or allow open flames around gasoline fuel or filters. 1. Make sure engine is off and cool to the touch. 2. Mount filter in a protected area, away from heat sources. 3. Attach fittings (if applicable) and/or fuel lines to filter. 4. Tighten hose clamps. 5. tart engine and check for leaks. Correct as necessary with the engine off. Mounting Instructions (not to scale) Engine 025--RAC Filter Tank hut--off valve (not supplied) needed if filter is mounted lower than the tank.
8 025 -RAC eries RACOR LIMITED WARRANTIE TATEMENT All products manufactured or distributed by Racor are subject to the following, and only the following, LIMITED EXPRE WARRANTIE, and no others: For a period of one (1) year from and after the date of purchase of a new Racor product, Racor warrants and guarantees only to the original purchaser--user that such a product shall be free from defects of materials and workmanship in the manufacturing process. The warranty period for pumps and motors is specifically limited to ninety (90) days from date of purchase. A product claimed to be defective must be returned to the place of purchase. Racor, at its sole option, shall replace the defective product with a comparable new product or repair the defective product. This express warranty shall be inapplicable to any product not properly installed and properly used by the purchaser--user or to any product damaged or impaired by external forces. THI I THE EXTENT OF WARRANTIE AVAILABLE ON THI PRODUCT. RACOR HALL HAVE NO LIABILITY WHATOEVER FOR CONEQUENTIAL DAMAGE FLOWING FROM THE UE OF ANY DEFECTIVE PRODUCT OR BY REAON OF THE FAILURE OF ANY PRODUCT. RACOR PECIFICALLY DIAVOW ALL OTHER WARRANTIE, EXPRE OR IMPLIED INCLUDING, WITHOUT LIMITATION, ALL WARRANTIE OF FITNE FOR A PARTICULAR PURPOE (EXCEPT FOR THOE WHICH APPLY TO PRODUCT OR PART THEREOF THAT I UED OR BOUGHT FOR UE PRIMARILY FOR PERONAL, FAMILY, OR HOUEHOLD PURPOE), WARRANTIE OF DECRIPTION, WARRANTIE OF MERCHANTABILITY, TRADE UAGE OR WARRANTIE OR TRADE UAGE. WARNING Failure or improper selection or improper use of the products and/or systems described herein or related items can cause death, personal injury and property damage. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the applications are met. The products described herein, including with limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice. The following statement is required pursuant to proposition 65, applicable in the tate of California: This product may contain a chemical known to the tate of California to cause cancer and reproductive toxicity. Racor s policy is one of continual improvement in design and manufacturing to insure still finer products; therefore, specifications, equipment and product information, while correct at the time of publication, is subject to change without notice. Copyright, Parker Hannifin Corporation, May Part Number Revision A
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