Ball Joint Service Set. Page Safety Precautions... 2 Parts List... 3 Applications : Chrysler / Dodge Pickups... 4 Jeep... 6 Application Chart...

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1 Ball Joint Service Set Page Safety Precautions Parts List Applications : Chrysler / Dodge Pickups Jeep Application Chart

2 Safety Precautions Safety Precautions CAUTION : To prevent personal injury when using these tools, Wear eye protection that meets ANSI Z87.1 and OSHA standards. Before performing repairs on a vehicle, block the vehicle wheels to prevent movement of the vehicle. Check the final alignment of tooling and components before using the C-frame to exert pressure. 2

3 Parts List Item Part No. No. No. Req'd Description C-Frame Press (consists of plug; o-ring; steel ball; forcing screw; C-frame Plug Receiver Cup / Remover Cup Remover Remover Cup Receiver Cup Item Part No. No. No. Req'd Description Remover Receiver Receiver Receiver Receiver Cup Inside Lid Decal Storage Case (not shown) 3

4 Dodge Pickup Removal / Installation Application : Lower ball joint on Dodge 1/2-ton, 3/4-ton 2WD pickup; Dodge 1/2-ton 4WD pickup. Note : The upper ball joint is not serviceable. The upper control arm assembly must be replaced. 1. If applicable, remove the snap ring from the control arm or ball joint. 2. Position the tools as shown to remove or install the lower ball joint. During installation, clean the control arm, and coat the I.D. with a suitable lubricant. 3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components. 4. Continue tightening the forcing screw until the ball joint is removed or installed. 5. After installation, if applicable, install the snap ring on the control arm or ball joint. No Remover No Removal No No Installation 4

5 Dodge Pickup Application : Lower and upper ball joints on Dodge 3/4-ton, 1-ton 2WD pickup; Dodge 3/4-ton, 1-ton 4WD pickup. Removal / Installation 1. If applicable, remove the snap ring from the control arm or ball joint. 2. Position the tools as shown to remove or install the lower or upper ball joint. During installation, clean the control arm, and coat the I.D. with a suitable lubricant. 3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components. 4. Continue tightening the forcing screw until the ball joint is removed or installed. 5. After installation, if applicable, install the snap ring on the control arm or ball joint. Lower Ball Joint Removal Lower Ball Joint Installation No Remover No Receiver Cup No Remover Cup No Upper Ball Joint Removal Upper Ball Joint Installation No Receiver Cup No Cup No Remover No Receiver 5

6 Jeep Application : Lower and upper ball joints on Grand Cherokee; Cherokee; Wrangler; Wagoneer, Comanche Removal / Installation 1. If applicable, remove the snap ring from the control arm or ball joint. 2. Position the tools as shown to remove or install the upper or lower ball joint. During installation, clean the control arm, and coat the I.D. with a suitable lubricant. 3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components. 4. Continue tightening the forcing screw until the ball joint is removed or installed. 5. After installation, if applicable, install the snap ring on the control arm or ball joint. Upper Ball Joint Removal Upper Ball Joint Installation No Receiver Cup No No No Lower Ball Joint Removal No Lower Ball Joint Installation No No No

7 Jeep Application : Lower ball joints on Jeep Liberty Removal / Installation Note : The upper ball joint is not serviceable. The upper control arm assembly must be replaced. 1. If applicable, remove the snap ring from the control arm or ball joint. 2. Position the tools as shown to remove or install the lower ball joint. During installation, clean the control arm, and coat the I.D. with a suitable lubricant. 3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components. 4. Continue tightening the forcing screw until the ball joint is removed or installed. 5. After installation, if applicable, install the snap ring on the control arm or ball joint. Lower Ball Joint Removal No Receiver No Receiver Lower Ball Joint Installation No Receiver Cup No

8 Application Chart Upper or lower ball joint Application R= Remove I = Install CHRYSLER / DODGE Lower /2-, 3/4-ton 2WD pickup /2-ton 4WD pickup I R RI Upper Lower /4-, 1-ton 4WD pickup ton 2WD pickup /4-, 1-ton 4WD pickup ton 2WD pickup I R I R I R I R JEEP Upper Lower Lower Cherokee Comanche Grand Cherokee Wagoneer Wrangler Cherokee Comanche Grand Cherokee Wagoneer Wrangler Liberty I R I R R R I I R R I I OTC puts everything within reach. Learn more about automotive tools we have.

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